CN1052668C - High-ferromagnetic non-crystalline alloy catalyst - Google Patents
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Abstract
一种高铁磁性非晶态合金催化剂,该催化剂的组成为45~91重%的镍,2~40重%的铁及余量的磷,起始磁化率为2.43~6.02×10-2emu/Oe.g。该催化剂同时具有高活性和高铁磁性的特点,可用作各种含不饱和官能团化合物的加氢催化剂,特别适合用于磁稳定床反应器。A high-ferromagnetism amorphous alloy catalyst, the composition of the catalyst is 45-91% by weight of nickel, 2-40% by weight of iron and the balance of phosphorus, and the initial magnetic susceptibility is 2.43-6.02×10 -2 emu/ Oe.g. The catalyst has the characteristics of high activity and high ferromagnetism at the same time, can be used as a hydrogenation catalyst for various compounds containing unsaturated functional groups, and is especially suitable for magnetically stable bed reactors.
Description
本发明涉及一种非晶态合金催化剂,具体地说是关于一种含镍,铁和磷的高铁磁性非晶态合金催化剂。The invention relates to an amorphous alloy catalyst, in particular to a high-ferromagnetism amorphous alloy catalyst containing nickel, iron and phosphorus.
非晶态合金是一类新型的催化材料,其内部原子为短程有序,长程无序排列,这使得其表面作为催化反应活性中心的原子分布均匀,性质相同。研究结果表明,在一氧化碳加氢反应(Adv.in catal 36,al36,344~357,1989)以及烯烃(化学学报47,237,1989)、炔烃(J.Catal.101,67,1986)等含不饱和官能团化合物的加氢反应中,非晶态合金催化剂均具有较高的活性和选择性。但是,由于比表面小,其催化活性仍不十分理想。Amorphous alloys are a new class of catalytic materials, whose internal atoms are arranged in short-range order and long-range disorder, which makes the atoms on the surface as active centers of catalytic reactions evenly distributed and have the same properties. The research results show that in carbon monoxide hydrogenation reaction (Adv.in catal 36, al36,344~357,1989) and alkenes (Chemical Acta 47,237,1989), alkynes (J.Catal.101,67,1986) etc. In the hydrogenation reaction of compounds containing unsaturated functional groups, amorphous alloy catalysts have higher activity and selectivity. However, due to the small specific surface, its catalytic activity is still not ideal.
为了克服非晶态合金比表面小的缺点,各种提高其比表面的方法应运而生,如在还原剂存在下制备粉状Ni-P非晶态合金的方法(JP8611%06),机械制粉的方法,用氢氟酸处理的方法(EP17308),化还原处理的方法(J.Chem Soc.,Faraday Trans I,81,2485-2493,1985)等,但是,用上述各种方法制备的非晶态合金的比表面也均未超过10米2/克。为此,CN1073726A采用将铝预先和Ni或Fe或Co-RE-P合金化,经快淬再用氢氧化钠脱除其中铝的方法制备出一种大表面非晶态合金,其比表面可达50~130米2/克,如此巨大的表面积使得这种大表面非晶态合金的实际应用成为可能。如当用于烯烃和芳烃的饱和加氢反应时,其活性明显高于阮内镍催化剂(参见CN95116430.9)。In order to overcome the shortcoming that the specific surface of the amorphous alloy is small, various methods to improve the specific surface have emerged, such as the method of preparing powdered Ni-P amorphous alloy in the presence of a reducing agent (JP8611% 06), mechanical manufacturing The method of powder, the method of hydrofluoric acid treatment (EP17308), the method of reduction treatment (J.Chem Soc., Faraday Trans I, 81, 2485-2493, 1985), etc., however, prepared by the above-mentioned various methods The specific surface area of the amorphous alloys also did not exceed 10 m2 /g. For this reason, CN1073726A adopts the method that aluminum is alloyed with Ni or Fe or Co-RE-P in advance, removes wherein aluminum with sodium hydroxide after rapid quenching to prepare a kind of large-surface amorphous alloy, and its specific surface can be Such a huge surface area makes the practical application of this large-surface amorphous alloy possible. For example, when used in the saturated hydrogenation reaction of olefins and aromatics, its activity is significantly higher than that of Raney nickel catalysts (see CN95116430.9).
然而,在实际应用过程中,由于上述非晶态合金催化剂颗粒较小(20目以下),当用于固定床时会造成过高的压降,而当用于流化床时,细小的催化剂颗粒很容易被流体带出,造成催化剂的流失。故固定床工艺和流化床工艺很难在工业上应用。当用于间歇式反应釜时,虽然排除了固定床和流化床工艺的上述缺点,但间歇式反应釜却不适于大规模生产的需要,而且又带来了催化剂分离困难的问题,因此解决非晶态合金,特别是大表面非晶态合金催化剂的实际应用,使之更加适于工业生产,成为本领域科技人员面临的任务。However, in the actual application process, due to the smaller particles of the above-mentioned amorphous alloy catalyst (below 20 mesh), it will cause too high a pressure drop when used in a fixed bed, and when used in a fluidized bed, the fine catalyst Particles are easily carried out by the fluid, causing loss of catalyst. Therefore, the fixed bed process and the fluidized bed process are difficult to be applied in industry. When used in a batch reactor, although the above-mentioned shortcomings of the fixed bed and fluidized bed processes are eliminated, the batch reactor is not suitable for the needs of large-scale production, and it also brings the problem of difficult catalyst separation, so it is solved The practical application of amorphous alloys, especially large-surface amorphous alloy catalysts, to make them more suitable for industrial production has become a task faced by scientists in this field.
