CN105479230A - Disc type tool magazine for horizontal machining center - Google Patents
Disc type tool magazine for horizontal machining center Download PDFInfo
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- CN105479230A CN105479230A CN201610099827.1A CN201610099827A CN105479230A CN 105479230 A CN105479230 A CN 105479230A CN 201610099827 A CN201610099827 A CN 201610099827A CN 105479230 A CN105479230 A CN 105479230A
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- 238000000034 method Methods 0.000 description 3
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/155—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling
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Abstract
Description
技术领域technical field
本发明涉及一种用于卧式加工中心的盘式刀库,适用于中小型卧式加工中心。The invention relates to a disc tool magazine for a horizontal machining center, which is suitable for small and medium-sized horizontal machining centers.
背景技术Background technique
现有的成线加工中心,对加工中心的宽度和节拍要求较高,而在相同行程的加工中心中刀库对宽度的影响较大,现有的盘式刀库刀具往往与刀库盘的回转轴线平行,由于刀长的限制,刀库的宽度很难进一步压缩,成为制约整机宽度的一个重要因素。The existing linear machining centers have high requirements on the width and beat of the machining center, and the tool magazine has a greater influence on the width of the machining center with the same stroke. The existing disc tool magazine tools are often different from the tool magazine disc The axis of rotation is parallel. Due to the limitation of the length of the tool, it is difficult to further compress the width of the tool magazine, which becomes an important factor restricting the width of the whole machine.
发明内容Contents of the invention
本发明创造针对现有技术的不足提供一种用于卧式加工中心的盘式刀库,刀库体为可绕固定轴旋转的圆盘,圆盘便于装有垂直于平行与圆盘轴线的刀夹,刀具安装到刀夹上,使刀具轴向与圆盘平行,刀尖指向圆盘中心。使得刀库的宽度不受刀长的限制,可以进一步压缩宽度。同时,由于本发明创造的盘式刀库具有刀具运送机构且各个轴独立驱动,可实现预选刀功能和缩短换刀时间。The present invention provides a disc-type tool magazine for horizontal machining centers in view of the deficiencies of the prior art. The tool magazine body is a disc that can rotate around a fixed axis. Tool holder, the tool is installed on the tool holder so that the axial direction of the tool is parallel to the disc, and the tip of the tool points to the center of the disc. The width of the tool magazine is not limited by the length of the tool, and the width can be further compressed. Simultaneously, because the disc tool magazine created by the present invention has a tool delivery mechanism and each axis is independently driven, the function of pre-selecting a tool can be realized and the tool changing time can be shortened.
本发明的技术方案:Technical scheme of the present invention:
一种用于卧式加工中心的盘式刀库,具有安装在固定支架Ⅰ(5)上的圆盘(1),所述圆盘(1)中心设有旋转轴,所述圆盘(1)通过旋转轴绕自身中心旋转,所述圆盘(1)的边缘安装有数个刀夹(2),刀夹(2)上持刀部位的轴线与圆盘(1)的盘面平行;刀具(3)通过持刀部位安装在刀夹(2)上,所述刀具(3)的轴线平行于圆盘(1)的盘面,且刀具(3)的刀尖指向圆盘(1)的圆心;所述固定支架Ⅰ(5)安装在卧式加工中心的一侧,圆盘(1)的轴线与卧式加工中心的X轴平行。A disc-type tool magazine for a horizontal machining center has a disc (1) mounted on a fixed bracket I (5), the center of the disc (1) is provided with a rotating shaft, and the disc (1) ) rotates around its own center through a rotating shaft, and several tool holders (2) are installed on the edge of the disc (1), and the axis of the tool holder position on the tool holder (2) is parallel to the disk surface of the disc (1); the cutter ( 3) Installed on the tool holder (2) through the tool holding part, the axis of the tool (3) is parallel to the disc surface of the disc (1), and the tip of the tool (3) points to the center of the disc (1); The fixed bracket I (5) is installed on one side of the horizontal machining center, and the axis of the disk (1) is parallel to the X axis of the horizontal machining center.
