CN105419599B - A kind of high solid aliphatic acrylic polyurethane coating and preparation method - Google Patents
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Abstract
本发明公开了一种高固体分脂肪族丙烯酸聚氨酯涂料及制备方法,包括单独包装A组份、B组份和C组份。A组份:1)20%聚酰胺蜡浆助剂的制备;2)研磨色浆的制备:高固体低粘度羟基丙烯酸树脂,润湿剂、分散剂、三乙氧基丙酸乙酯、钛白粉、球形玻璃微珠、炭黑、154L黄、膨润士、二甲苯:3)调漆:紫外线吸收剂、20%聚酰胺蜡浆助剂、流平剂、消泡剂、醋酸丁酯即得A组份。B组份:脂肪族异氰酸酯三聚体即得B组份。C组份:醋酸丁酯、PMA、S-100混合均匀,即得C组份。本发明环保、节省能源,大大降低有毒有害气体排放,从而实现节能降耗;涂装周期短,效率高。一次涂装干膜厚度高,减少涂装道数,提高涂装效率,降低劳动强度,涂膜的抗冲击性强。The invention discloses a high-solid aliphatic acrylic polyurethane coating and a preparation method thereof, which comprises packaging component A, component B and component C separately. Component A: 1) Preparation of 20% polyamide wax slurry additive; 2) Preparation of grinding color paste: high solid and low viscosity hydroxyl acrylic resin, wetting agent, dispersant, ethyl triethoxy propionate, titanium White powder, spherical glass beads, carbon black, 154L yellow, bentonite, xylene: 3) Paint adjustment: UV absorber, 20% polyamide wax slurry additive, leveling agent, defoamer, butyl acetate Get component A. Component B: The aliphatic isocyanate trimer is the B component. Component C: Mix butyl acetate, PMA, and S-100 evenly to obtain component C. The invention is environmentally friendly, saves energy, greatly reduces the discharge of toxic and harmful gases, thereby realizing energy saving and consumption reduction; the coating cycle is short and the efficiency is high. The dry film thickness of one-time coating is high, the number of coating coats is reduced, the coating efficiency is improved, the labor intensity is reduced, and the impact resistance of the coating film is strong.
Description
技术领域technical field
本发明涉及一种有机高分子合成材料技术领域,具体为一种适用于各种大气环境下钢结构和混凝土防护用高固体分脂肪族丙烯酸聚氨酯涂料及其制备方法。The invention relates to the technical field of organic polymer synthetic materials, in particular to a high-solid aliphatic acrylic polyurethane coating suitable for steel structures and concrete protection in various atmospheric environments and a preparation method thereof.
背景技术Background technique
涂料中的有机挥发物(VOC)的排放是涂料对环境污染主要来源,据统计全球每年有数百万吨的溶剂从涂料中排放到大气中,这些有机挥发性化合物不仅破坏了人类赖以生存的大气生态环境,而且还对人类自身的健康造成伤害。环境友好型涂料成为行业重点发展方向之一,其主要包括高固体分涂料、水性涂料、粉末涂料、UV涂料等,而高固体分涂料是其中最具发展潜力的品种。其生产过程中溶剂使用量大大降低,且无需特殊生产工艺设备,降低了涂料企业生产过程中的污染,同也降低了生产制造成本。高固体分脂肪族丙烯酸聚氨酯涂料固化时所消耗的能量很低,可常温或低温固化成膜。综合环境保护及涂膜性能,现阶段使用高固体分涂料具有得天独厚的优势。作为高固体分丙烯酸聚氨酯涂料,它既具有优良的涂料性能,又可以满足环保要求发展成为一种低污染涂料品种,因此具有广泛的涂料应用市场和较好的发展前景。一般规定施工固体分在61-95%为高固体分涂料。近几年关于高固体分丙烯酸聚氨涂料的研制及应用专利和文献很多,如CN103396729A公开一种低粘度高固体分丙烯酸聚氨酯涂料及其制备方法,惠学洲学位硕士论文《高固体分丙烯酸聚氨酯涂料的研制》,均未提及涂料在施工黏度下的VOC排放量。另一点是在施工黏度下,涂膜抗流挂性,干膜只做到50um不流挂,而这两点正好是目前市场上高固体分丙烯酸聚氨酯涂料存在的问题:(1)高固体分涂料存在体系高黏度,使用时必须加入大量溶剂,降低了施工固含量,无形中增大单位面积上涂料VOC的排放,超出涂装过程规定的排放标准。(2)施工性差,一次成膜相对较厚,导致流挂严重,需多道喷涂才能达到设计膜厚。The emission of volatile organic compounds (VOC) in coatings is the main source of environmental pollution from coatings. According to statistics, millions of tons of solvents are discharged from coatings into the atmosphere every year around the world. These VOCs not only destroy the environment that human beings rely on for survival Atmospheric ecological environment, but also cause harm to human health. Environmentally friendly coatings have become one of the key development directions of the industry, which mainly include high-solid coatings, water-based coatings, powder coatings, UV coatings, etc., and high-solid coatings are among the varieties with the most development potential. The amount of solvent used in the production process is greatly reduced, and no special production process equipment is required, which reduces the pollution in the production process of coating enterprises and also reduces the production cost. High solid aliphatic acrylic polyurethane coating consumes very little energy during curing, and can be cured at room temperature or low temperature to form a film. Comprehensive environmental protection and coating performance, the use of high solid content coatings at this stage has unique advantages. As a high-solid acrylic polyurethane coating, it not only has excellent coating performance, but also can meet environmental protection requirements and develop into a low-pollution coating variety, so it has a wide range of coating application markets and good development prospects. It is generally stipulated that the construction solid content is 61-95% as high solid content coating. In recent years, there are many patents and documents about the development and application of high-solid acrylic polyurethane coatings, such as CN103396729A disclosing a low-viscosity high-solid acrylic polyurethane coating and its preparation method, Hui Xuezhou's master's thesis "High-solid acrylic polyurethane "Development of Coatings" does not mention the VOC emissions of coatings under the construction viscosity. Another point is the sag resistance of the coating film under the construction viscosity, and the dry film can only reach 50um without sagging, and these two points are exactly the problems existing in the high solid content acrylic polyurethane coatings on the market: (1) High solid content Due to the high viscosity of the paint system, a large amount of solvent must be added during use, which reduces the solid content of the construction and virtually increases the VOC emission per unit area of the paint, which exceeds the emission standards stipulated in the painting process. (2) The workability is poor, and the film formation is relatively thick at one time, resulting in serious sagging, and multiple sprayings are required to achieve the designed film thickness.