本世纪六十年代,Filippov提出了一种新型的床层形式。即磁流化床(Magnetically Fluidized Bed),六十年代未,Tuthill(US 3440731)在此基础上又提出了磁稳定床(Magnetically Stabilized Bed)的概念,它是在轴向、不随时间变化的均匀外加磁场作用下形成的,只有微弱运动的稳定床层。对磁稳定床的研究结果表明,它兼有固定床和流化床的某些特点,既可以像流化床那样使用小颗粒固体而不至于造成过高的压力降和固体颗粒的流失,又可以像固定床那样没有明显的固体流动,外加磁场的作用有效地控制了相与相之间的返混。均匀的空隙度又使床层内部不易出现沟流,同时,磁稳定床还可以破碎气泡,改善相与相之间的传质,并具有操作域宽、操作稳定、传递效果好等优点。In the 1960s, Filippov proposed a new type of bed form. That is, Magnetically Fluidized Bed. In the late 1960s, Tuthill (US 3440731) proposed the concept of Magnetically Stabilized Bed. Formed under the action of an external magnetic field, there is only a stable bed with weak motion. The research results on the magnetically stabilized bed show that it has some characteristics of both the fixed bed and the fluidized bed. It can use small particles of solids like a fluidized bed without causing excessive pressure drop and loss of solid particles. There is no obvious solid flow like a fixed bed, and the effect of an external magnetic field effectively controls the back mixing between phases. The uniform porosity makes channeling less likely to occur inside the bed. At the same time, the magnetically stabilized bed can also break up air bubbles, improve the mass transfer between phases, and has the advantages of wide operating area, stable operation, and good transfer effect.
由于磁稳定床存在上述优点,使得非晶态合金催化剂应用于磁稳定床成为可能。Due to the above-mentioned advantages of the magnetically stable bed, it is possible to apply the amorphous alloy catalyst to the magnetically stable bed.
但是,应用磁稳定床的关键是必须具有良好磁性的固相介质,具体到磁稳定床反应器则必须具有良好磁性并同时具有较高活性的催化剂。前人曾设想使用催化剂与磁性颗粒形成的混合颗粒来增加催化剂的磁性,如US 4687878采用分子筛与磁性材料复合的方法制备出一种磁稳定床固相介质,EP 149343也采用了类似的方法。US 4541924和US 4541925中采用了催化剂活性组分和铁或不锈钢或镍合金等混合后,再通过胶凝等方法制备出带有磁性的催化剂(其中,催化剂的活性组分是镍、钴、钼、钨或第VIII族贵金属担载在氧化铝上)并用于加氢处理过程。但上述各种方法制备出的催化剂中有一部分是无任何活性的磁性颗粒,因而必将影响原有催化剂的活性。另一方面,现有的非晶态合金催化剂要么只具有较高的催化活性而无足够的磁性,不能单独用于磁稳定床反应器,而在催化剂中混入铁粉的方法一般铁粉的混入量要占总体积的16~50%左右,这就大大增加了催化剂的体积,浪费了磁稳定床反应器的空间(如Ni/Co-RE-P大表面非晶态合金催化剂);要么只具有足够的磁性,能单独用于磁稳定床反应器,而无较高的催化活性(如Fe-P,Fe-RE-P非晶态合金催化剂)。因此,开发一种既具有较高磁性适合单独用于磁稳定床反应器,又具有较高催化活性的催化剂是很有意义的。However, the key to the application of a magnetically stabilized bed is a solid-phase medium with good magnetic properties. Specifically, a magnetically stabilized bed reactor must have a catalyst with good magnetic properties and high activity. Predecessors have envisaged using mixed particles formed by catalysts and magnetic particles to increase the magnetism of catalysts. For example, US 4687878 prepared a magnetically stable bed solid-phase medium by compounding molecular sieves and magnetic materials. EP 149343 also adopted a similar method. In US 4541924 and US 4541925, catalyst active components are mixed with iron or stainless steel or nickel alloys, and then a magnetic catalyst is prepared by methods such as gelation (wherein, the active components of the catalyst are nickel, cobalt, molybdenum, etc. , tungsten or Group VIII noble metal supported on alumina) and used in the hydrotreating process. However, some of the catalysts prepared by the above methods are magnetic particles without any activity, which will definitely affect the activity of the original catalyst. On the other hand, the existing amorphous alloy catalysts either only have high catalytic activity but not enough magnetism, and cannot be used alone in a magnetically stable bed reactor, and the method of mixing iron powder into the catalyst is generally mixed with iron powder The amount will account for about 16~50% of the total volume, which greatly increases the volume of the catalyst and wastes the space of the magnetically stable bed reactor (such as Ni/Co-RE-P large surface amorphous alloy catalyst); or only It has sufficient magnetism and can be used alone in a magnetically stable bed reactor without high catalytic activity (such as Fe-P, Fe-RE-P amorphous alloy catalyst). Therefore, it is of great significance to develop a catalyst with high magnetic properties suitable for magnetically stabilized bed reactors alone and high catalytic activity.
本发明的目的即是在现有非晶态合金催化剂的基础上,提供一种既具有较高活性,又具有较高铁磁性的非晶态合金催化剂。The purpose of the present invention is to provide an amorphous alloy catalyst with high activity and high ferromagnetism on the basis of the existing amorphous alloy catalyst.
本发明提供的催化剂具有如下组成:45~91重%的镍、2~40重的铁及余量的磷。The catalyst provided by the invention has the following composition: 45-91% by weight of nickel, 2-40% by weight of iron and the balance of phosphorus.
本发明提供的催化剂优选的组成为:60~91重%的镍、2~6重%的铁及余量的磷。The preferred composition of the catalyst provided by the invention is: 60-91% by weight of nickel, 2-6% by weight of iron and the balance of phosphorus.
