CN105500532B - Gantry type multi-group wire saw tensioning wheel - Google Patents

Gantry type multi-group wire saw tensioning wheel Download PDF

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Publication number
CN105500532B
CN105500532B CN201511027016.2A CN201511027016A CN105500532B CN 105500532 B CN105500532 B CN 105500532B CN 201511027016 A CN201511027016 A CN 201511027016A CN 105500532 B CN105500532 B CN 105500532B
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wheel disc
axial
planer
saw tensioning
tensioning apparatus
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CN105500532A (en
Inventor
梁上勋
张延军
王智慧
曾起
黄华
蔡魏巍
冯跃
罗文来
周志成
郭灿廷
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Guilin Tebang New Materials Co ltd
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GUILIN TEBON SUPERHARD MATERIAL CO Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/02Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
    • B28D1/08Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with saw-blades of endless cutter-type, e.g. chain saws, i.e. saw chains, strap saws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00Accessories specially adapted for use with machines or devices of the preceding groups

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The invention discloses a gantry type multi-group wire saw tensioning device, which comprises a support plate and a wheel disc, wherein the wheel disc does circular rotation around a shaft; the axial end of the shaft is the inner side end and is fixedly connected onto the support plate; an inner side sealing cover is fixedly arranged on the inner side end of the shaft; an annular outer sleeve plate is arranged on the inner side disc surface of the wheel disc; the outer sleeve plate comprises an annular projected part arranged on a panel; an annular groove is formed between the projected part and the wheel disc; a deep groove ball bearing is arranged in the annular groove; the wheel disc is fixedly connected onto the circumference of the outer edge of the outer sleeve plate. The gantry type multi-group wire saw tensioning device has the characteristics that the structure is more compact; the integral thickness is thinner; the axial constraint effect is achieved. The gantry type multi-group wire saw tensioning device is applicable to installing occasions with strict requirements on the rolling wheel thickness.

Description

龙门式多组绳锯机的张紧轮Tensioning pulley of gantry type multi-group wire saw machine

技术领域technical field

本发明涉及一种悬臂支撑的滚轮结构,具体涉及一种龙门式多组绳锯机的张紧轮。The invention relates to a roller structure supported by a cantilever, in particular to a tension wheel of a gantry type multi-group wire saw machine.

背景技术Background technique

石材开采如今已经进入一个大型坯料与高效率的发展阶段,尤其是大型花岗岩板材的加工需要有更高的效率。在这种背景下,发展大型石板切割成型设备就变得很迫切。Stone mining has now entered a development stage of large blanks and high efficiency, especially the processing of large granite slabs requires higher efficiency. In this context, it is urgent to develop large-scale slate cutting and forming equipment.

根据需求,本申请人研制了大型多组绳锯机,采用几根到几十根绳锯并排安装,可同时切割几片到几十片花岗岩大板。然而,由于每根绳锯需要单独张紧,所以张紧轮安装位置需要同时并排安装与绳锯同样数量的张紧轮且各自不发生干涉,这就要求张紧轮厚度要足够薄,且最好具有轴向约束。但目前尚无此种张紧轮。According to the demand, the applicant has developed a large-scale multi-group wire saw machine, and several to dozens of wire saws are installed side by side, which can cut several to dozens of granite slabs at the same time. However, since each wire saw needs to be tensioned separately, the installation position of the tension wheels needs to be installed side by side with the same number of tension wheels as the wire saw without interference. Good to have axial constraints. But there is no such tensioner at present.

发明内容Contents of the invention

针对现有技术的不足,本发明的目的是提供一种结构紧凑、厚度更薄的龙门式多组绳锯机的张紧轮。Aiming at the deficiencies of the prior art, the object of the present invention is to provide a tensioning pulley of a gantry type multi-group wire saw machine with a compact structure and a thinner thickness.

本发明的张紧轮还可具有轴向约束。The idler pulley of the present invention may also have an axial constraint.

