CN105696159B - The production method of flame resistance sofa fabric - Google Patents
The production method of flame resistance sofa fabric Download PDFInfo
- Publication number
- CN105696159B CN105696159B CN201610136579.3A CN201610136579A CN105696159B CN 105696159 B CN105696159 B CN 105696159B CN 201610136579 A CN201610136579 A CN 201610136579A CN 105696159 B CN105696159 B CN 105696159B
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- upper roller
- drying
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- 239000004744 fabric Substances 0.000 title claims abstract description 117
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 238000001035 drying Methods 0.000 claims abstract description 57
- 238000009941 weaving Methods 0.000 claims abstract description 28
- 238000000034 method Methods 0.000 claims abstract description 20
- 238000004043 dyeing Methods 0.000 claims abstract description 12
- 239000002994 raw material Substances 0.000 claims abstract description 10
- 238000009987 spinning Methods 0.000 claims abstract description 9
- 230000003115 biocidal effect Effects 0.000 claims abstract description 6
- 238000007493 shaping process Methods 0.000 claims abstract description 6
- 238000012546 transfer Methods 0.000 claims abstract description 6
- 238000012545 processing Methods 0.000 claims abstract description 5
- 238000004804 winding Methods 0.000 claims description 32
- 230000007246 mechanism Effects 0.000 claims description 15
- 229920004933 Terylene® Polymers 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims description 12
- 238000009954 braiding Methods 0.000 claims description 12
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 12
- 238000010438 heat treatment Methods 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 11
- 230000008569 process Effects 0.000 claims description 11
- 238000005057 refrigeration Methods 0.000 claims description 9
- 238000010981 drying operation Methods 0.000 claims description 8
- 238000005485 electric heating Methods 0.000 claims description 8
- 238000009835 boiling Methods 0.000 claims description 6
- 230000008676 import Effects 0.000 claims description 6
- 239000000344 soap Substances 0.000 claims description 6
- 239000002131 composite material Substances 0.000 claims description 5
- 238000004513 sizing Methods 0.000 claims description 5
- 239000003063 flame retardant Substances 0.000 claims description 4
- 239000002904 solvent Substances 0.000 claims description 4
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims description 3
- 239000004902 Softening Agent Substances 0.000 claims description 3
- 230000000845 anti-microbial effect Effects 0.000 claims description 3
- 230000002421 anti-septic effect Effects 0.000 claims description 3
- 239000012752 auxiliary agent Substances 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 239000003086 colorant Substances 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 3
- 238000007639 printing Methods 0.000 claims description 3
- 210000003464 cuspid Anatomy 0.000 claims description 2
- 229920000728 polyester Polymers 0.000 claims description 2
- 238000005461 lubrication Methods 0.000 claims 1
- 230000002093 peripheral effect Effects 0.000 claims 1
- 238000005516 engineering process Methods 0.000 abstract description 5
- 239000004753 textile Substances 0.000 abstract description 3
- 239000000975 dye Substances 0.000 description 10
- 239000000047 product Substances 0.000 description 10
- 239000000835 fiber Substances 0.000 description 7
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 6
- 229910052710 silicon Inorganic materials 0.000 description 6
- 239000010703 silicon Substances 0.000 description 6
- 239000003795 chemical substances by application Substances 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 230000035699 permeability Effects 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 238000012856 packing Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 229920002972 Acrylic fiber Polymers 0.000 description 1
- 229920002955 Art silk Polymers 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 241000208202 Linaceae Species 0.000 description 1
- 235000004431 Linum usitatissimum Nutrition 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- 238000013475 authorization Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000010891 electric arc Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 229920000620 organic polymer Polymers 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- -1 siloxanes Chemical class 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
- D02G3/045—Blended or other yarns or threads containing components made from different materials all components being made from artificial or synthetic material
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/42—Chenille threads
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/04—Heat-responsive characteristics
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2503/00—Domestic or personal
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
- Woven Fabrics (AREA)
Abstract
The invention provides a kind of production method of flame resistance sofa fabric, belong to textile technology field.It solves the problems such as can not weaving into the sofa fabric with preferable anti-flammability in the prior art.The production method of this flame resistance sofa fabric, including following procedure of processing：1) raw material spinning, is selected；2), upper machine line transfer；3) fabric, is woven；4), low temperature cold dome is arranged；5), dyeing is arranged；6), flexible smooth is arranged；7), antibiotic finish；8), drying and shaping；9) pack.The present invention have the advantages that can be more efficient weaving into preferable anti-flammability.
Description
Technical field
The invention belongs to textile technology field, it is related to a kind of multifunctional fabric, particularly a kind of life of flame resistance sofa fabric
Production method.