标志铁磁材料性能好坏的基本参量有饱和磁化强度、起始磁导率和最大磁导率,对于弱电(工作电流较小)的情形,磁介质工作状态处于起始一段磁化曲线上,要求材料的起始磁化率高,当催化剂用于磁稳定床时,从能耗角度考虑,应力求其在弱电下工作,因此应采用起始磁导率来衡量催化剂的铁磁性能,而磁导率和磁化率呈正比关系,为便于测量,本发明提供的催化剂的铁磁性能用起始磁化率表示。本发明提供的催化剂具有高铁磁性,其起始磁化率为2.43~6.02× 10-2emu/Oe.g,最好2.43~3.09×10-2emu/Oe.g。The basic parameters that mark the performance of ferromagnetic materials are saturation magnetization, initial permeability and maximum permeability. For the case of weak current (low operating current), the working state of the magnetic medium is on the initial section of the magnetization curve. The initial magnetic susceptibility of the material is high. When the catalyst is used in a magnetically stable bed, it should work under weak electricity from the perspective of energy consumption. Therefore, the initial magnetic permeability should be used to measure the ferromagnetic properties of the catalyst, and the magnetic permeability The ferromagnetic property of the catalyst provided by the invention is represented by the initial magnetic susceptibility for the convenience of measurement. The catalyst provided by the invention has high ferromagnetism, and its initial magnetic susceptibility is 2.43 to 6.02×10 -2 emu/Oe.g, preferably 2.43 to 3.09×10 -2 emu/Oe.g.
本发明提供的催化剂可以是比表面为0.01~130m2/g的非晶态合金催化剂具体地说:The catalyst provided by the present invention can be an amorphous alloy catalyst with a specific surface area of 0.01 to 130m 2 /g. Specifically:
本发明提供的催化剂可以是比表面为0.01~10m2/g的非晶态合金催化剂,其制备方法可以按文献(分子催化5(4),272-275,1991)所述的方法制备,即:The catalyst provided by the present invention can be an amorphous alloy catalyst with a specific surface area of 0.01 to 10m 2 /g, and its preparation method can be prepared according to the method described in the literature (Molecular Catalysis 5(4), 272-275, 1991), namely :
(1)将予定量的镍熔融后加入预定量的磷中,二者自行合金化,制得Ni-P母合金。(1) Add a predetermined amount of phosphorus after melting a predetermined amount of nickel, and the two will self-alloy to obtain a Ni-P master alloy.
(2)在上述Ni-P母合金中加入予定量的铁,在真空冶炼炉中炼制,该炉中温度为1400~1500℃。然后用真空急冷法(参见特开昭61-212332及其中图2)快淬上述合金,制得Ni-Fe-P非晶态合金条带,淬条件为铜辊线速度20~40米/秒,喷射压力0.05~0.1MPa,喷射温度1400~1500℃。(2) Add a predetermined amount of iron to the above-mentioned Ni-P master alloy, and smelt it in a vacuum smelting furnace. The temperature in the furnace is 1400-1500°C. Then use the vacuum quenching method (referring to JP-A-61-212332 and Fig. 2 therein) to quickly quench the above-mentioned alloys to make Ni-Fe-P amorphous alloy strips, and the quenching condition is that the line speed of the copper roll is 20-40 m/s , injection pressure 0.05 ~ 0.1MPa, injection temperature 1400 ~ 1500 ℃.
(3)将上述Ni-Fe-P非晶态合金条带,放置在高压容器内,在8.0MPa氢气中300℃加热4小时,使合金条带脆化,经研磨制成Ni-Fe-P非晶态合金粉(3) Place the above-mentioned Ni-Fe-P amorphous alloy strip in a high-pressure container, heat it in 8.0MPa hydrogen at 300°C for 4 hours to embrittle the alloy strip, and grind it to make Ni-Fe-P Amorphous alloy powder
(4)将上述非晶态合金粉在100~300℃用氧气(80ml/min)氧化0.5~4小时,尔后在300℃下用氢气(60ml/min)还原0.5~4小时,得Ni-Fe-P高铁磁性非晶态合金催化剂。(4) Oxidize the above amorphous alloy powder with oxygen (80ml/min) at 100-300°C for 0.5-4 hours, and then reduce it with hydrogen (60ml/min) at 300°C for 0.5-4 hours to obtain Ni-Fe -P ferromagnetic amorphous alloy catalyst.
上述催化剂还可以用JP 86119606、EP 173088、J.Chem.Soc,Faraday Trans.I,81,2485~2493,1985等所述的制备方法,进一步提高其比表面。Above-mentioned catalyst can also use the preparation method described in JP 86119606, EP 173088, J.Chem.Soc, Faraday Trans.I, 81,2485~2493,1985 etc., further improve its specific surface area.
本发明提供的催化剂优选的是比表面大于10m2/g,最好是50~130m2/g的非晶态合金催化剂,它可以用CN 1073726A披露的方法制备,即:The catalyst provided by the present invention is preferably an amorphous alloy catalyst with a specific surface greater than 10m 2 /g, preferably 50-130m 2 /g, which can be prepared by the method disclosed in CN 1073726A, namely:
(1)制备Ni-P母合金,将定量的镍熔融后加入定量的磷中,二者自行合金化。(1) To prepare Ni-P master alloy, a certain amount of nickel is melted and then added to a certain amount of phosphorus, and the two are self-alloyed.
(2)在上述母合金中加入予定量的铁和铝,使铝的重量占总重量的50%,然后在真空冶炼炉中炼制,得Ni-Fe-P和Al各占50重%的母合金,记为(Ni-Fe-P)50Al50。(2) Add a predetermined amount of iron and aluminum in the above-mentioned master alloy, so that the weight of aluminum accounts for 50% of the total weight, and then refine it in a vacuum smelting furnace to obtain Ni-Fe-P and Al each accounting for 50% by weight The master alloy is denoted as (Ni-Fe-P) 50 Al 50 .