为了达到上述目的,本发明采取的技术方案是:一种龙门式多组绳锯机的张紧轮,包括支撑板、轮盘,所述轮盘绕轴作圆周转动,该轴轴向的一端为内侧端固接于支撑板上,所述轴内侧端上固定安装有内侧密封盖,所述轮盘的内侧盘面上安装设置有环形外套板,所述外套板包括面板上的环状凸出部,该凸出部与轮盘之间形成环状槽,该环状槽内安装有深沟球轴承;轮盘固定连接于外套板的外边缘圆周上。In order to achieve the above object, the technical solution adopted by the present invention is: a tensioning wheel of a gantry type multi-group wire saw machine, including a support plate and a wheel disc, and the wheel disc rotates in a circle around the shaft, and the axial end of the shaft is The inner end is fixedly connected to the support plate, the inner sealing cover is fixedly installed on the inner end of the shaft, and the inner disc surface of the wheel disc is installed with an annular outer plate, and the outer outer plate includes an annular protrusion on the panel An annular groove is formed between the protruding part and the wheel disc, and a deep groove ball bearing is installed in the annular groove; the wheel disc is fixedly connected to the outer edge circumference of the outer casing plate.

为了起到轴向约束的作用,所述内侧密封盖外边缘圆周设有阶梯间隙,阶梯间隙包覆于外套板的内边缘圆周上。In order to play the role of axial restraint, a stepped gap is provided on the outer periphery of the inner sealing cover, and the stepped gap is covered on the inner peripheral periphery of the outer casing plate.

为了起到轴向约束的作用,所述轴外侧端的中心处设有开口槽体,并通过设置于轮盘外侧面上的外侧密封盖密封;所述槽体内部分别设置有轴向约束块、两个推力球轴承、轴向挡圈,所述轴向约束块轴向安装于槽体的面上,所述推力球轴承向心安装于轴向约束块外圈上,所述轴向挡圈安装于两个推力球轴承之间;所述外侧密封盖的外边缘圆周固定于外套板凸出部上,中心处压紧固定于轴向约束块上。In order to play the role of axial restraint, the center of the outer end of the shaft is provided with an open tank, which is sealed by an outer sealing cover arranged on the outer surface of the wheel disc; the inner part of the tank is respectively provided with axial restraint blocks, Two thrust ball bearings and an axial retaining ring, the axial restraint block is installed axially on the surface of the tank body, the thrust ball bearing is installed centripetally on the outer ring of the axial restraint block, the axial retaining ring It is installed between two thrust ball bearings; the outer edge circumference of the outer sealing cover is fixed on the protrusion of the outer casing plate, and the center is pressed and fixed on the axial constraint block.

上述方案中,所述外侧密封盖的中心处内侧设有与轴向约束块相应的凸起。In the above solution, a protrusion corresponding to the axial constraint block is provided on the inner side of the center of the outer sealing cover.

所述轮盘与外套板外边缘圆周之间的连接采用沉头螺栓固接,进一步的,所述沉头螺栓的安装方向由外侧向内侧设置。The connection between the wheel disc and the circumference of the outer edge of the outer casing plate is fixed by countersunk bolts, and further, the installation direction of the countersunk bolts is set from the outside to the inside.

所述外侧密封板外边缘圆周与外套板凸出部的连接采用沉头螺栓固接,进一步的,所述沉头螺栓的安装方向由外侧向内侧设置。The connection between the outer edge circumference of the outer sealing plate and the protrusion of the outer outer plate is fixed by countersunk bolts, and further, the installation direction of the countersunk bolts is set from the outer side to the inner side.

所述外侧密封盖中心处与轴向约束块的压紧固定采用沉头螺栓固接,进一步的,所述沉头螺栓的安装方向由外侧向内侧设置。The center of the outer sealing cover and the axial restraint block are fixedly connected by countersunk bolts. Further, the installation direction of the countersunk bolts is set from the outer side to the inner side.