Background technology
Sofa fabric is the general designation or abbreviation of used various main body coverings in sofa manufacturing process, according to original
Material composition is classified, and has cotton, flax, chemical fibre.And chemical fibre has many kinds, including terylene, acrylic fibers, viscose glue is artificial
Silk etc., while many all several compositions of chemical fiber plus material mix.But, the weaving of existing sofa fabric is not very
Perfect, the feature of the finished product fabric of acquisition is poor.
Through retrieval, such as Chinese patent literature discloses a kind of novel silicon fibre multifunctional flexible decorating material and preparation method thereof
【The patent No.：ZL 200910107814.4；Authorization Notice No.：CN101575450】.It is this with siloxanes, textile fabric and ultrashort
The organic polymers such as fiber are primary raw material, and with reference to digital image technique, a kind of novel silicon is processed into by special combination process
Fibre multifunctional flexible decorating material, is provided simultaneously with organic material and the overall characteristic of inorganic material.Can be in functional material (resistance to electric arc
Floor, corrosion resistant floor, UV resistant sound-absorbing interior trim) and general decor material (silicon fibre floor, the fine wallpaper of silicon, the fine veneer of silicon and platform
Cloth, sofa face) and the fine field protective articles of silicon in terms of be applied.
But, the fabric that this preparation method is obtained significantly more efficient can not realize this fire-retardant functional characteristics.
So, for those skilled in the art, it need to be developed a kind of weaving that can be more efficient into preferably fire-retardant
The sofa fabric of property.
The content of the invention
The purpose of the present invention is there is above mentioned problem for existing technology, it is proposed that a kind of production of flame resistance sofa fabric
Method, the production method of this flame resistance sofa fabric have can be more efficient weaving into the sofa face with preferable anti-flammability
Material.
The purpose of the present invention can be realized by following technical proposal：
The production method of flame resistance sofa fabric, including following procedure of processing：
1) raw material spinning, is selected：Warp thread is used using 5D Chenille Yarns and the composite yarn of flame-resistant terylene yarn twisting formation, weft yarn
Flame-resistant terylene yarn is used as raw material spinning；
2), upper machine line transfer：Ready warp thread and weft yarn are put into weaving loom, the scope for adjusting wide door width to weaving line length reaches
1.6~2.0 meters；
3) fabric, is woven：Warp thread and weft yarn is interlocked along direction of warp and weft and stacked be knitted to form weaving face fabric；
4), low temperature cold dome is arranged：Fabric is arranged before printing and dyeing by low-temperature treatment plant, is then passing through drying
Device carries out drying operation to fabric, controls the temperature of drying unit at 80~90 DEG C；
5), dyeing is arranged：Dye solvent is made in ciba colors addition saline solution, the fabric weaved and dyestuff is molten
Agent is added in dye vat and dyed, and the temperature in dye vat is 2-5 DEG C in 0-30min, in 30min-60min, by dye vat
Temperature is increased to 90 DEG C, and adds the flourishing auxiliary agent of 0.5~5g/L liquid vapour bars with 1:60 ratio is in abundant soap boiling at 90 DEG C
20min；
6), flexible smooth is arranged：In step 4) after the completion of soap boiling 20min, solution is cooled to 40 DEG C, and add softening agent
10min is kept with smooth agent；
7), antibiotic finish：Complete step 5) after, antiseptic is finally added in the solution, and antimicrobial treatment is carried out to fabric；
8), drying and shaping：The drying operation that the fabric for arranging completion is carried out into 30min at 90~110 DEG C forms finished product
Fabric；
9) pack：Finished product fabric is wound up on the roller that paper material is made, the fabric of entire volume is formed, in entire volume
Polybag is arranged outside fabric, and sack is sealed.
Flame-resistant terylene yarn is the existing yarn that can be bought using in the market；And using above method using composite yarn and
The sofa fabric flexible smooth of flame-resistant terylene yarn braiding, good permeability, even dyeing, but also with preferably fire-retardant
Property.