(3)用真空急冷法(参见特开昭61-212332及其中图2)快淬(Ni-Fe-P)50Al50母合金,快淬条件为铜辊线速度20~40米/秒,喷射压力0.05~0.1MPa,喷射温度1400~1500℃。(3) Rapid quenching (Ni-Fe-P) 50 Al 50 master alloy by vacuum quenching method (see JP-A-61-212332 and Fig. 2 therein), and the quenching condition is that the line speed of the copper roll is 20-40 m/s, The injection pressure is 0.05-0.1MPa, and the injection temperature is 1400-1500°C.
(4)将快淬所得(Ni-Fe-P)50Al50置于10~25重%氢氧化钠溶液中,0~50℃放置0~2小时,升温至50~110℃,恒温处理1~5小时即得Ni-Fe-P非晶态合金催化,其中氢氧化钠用量以过重20~30重%为宜。(4) Place (Ni-Fe-P) 50 Al 50 obtained by rapid quenching in 10-25% by weight sodium hydroxide solution, place it at 0-50°C for 0-2 hours, raise the temperature to 50-110°C, and perform constant temperature treatment for 1 Ni-Fe-P amorphous alloy catalysis can be obtained within ~5 hours, and the dosage of sodium hydroxide is preferably 20-30% by weight.
本发明提供的催化剂中的活性组分镍可以全部是非晶态,此时用CuKα靶测定的XRD谱图上在2θ=45℃处有一较宽的漫射峰(如图1所示),也可以是由非晶态和微晶态组成的混合态,此时用CuKα靶测定的XRD谱图为非晶镍和微晶镍XRD谱图的叠加,即在2θ=45℃处是一较宽漫射峰和一尖峰的叠加(如图2所示)。Active component nickel in the catalyzer provided by the invention can all be amorphous state, and at this moment, there is a wider diffusion peak (as shown in Figure 1) at 2θ=45 DEG C on the XRD spectrogram of measuring with CuKα target, also It can be a mixed state composed of amorphous state and microcrystalline state. At this time, the XRD spectrum measured by CuKα target is the superposition of amorphous nickel and microcrystalline nickel XRD spectrum, that is, it is a wide range at 2θ=45°C. Superposition of a diffuse peak and a sharp peak (as shown in Figure 2).
本发明提供的催化剂具有铁磁性高的特点,它更适合用于磁稳定床反应器,例如本发明提供的Ni-Fe-P非晶态合金催化剂的起始磁化率为2.43~6.02×10-2emu/Oe.g,而Ni67.4-La0.4-P12.2大表面非晶态合金催化剂只有1.31×10-2emu/Oe.g。又例如,不同外加磁场作用下本发明提供的Ni78.4-Fe2.0-P19.6催化剂的磁化强度均高于Ni87.4-La0.4-P12..2大表面非晶态合金催化剂,而且前者可单独用于磁稳定床反应器,而后者则必须与约30~40体积%的铁粉混合才能用于磁稳定床反应器。The catalyst provided by the present invention has the characteristics of high ferromagnetism, and it is more suitable for use in a magnetically stable bed reactor. For example, the initial magnetic susceptibility of the Ni-Fe-P amorphous alloy catalyst provided by the present invention is 2.43~6.02×10 - 2 emu/Oe.g, while the Ni 67.4 -La 0.4 -P 12.2 large surface amorphous alloy catalyst is only 1.31×10 -2 emu/Oe.g. For another example, the magnetization of the Ni 78.4 -Fe 2.0 -P 19.6 catalyst provided by the present invention is higher than that of the Ni 87.4 -La 0.4 -P 12..2 large-surface amorphous alloy catalyst under the action of different external magnetic fields, and the former can be independently It is used in magnetically stabilized bed reactors, while the latter must be mixed with about 30~40% iron powder by volume to be used in magnetically stabilized bed reactors.
本发明提供的催化剂还同时具有高活性的特点。例如,当用于甲苯加氢生成甲基环己烷的反应时,在相同的反应条件下,本发明提供的Ni78.4-Fe2.0-P19.6非晶态合金催化剂的活性(甲苯转化率46.5重%)和用相同方法制备的Ni87.4-La0.4-P12.2非晶态合金催化剂(甲苯转化率47.24重%)相当,又如,当用于重整生成油烯烃饱和加氢反应时,和用相同方法制备的Ni87.4-La0.4-P12.2非晶态合金催化剂相比,用本发明提供的Ni78.4-Fe2.0-P19.6非晶态合金催化剂,在反应温度降低50℃,反应空速提高0.7倍的情况下,产物的溴价却降低了5%,即本发明提供的催化剂的活性比用相同方法制备的Ni-La-P非晶态合金催化剂还高得多。The catalyst provided by the invention also has the characteristics of high activity. For example, when used for the reaction of toluene hydrogenation to generate methylcyclohexane, under the same reaction conditions, the activity of the Ni 78.4 -Fe 2.0 -P 19.6 amorphous alloy catalyst provided by the invention (toluene conversion rate 46.5 wt. %) and Ni 87.4 -La 0.4 -P 12.2 amorphous alloy catalyst (toluene conversion rate 47.24% by weight) prepared by the same method is equivalent, and for another example, when used for reforming to generate oil olefin saturated hydrogenation reaction, and use Compared with the Ni 87.4 -La 0.4 -P 12.2 amorphous alloy catalyst prepared by the same method, with the Ni 78.4 -Fe 2.0 -P 19.6 amorphous alloy catalyst provided by the present invention, the reaction temperature is reduced by 50°C and the reaction space velocity is increased In the case of 0.7 times, the bromine value of the product has decreased by 5%, that is, the activity of the catalyst provided by the invention is much higher than that of the Ni-La-P amorphous alloy catalyst prepared by the same method.