发明内容Contents of the invention
本发明目的在于优选高固低粘的羟基丙稀酸树脂,采用解絮凝分散剂、防流挂助剂、高耐候性颜料、球形玻璃微珠、溶剂与活性稀释剂等原料,以先进的涂料制备工艺,得到高固体分脂肪族丙烯酸聚氨酯涂料A组分,其与低黏度、高反应活性的脂肪族异氰酸酯固化剂B组分,组成了双组份高固体分丙烯酸聚氨酯涂料。在与国外同类产品相比价格低,施工性好。本发明解决了高固体分脂肪族丙烯酸聚氨酯涂料目前存在的黏度高、施工固体分低、施工易流挂、机械性能差等技术问题。The purpose of the present invention is to optimize the high-solid and low-viscosity hydroxyacrylic resin, using raw materials such as deflocculation dispersant, anti-sag additive, high weather resistance pigment, spherical glass microspheres, solvent and active diluent, and advanced coating According to the preparation process, component A of high-solid aliphatic acrylic polyurethane coating is obtained, and component B of aliphatic isocyanate curing agent with low viscosity and high reactivity forms a two-component high-solid acrylic polyurethane coating. Compared with similar foreign products, the price is low and the construction is good. The invention solves the current technical problems of high-solid aliphatic acrylic polyurethane coatings such as high viscosity, low construction solid content, easy sagging during construction, and poor mechanical properties.
本发明的目的是通过下述技术方案来实现的。The purpose of the present invention is achieved through the following technical solutions.
一种高固体分脂肪族丙烯酸聚氨酯涂料,涂料包括A、B、C三组份按重量份数A∶B∶C=10∶1.5:1.5~1的比例混合的原料:A high-solid aliphatic acrylic polyurethane coating, the coating includes A, B, and C three-component raw materials mixed in a ratio of parts by weight A: B: C = 10: 1.5: 1.5-1:
组份A:Component A:
组份B:Component B:
脂肪族异氰酸酯三聚体 100份;100 parts of aliphatic isocyanate trimer;
组份C:Component C:
醋酸丁酯 50~70份;50-70 parts of butyl acetate;
PMA 30~40份;30-40 copies of PMA;
S-100 10~30份。S-100 10-30 parts.
进一步地,所述高固体低粘度羟基丙烯酸树脂为法国阿克玛有限公司的854BA80或台湾长兴化学有限公司的73006D中的至少一种。该树脂固含量高(80%),粘度低(6000-7500mpa.s/25℃),树脂的分子量分布比较窄,羟值低,羟基分布规整。Further, the high-solid low-viscosity hydroxyl acrylic resin is a product of France Akema Co., Ltd. At least one of 854BA80 or 73006D of Taiwan Changxing Chemical Co., Ltd. The resin has high solid content (80%), low viscosity (6000-7500mpa.s/25°C), narrow molecular weight distribution, low hydroxyl value and regular distribution of hydroxyl groups.
进一步地,所述分散剂为德国毕克化学公司的BYK110或美国海明斯有限公司的Disponer9250中的至少一种。Further, the dispersant is at least one of BYK110 from German BYK Chemical Company or Disponer 9250 from American Hemings Co., Ltd.
进一步地,所述润湿剂为德国毕克化学公司的BYKP104S或巴斯夫公司EFKA5065中的至少一种。Further, the wetting agent is at least one of BYKP104S of German BYK Chemical Company or EFKA5065 of BASF Company.
进一步地,所述紫外线吸收剂为巴斯夫292光稳定剂或台湾永光化学Eversorb85光稳定剂中至少一种。Further, the ultraviolet absorber is BASF 292 light stabilizer or at least one of Eversorb85 light stabilizer from Taiwan Yongguang Chemical.