In the production method of above-mentioned flame resistance sofa fabric, in step 4) in, the low-temperature treatment plant includes frame,
Symmetrical left rotation shaft and right rotation shafts are provided with frame, left rotation shaft one end is provided with left bearing, left rotation shaft
Other end is fixed with left keeper, and left keeper drives all non-circular left locating slots, left axle towards the end face of left rotary shaft
Left shaft holder is provided with outside holding, left spring is provided between described left shaft holder and frame, left spring one end is fixed on left axle
In bearing, the left spring other end is fixed in frame；Right rotation shafts one end is provided with right bearing, and right rotation shafts other end is fixed
There is right keeper, the end face of right keeper towards right spindle is opened is provided with the right side outside all non-circular right locating slots, right bearing
Bearing block, is provided with right spring between described right axle bearing and frame, right spring one end is fixed in right axle bearing, right spring
The other end is fixed in frame；Cryogenic box is further fixed in frame, cryogenic box one end offers import, and the cryogenic box other end is opened
Provided with outlet, the first auxiliary lower roll that the first auxiliary upper roller that can be rotated is provided with the import of cryogenic box and can be rotated
Cylinder, has the first gap passed through for fabric, at the middle part of cryogenic box between the first auxiliary upper roller and the first auxiliary lower roller
What place was provided with the second auxiliary upper roller that can be rotated and can rotated second aids in lower roller, and second aids in upper roller and second auxiliary
Help between lower roller with the second gap passed through for fabric, be provided with the exit of cryogenic box in the 3rd auxiliary that can be rotated
Roller and the 3rd auxiliary lower roller that can be rotated, have between the 3rd auxiliary upper roller and the 3rd auxiliary lower roller and are passed through for fabric
Third space, low temperature upper box part offer it is some it is equally distributed enter cold air hole, it is described enter cold air hole in be provided with into
Refrigerator pipe, the air outlet for entering the refrigerator pipe other end with a refrigeration machine is connected, and guide rail is further fixed in cryogenic box, in guide rail
Sliding block is provided with, ice machine bin is fixed with sliding block；The drying unit is arranged on low-temperature treatment plant sidepiece, drying unit bag
Support is included, drying baker is provided with support, winding mechanism is additionally provided with support, drying baker is in cryogenic box and up- coiler
Between structure, drying baker one end has opening one, and the drying baker other end has opening two, and energy is provided with the opening one of drying baker
Rotate the 4th auxiliary upper roller and can rotate the 4th auxiliary lower roller, the 4th aid in upper roller and the 4th aid in lower roller it
Between there is the 4th gap passed through for fabric, can rotate the 5th is provided with the middle part of drying baker and aids in upper roller and can rotate
5th auxiliary lower roller, has the 5th gap passed through for fabric between the 5th auxiliary upper roller and the 5th auxiliary lower roller,
The 6th auxiliary lower roller that the 6th auxiliary upper roller that can be rotated is provided with the opening two of drying baker and can be rotated, the 6th auxiliary
There is the 6th gap passed through for fabric between upper roller and the 6th auxiliary lower roller, offered in drying upper box part some uniform
It is provided with the hot air inlet of distribution, the hot air inlet into heating pipe, enters the air-out of the heating pipe other end and an air-heater
Mouth is connected, and some electric heating tubes are additionally provided with drying baker, and winding mechanism includes winding roller and winding motor, winds roller
Circumferentially rotating and being arranged on by way of axial restraint on support, the output shaft of winding motor passes through drive mechanism and take-up roll
Cylinder is connected.One end of left rotation shaft is positioned on left keeper by left locating slot, and the other end of left rotation shaft passes through left axle
Forward to move and be provided with left shaft holder, meanwhile, the spacing between left shaft holder and left keeper can be adjusted by left spring,
So as to expand the scope of application, one end of right rotation shafts is positioned on left keeper by right locating slot, right rotation shafts it is another
One end is rotated by right bearing and is provided with right axle bearing, meanwhile, right axle bearing and right positioning can be adjusted by right spring
Spacing between part, so as to expand the scope of application, can be conveyed to the sofa fabric for the different in width weaved；
Refrigeration machine by enter refrigerator pipe can into cryogenic box transporting cold-air, and first auxiliary upper roller, first auxiliary lower roller, second
Aid in upper roller, the second auxiliary lower roller, the 3rd auxiliary upper roller, the 3rd auxiliary lower roller can be to the sofa face in cryogenic box
Material is conveyed, and sliding block can be slided on guide rail, and ice machine bin is fixed with sliding block, is further conducive to cooling；Air-heater
It can be distributed by entering heating pipe into drying baker on heat, and the 4th auxiliary upper roller, the 4th auxiliary lower roller, the 5th auxiliary
Roller, the 5th auxiliary lower roller, the 6th auxiliary upper roller, the 6th auxiliary lower roller can be carried out to the sofa fabric in drying baker
Conveying, meanwhile, sofa fabric drying operation further can be formed finished product fabric, and winding roller by electric heating tube in drying baker
Finished product fabric can be wound by drive mechanism.
In the production method of above-mentioned flame resistance sofa fabric, the drive mechanism includes gear wheel, little gear and transmission
Axle, described little gear is fixed on the output shaft of winding motor, and described power transmission shaft one end is fixed on winding roller, canine tooth
Wheel is fixed in the other end of power transmission shaft, and little gear and gear wheel are meshed, and the gear ratio of little gear and gear wheel is 1:5.
Winding motor can drive pinion rotation, and engaging by gear wheel and little gear, so as to drive winding roller to turn at a high speed
It is dynamic.