本发明提供的催化剂除适用于上述甲苯和烯烃的加氢反应外,还适合用作其它芳烃、炔、腈类、硝基化合物、羰基化合物及羧基化合物等含有不饱和官能团化合物的加氢催化剂。The catalyst provided by the invention is not only suitable for the hydrogenation reaction of toluene and olefins, but also suitable for use as a hydrogenation catalyst for compounds containing unsaturated functional groups such as other aromatics, alkynes, nitriles, nitro compounds, carbonyl compounds and carboxyl compounds.
图1是活性组分镍全部为非晶镍催化剂的XRD谱图。Figure 1 is the XRD spectrum of a catalyst whose active component nickel is all amorphous nickel.
图2是活性组分镍由非晶镍和微晶镍组成的催化剂的XRD谱图。Fig. 2 is an XRD spectrum of a catalyst whose active component nickel is composed of amorphous nickel and microcrystalline nickel.
下面的实施例将对本发明做进一步说明。The following examples will further illustrate the present invention.
实施例中催化剂的磁化强度和起始磁化率的测定方法如下:称取定量的样品,将样品置于Pincetoon公司出品的155型振动样品磁强计上,测定不同外加磁场强度下单位重量样品的磁化强度即为样品的磁化强度,以外加磁场强度为横坐标,磁化强度为纵坐标作出曲线。通过原点的该曲线的斜率即为该样品的起始磁化率。The magnetization of catalyst in the embodiment and the measuring method of initial magnetic susceptibility are as follows: take quantitative sample, sample is placed on the 155 type vibrating sample magnetometers that Pincetoon company produces, measure the unit weight sample under different applied magnetic field intensity The magnetization intensity is the magnetization intensity of the sample, and the external magnetic field intensity is the abscissa, and the magnetization intensity is the ordinate to draw a curve. The slope of the curve through the origin is the initial magnetic susceptibility of the sample.
BET比表面的测定在ASAP2400静态容量吸附仪上测定,吸附价质为液氮。The determination of the BET specific surface was performed on an ASAP2400 static capacity adsorption instrument, and the adsorption valence was liquid nitrogen.
实例1~8Instances 1 to 8
Ni-Fe-P高铁磁性非晶态合金催化剂的制备。Preparation of Ni-Fe-P High Ferromagnetism Amorphous Alloy Catalyst.
(1)将予定量的磷放置在坩埚内压实,将予定量的镍(工业纯)熔融后倒入装有磷的坩埚内,镍和磷自行合金化,冷却后得Ni-P母合金。(1) Place the predetermined amount of phosphorus in the crucible for compaction, melt the predetermined amount of nickel (industrial pure) and pour it into the crucible containing phosphorus, nickel and phosphorus will alloy themselves, and Ni-P master alloy will be obtained after cooling .
(2)在上述Ni-P母合金中加入予定量的铁(工业纯)和铝(工业纯),然后置于真空扭扣炉中,待其熔融后再停留10分种,该炉中真空度为10-2乇,温度为1400℃,然后充入氩气至常压制得Ni-Fe-P-Al母合金,加入铝的量占Ni-Fe-P-Al母合金的50重%,上述Ni-Fe-P-Al母合金记为(Ni-Fe-P)50Al50。(2) Add a predetermined amount of iron (industrial pure) and aluminum (industrial pure) to the above-mentioned Ni-P master alloy, then place it in a vacuum button furnace, and wait for it to melt for another 10 minutes. The temperature is 10 -2 Torr, the temperature is 1400 ° C, and then filled with argon to normal pressure to obtain the Ni-Fe-P-Al master alloy, the amount of aluminum added accounts for 50% by weight of the Ni-Fe-P-Al master alloy, The aforementioned Ni-Fe-P-Al master alloy is denoted as (Ni-Fe-P) 50 Al 50 .
(3)用真空急冷法(参见特开昭61-212332及其中图2)制备快淬(Ni-Fe-P)50Al50母合金,快淬条件为铜辊线速度30米/秒,喷射压力0.08MPa,喷射温度1450℃。(3) Rapidly quenched (Ni-Fe-P) 50 Al 50 master alloy was prepared by vacuum quenching method (see JP-A-61-212332 and Fig. 2 therein), and the quenching condition was that the line speed of the copper roll was 30 m/s, spraying The pressure is 0.08MPa, and the injection temperature is 1450°C.
(4)将制得的快淬(Ni-Fe-P)50Al50置于盛有予定量的20重%的氢氧化钠溶液中,在室温下放置1小时,升温至80℃并恒温2小时,以脱除其中的钳,得Ni-Fe-P高铁磁性非晶态合金催化剂分别记为A~H。其中氢氧化钠对铝过量30重%。(4) Place the prepared quick-quenched (Ni-Fe-P) 50 Al 50 in a predetermined amount of 20% by weight sodium hydroxide solution, place it at room temperature for 1 hour, raise the temperature to 80°C and keep the temperature for 2 Hours, to remove the pincers, Ni-Fe-P ferromagnetic amorphous alloy catalysts were recorded as A ~ H. Wherein the excess of sodium hydroxide to aluminum is 30% by weight.
表1列出了制得的催化剂组成,BET比表面和起始磁化率,图1是催化剂B的XRD谱图,图2是催化剂C的XRD谱图,催化剂A、D、G的XRD谱图和图1类似,催化剂E、F、H的XRD谱图和图2类似(XRD谱图在日本理学D/max-IIA型X射线仪上测得,CuKα靶。Ni滤波,功率40×30A)。Table 1 has listed the catalyst composition that makes, BET specific surface and initial magnetic susceptibility, Fig. 1 is the XRD spectrogram of catalyst B, Fig. 2 is the XRD spectrogram of catalyst C, the XRD spectrogram of catalyst A, D, G Similar to Fig. 1, the XRD spectrum of catalyst E, F, H is similar to that of Fig. 2 (XRD spectrum is measured on the Japan Rigaku D/max-IIA type X-ray instrument, CuKα target. Ni filter,
对比例1Comparative example 1
按照CN107326A中所公开的方法制备Ni-La-P大表面非晶态合金催化剂。According to the method disclosed in CN107326A, a Ni-La-P large-surface amorphous alloy catalyst is prepared.