进一步地,所述球形玻璃微珠为美国3M公司的球形玻璃微珠S38HS或郑州圣莱特空心微珠有限公司F200中的至少一种。球形玻璃微珠低吸油值,延展性好,受外力冲击时,有很好的缓冲作用。Further, the spherical glass microspheres are at least one of spherical glass microspheres S38HS from 3M Company of the United States or F200 from Zhengzhou Shenglaite Hollow Microspheres Co., Ltd. Spherical glass microspheres have low oil absorption value, good ductility, and have a good cushioning effect when impacted by external forces.
进一步地,所述流平剂为德国毕克化学公司的BYK390或美国海明斯有限公司的Disponer495中的至少一种。Further, the leveling agent is at least one of BYK390 from German BYK Chemical Co., Ltd. or Disponer 495 from American Hemings Co., Ltd.
进一步地,所述消泡剂为德国毕克化学公司的BYK054或上海泰格公司的Tech-431中的至少一种。Further, the defoaming agent is at least one of BYK054 from German BYK Chemical Company or Tech-431 from Shanghai Tigermed Company.
进一步地,所述脂肪族异氰酸酯三聚体为烟台万华公司的HT-100或旭化成的TPA-100中的至少一种。该固化剂为100%固含量,黏度低。Further, the aliphatic isocyanate trimer is at least one of HT-100 produced by Yantai Wanhua Company or TPA-100 produced by Asahi Kasei. The curing agent is 100% solids and low viscosity.
相应地,本发明还给出了一种高固体分脂肪族丙烯酸聚氨酯涂料制备方法,包括下述步骤:Correspondingly, the present invention also provides a kind of high solid content aliphatic acrylic polyurethane coating preparation method, comprises the following steps:
(1)组份A的制备:(1) Preparation of component A:
1)20%聚酰胺蜡助剂的制备:将重量份数为20份的聚酰胺蜡与50份高固体低粘度羟基丙烯酸树脂混合后在1500r/min分散至呈透明状预凝胶,检测细度至20um以下,低速下加入30份醋酸丁酯,搅拌均匀,待用;1) Preparation of 20% polyamide wax additive: mix 20 parts by weight of polyamide wax with 50 parts of high-solid and low-viscosity hydroxyl acrylic resin and disperse at 1500r/min until it becomes transparent pre-gel. When the temperature is below 20um, add 30 parts of butyl acetate at a low speed, stir evenly, and set aside;
其中,聚酰胺蜡采用法国克莱威利公司的PA3X-20聚酰胺蜡或日本楠木公司JSP-1068聚酰胺蜡中的至少一种。该品种防流挂性好,不增稠。Wherein, the polyamide wax adopts at least one of PA3X-20 polyamide wax produced by Clayville Company in France or JSP-1068 polyamide wax produced by Phoebe Company in Japan. This variety has good anti-sagging properties and does not thicken.
2)研磨色浆的制备:将50-70份的羟基丙烯酸树脂计量入罐,在500r/min搅拌下依次加入0.5-1.0润湿剂、0.8-1.2份分散剂、1-3份的三乙氧基丙酸乙酯、25-30份金红石型钛白粉、10-15份的球形玻璃微珠、0.2-0.4份碳黑、0.2-1.4份154L黄、0.3-0.8份膨润土、1-4份二甲苯,在2000r/min搅拌下分散10-15min;温度低于60℃经研磨控制细度达到20μm;2) Preparation of grinding paste: Measure 50-70 parts of hydroxyacrylic resin into the tank, add 0.5-1.0 parts of wetting agent, 0.8-1.2 parts of dispersing agent, and 1-3 parts of triethyl ether in sequence under stirring at 500r/min Ethyl oxypropionate, 25-30 parts of rutile titanium dioxide, 10-15 parts of spherical glass microspheres, 0.2-0.4 parts of carbon black, 0.2-1.4 parts of 154L yellow, 0.3-0.8 parts of bentonite, 1-4 parts Xylene, disperse for 10-15min under 2000r/min stirring; the temperature is lower than 60℃ and the fineness is controlled to reach 20μm by grinding;
3)调漆:研磨色浆入罐,在1500r/min搅拌下依次加入0.2~1份紫外线吸收剂、10~20份20%聚酰胺蜡助剂、0.3~1份流平剂、0.1~0.6份消泡剂、1-3份醋酸丁酯调整粘度,搅拌10-15min,控制粘度在95-105KU斯托默粘度,过滤、包装,即得A组份;3) Paint mixing: grind the color paste into the tank, add 0.2-1 parts of ultraviolet absorber, 10-20 parts of 20% polyamide wax additives, 0.3-1 parts of leveling agent, 0.1-0.6 parts in sequence under stirring at 1500r/min 1 part of defoamer, 1-3 parts of butyl acetate to adjust the viscosity, stir for 10-15min, control the viscosity at 95-105KU Stormer viscosity, filter and pack to obtain component A;
(2)组份B的制备:(2) Preparation of component B:
将HT-100脂肪族异氰酸酯三聚体,过滤,分装,即得B组份;Filter the trimer of HT-100 aliphatic isocyanate and pack it separately to obtain component B;
(3)组份C的制备:(3) Preparation of component C:
按重量份配比将醋酸丁酯∶PMA∶S-100=(50~70):(30~40):(10~30)混合,在300r/min搅拌5min,包装,即得组份C;Mix butyl acetate:PMA:S-100=(50~70):(30~40):(10~30) according to the weight ratio, stir at 300r/min for 5min, pack, and obtain component C;
3)组份A、组份B和组份C的混合:3) Mixing of components A, B and C:
用时按重量份配比组份A∶组份B:组分C=10∶1.5:1.5~1,搅拌均匀,熟化15min即可。When using, mix component A:component B:component C=10:1.5:1.5-1 by weight, stir evenly, and ripen for 15 minutes.