In the production method of above-mentioned flame resistance sofa fabric, in step 1) in, the 5D Chenille Yarns and flame-resistant terylene
The twisting twist of yarn is 320T/m, and speed is 6000r/min.The fastness and length of silvalin are added in twisting process.
In the production method of above-mentioned flame resistance sofa fabric, in step 3) in, the braiding stock ratio of the warp thread and weft yarn
It is worth for 1 ﹕ 1.2, the mass values of the warp thread and weft yarn are the ﹕ 1 of 3.2 ﹕ 1~4.5.In actual weaving process, warp thread and weft yarn
Mass values be 3.2 ﹕ 1.
In the production method of above-mentioned flame resistance sofa fabric, in step 3) braiding during, the braiding grammes per square metre of fabric
For 300~330g/ ㎡.In actual weaving process, braiding grammes per square metre often preferentially chooses 320g/ ㎡.
In the production method of above-mentioned flame resistance sofa fabric, in step 8) in, sizing speed is 25~30m/min.
In actual weaving process, sizing speed often preferentially chooses 25m/min.
In the production method of above-mentioned flame resistance sofa fabric, the thickness of the weaving face fabric is 2~4mm.Actually knitting
During making, the thickness of weaving face fabric often preferentially chooses 2mm.
Compared with prior art, the production method of this flame resistance sofa fabric has advantages below：
1st, the present invention use 1), select raw material spinning；2), upper machine line transfer；3) fabric, is woven；4), low temperature cold dome is arranged；5)、
Dyeing is arranged；6), flexible smooth is arranged；7), antibiotic finish；8), drying and shaping；9) method of packing, utilizes composite yarn and resistance
The sofa fabric flexible smooth, good permeability, even dyeing of Polyester Yarns braiding are fired, but also with preferable anti-flammability.
2nd, the present invention can adjust the spacing between left shaft holder and left keeper by left spring, can by right spring
The spacing between right axle bearing and right keeper is adjusted, can be to the different wide of weaving so as to expand the scope of application
The sofa fabric of degree is conveyed.
3rd, the present invention in refrigeration machine by enter refrigerator pipe can into cryogenic box transporting cold-air, and first auxiliary upper roller
Cylinder, the first auxiliary lower roller, the second auxiliary upper roller, the second auxiliary lower roller, the 3rd auxiliary upper roller, the 3rd auxiliary lower roller
Sofa fabric in cryogenic box can be conveyed, sliding block can be slided on guide rail, and ice machine bin is fixed with sliding block, entered
One step is conducive to cooling.
4th, air-heater can distribute heat by entering heating pipe into drying baker in the present invention, and the 4th auxiliary upper roller,
4th auxiliary lower roller, the 5th auxiliary upper roller, the 5th auxiliary lower roller, the 6th auxiliary upper roller, the 6th auxiliary lower roller energy
It is enough that sofa fabric in drying baker is conveyed, meanwhile, electric heating tube further can dry sofa fabric in drying baker
Operation forms finished product fabric.
Brief description of the drawings
Fig. 1 is the dimensional structure diagram of the present invention；
Fig. 2 is the overlooking the structure diagram of the present invention；
Fig. 3 is the cross section structure diagram of the present invention.
In figure, 1, frame；2nd, left rotation shaft；3rd, left keeper；4th, left shaft holder；5th, left spring；6th, right rotation shafts；7th, it is right
Keeper；8th, right axle bearing；9th, right spring；10th, cryogenic box；11st, the first auxiliary upper roller；12nd, the first auxiliary lower roller；13、
Second auxiliary upper roller；14th, the second auxiliary lower roller；15th, the 3rd auxiliary upper roller；16th, the 3rd auxiliary lower roller；17th, enter cold
Tracheae；18th, refrigeration machine；19th, guide rail；20th, sliding block；21st, ice machine bin；22nd, support；23rd, drying baker；24th, the 4th auxiliary upper roller；
25th, the 4th auxiliary lower roller；26th, the 5th auxiliary upper roller；27th, the 5th auxiliary lower roller；28th, the 6th auxiliary upper roller；29th,
Six auxiliary lower rollers；30th, heating pipe is entered；31st, air-heater；32nd, electric heating tube；33rd, roller is wound；34th, winding motor；35th, it is small
Gear；36th, gear wheel；37th, power transmission shaft.
Embodiment
The following is the specific embodiment of the present invention, technical scheme is further described, but the present invention is simultaneously
It is not limited to these embodiments.