与现有技术相比,本发明的有益效果在于:Compared with prior art, the beneficial effect of the present invention is:

本发明的龙门式多组绳锯机的张紧轮结构更紧凑、整体厚度更薄、还具备有轴向约束的特点,适用于对滚轮厚度要求苛刻的安装场合。The tension wheel of the gantry type multi-group wire saw machine of the present invention has a more compact structure, a thinner overall thickness, and has the characteristics of axial restraint, and is suitable for installation occasions with strict requirements on the thickness of the rollers.

附图说明Description of drawings

图1为本发明的实施方式中的结构示意图;Fig. 1 is the structural representation in the embodiment of the present invention;

图2为图1中主剖视图;Fig. 2 is a main sectional view in Fig. 1;

图3为图2中I的局部视图;Fig. 3 is the partial view of I among Fig. 2;

图4为图2中II的局部视图。Fig. 4 is a partial view of II in Fig. 2 .

图中标号为:1、支撑板;2、轮盘;3、轴;4、外套板;5、外侧密封盖;6、深沟球轴承;7、轴向挡圈;8、推力球轴承;9、轴向约束块;10、内侧密封盖;11、安装固定孔。The labels in the figure are: 1. Support plate; 2. Wheel disc; 3. Shaft; 4. Outer shell plate; 5. Outer sealing cover; 6. Deep groove ball bearing; 7. Axial retaining ring; 8. Thrust ball bearing; 9. Axial restraint block; 10. Inner sealing cover; 11. Mounting and fixing holes.

具体实施方式detailed description

下面结合具体实施例对本发明作进一步地说明。The present invention will be further described below in conjunction with specific embodiments.

如图1、图2所示的一种龙门式多组绳锯机的张紧轮,包括支撑板1、轮盘2,所述轮盘2通过内部安装有深沟球轴承6的轴3作圆周转动,该轴3轴向的一端为内侧端固接于支撑板1上,所述轴3内侧端上固定安装有内侧密封盖10,所述轮盘2的内侧盘面上安装设置有环形外套板4,所述外套板4包括面板上的环状凸出部,该凸出部安装于深沟球轴承6的外圈与轮盘2之间,所述外套板4的外边缘圆周固定连接于轮盘2上,所述内侧密封盖10外边缘圆周阶梯间隙包覆于外套板4的内边缘圆周上;所述轴3外侧端的中心处设有开口槽体,并通过设置于轮盘2外侧面上的外侧密封盖5密封;所述槽体内部分别设置有轴向约束块9、两个推力球轴承8、轴向挡圈7,所述轴向约束块9轴向安装于槽体内,所述推力球轴承8向心安装于轴向约束块9外圈上,所述轴向挡圈7安装于两个推力球轴承8之间;所述外侧密封盖5的外边缘圆周固定于外套板4凸出部上,中心处压紧固定于轴向约束块9上。A tensioning pulley of a gantry type multi-group wire saw machine as shown in Fig. 1 and Fig. 2 includes a support plate 1 and a wheel disc 2, and the wheel disc 2 is operated by a shaft 3 with a deep groove ball bearing 6 inside. Circumferential rotation, the axial end of the shaft 3 is the inner end fixedly connected to the support plate 1, the inner sealing cover 10 is fixedly installed on the inner end of the shaft 3, and the inner disc surface of the wheel disc 2 is installed with an annular jacket Plate 4, the outer cover plate 4 includes an annular protruding portion on the panel, the protruding portion is installed between the outer ring of the deep groove ball bearing 6 and the wheel disc 2, and the outer edge circumference of the outer cover plate 4 is fixedly connected On the wheel disc 2, the outer edge of the inner sealing cover 10 is covered by the inner edge circumference of the outer outer plate 4; the center of the outer end of the shaft 3 is provided with an open groove, and is arranged on the wheel disc 2 The outer sealing cover 5 on the outer surface is sealed; the inside of the tank body is respectively provided with an axial restraint block 9, two thrust ball bearings 8, and an axial retaining ring 7, and the axial restraint block 9 is axially installed in the tank body , the thrust ball bearing 8 is installed centripetally on the outer ring of the axial constraint block 9, and the axial retaining ring 7 is installed between the two thrust ball bearings 8; the outer edge circumference of the outer sealing cover 5 is fixed on On the protruding part of the outer shell plate 4, the center is compressed and fixed on the axial constraint block 9.