所述的一种用于卧式加工中心的盘式刀库,所述固定支架上Ⅰ(5)还设有伺服电机Ⅰ(4),用于驱动圆盘(1)旋转。In the disc tool magazine for a horizontal machining center, the fixed support I (5) is also provided with a servo motor I (4) for driving the disc (1) to rotate.
所述的一种用于卧式加工中心的盘式刀库,所述数个刀夹(2)平行与圆盘1的轴线,且沿圆盘(1)的边缘均布。In the disc-type tool magazine for a horizontal machining center, the plurality of tool holders (2) are parallel to the axis of the disc 1 and evenly distributed along the edge of the disc (1).
所述的一种用于卧式加工中心的盘式刀库,还具有刀具运送机构,所述刀具运送机构通过固定支架Ⅱ(18)安装在圆盘(1)的一侧,包括伺服电机Ⅱ(6),安装在固定支架Ⅱ(18)上的直线导轨Ⅰ(16),位于直线导轨Ⅰ(16)上的滑块Ⅰ,安装在滑块Ⅰ上的滑板(17);所述滑板(17)上装有滚珠丝杠(10),所述伺服电机Ⅱ(6)通过驱动滚珠丝杠(10)旋转带动滑板(17)沿卧式加工中心的X轴方向运动,即滑板(17)的运动方向与圆盘(1)的轴线平行;The disc-type tool magazine for horizontal machining centers also has a tool transport mechanism, which is installed on one side of the disc (1) through a fixed bracket II (18), including a servo motor II (6), the linear guide rail I (16) installed on the fixed bracket II (18), the slide block I located on the linear guide rail I (16), the slide plate (17) installed on the slide block I; the slide plate ( 17) A ball screw (10) is installed on it, and the servo motor II (6) drives the slide plate (17) to move along the X-axis direction of the horizontal machining center by driving the ball screw (10) to rotate, that is, the movement of the slide plate (17) The direction of motion is parallel to the axis of the disc (1);
所述滑板(17)的下端面安装有直线导轨Ⅱ(11),所述直线导轨Ⅱ(11)的轴线平行于圆盘(1)面,所述直线导轨Ⅱ(11)的滑块Ⅱ上安装刀套座(12),刀套座(12)上装有用于抓取刀具(3)的刀套(14);所述滑板(17)下方还安装有气缸(19),所述气缸(19)用于驱动刀套座(12)沿卧式加工中心的Z轴方向运动。The lower end surface of the slide plate (17) is equipped with a linear guide rail II (11), the axis of the linear guide rail II (11) is parallel to the surface of the disc (1), and the slider II of the linear guide rail II (11) The knife pocket seat (12) is installed, and the knife pocket (14) for grabbing the cutter (3) is housed on the knife pocket seat (12); The cylinder (19) is also installed below the described slide plate (17), and the cylinder (19) ) is used to drive the tool holder seat (12) to move along the Z-axis direction of the horizontal machining center.
所述的一种用于卧式加工中心的盘式刀库,所述刀套座(12)上安装有回转气缸(13),刀套(14)安装到回转气缸(13)上,所述回转气缸(13)通过作用于刀套(14),对刀套(14)中的刀具(3)实现加工中心Z轴方向和Y轴方向之间的90度旋转。In the disc tool magazine for a horizontal machining center, a rotary cylinder (13) is installed on the tool holder seat (12), and the tool holder (14) is installed on the rotary cylinder (13). The rotary cylinder (13) acts on the cutter holder (14), and the cutter (3) in the cutter holder (14) realizes a 90-degree rotation between the Z-axis direction and the Y-axis direction of the machining center.