The production method of flame resistance sofa fabric, including following procedure of processing：
1) raw material spinning, is selected：Warp thread is used using 5D Chenille Yarns and the composite yarn of flame-resistant terylene yarn twisting formation, weft yarn
Flame-resistant terylene yarn as raw material spinning, wherein, the twisting twist of 5D Chenille Yarns and flame-resistant terylene yarn is 320T/m, and speed is
The fastness and length of silvalin are added in 6000r/min, and twisting process；
2), upper machine line transfer：Ready warp thread and weft yarn are put into weaving loom, the scope for adjusting wide door width to weaving line length reaches
1.6~2.0 meters, actual woven line length adjusts the scope of wide door width up to 1.8 meters；
3) fabric, is woven：Warp thread and weft yarn is interlocked along direction of warp and weft and stacked be knitted to form weaving face fabric, and weaving face fabric
Thickness be 2~4mm, in actual weaving process, the thickness of weaving face fabric often preferentially chooses 2mm；The volume of warp thread and weft yarn
Strand ratio is knitted for 1 ﹕ 1.2, the mass values of warp thread and weft yarn are the ﹕ 1 of 3.2 ﹕ 1~4.5, in actual weaving process, warp thread and latitude
The mass values of yarn are 3.2 ﹕ 1, wherein, the braiding grammes per square metre of fabric is 300~330g/ ㎡, in actual weaving process, braiding gram
Weight is often preferential to choose 320g/ ㎡；
4), low temperature cold dome is arranged：Fabric is arranged before printing and dyeing by low-temperature treatment plant, is then passing through drying
Device carries out drying operation to fabric, controls the temperature of drying unit at 80~90 DEG C, often preferential choosing during actual processing
Take 80 DEG C.
5), dyeing is arranged：Dye solvent is made in ciba colors addition saline solution, the fabric weaved and dyestuff is molten
Agent is added in dye vat and dyed, and the temperature in dye vat is 2-5 DEG C in 0-30min, in 30min-60min, by dye vat
Temperature is increased to 90 DEG C, and adds the flourishing auxiliary agent of 0.5~5g/L liquid vapour bars with 1:60 ratio is in abundant soap boiling at 90 DEG C
20min；
6), flexible smooth is arranged：In step 4) after the completion of soap boiling 20min, solution is cooled to 40 DEG C, and add softening agent
10min is kept with smooth agent；
7), antibiotic finish：Complete step 5) after, antiseptic is finally added in the solution, and antimicrobial treatment is carried out to fabric；
8), drying and shaping：The drying operation that the fabric for arranging completion is carried out into 30min at 90~110 DEG C forms finished product
Fabric, wherein, sizing speed is 25~30m/min.In actual weaving process, sizing speed often preferentially chooses 25m/min；
9) pack：Finished product fabric is wound up on the roller that paper material is made, the fabric of entire volume is formed, in entire volume
Polybag is arranged outside fabric, and sack is sealed.
As depicted in figs. 1 and 2, in step 4) in, low-temperature treatment plant includes frame 1, and it is mutually right to be provided with frame 1
The left rotation shaft 2 and right rotation shafts 6 of title, one end of left rotation shaft 2 are provided with left bearing, and the other end of left rotation shaft 2 is fixed with a left side
Keeper 3, left keeper 3 offers towards the end face of left rotary shaft and is provided with left axle outside non-circular left locating slot, left bearing
Bearing 4, is provided with left spring 5 between left shaft holder 4 and frame 1, the one end of left spring 5 is fixed on left shaft holder 4, left spring 5
The other end is fixed in frame 1；The one end of right rotation shafts 6 is provided with right bearing, and the other end of right rotation shafts 6 is fixed with right keeper
7, the end face of right keeper 7 towards right spindle, which is offered, is provided with right bearing seat 8 outside non-circular right locating slot, right bearing,
Right spring 9 is provided between right axle bearing 8 and frame 1, right one end of spring 9 is fixed in right axle bearing 8, the right other end of spring 9
It is fixed in frame 1.One end of left rotation shaft 2 is positioned on left keeper 3 by left locating slot, the other end of left rotation shaft 2
Rotated and be provided with left shaft holder 4 by left bearing, meanwhile, left shaft holder 4 and left keeper can be adjusted by left spring 5
Spacing between 3, so as to expand the scope of application, one end of right rotation shafts 6 is positioned at left keeper 3 by right locating slot
On, the other end of right rotation shafts 6 is rotated by right bearing to be provided with right axle bearing 8, meanwhile, it can be adjusted by right spring 9
The spacing between right axle bearing 8 and right keeper 7 is saved, can be to the different wide of weaving so as to expand the scope of application
The sofa fabric of degree is conveyed.