本发明涂料与现市场上同类产品相比具有如下优点:Compared with similar products on the market, the coating of the present invention has the following advantages:
(1)低VOC含量。高固体分涂料,有效降低涂料生产中溶剂的使用。(1) Low VOC content. High solid content coatings can effectively reduce the use of solvents in coating production.
(2)施工黏度下固含量高。采用了球形玻璃微珠,提高施工固体分,减少施工时VOC的排放。(2) High solid content under construction viscosity. Spherical glass beads are used to increase the solid content of construction and reduce VOC emissions during construction.
(3)环保、节约能源。使用80%固含羟基丙烯酸树脂、产品在生产和涂装过程中溶剂用量少,施工固体分高、施工VOC排放为340g/L以下(远低于国家限量标准420g/L),大大降低有毒有害气体排放,从而实现节能降耗。并通过减少溶剂的使用,达到节能降耗的作用。(3) Environmental protection and energy saving. Using 80% solid-containing hydroxyl acrylic resin, the amount of solvent used in the production and coating process of the product is less, the construction solid content is high, and the construction VOC emission is below 340g/L (far lower than the national limit standard of 420g/L), which greatly reduces toxicity. Harmful gas emissions, so as to achieve energy saving and consumption reduction. And by reducing the use of solvents, the effect of energy saving and consumption reduction can be achieved.
(4)涂装周期短,效率高。一次涂装干膜厚度达到130um,一次施工涂膜厚度比一般涂料高出2-3倍,减少涂装道数,提高涂装效率,降低劳动强度。(4) The coating cycle is short and the efficiency is high. The dry film thickness of one coating reaches 130um, and the coating film thickness of one application is 2-3 times higher than that of ordinary coatings, which reduces the number of coatings, improves coating efficiency and reduces labor intensity.
(5)使用球形玻璃微珠,大大提高了涂膜的抗冲击性,涂膜厚度在80-90um时,冲击强度正冲达到50kg·cm。(5) The use of spherical glass beads greatly improves the impact resistance of the coating film. When the thickness of the coating film is 80-90um, the impact strength can reach 50kg·cm.
本发明的高固体分脂肪族丙烯酸聚氨酯涂料属高固低黏产品,施工固体分高,单位面积上VOC排放少,施工性能好,一次喷涂湿膜达到200-250um不流挂,干膜厚度在130-140um,一次涂装成膜,大大缩短涂装周期,提高工作效率。达到施工黏度时,VOC排放为340g/L(远低于国家限量标准420g/L),具有良好地装饰性、机械性能优异、耐候性高等突出优点,在各种大型机械、桥梁上得到了广泛的应用。The high-solid aliphatic acrylic polyurethane coating of the present invention is a high-solid and low-viscosity product, with high solid content during construction, less VOC emissions per unit area, and good construction performance. The wet film can reach 200-250um in one spray without sagging, and the dry film thickness is between 200-250um. 130-140um, one-time coating and film formation, which greatly shortens the coating cycle and improves work efficiency. When the construction viscosity is reached, the VOC emission is 340g/L (far lower than the national limit standard of 420g/L). It has outstanding advantages such as good decoration, excellent mechanical properties, and high weather resistance. It has been widely used in various large machinery and bridges. Applications.
具体实施方式Detailed ways
以下所述的是本发明的优选实施方式,本发明所保护的不限于以下优选实施方式,所述的实施案例是对本发明的解释而不是限定。同时指出,对于本领域的技术人员来说在此发明创造构思的基础上,做出的若干变形和改进,都属于本发明的保护范围。The following descriptions are the preferred implementations of the present invention, and the protection of the present invention is not limited to the following preferred implementations, and the described examples are explanations rather than limitations of the present invention. At the same time, it is pointed out that for those skilled in the art, some modifications and improvements made on the basis of the inventive concept all belong to the protection scope of the present invention.
实施例1Example 1
组份A:Component A:
1)20%聚酰胺蜡助剂的制备:将重量份数为20份法国克莱威利公司的PA3X-20聚酰胺蜡与50份法国阿克玛公司854BA80高固体低粘度羟基丙烯酸树脂混合后,在1500r/min分散至呈透明状预凝胶,检测细度至20um以下,低速分散下加入30份醋酸丁酯,搅拌均匀,待用。1) Preparation of 20% polyamide wax additives: 20 parts by weight of PA3X-20 polyamide wax from French Clayville Company and 50 parts by weight of French Akema Company After mixing 854BA80 high-solid and low-viscosity hydroxyl acrylic resin, disperse at 1500r/min until it becomes a transparent pre-gel, and the fineness is below 20um. Add 30 parts of butyl acetate under low-speed dispersion, stir evenly, and set aside.