所述的一种用于卧式加工中心的盘式刀库,所述固定支架Ⅱ(18)上具有支撑架Ⅰ(15),所述伺服电机Ⅱ(6)固定在支撑架Ⅰ(15)的上方,所述直线导轨Ⅰ(16)安装在支撑架Ⅰ(15)的下方,伺服电机Ⅱ(6)的轴端装有同步带轮Ⅰ(7),安装在滑板(17)上的滚珠丝杠(10)的一端装有同步带轮Ⅱ(9),同步带轮Ⅰ(7)与同步带轮Ⅱ(9)之间连接同步带(8),伺服电机Ⅱ(6)通过同步带(8)传递扭矩给滚珠丝杠(10)驱动滑板(17)运动。In the disc tool magazine for horizontal machining centers, the fixed bracket II (18) has a support frame I (15), and the servo motor II (6) is fixed on the support frame I (15). Above, the linear guide rail I (16) is installed under the support frame I (15), the shaft end of the servo motor II (6) is equipped with a synchronous pulley I (7), and the ball mounted on the slide plate (17) One end of the lead screw (10) is equipped with a synchronous belt pulley II (9), the synchronous belt (8) is connected between the synchronous belt pulley I (7) and the synchronous belt pulley II (9), and the servo motor II (6) passes through the synchronous belt (8) The torque is transmitted to the ball screw (10) to drive the slide plate (17) to move.
所述的一种用于卧式加工中心的盘式刀库,固定支架Ⅱ(18)上还设有支撑架Ⅱ(23),支撑架Ⅱ(23)上装有一端装有换刀机构,所述换刀机构包括伺服电机Ⅲ(20),凸轮机构(21)和机械手(22),通过伺服电机Ⅲ(20)驱动凸轮机构(21)带动机械手(22)进行升起-旋转-落下的更换刀具(3)的动作。In the disc-type tool magazine for horizontal machining centers, a support frame II (23) is also provided on the fixed support II (18), and a tool change mechanism is installed at one end of the support frame II (23). The above-mentioned tool changing mechanism includes servo motor III (20), cam mechanism (21) and manipulator (22), and the cam mechanism (21) is driven by servo motor III (20) to drive the manipulator (22) to perform lift-rotation-fall replacement Action of the tool (3).
本发明创造的有益效果:与现有技术相比,本发明创造的结构紧凑,换刀速度快,尤其适用于成线的加工中心。由于刀具轴线与圆盘的盘面平行,使得刀库体的宽度不受刀具长度的限制,可以进一步压缩。圆盘由伺服电机驱动,控制圆盘的旋转角度,旋转刀具到指定的位置。同时,由于本发明创造还具有刀具运送机构和换刀机构,使得刀套实现垂直于圆盘方向和平行于圆盘方向两个方向的进给,实现把圆盘上的刀具取下并运送到换刀指定位置,由旋转机械手实现换刀。刀套可以90度旋转,便于人工安装刀具。刀具整个运送过程中的各个轴均独立驱动,可实现预选刀功能,缩短换刀时间。Beneficial effects of the invention: compared with the prior art, the invention has a compact structure and fast tool changing speed, and is especially suitable for line-forming machining centers. Since the axis of the tool is parallel to the disc surface of the disc, the width of the tool magazine body is not limited by the length of the tool and can be further compressed. The disc is driven by a servo motor to control the rotation angle of the disc and rotate the tool to the specified position. At the same time, since the present invention also has a tool transport mechanism and a tool change mechanism, the tool cover can be fed in two directions perpendicular to the direction of the disc and parallel to the direction of the disc, and the tool on the disc can be removed and transported to the The designated position for tool change is realized by the rotating manipulator. The knife holder can be rotated 90 degrees, which is convenient for manual installation of the knife. Each axis in the whole conveying process of the tool is driven independently, which can realize the function of pre-selecting the tool and shorten the tool changing time.
附图说明Description of drawings
图1为本发明创造一种用于卧式加工中心的盘式刀库的结构示意图。Fig. 1 is a schematic structural view of a disc tool magazine used in a horizontal machining center created by the present invention.
图2为图1所示一种用于卧式加工中心的盘式刀库的主视图。Fig. 2 is a front view of a disc tool magazine for a horizontal machining center shown in Fig. 1 .
图3为图1所示一种用于卧式加工中心的盘式刀库的侧视图。Fig. 3 is a side view of a disc tool magazine for a horizontal machining center shown in Fig. 1 .