上述方案中,所述轮盘2与外套板4外边缘圆周之间的连接采用沉头螺栓固接;所述外侧密封板5外边缘圆周与外套板4凸出部的连接采用沉头螺栓固接,所述外侧密封盖5中心处与轴向约束块9的压紧固定采用沉头螺栓固接;优选的,所述沉头螺栓的安装方向由外侧向内侧设置。In the above scheme, the connection between the wheel disc 2 and the circumference of the outer edge of the outer cover plate 4 is fixed by countersunk bolts; Next, the center of the outer sealing cover 5 and the axial restraint block 9 are fixed by means of countersunk bolts; preferably, the installation direction of the countersunk bolts is set from the outside to the inside.

上述方案中,进一步的,还包括支撑板1面板上开设的若干个安装固定孔11。In the above solution, it further includes several installation and fixing holes 11 opened on the panel of the support plate 1 .

当轮盘2转动时,带动外套板4以及深沟球轴承6的外圈一同转动,通过轴3上安装密封盖10阶梯间隙包覆于外套板4内边缘圆周上,起到了一定轴向约束作用;所述外侧密封盖5盖住轴3槽体内部安装的轴向约束块9、推力球深沟球轴承8、轴向挡圈7,外侧密封盖5通过螺栓与轴内部的轴向约束块9连接,不仅仅起到了密封的作用,同时也起到轴向定位的作用(即轴向约束)。该轴向定位是通过轴内部的两个向心推力球轴承8和能约束轴向窜动的轴向挡圈7来实现的。When the wheel disc 2 rotates, it drives the outer ring of the outer plate 4 and the deep groove ball bearing 6 to rotate together, and the seal cover 10 is installed on the shaft 3 to cover the inner edge circumference of the outer plate 4 through a step gap, which plays a certain axial constraint. Function: the outer sealing cover 5 covers the axial restraint block 9 installed inside the shaft 3 groove, the thrust ball deep groove ball bearing 8, and the axial retaining ring 7, and the outer sealing cover 5 is axially restrained by the bolt and the inside of the shaft Block 9 connection not only plays the role of sealing, but also plays the role of axial positioning (that is, axial constraint). The axial positioning is realized by two radial thrust ball bearings 8 inside the shaft and an axial retaining ring 7 that can restrict axial movement.

当然,上面只是结合附图对本发明优选的具体实施方式作了详细描述,并非以此限制本发明的实施范围,凡依本发明的原理、构造以及结构所作的等效变化,均应涵盖于本发明的保护范围内。Of course, the above is only a detailed description of the preferred specific implementation of the present invention in conjunction with the accompanying drawings, and is not intended to limit the scope of the present invention. All equivalent changes made according to the principle, structure and structure of the present invention should be covered by this within the scope of protection of the invention.

Claims (7)