制备方法同实例1~8,各组分用量参见CN107326A中的实例6,制得的Ni-La-P大表面非晶态合金催化剂的组成,BET比表面和起始磁化率列于表1中,催化剂记为I。The preparation method is the same as Examples 1-8, and the dosage of each component is referred to Example 6 in CN107326A. The composition of the Ni-La-P large-surface amorphous alloy catalyst, BET specific surface area and initial magnetic susceptibility are listed in Table 1. , the catalyst is denoted as I.
对比例2Comparative example 2
Ni-P大表面非晶态合金和铁粉混合而成的催化剂的制备。Preparation of Catalyst Mixed with Ni-P Large Surface Amorphous Alloy and Iron Powder.
N-P大表面非晶态合金的制备方法同实例3,只是不加铁。将制得的Ni-P非晶态合金(组成为Ni80重%,P20重%,比表面105m2/g)5.0克与0.1克铁粉混合均匀即得该催化剂,记为J。表1中列出了其组成及起始磁化率。The preparation method of the NP large-surface amorphous alloy is the same as Example 3, except that no iron is added. The catalyst was obtained by uniformly mixing 5.0 g of Ni-P amorphous alloy (composition of 80 wt% Ni, 20 wt% P, specific surface area 105 m 2 /g) and 0.1 g iron powder, which was designated as J. Table 1 lists its composition and initial magnetic susceptibility.
表1的结果说明,本发明提供的催化剂的起始磁化率明显高于大表面非晶态合金催化剂,也高于Ni-P非晶态合金和铁粉混合而成的、组成相同的Ni-P+Fe催化剂,因而本发明提供的催化剂更适合于磁稳定床反应器。The results in table 1 illustrate that the initial magnetic susceptibility of the catalyst provided by the invention is significantly higher than that of the large-surface amorphous alloy catalyst, and also higher than that of Ni-P amorphous alloy and iron powder mixed with the same composition of Ni- P+Fe catalyst, so the catalyst provided by the invention is more suitable for magnetically stable bed reactors.
由非晶镍和微晶镍的XRD谱图可知,非晶镍在2θ=45℃处有一较宽的漫射峰,微晶镍在2θ=45℃处有一尖峰,图1在2θ=45℃处有一较宽的漫射峰,说明本发明提供的催化剂中,活性组分镍可以全部由非晶镍组成。图2在2θ=45℃处由一较宽的漫射峰,和一尖峰组成。它相当于非晶镍和微晶镍XRD峰的叠加,说明本发明提供的催化剂中,活性组分镍又可以由非晶镍和微晶镍组成。From the XRD spectra of amorphous nickel and microcrystalline nickel, it can be seen that amorphous nickel has a broad diffuse peak at 2θ=45°C, and microcrystalline nickel has a sharp peak at 2θ=45°C. Figure 1 shows that at 2θ=45°C There is a broad diffuse peak, which shows that in the catalyst provided by the present invention, the active component nickel can be entirely composed of amorphous nickel. Figure 2 consists of a broad diffuse peak and a sharp peak at 2θ=45°C. It is equivalent to the superposition of the XRD peaks of amorphous nickel and microcrystalline nickel, indicating that in the catalyst provided by the invention, the active component nickel can be composed of amorphous nickel and microcrystalline nickel.
表1 Table 1
实例9Example 9
本实例说明本发明提供的催化剂的铁磁性能。This example illustrates the ferromagnetic properties of the catalysts provided by this invention.
称取10mg催化剂C测定其不同外加磁场强度下的磁化强度,测定结果列于表2中。Weigh 10 mg of catalyst C to measure its magnetization under different applied magnetic field strengths, and the measurement results are listed in Table 2.
对比例3Comparative example 3
本对比例说明,本发明提供的催化剂的铁磁性能优于Ni-RE-P大表面非晶态合金催化剂。This comparative example shows that the ferromagnetic performance of the catalyst provided by the present invention is better than that of the Ni-RE-P large-surface amorphous alloy catalyst.
称取10mg催化剂I测定其不同外加磁场强度下的磁化强度,测定结果列于表2中。Weigh 10 mg of catalyst I to measure its magnetization under different applied magnetic field strengths, and the results are listed in Table 2.
表2的结果说明,在不同外加磁场强度下,C的磁化强度均高于I,本发明提供的催化剂的铁磁性能明显优于大表面非晶态合金催化剂,因而它更适合用于磁稳定床反应器。The result explanation of table 2, under different applied magnetic field strengths, the magnetization of C is all higher than 1, and the ferromagnetic property of catalyst provided by the invention is obviously better than large surface amorphous state alloy catalyst, thereby it is more suitable for magnetic stability bed reactor.
表2
实例10Instance 10
本实例说明本发明提供的活性表面积大小。This example illustrates the magnitude of the active surface area provided by the present invention.