图4为图2所示A-A向剖视图。Fig. 4 is a sectional view along line A-A shown in Fig. 2 .
其中1-圆盘,2-刀夹,3-刀具,4-伺服电机Ⅰ,5-固定支架Ⅰ,6-伺服电机Ⅱ,7-同步带轮Ⅰ,8-同步带,9-同步带轮Ⅱ,10-滚珠丝杆,11-直线导轨Ⅱ,12-刀套座,13-回转气缸,14-刀套,15-支撑架Ⅰ,16-直线导轨Ⅰ,17-滑板,18-固定支架Ⅱ,19-气缸,20-伺服电机Ⅲ,21-凸轮机构,22-机械手,23-支撑架Ⅱ。Among them, 1-disc, 2-knife holder, 3-tool, 4-servo motor Ⅰ, 5-fixed bracket Ⅰ, 6-servo motor Ⅱ, 7-synchronous pulley Ⅰ, 8-synchronous belt, 9-synchronous pulley Ⅱ, 10-ball screw, 11-linear guide Ⅱ, 12-tool seat, 13-rotary cylinder, 14-tool set, 15-support frame Ⅰ, 16-linear guide Ⅰ, 17-slider, 18-fixed bracket Ⅱ, 19-cylinder, 20-servo motor Ⅲ, 21-cam mechanism, 22-manipulator, 23-support frame Ⅱ.
具体实施方式detailed description
下面结合附图对本发明创造作进一步详细说明。本发明创造为一种用于卧式加工中心的盘式刀库,具有刀库体,与刀库体配合的刀具运送机构,和换刀机构。The invention will be described in further detail below in conjunction with the accompanying drawings. The invention is a disc-type tool magazine for a horizontal machining center, which has a tool magazine body, a tool conveying mechanism matched with the tool magazine body, and a tool changing mechanism.
如图1和图3所示,本发明创造的刀库体具体结构为:有一个圆盘1安装在固定支架Ⅰ5上,圆盘1可以通过旋转轴绕自身中心旋转,圆盘1边缘安装有数个刀夹2,每个刀夹2均平行于圆盘1的轴线,且沿着圆盘1的边缘均布。刀夹2的持刀部位的轴线与圆盘1的盘面平行,保证刀具3安装到刀夹2上以后,刀具3轴线平行于圆盘1的盘面,刀具3通过刀夹2上的持刀部位安装在圆盘1上,且刀具3的刀尖指向圆盘1的圆心,由于刀具3轴线与圆盘的盘面平行,因此刀库体的宽度不受刀具3长度的限制,可以进一步压缩;圆盘1由伺服电机Ⅰ4驱动旋转,控制圆盘1的旋转角度,使指定的刀具3旋转到指定的位置。刀库体通过固定支架Ⅰ5由螺钉联结到卧式加工中心床身一侧,圆盘1的轴线与卧式加工中心X轴平行。As shown in Figure 1 and Figure 3, the specific structure of the tool magazine body created by the present invention is: a disk 1 is installed on the fixed bracket I5, the disk 1 can rotate around its own center through the rotating shaft, and several Each tool holder 2 is parallel to the axis of the disc 1 and evenly distributed along the edge of the disc 1 . The axis of the tool holding part of the tool holder 2 is parallel to the disc surface of the disc 1, so that after the tool 3 is installed on the tool holder 2, the axis of the tool 3 is parallel to the disc surface of the disc 1, and the tool 3 passes through the tool holding part on the tool holder 2 Installed on the disk 1, and the tip of the cutter 3 points to the center of the disk 1, since the axis of the cutter 3 is parallel to the disk surface of the disk, the width of the tool magazine body is not limited by the length of the cutter 3, and can be further compressed; The disk 1 is driven to rotate by the servo motor I4, and the rotation angle of the disk 1 is controlled to make the designated tool 3 rotate to the designated position. The tool magazine body is connected to the side of the bed of the horizontal machining center by screws through the fixed bracket I5, and the axis of the disc 1 is parallel to the X axis of the horizontal machining center.