2)按重量份配比,将70份854BA80高固体低粘度羟基丙烯酸树脂计量入罐,在500r/min的速度下加入0.8份毕克化学公司BYK110、0.5份毕克化学公司的BYKP104S、1份的三乙氧基丙酸乙酯、25份金红石型钛白粉、10份球形玻璃微珠、0.2份碳黑、0.2份154L黄、0.5份膨润土、2份二甲苯,搅拌均匀后,将转速调到2000r/min分散10-15min,转入下道研磨工序,第一遍快速过一遍研磨机,第二遍、第三遍控制细度,控制研磨温度低于60℃,直到细度达到20um。转入下道工序——调漆。2) Proportioning by weight, 70 parts 854BA80 high-solid and low-viscosity hydroxyl acrylic resin is metered into the tank, and 0.8 parts of BYK110 from BYK Chemical Company, 0.5 parts of BYKP104S from BYK Chemical Company, 1 part of ethyl triethoxy propionate, 25 parts are added at a speed of 500 r/min. 1 part of rutile titanium dioxide, 10 parts of spherical glass microspheres, 0.2 part of carbon black, 0.2 part of 154L yellow, 0.5 part of bentonite, 2 parts of xylene. In the next grinding process, pass through the grinder quickly in the first pass, control the fineness in the second and third passes, and control the grinding temperature below 60°C until the fineness reaches 20um. Transfer to the next process - paint mixing.
3)调漆:研磨色浆计量入罐,在1500r/min搅拌下依次加入0.2份巴斯夫292光稳定剂、10份20%聚酰胺蜡助剂、0.3份德国毕克化学公司的BYK390流平剂、0.3份德国毕克化学公司的BYK054消泡剂、3份醋酸丁酯调整粘度,搅拌15min,控制粘度在95-105KU斯托默黏度。过滤,包装。即得A组份。3) Letting: measure the ground color paste into the tank, and add 0.2 parts of BASF in sequence under stirring at 1500r/min 292 light stabilizers, 10 parts of 20% polyamide wax additives, 0.3 parts of BYK390 leveling agent of German BYK Chemical Company, 0.3 parts of BYK054 defoamer of German BYK Chemical Company, 3 parts of butyl acetate to adjust viscosity, stirring 15min, control the viscosity at 95-105KU Stormer viscosity. Filter, pack. That is, component A.
组份B:Component B:
将脂肪族异氰酸酯三聚体HT-100三聚体,过滤,分装,即得B组份。Filter the aliphatic isocyanate trimer HT-100 trimer and pack it separately to obtain component B.
(3)组份C:(3) Component C:
按重量份配比将醋酸丁酯∶PMA∶S-100=60:30:10混合,在300r/min搅拌5min,包装,即得组份C。Mix butyl acetate:PMA:S-100=60:30:10 in parts by weight, stir at 300r/min for 5min, pack, and obtain component C.
用时按重量份配比组份A∶组份B:组分C=10∶1.5:1,搅拌均匀,熟化15min即可使用。可无气喷涂、辊涂、刷涂多方式施工。When using, mix component A: component B: component C = 10: 1.5: 1 by weight, stir evenly, and ripen for 15 minutes before use. It can be applied by airless spraying, roller coating and brush coating.
本发明一种高固体分脂肪族丙烯酸聚氨酯涂料产品机械性能施工性能及VOC含量测试步骤如下:A kind of high solid content aliphatic acrylic polyurethane coating product mechanical performance construction performance and VOC content test steps of the present invention are as follows:
实验设备及材料:Experimental equipment and materials:
实验设备:耐盐雾试验机(上海林频仪器设备有限公司);GY-2型压入式干喷砂机(北京长空喷砂设备有限公司);附着力测定仪(英国易高公司elcometer);流挂仪(QAG型色漆流挂性测定器,天津永利达材料试验机有限公司)。Experimental equipment: salt spray resistance testing machine (Shanghai Linpin Instrument Equipment Co., Ltd.); GY-2 type press-in dry sandblasting machine (Beijing Changkong Sandblasting Equipment Co., Ltd.); adhesion tester (UK Elcometer) ; Sag tester (QAG-type paint sag tester, Tianjin Yonglida Material Testing Machine Co., Ltd.).
基材:150×100×2mm的钢板Substrate: 150×100×2mm steel plate
表面处理:ISO 8501评定。Surface treatment: ISO 8501 rated.
测试系统test system
测试样板制备:钢板经喷砂后,涂一层环氧中间漆(陕西宝塔山油漆股份有限公司),干膜厚度140-150um,间隔24小时.喷涂本发明产品,干膜在90-100um之间,常温下养护7天,用于进行耐人工加速老化性及耐盐雾性测试。Test sample preparation: After the steel plate is sandblasted, coat a layer of epoxy intermediate paint (Shaanxi Baotashan Paint Co., Ltd.), the dry film thickness is 140-150um, and the interval is 24 hours. Spray the product of the present invention, and the dry film is between 90-100um 7 days at room temperature for artificial accelerated aging resistance and salt spray resistance tests.
高固体分脂肪族丙烯酸聚氨酯涂料(浅灰色)主要性能指标测试结果如下表1:The main performance index test results of high solid aliphatic acrylic polyurethane coating (light gray) are shown in Table 1:
表1,高固体分脂肪族丙烯酸聚氨酯涂料的VOCs、施工性能及防腐蚀性能测试结果。Table 1. Test results of VOCs, construction performance and anti-corrosion performance of high solid aliphatic acrylic polyurethane coatings.