催化剂的活性表面积指氢吸附表面积。在Micromeritics公司出品的Pulse Chemiscrb 2700化学吸附仪上测定,其测定方法为:装定量的样品置于试样管中,在50℃恒温并用氩气吹扫8小时使其干燥,升温至250℃并恒温2小时使其表面吸附物脱附,然后降温至150℃,待温度稳定后,关闭氩气。通入氢气。使样品吸氢10分钟,然后自然冷却至50℃,用氩气吹扫1小时,以脱除样品表面物理吸附的氢气并使检测器计数回零,最后加热样品至300℃,氢开始脱附时,计数器便有数字累积。记录最后读数,采用下述计算公式求得活性表面积: 测定结果列于表3中。The active surface area of the catalyst refers to the hydrogen adsorption surface area. Measured on the Pulse Chemiscrb 2700 chemical adsorption instrument produced by Micromeritics, the determination method is: the sample of the loaded amount is placed in the sample tube, kept at a constant temperature of 50 ° C and purged with argon for 8 hours to make it dry, then heated to 250 ° C and Keep the temperature constant for 2 hours to desorb the adsorbed substances on the surface, then lower the temperature to 150°C, and turn off the argon gas after the temperature stabilizes. Introduce hydrogen. Let the sample absorb hydrogen for 10 minutes, then cool naturally to 50°C, and purge with argon for 1 hour to remove the hydrogen physically adsorbed on the surface of the sample and make the detector count back to zero, and finally heat the sample to 300°C, and the hydrogen begins to desorb , the counter will accumulate numbers. Record the final reading and calculate the active surface area using the following formula: The measurement results are listed in Table 3.
对比例4Comparative example 4
本对比例说明,本发明提供的催化剂的活性表面积大于用相同方法制备的Ni-RE-P非晶态合金催化剂。This comparative example shows that the active surface area of the catalyst provided by the present invention is larger than that of the Ni-RE-P amorphous alloy catalyst prepared by the same method.
催化剂活性表面积测定方法同实侧10,只是催化剂为I,结果列于表3中。Catalyst active surface area measurement method is the same as real side 10, just catalyst is 1, and the results are listed in table 3.
表3的结果说明,本发明提供的催化剂的活性表面积高于用相同方法制备的Ni-RE-P非晶态合金催化剂,活性表面积大表明单位催化剂上吸附氢的量大,而氢吸附量大是催化剂加氢活性高的主要原因。The result explanation of table 3, the active surface area of the catalyst provided by the present invention is higher than the Ni-RE-P amorphous alloy catalyst prepared by the same method, and the large active surface area shows that the amount of absorbing hydrogen on the unit catalyst is large, and the amount of hydrogen adsorption is large This is the main reason for the high hydrogenation activity of the catalyst.
表3
实例11~18Instances 11-18
这些实施例说明本发明提供的催化剂的甲苯加氢活性。将本发明提供的催化剂用作甲苯加氢生成甲基环己烷的反应,催化剂为A~H,催化剂用量为1克。反应在100毫升间歇式反应釜中进行,反应原料为50毫升含30体积%甲苯的环己烷溶液,反应温度140℃,氢气压力4MPa。搅拌速度144转/分,反应时间14小时。原料和产物用HP5890色谱仪分析,色谱柱为OV101毛细管柱,反应结果列于表4中。These examples illustrate the toluene hydrogenation activity of the catalysts provided by the present invention. The catalyst provided by the present invention is used for the reaction of hydrogenating toluene to generate methylcyclohexane, the catalysts are A to H, and the amount of the catalyst is 1 gram. The reaction was carried out in a 100 ml batch reactor, the reaction raw material was 50 ml of cyclohexane solution containing 30 volume % toluene, the reaction temperature was 140° C., and the hydrogen pressure was 4 MPa. The stirring speed was 144 rpm, and the reaction time was 14 hours. The raw materials and products were analyzed with a HP5890 chromatographic instrument, and the chromatographic column was an OV101 capillary column. The reaction results are listed in Table 4.
对比例5~6Comparative example 5-6
本对比例说明,本发明提供的催化剂的甲苯加氢活性高于组成相同的Ni-P+Fe催化剂,与用相同方法制备的Ni-RE-P非晶态合金催化剂相当。This comparative example shows that the toluene hydrogenation activity of the catalyst provided by the present invention is higher than that of the Ni-P+Fe catalyst with the same composition, and is equivalent to that of the Ni-RE-P amorphous alloy catalyst prepared by the same method.
催化剂为I和J,反应原料及反应条件同实例11~18,反应结果列于表4中。Catalyst is I and J, and reaction raw material and reaction condition are with example 11~18, and reaction result is listed in table 4.
表4的结果说明(1)本发明提供的催化剂在组成为45~91重%的镍,2~40重%的铁及余量的磷时,均能使甲苯加氢生成甲基环己烷。当组成为60~91重%的镍,2~6重%的铁及余量的磷时,催化剂的甲苯加氢活性最好。(2)本发明提供的催化剂在组成与用相同方法制备的Ni-RE-P非晶态合金催化剂相近似时,二者活性相当。(3)本发明提供的催化剂的活性大大高于用相同方法制备的Ni-P非晶态合金与铁粉混合面成的Ni-P+Fe催化剂,例如,组成同为Ni78.4Fe2.0P19.6的催化剂,用前者作催化剂时,甲苯转化率达46.54重%,而用后者作催化剂时,甲苯转化率仅为6.93重%。The result explanation of table 4 (1) catalyst provided by the present invention can make toluene hydrogenation generate methylcyclohexane when composition is 45~91 weight percent nickel, 2~40 weight percent iron and the phosphorus of balance . When the composition is 60-91 weight percent of nickel, 2-6 weight percent of iron and the balance of phosphorus, the catalyst has the best toluene hydrogenation activity. (2) When the composition of the catalyst provided by the invention is similar to that of the Ni-RE-P amorphous alloy catalyst prepared by the same method, the activity of the two is equivalent. (3) The activity of the catalyst provided by the present invention is much higher than the Ni-P+Fe catalyst that the Ni-P amorphous alloy prepared by the same method and the iron powder mixed surface form, for example, the composition is Ni 78.4 Fe 2.0 P 19.6 When using the former as a catalyst, the conversion rate of toluene reaches 46.54% by weight, while when using the latter as a catalyst, the conversion rate of toluene is only 6.93% by weight.