图2和图4所示还具有刀具运送机构安装在固定支架Ⅱ18上,具有伺服电机Ⅱ6,伺服电机Ⅱ6由螺钉固定在固定支架Ⅱ18上支撑架Ⅰ15的上方,支撑架Ⅰ15下方安装有直线导轨Ⅰ16,滑板17安装在直线导轨Ⅰ16的滑块Ⅰ上,滑板17上装有滚珠丝杠10,滚珠丝杠10的一端装有同步带带轮Ⅱ9,与伺服电机Ⅱ6轴端安装的同步带轮Ⅰ7通过同步带8传递扭矩,伺服电机Ⅱ6通过同步带8旋转滚珠丝杠10,从而驱动滑板17延圆盘1的轴线方向(即加工中心的X轴方向)运动,保证刀具3运送到换刀点;滑板17的下端面安装有直线导轨Ⅱ11,刀套座12安装在直线导轨Ⅱ11的滑块Ⅱ上,滑板17下方还安装有气缸19,用于驱动刀套座12延与圆盘1盘面平行并指向圆盘1圆心方向(即加工中心Z轴方向)运动,实现刀套前进抓刀的动作;刀套座12上还安装有回转气缸13,刀套14安装到回转气缸13上,实现刀套14的90度旋转,刀套14由加工中心Z轴方向加工中心Y轴方向旋转,刀套14在Y轴方向向下时,等待手动上刀。该刀具运送机构可实现三个方向的独立驱动:一、与圆盘1平行并指向圆盘1圆心方向(即加工中心的Z轴方向)由气缸19驱动;二、圆盘1的轴线方向(即加工中心的X轴方向)由伺服电机Ⅱ6驱动;三、加工中心的Z轴方向和Y轴方向90度旋转,由回转气缸13驱动。As shown in Figure 2 and Figure 4, there is also a tool delivery mechanism installed on the fixed bracket II18, with a servo motor II6, the servo motor II6 is fixed on the fixed bracket II18 above the support frame I15 by screws, and a linear guide rail I16 is installed below the support frame I15 , the slide plate 17 is installed on the slider I of the linear guide rail I16, the ball screw 10 is installed on the slide plate 17, and one end of the ball screw 10 is equipped with a synchronous belt pulley II9, which passes through the synchronous pulley I7 installed on the shaft end of the servo motor II6 The synchronous belt 8 transmits torque, and the servo motor II6 rotates the ball screw 10 through the synchronous belt 8, thereby driving the slide plate 17 to move along the axis direction of the disc 1 (that is, the X-axis direction of the machining center), ensuring that the tool 3 is transported to the tool change point; The lower end surface of the slide plate 17 is equipped with a linear guide rail II11, and the tool holder seat 12 is installed on the slide block II of the linear guide rail II11, and an air cylinder 19 is installed below the slide plate 17, which is used to drive the tool holder seat 12 to extend parallel to the surface of the disc 1. Pointing to the direction of the center of the disc 1 (that is, the direction of the Z axis of the machining center) to realize the action of the tool holder moving forward to grab the knife; the tool holder seat 12 is also equipped with a rotary cylinder 13, and the tool holder 14 is installed on the rotary cylinder 13 to realize the movement of the tool holder 90 degrees of rotation of 14, the tool holder 14 is rotated by the Z-axis direction of the machining center and the Y-axis direction of the machining center, and when the tool holder 14 is downward in the Y-axis direction, it waits for the manual upper knife. This tool conveying mechanism can realize the independent drive of three directions: one, be parallel with disc 1 and point to disc 1 circle center direction (being the Z-axis direction of machining center) driven by cylinder 19; Two, the axis direction of disc 1 ( That is, the X-axis direction of the machining center) is driven by the servo motor II6; 3. The Z-axis direction and the Y-axis direction of the machining center rotate 90 degrees, driven by the rotary cylinder 13.