As shown in figure 3, being further fixed on cryogenic box 10 in frame 1, the one end of cryogenic box 10 offers import, and cryogenic box 10 is another
One end offers outlet, and the first auxiliary upper roller 11 that can be rotated and can rotate first is provided with the import of cryogenic box 10
Aid in that there is the first gap passed through for fabric between lower roller 12, the first auxiliary auxiliary lower roller 12 of upper roller 11 and first,
The center of cryogenic box 10 is provided with the second auxiliary upper roller 13 that can be rotated and the second auxiliary lower roller 14 that can be rotated, the
There is the second gap passed through for fabric between the two auxiliary auxiliary lower rollers 14 of upper roller 13 and second, in the outlet of cryogenic box 10
The 3rd auxiliary lower roller 16 that place is provided with the 3rd auxiliary upper roller 15 that can be rotated and can rotated, the 3rd auxiliary He of upper roller 15
There is the third space passed through for fabric between 3rd auxiliary lower roller 16, some be uniformly distributed is offered on the top of cryogenic box 10
Enter cold air hole, it is described enter cold air hole in be provided with into refrigerator pipe 17, enter going out for the other end of refrigerator pipe 17 and a refrigeration machine 18
Air port is connected, and guide rail 19 is further fixed in cryogenic box 10, and sliding block 20 is provided with guide rail 19, is fixed with sliding block 20
Ice machine bin 21.Refrigeration machine 18 by enter refrigerator pipe 17 can into cryogenic box 10 transporting cold-air, and the first auxiliary upper roller 11, the
Under the one auxiliary auxiliary auxiliary auxiliary upper roller the 15, the 3rd of lower roller the 14, the 3rd of upper roller 13, second of lower roller 12, second is aided in
Roller 16 can be conveyed to the sofa fabric in cryogenic box 10, and sliding block 20 can be slided on rails 19, and on sliding block 20
Ice machine bin 21 is fixed with, is further conducive to cooling.
Drying unit is arranged on low-temperature treatment plant sidepiece, and drying unit includes support 22, baking is provided with support 22
Dry case 23, is additionally provided with winding mechanism on support 22, and drying baker 23 is between cryogenic box 10 and winding mechanism, drying baker 23
One end has opening one, and the other end of drying baker 23 has opening two, and can rotate is provided with the opening one of drying baker 23
Four auxiliary upper rollers 24 and can rotate the 4th auxiliary lower rollers 25, the 4th aid in upper roller 24 and the 4th aid in lower roller 25 it
Between there is the 4th gap passed through for fabric, can rotate the 5th is provided with the middle part of drying baker 23 and aids in upper roller 26 and can turn
Dynamic 5th auxiliary lower roller 27, has the passed through for fabric between the 5th auxiliary upper roller 26 and the 5th auxiliary lower roller 27
Five gaps, under the 6th auxiliary upper roller 28 that being provided with the opening two of drying baker 23 to rotate is aided in can rotate the 6th
There is the 6th gap passed through for fabric between roller 29, the 6th auxiliary auxiliary lower roller 29 of upper roller 28 and the 6th, in drying
The top of case 23 is offered to be provided with into heating pipe 30 in some equally distributed hot air inlets, the hot air inlet, enters hot gas
The other end of pipe 30 is connected with the air outlet of an air-heater 31, and electric heating tube 32 is additionally provided with drying baker 23.Air-heater 31 leads to
Heat, and the 4th auxiliary auxiliary lower roller the 25, the 5th of upper roller the 24, the 4th can be distributed into drying baker 23 by crossing into heating pipe 30
Aid in the auxiliary auxiliary auxiliary lower roller 29 of upper roller the 28, the 6th of lower roller the 27, the 6th of upper roller the 26, the 5th can be to drying baker 23
Interior sofa fabric is conveyed.
Winding mechanism includes winding roller 33 and winding motor 34, and winding roller 33 is by circumferentially rotating and axial restraint
Mode is arranged on support 22, and the output shaft of winding motor 34 is connected by drive mechanism with winding roller 33.Drive mechanism
Including gear wheel 36, little gear 35 and power transmission shaft 37, described little gear 35 is fixed on the output shaft of winding motor 34, described
The one end of power transmission shaft 37 be fixed on winding roller 33 on, gear wheel 36 is fixed in the other end of power transmission shaft 37, little gear 35
It is meshed with gear wheel 36, the gear ratio of little gear 35 and gear wheel 36 is 1:5.Winding motor 34 can drive 35 turns of little gear
It is dynamic, and engaging by gear wheel 36 and little gear 35, wind the high-speed rotation of roller 33 so as to drive.