实施例2Example 2
组份A:Component A:
1)20%聚酰胺蜡助剂的制备:将重量份数为20份日本楠木公司的JSP-1068聚酰胺蜡与50份台湾长兴化学有限公司的73006D(80%)高固体低粘度羟基丙烯酸树脂混合后在1500r/min分散至呈透明状预凝胶,检测细度至20um以下,低速下加入30份醋酸丁酯,搅拌均匀,待用。1) Preparation of 20% polyamide wax additive: 20 parts by weight of JSP-1068 polyamide wax from Japan Phoebe Company and 50 parts by weight of 73006D (80%) high-solid and low-viscosity hydroxyl acrylic resin from Taiwan Changxing Chemical Co., Ltd. After mixing, disperse at 1500r/min until it becomes a transparent pre-gel, and the fineness is detected to be below 20um. Add 30 parts of butyl acetate at a low speed, stir evenly, and set aside.
2)按重量份配比,将50份73006D(80%)高固体低粘度羟基丙烯酸树脂计量入罐,在500r/min的速度下加入1.2份美国海明斯有限公司的Disponer9250、0.5份巴斯夫公司EFKA5065、2份的三乙氧基丙酸乙酯、28份金红石型钛白粉、15份球形玻璃微珠、0.3份碳黑、0.8份154L黄、0.3份膨润土、4份二甲苯,搅拌均匀后,将转速调到2000r/min分散10-15min,转入下道研磨工序,第一遍快速过一遍研磨机,第二遍、第三遍控制细度,控制研磨温度低于60℃,直到细度达到20um。转入下道工序——调漆。2) According to the proportion by weight, 50 parts of 73006D (80%) high-solid and low-viscosity hydroxyl acrylic resin are metered into the tank, and 1.2 parts of Disponer9250 of Hemings Co., Ltd. of the United States and 0.5 part of BASF Corporation are added at a speed of 500r/min. EFKA5065, 2 parts of ethyl triethoxy propionate, 28 parts of rutile titanium dioxide, 15 parts of spherical glass microspheres, 0.3 parts of carbon black, 0.8 parts of 154L yellow, 0.3 parts of bentonite, 4 parts of xylene, after stirring evenly , adjust the rotation speed to 2000r/min and disperse for 10-15min, transfer to the next grinding process, pass through the grinder quickly in the first pass, control the fineness in the second and third passes, and control the grinding temperature below 60°C until fine The degree reaches 20um. Transfer to the next process - paint mixing.
3)调漆:研磨色浆计量入罐,在1500r/min搅拌下依次加入1份台湾永光化学Eversorb85光稳定剂、20份20%聚酰胺蜡助剂、0.6份美国海明斯有限公司的Disponer495流平剂、0.6份上海泰格公司的Tech-431消泡剂、1份醋酸丁酯调整粘度,搅拌10min,控制粘度在95-105KU斯托默粘度。过滤,包装。即得A组份。3) Paint mixing: the ground color paste is metered into the tank, and 1 part of Taiwan Yongguang Chemical Eversorb85 light stabilizer, 20 parts of 20% polyamide wax additives, and 0.6 parts of Disponer 495 from Hemings Co., Ltd. of the United States are sequentially added under 1500r/min stirring. Leveling agent, 0.6 parts of Tech-431 defoamer from Shanghai Tigermed, 1 part of butyl acetate to adjust the viscosity, stir for 10 minutes, and control the viscosity at 95-105KU Stormer viscosity. Filter, pack. That is, component A.
组份B:Component B:
将旭化成脂肪族异氰酸酯三聚体TPA-100三聚体,过滤,分装,即得B组份。Take the Asahi Kasei aliphatic isocyanate trimer TPA-100 trimer, filter it, and pack it separately to get component B.
(3)组份C:(3) Component C:
按重量份配比将醋酸丁酯∶PMA∶S-100=70:30:20混合,在300r/min搅拌5min,包装,即得组份C。Mix butyl acetate:PMA:S-100=70:30:20 in parts by weight, stir at 300r/min for 5min, pack, and obtain component C.
用时按重量份配比组份A∶组份B:组分C=10∶1.5:1.5,搅拌均匀,熟化15min即可使用。可无气喷涂、辊涂、刷涂多方式施工。When using, mix component A:component B:component C=10:1.5:1.5 in parts by weight, stir evenly, and ripen for 15 minutes before use. It can be applied by airless spraying, roller coating and brush coating.
本发明高固体分脂肪族丙烯酸聚氨酯涂料产品机械性能施工性能及VOC含量测试步骤如下:The test steps of the mechanical performance, construction performance and VOC content of the high-solid aliphatic acrylic polyurethane coating product of the present invention are as follows:
实验设备及材料:Experimental equipment and materials:
实验设备:耐盐雾试验机(上海林频仪器设备有限公司);GY-2型压入式干喷砂机(北京长空喷砂设备有限公司);附着力测定仪(英国易高公司elcometer);流挂仪(QAG型色漆流挂性测定器,天津永利达材料试验机有限公司)。Experimental equipment: salt spray resistance testing machine (Shanghai Linpin Instrument Equipment Co., Ltd.); GY-2 type press-in dry sandblasting machine (Beijing Changkong Sandblasting Equipment Co., Ltd.); adhesion tester (UK Elcometer) ; Sag tester (QAG-type paint sag tester, Tianjin Yonglida Material Testing Machine Co., Ltd.).