如图1、图2和图3所示还具有换刀机构具体为:换刀机构与刀具运送机构分别固定在同一个固定支架Ⅱ18上两侧的支撑架Ⅱ23和支撑架Ⅰ15上,两者相互配合,该换刀机构包括固定在支撑架Ⅱ23上的伺服电机Ⅲ20和凸轮机构21,有凸轮机构21控制的机械手22。通过伺服电机Ⅲ20驱动凸轮机构21带动机械手22进行升起-旋转-落下的换刀动作,实现刀具交换。换刀机构与刀具运送机构安装在卧式加工中心机床的一侧,与刀库体同侧。As shown in Figure 1, Figure 2 and Figure 3, there is also a tool change mechanism, specifically: the tool change mechanism and the tool transport mechanism are respectively fixed on the support frame II23 and the support frame I15 on both sides of the same fixed bracket II18, and the two are mutually In cooperation, the tool change mechanism includes a servo motor III20 fixed on the support frame II23, a cam mechanism 21, and a manipulator 22 controlled by the cam mechanism 21. The cam mechanism 21 is driven by the servo motor III 20 to drive the manipulator 22 to carry out the tool changing action of raising-rotating-falling to realize tool exchange. The tool changing mechanism and the tool conveying mechanism are installed on one side of the horizontal machining center machine tool, on the same side as the tool magazine body.
由于各个轴独立驱动,可实现预选刀功能,缩短换刀时间。Since each axis is driven independently, the tool pre-selection function can be realized and the tool changing time can be shortened.
工作过程:启动伺服电机Ⅰ4,刀库体的圆盘1通过旋转轴绕自身圆心旋转,伺服电机Ⅰ4控制圆盘1的旋转角度,使刀具3旋转到指定位置。启动刀具运送机构,气缸19驱动刀套座12延与圆盘1平行并指向圆盘1圆心方向(即加工中心Z轴方向)运动,实现刀套前进抓取刀具的动作;再由伺服电机Ⅱ6的驱动下驱动滑板以及滑板17联结的刀套14沿圆盘1的轴线方向(即加工中心X轴方向)运动,使刀具3运送到换刀点,启动伺服电机Ⅲ20驱动凸轮机构21带动机械手22进行升起旋转落下的换刀动作,对刀套14中刀具3实现更换。在回转气缸13的驱动下实现刀套14的90度旋转,刀套14由加工中心Z轴方向向Y轴方向90度旋转,等待手工安装刀具。Working process: start the servo motor Ⅰ4, the disk 1 of the tool magazine body rotates around its own center of circle through the rotating shaft, and the servo motor Ⅰ4 controls the rotation angle of the disk 1, so that the tool 3 rotates to the specified position. Start the tool conveying mechanism, the cylinder 19 drives the tool holder seat 12 to extend parallel to the disc 1 and point to the center of the disc 1 (that is, the direction of the Z axis of the machining center), to realize the action of the tool holder moving forward to grab the tool; then the servo motor Ⅱ6 Drive the slide plate and the tool holder 14 connected with the slide plate 17 to move along the axis direction of the disc 1 (that is, the X-axis direction of the machining center), so that the tool 3 is transported to the tool change point, and the servo motor III20 is started to drive the cam mechanism 21 to drive the manipulator 22 Carry out the tool change action of rising, rotating and falling, and change the tool 3 in the tool holder 14. The 90-degree rotation of the cutter holder 14 is realized under the drive of the rotary cylinder 13, and the cutter holder 14 rotates 90 degrees from the Z-axis direction of the machining center to the Y-axis direction, waiting for manual installation of the cutter.
本发明创造具有结构紧凑的特点,尤其适用于成线的加工中心,同时,各个轴独立驱动,可实现预选刀功能,缩短换刀时间。The invention has the characteristics of compact structure, and is especially suitable for the processing center of the line. At the same time, each axis is driven independently, which can realize the function of pre-selecting the tool and shorten the tool changing time.
以上所述仅为本发明创造的较佳实施例,并不用以限制本发明创造,凡在本发明创造精神和原则之内,所作的任何修改,等同替换、改进等,均应包含在本发明创造的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. All modifications, equivalent replacements, improvements, etc. within the spirit and principles of the present invention shall be included in the present invention. within the scope of protection created.
Claims (7)
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