Summary, the present invention use 1), select raw material spinning；2), upper machine line transfer；3) fabric, is woven；4), low temperature cold dome
Arrange；5), dyeing is arranged；6), flexible smooth is arranged；7), antibiotic finish；8), drying and shaping；9) method of packing, using again
Conjunction yarn and the sofa fabric flexible smooth of flame-resistant terylene yarn braiding, good permeability, even dyeing, but also with preferable
Anti-flammability；And one end of left rotation shaft 2 is positioned on left keeper 3 by left locating slot, the other end of left rotation shaft 2 passes through a left side
Bearing is rotated and is provided with left shaft holder 4, meanwhile, it can be adjusted between left shaft holder 4 and left keeper 3 by left spring 5
Spacing, so as to expand the scope of application, one end of right rotation shafts 6 is positioned on left keeper 3 by right locating slot, turn right
The other end of moving axis 6 is rotated by right bearing and is provided with right axle bearing 8, meanwhile, right bearing can be adjusted by right spring 9
Seat 8 and right keeper 7 between spacing, so as to expand the scope of application, can to weave different in width sofa
Fabric is conveyed；Refrigeration machine 18 by enter refrigerator pipe 17 can into cryogenic box 10 transporting cold-air, and first auxiliary upper roller
11st, the first auxiliary auxiliary auxiliary auxiliary upper roller the 15, the 3rd of lower roller the 14, the 3rd of upper roller 13, second of lower roller 12, second is auxiliary
Lower roller 16 is helped to be conveyed to the sofa fabric in cryogenic box 10, sliding block 20 can be slided on rails 19, and sliding block
Ice machine bin 21 is fixed with 20, is further conducive to cooling；Air-heater 31 can be dissipated by entering heating pipe 30 into drying baker 23
Caloric value, and the 4th auxiliary auxiliary auxiliary auxiliary of upper roller the 26, the 5th of lower roller the 25, the 5th of upper roller the 24, the 4th lower roller 27,
The 6th auxiliary auxiliary lower roller 29 of upper roller the 28, the 6th can be conveyed to the sofa fabric in drying baker 23, meanwhile, drying
Sofa fabric drying operation further can be formed finished product fabric by electric heating tube 32 in case 23, and winding roller 33 passes through transmission
Structure can be wound finished product fabric.
Specific embodiment described herein is only to spirit explanation for example of the invention.Technology neck belonging to of the invention
The technical staff in domain can be made various modifications or supplement to described specific embodiment or be replaced using similar mode
Generation, but without departing from the spiritual of the present invention or surmount scope defined in appended claims.
Although more having used 1, frame herein；2nd, left rotation shaft；3rd, left keeper；4th, left shaft holder；5th, left spring；
6th, right rotation shafts；7th, right keeper；8th, right axle bearing；9th, right spring；10th, cryogenic box；11st, the first auxiliary upper roller；12nd, first
Aid in lower roller；13rd, the second auxiliary upper roller；14th, the second auxiliary lower roller；15th, the 3rd auxiliary upper roller；16th, the 3rd auxiliary
Lower roller；17th, refrigerator pipe is entered；18th, refrigeration machine；19th, guide rail；20th, sliding block；21st, ice machine bin；22nd, support；23rd, drying baker；24、
4th auxiliary upper roller；25th, the 4th auxiliary lower roller；26th, the 5th auxiliary upper roller；27th, the 5th auxiliary lower roller；28th, the 6th
Aid in upper roller；29th, the 6th auxiliary lower roller；30th, heating pipe is entered；31st, air-heater；32nd, electric heating tube；33rd, roller is wound；
34th, winding motor；35th, little gear；36th, gear wheel；37th, the term such as power transmission shaft, but it is not precluded from the possibility using other terms
Property.It is used for the purpose of more easily describing and explaining the essence of the present invention using these terms；It is construed as any one
Additional limitation is all disagreed with spirit of the present invention.