基材:150×100×2mm的钢板Substrate: 150×100×2mm steel plate
表面处理:ISO 8501评定。Surface treatment: ISO 8501 rated.
测试系统test system
测试样板制备:钢板经喷砂后,涂一层环氧中间漆(陕西宝塔山油漆股份有限公司),干膜厚度140-150um,间隔24小时.喷涂本发明产品,干膜在90-100um之间,常温下养护7天,用于进行耐人工加速老化性及耐盐雾性测试。Test sample preparation: After the steel plate is sandblasted, coat a layer of epoxy intermediate paint (Shaanxi Baotashan Paint Co., Ltd.), the dry film thickness is 140-150um, and the interval is 24 hours. Spray the product of the present invention, and the dry film is between 90-100um 7 days at room temperature for artificial accelerated aging resistance and salt spray resistance tests.
高固体分脂肪族丙烯酸聚氨酯涂料(浅灰色)主要性能指标测试结果如下表1:The main performance index test results of high solid aliphatic acrylic polyurethane coating (light gray) are shown in Table 1:
表1,高固体分脂肪族丙烯酸聚氨酯涂料的VOCs、施工性能及防腐蚀性能测试结果。Table 1. Test results of VOCs, construction performance and anti-corrosion performance of high solid aliphatic acrylic polyurethane coatings.
实施例3Example 3
组份A:Component A:
1)20%聚酰胺蜡助剂的制备:将重量份数为20份日本楠木公司的JSP-1068聚酰胺蜡与50份台湾长兴化学有限公司的73006D(80%)高固体低粘度羟基丙烯酸树脂混合后在1500r/min分散至呈透明状预凝胶,检测细度至20um以下,低速下加入30份醋酸丁酯,搅拌均匀,待用。1) Preparation of 20% polyamide wax additive: 20 parts by weight of JSP-1068 polyamide wax from Japan Phoebe Company and 50 parts by weight of 73006D (80%) high-solid and low-viscosity hydroxyl acrylic resin from Taiwan Changxing Chemical Co., Ltd. After mixing, disperse at 1500r/min until it becomes a transparent pre-gel, and the fineness is detected to be below 20um. Add 30 parts of butyl acetate at a low speed, stir evenly, and set aside.
2)按重量份配比,将60份73006D(80%)高固体低粘度羟基丙烯酸树脂计量入罐,在500r/min的速度下加入1.0份美国海明斯有限公司的Disponer9250、1.0份巴斯夫公司EFKA5065、3份的三乙氧基丙酸乙酯、30份金红石型钛白粉、12份球形玻璃微珠、0.4份碳黑、1.4份154L黄、0.8份膨润土、1份二甲苯,搅拌均匀后,将转速调到2000r/min分散10-15min,转入下道研磨工序,第一遍快速过一遍研磨机,第二遍、第三遍控制细度,控制研磨温度低于60℃,直到细度达到20um。转入下道工序——调漆。2) According to the proportion by weight, 60 parts of 73006D (80%) high-solid and low-viscosity hydroxyl acrylic resin are metered into the tank, and 1.0 parts of Disponer9250 of Hemings Co., Ltd. of the United States and 1.0 parts of BASF Corporation are added at a speed of 500r/min. EFKA5065, 3 parts of ethyl triethoxypropionate, 30 parts of rutile titanium dioxide, 12 parts of spherical glass microspheres, 0.4 parts of carbon black, 1.4 parts of 154L yellow, 0.8 parts of bentonite, 1 part of xylene, after stirring evenly , adjust the rotation speed to 2000r/min and disperse for 10-15min, transfer to the next grinding process, pass through the grinder quickly in the first pass, control the fineness in the second and third passes, and control the grinding temperature below 60°C until fine The degree reaches 20um. Transfer to the next process - paint mixing.
3)调漆:研磨色浆计量入罐,在1500r/min搅拌下依次加入0.8份台湾永光化学Eversorb85光稳定剂、15份20%聚酰胺蜡助剂、1份美国海明斯有限公司的Disponer495流平剂、0.1份上海泰格公司的Tech-431消泡剂、2份醋酸丁酯调整粘度,搅拌15min,控制粘度在95-105KU斯托默粘度。过滤,包装。即得A组份。3) Paint mixing: the ground color paste is metered into the tank, and 0.8 parts of Taiwan Yongguang Chemical Eversorb85 light stabilizer, 15 parts of 20% polyamide wax additives, and 1 part of Disponer495 from Hemings Co., Ltd. of the United States are sequentially added under stirring at 1500r/min Leveling agent, 0.1 part of Tech-431 defoamer from Shanghai Tigermed, 2 parts of butyl acetate to adjust the viscosity, stir for 15 minutes, and control the viscosity at 95-105KU Stormer viscosity. Filter, pack. That is, component A.
组份B:Component B:
将旭化成脂肪族异氰酸酯三聚体TPA-100三聚体,过滤,分装,即得B组份。Take the Asahi Kasei aliphatic isocyanate trimer TPA-100 trimer, filter it, and pack it separately to get component B.