表4
实例19~20Instances 19-20
这些实施例说明本发明提供的催化剂在磁稳定床中的应用。These examples illustrate the use of the catalysts provided by the invention in magnetically stabilized beds.
将本发明提供的催化剂C用于磁稳定床烯烃饱和加氢反应,所用磁稳定床反应器由内径14毫米的反应管和在反应管外,沿反应管轴向排布的四个内径为55毫米,外径为165毫米,高度为35毫米,匝数为370匝的赫姆霍兹(Helmhotz)线圈及相应的直流电源组成(参见同日申请《重整生成油烯烃饱和加氢工艺》),反应原料为溴价3.79/100g的重整生成油(这里溴价表示烯烃的含量,反应原料和产物溴价的测定方法参见《石油化工分析方法》RIPP试验方法,科学出版社。P172~175,1990),反应条件及反应结果列于表5中。Catalyst C provided by the present invention is used for magnetically stable bed olefin saturated hydrogenation reaction, used magnetic stable bed reactor is by the reaction tube of internal diameter 14 millimeters and outside reaction tube, four internal diameters arranged axially along reaction tube are 55mm. mm, with an outer diameter of 165 mm, a height of 35 mm, and a Helmholtz (Helmhotz) coil with 370 turns and a corresponding DC power supply (see the application for "Reformed Oil Olefin Saturated Hydrogenation Process" on the same day), The reaction raw material is the reformed oil of bromine value 3.79/100g (the bromine value here represents the content of olefins, the assay method of reaction raw material and product bromine value is referring to "Petrochemical Analysis Method" RIPP test method, Science Press. P172~175, 1990), reaction conditions and reaction results are listed in Table 5.
对比例7Comparative Example 7
本对比例说明,当本发明提供的催化剂用于重整生成油烯烃饱和加氢反应时,其活性明显高于用相同方法制备的Ni-RE-P非晶态合金催化剂。This comparative example shows that when the catalyst provided by the present invention is used in the saturated hydrogenation reaction of reforming to generate oil olefins, its activity is obviously higher than that of the Ni-RE-P amorphous alloy catalyst prepared by the same method.
催化剂为I,反应原料和反应条件同实例19~20,只是反应温度、反应空速(液态重整生成油原料的体积空速)及外加磁场强度不同,反应条件及结果列于表5中。Catalyst is 1, and reaction raw material and reaction condition are the same as example 19~20, just reaction temperature, reaction space velocity (volume space velocity of liquid state reforming to generate oil raw material) and applied magnetic field strength are different, and reaction condition and result are listed in table 5.
表5的结果说明,一方面,本发明提供的催化剂可以单独用于磁稳定床反应器,而Ni-RE-P非晶态合金催化剂则必须与适量的铁粉或其他磁性物质混合才能用于磁稳定床反应器,这可以节省磁稳定床反应器的空间,提高磁稳定床的利用率。另一方面,本发明提供的催化剂用于重整生成油烯烃饱和加氢反应时,具有比用相同方法制备的Ni-RE-P非晶态合金更高的催化剂活性。例如,实例19和对比例7相比,反应温度降低了50℃,反应空速提高了0.7倍,产物的溴价却降低了53%。The result of table 5 shows that, on the one hand, the catalyst provided by the invention can be used in magnetically stable bed reactor alone, and Ni-RE-P amorphous alloy catalyst must be mixed with an appropriate amount of iron powder or other magnetic substances to be used in A magnetically stabilized bed reactor, which can save the space of the magnetically stabilized bed reactor and improve the utilization rate of the magnetically stabilized bed. On the other hand, when the catalyst provided by the invention is used in the saturated hydrogenation reaction of reforming to generate oil olefins, it has higher catalyst activity than the Ni-RE-P amorphous alloy prepared by the same method. For example, compared with Comparative Example 7 in Example 19, the reaction temperature was reduced by 50° C., the reaction space velocity was increased by 0.7 times, and the bromine value of the product was reduced by 53%.
表5
*催化剂I单独使用不能很好地形成磁稳定床。 * Catalyst I alone does not form a magnetically stable bed well.
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| DE60032767T2 (en) | 1999-04-29 | 2007-10-31 | China Petrochemical Corp. | CATALYST FOR HYDROGENATION AND ITS MANUFACTURE |
| CN1093003C (en) * | 1999-04-29 | 2002-10-23 | 中国石油化工集团公司 | Hydrofining catalyst and preparation method thereof |
| CN101274895B (en) * | 2007-03-30 | 2011-05-18 | 中国石油化工股份有限公司 | Hydrogenation reduction method for aromatic nitro compound |
| CN109200951A (en) * | 2017-06-29 | 2019-01-15 | 刘志红 | A kind of catalytic reactor and production method |
| CN112458482B (en) * | 2020-11-18 | 2021-11-19 | 华中科技大学 | Amorphous NiFeP transition metal catalyst, preparation method and application |
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| US4541925A (en) * | 1982-09-22 | 1985-09-17 | Exxon Research And Engineering Co. | Composition and hydrotreating process for the operation of a magnetically stabilized fluidized bed |
| US4541924A (en) * | 1982-09-22 | 1985-09-17 | Exxon Research And Engineering Co. | Composition and hydrotreating process for the operation of a magnetically stabilized fluidized bed |
| CN1073726A (en) * | 1991-12-24 | 1993-06-30 | 中国石油化工总公司石油化工科学研究院 | Large specific surface amorphous alloy and preparation thereof |
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| US4541924A (en) * | 1982-09-22 | 1985-09-17 | Exxon Research And Engineering Co. | Composition and hydrotreating process for the operation of a magnetically stabilized fluidized bed |
| CN1073726A (en) * | 1991-12-24 | 1993-06-30 | 中国石油化工总公司石油化工科学研究院 | Large specific surface amorphous alloy and preparation thereof |
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