1. the multigroup rope saw tensioning apparatus of planer-type, including gripper shoe (1), wheel disc (2), the wheel disc (2) makees circumference around axle (3) Rotate, the medial extremity of axle (3) axial direction is fixed in gripper shoe (1), it is characterised in that:
Inner seal lid (10), installation settings in the inner side card of the wheel disc (2) are installed with axle (3) medial extremity Have ring-shaped jacket plate (4), the flag (4) including the ring projection on panel, the protuberance and axle (3) and inner seal Endless groove is formed between lid (10), deep groove ball bearing (6) is installed in the endless groove;Inner seal lid (10) the outward flange circle It is provided with ladder gap week, ladder gap is coated in the inner edges of flag (4) and forms close on the inside of deep groove ball bearing (6) Envelope, by the outer side seal lid (5) being arranged on flag (4) lateral surface deep groove ball bearing (6) outer side seal is formed;
The wheel disc (2) is fixedly connected on the outward flange circumference of flag (4);
The center of axle (3) outboard end is provided with opening cell body, and built with Bearning mechanism, the Bearning mechanism leads to the cell body Cross outer side seal lid (5) sealing;
The Bearning mechanism includes axial constraint block (9), two thrust ball bearings (8), axial back-up rings (7), the axial constraint Block (9) is axially mounted in cell body, and the thrust ball bearing (8) is installed on axial constraint block (9) outer ring, the axial back-up ring (7) it is installed on axle (3) and between two thrust ball bearings (8);The outward flange circumference of the outer side seal lid (5) is fixed On flag (4) protuberance, center is fixed on axial constraint block (9);
The center inner side of the outer side seal lid (5) is provided with projection corresponding with axial constraint block (9).
2. planer-type according to claim 1 it is multigroup rope saw tensioning apparatus, it is characterised in that:The wheel disc (2) with it is outer Between the circumference of cage plate (4) outward flange to be connected by dormant bolt affixed.
3. planer-type according to claim 1 it is multigroup rope saw tensioning apparatus, it is characterised in that:The outer side seal lid (5) outward flange circumference and flag (4) protuberance to be connected by dormant bolt affixed.
4. planer-type according to claim 1 it is multigroup rope saw tensioning apparatus, it is characterised in that:The outer side seal lid (5) center is affixed using dormant bolt with being fixed for axial constraint block (9).
5. planer-type according to claim 2 it is multigroup rope saw tensioning apparatus, it is characterised in that:The peace of the dormant bolt Dress direction is arranged from outside to inner side.
6. planer-type according to claim 3 it is multigroup rope saw tensioning apparatus, it is characterised in that:The peace of the dormant bolt Dress direction is arranged from outside to inner side.
7. planer-type according to claim 4 it is multigroup rope saw tensioning apparatus, it is characterised in that:The peace of the dormant bolt Dress direction is arranged from outside to inner side.
CN201511027016.2A 2015-12-31 2015-12-31 Gantry type multi-group wire saw tensioning wheel Active CN105500532B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201511027016.2A CN105500532B (en) 2015-12-31 2015-12-31 Gantry type multi-group wire saw tensioning wheel

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Application Number Priority Date Filing Date Title
CN201511027016.2A CN105500532B (en) 2015-12-31 2015-12-31 Gantry type multi-group wire saw tensioning wheel

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CN105500532A CN105500532A (en) 2016-04-20
CN105500532B true CN105500532B (en) 2017-05-10

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111043164A (en) * 2019-12-30 2020-04-21 桂林特邦新材料有限公司 Tensioning wheel bearing seat structure of gang saw machine

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2772857B1 (en) * 1997-12-18 2000-02-11 Hutchinson TENSIONER, MOTOR COMPRISING SUCH TENSIONER AND METHOD FOR MOUNTING SUCH TENSIONER
CN201295991Y (en) * 2008-12-09 2009-08-26 山东大学 A diamond beaded saw tensioner
JP2013129107A (en) * 2011-12-21 2013-07-04 Canon Inc Belt driving device
CN202579853U (en) * 2012-04-23 2012-12-05 武汉集诚汽车部件有限责任公司 Tension pulley assembly with integral shaft sleeve and bearing
CN205291285U (en) * 2015-12-31 2016-06-08 桂林特邦新材料有限公司 Planer -type multiunit rope saw overspeed device tensioner

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Address after: No. 20 Tieshan Road, Guilin High-tech Zone, Guangxi Zhuang Autonomous Region, 541004

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