(3)组份C:(3) Component C:
按重量份配比将醋酸丁酯∶PMA∶S-100=50:40:10混合,在300r/min搅拌5min,包装,即得组份C。Mix butyl acetate:PMA:S-100=50:40:10 in parts by weight, stir at 300r/min for 5min, pack, and obtain component C.
用时按重量份配比组份A∶组份B:组分C=10∶1.5:1.5,搅拌均匀,熟化15min即可使用。可无气喷涂、辊涂、刷涂多方式施工。When using, mix component A:component B:component C=10:1.5:1.5 in parts by weight, stir evenly, and ripen for 15 minutes before use. It can be applied by airless spraying, roller coating and brush coating.
本发明高固体分脂肪族丙烯酸聚氨酯涂料产品机械性能施工性能及VOC含量测试步骤如下:The test steps of the mechanical performance, construction performance and VOC content of the high-solid aliphatic acrylic polyurethane coating product of the present invention are as follows:
实验设备及材料:Experimental equipment and materials:
实验设备:耐盐雾试验机(上海林频仪器设备有限公司);GY-2型压入式干喷砂机(北京长空喷砂设备有限公司);附着力测定仪(英国易高公司elcometer);流挂仪(QAG型色漆流挂性测定器,天津永利达材料试验机有限公司)。Experimental equipment: salt spray resistance testing machine (Shanghai Linpin Instrument Equipment Co., Ltd.); GY-2 type press-in dry sandblasting machine (Beijing Changkong Sandblasting Equipment Co., Ltd.); adhesion tester (UK Elcometer) ; Sag tester (QAG-type paint sag tester, Tianjin Yonglida Material Testing Machine Co., Ltd.).
基材:150×100×2mm的钢板Substrate: 150×100×2mm steel plate
表面处理:ISO 8501评定。Surface treatment: ISO 8501 rated.
测试系统test system
测试样板制备:钢板经喷砂后,涂一层环氧中间漆(陕西宝塔山油漆股份有限公司),干膜厚度140-150um,间隔24小时.喷涂本发明产品,干膜在90-100um之间,常温下养护7天,用于进行耐人工加速老化性及耐盐雾性测试。Test sample preparation: After the steel plate is sandblasted, coat a layer of epoxy intermediate paint (Shaanxi Baotashan Paint Co., Ltd.), the dry film thickness is 140-150um, and the interval is 24 hours. Spray the product of the present invention, and the dry film is between 90-100um 7 days at room temperature for artificial accelerated aging resistance and salt spray resistance tests.
高固体分脂肪族丙烯酸聚氨酯涂料(浅灰色)主要性能指标测试结果如下表1:The main performance index test results of high solid aliphatic acrylic polyurethane coating (light gray) are shown in Table 1:
表1,高固体分脂肪族丙烯酸聚氨酯涂料的VOCs、施工性能及防腐蚀性能测试结果。Table 1. Test results of VOCs, construction performance and anti-corrosion performance of high solid aliphatic acrylic polyurethane coatings.
结果:result:
1.本发明产品施工固体分达到64.5%,而同类型产品施工固体分只有40%,高出24.5%。1. The construction solid content of the product of the present invention reaches 64.5%, while the construction solid content of the same type of product is only 40%, which is 24.5% higher.
2.本发明产品施工性好,一次成膜干膜厚度达140um,不流挂。同类型产品干膜,只能做到80um。减少涂装道数,降低劳动强度,缩短涂装周期。2. The product of the present invention has good workability, and the dry film thickness of one-time film formation reaches 140um without sagging. The dry film of the same type of product can only achieve 80um. Reduce the number of coatings, reduce labor intensity, and shorten the coating cycle.
3.施工VOC为340g/L,(远低于国家限量标准420g/L),大大降低有毒有害气体排放,在重防腐产品领域中属环保产品。3. The construction VOC is 340g/L, (far lower than the national limit standard of 420g/L), which greatly reduces the emission of toxic and harmful gases, and is an environmentally friendly product in the field of heavy-duty anti-corrosion products.
4.机械性能好,耐冲击性。4. Good mechanical properties, impact resistance.
以上内容是结合具体的优选实施方式对本发明所作的进一步详细说明,不能认定本发明的具体实施方式仅限于此,对于本发明所属技术领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干简单的推演或替换,都应当视为属于本发明由所提交的权利要求书确定专利保护范围。The above content is a further detailed description of the present invention in conjunction with specific preferred embodiments. It cannot be determined that the specific embodiments of the present invention are limited thereto. Under the circumstances, some simple deduction or replacement can also be made, all of which should be regarded as belonging to the scope of patent protection determined by the submitted claims of the present invention.
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| CN107868603A (en) * | 2017-12-06 | 2018-04-03 | 陕西宝塔山油漆股份有限公司 | A kind of low surface-functional acrylic polyurethane finish paint and preparation method thereof |
| CN109266196A (en) * | 2018-09-17 | 2019-01-25 | 湘江涂料科技有限公司 | A kind of high solid acrylic polyurethane finish paint and preparation method thereof |
| CN114763443B (en) * | 2021-01-15 | 2025-12-09 | 立邦涂料(中国)有限公司 | High-solid low-viscosity color paste, preparation method thereof and application thereof in low-VOC coiled material polyester finish paint |
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