Claims (7)
1. the production method of flame resistance sofa fabric, including following procedure of processing：
1) raw material spinning, is selected：Warp thread is using 5D Chenille Yarns and the composite yarn of flame-resistant terylene yarn twisting formation, and weft yarn is using fire-retardant
Polyester Yarns is used as raw material spinning；
2), upper machine line transfer：Ready warp thread and weft yarn are put into weaving loom, the scope of wide door width is adjusted to weaving line length up to 1.6
~2.0 meters；
3) fabric, is woven：Warp thread and weft yarn is interlocked along direction of warp and weft and stacked be knitted to form weaving face fabric；
4), low temperature cold dome is arranged：Fabric is arranged before printing and dyeing by low-temperature treatment plant, is then passing through drying unit
Drying operation is carried out to fabric, the temperature of drying unit is controlled at 80~90 DEG C, in step 4) in, the low-temperature treatment plant bag
Including rack, is provided with symmetrical left rotation shaft and right rotation shafts in frame, and left rotation shaft one end is provided with left bearing, left
Rotary shaft other end is fixed with left keeper, and left keeper opens all non-circular left positioning towards the end face of left rotary shaft
Left shaft holder is provided with outside groove, left bearing, left spring is provided between described left shaft holder and frame, left spring one end is fixed
On left shaft holder, the left spring other end is fixed in frame；Right rotation shafts one end is provided with right bearing, right rotation shafts other one
End is fixed with right keeper, and the end face of right keeper towards right spindle drives all non-circular right locating slots, right bearing peripheral hardware
Right axle bearing is equipped with, right spring is provided between described right axle bearing and frame, right spring one end is fixed in right axle bearing,
The right spring other end is fixed in frame；Cryogenic box is further fixed in frame, cryogenic box one end offers import, and cryogenic box is another
One end offers outlet, the first auxiliary that the first auxiliary upper roller that can be rotated is provided with the import of cryogenic box and can be rotated
Lower roller, has the first gap passed through for fabric, in cryogenic box between the first auxiliary upper roller and the first auxiliary lower roller
What center was provided with the second auxiliary upper roller that can be rotated and can rotated second aids in lower roller, and second aids in upper roller and the
There is the second gap passed through for fabric between two auxiliary lower rollers, can rotate the 3rd is provided with the exit of cryogenic box auxiliary
The 3rd auxiliary lower roller that helps upper roller and can rotate, has between the 3rd auxiliary upper roller and the 3rd auxiliary lower roller and supplies fabric
The third space passed through, low temperature upper box part offer it is some it is equally distributed enter cold air hole, it is described enter cold air hole in be respectively provided with
Have into refrigerator pipe, the air outlet for entering the refrigerator pipe other end with a refrigeration machine is connected, and guide rail is further fixed in cryogenic box, is leading
Sliding block is provided with rail, ice machine bin is fixed with sliding block；The drying unit is arranged on low-temperature treatment plant sidepiece, drying dress
Put including support, drying baker is provided with support, winding mechanism is additionally provided with support, drying baker is in cryogenic box and volume
Between mechanism, drying baker one end has opening one, and the drying baker other end has opening two, is set at the opening one of drying baker
The 4th auxiliary lower roller that has the can rotate the 4th auxiliary upper roller and can rotate, the 4th auxiliary upper roller and the 4th auxiliary lower roll
There is the 4th gap passed through for fabric between cylinder, the 5th auxiliary upper roller that can be rotated is provided with the middle part of drying baker and can be turned
The 5th dynamic auxiliary lower roller, between the 5th passed through for fabric between the 5th auxiliary upper roller and the 5th auxiliary lower roller
Gap, the 6th auxiliary lower roller that the 6th auxiliary upper roller that can be rotated is provided with the opening two of drying baker and can be rotated, the
There is the 6th gap passed through for fabric between six auxiliary upper rollers and the 6th auxiliary lower roller, if being offered in drying upper box part
Do in equally distributed hot air inlet, the hot air inlet and be provided with into heating pipe, enter the heating pipe other end and an air-heater
Air outlet be connected, be additionally provided with some electric heating tubes in drying baker, winding mechanism includes winding roller and winding motor, volume
Around roller circumferentially rotating and being arranged on by way of axial restraint on support, the output shaft of winding motor by drive mechanism with
Winding roller is connected；
5), dyeing is arranged：Dye solvent is made in ciba colors addition saline solution, the fabric weaved and dye solvent are added
Enter and dyed into dye vat, the temperature in dye vat is 2-5 DEG C in 0-30min, in 30min-60min, by the temperature in dye vat
90 DEG C are increased to, and adds the flourishing auxiliary agent of 0.5~5g/L liquid vapour bars with 1:60 ratio is in abundant soap boiling 20min at 90 DEG C；
6), flexible smooth is arranged：In step 4) after the completion of soap boiling 20min, solution is cooled to 40 DEG C, and add softening agent peace
Lubrication prescription keeps 10min；
7), antibiotic finish：Complete step 5) after, antiseptic is finally added in the solution, and antimicrobial treatment is carried out to fabric；
8), drying and shaping：The drying operation that the fabric for arranging completion is carried out into 30min at 90~110 DEG C forms finished product fabric；
9) pack：Finished product fabric is wound up on the roller that paper material is made, the fabric of entire volume is formed, in the fabric in entire volume
Polybag is arranged outside, and sack is sealed.
2. the production method of flame resistance sofa fabric according to claim 1, it is characterised in that the drive mechanism includes big
Gear, little gear and power transmission shaft, described little gear are fixed on the output shaft of winding motor, and described power transmission shaft one end is fixed
On winding roller, gear wheel is fixed in the other end of power transmission shaft, and little gear and gear wheel are meshed, little gear and canine tooth
The gear ratio of wheel is 1:5.
3. the production method of flame resistance sofa fabric according to claim 1, it is characterised in that in step 1) in, the 5D
The twisting twist of Chenille Yarns and flame-resistant terylene yarn is 320T/m, and speed is 6000r/min.
4. the production method of flame resistance sofa fabric according to claim 1, it is characterised in that in step 3) in, the warp
The braiding stock ratio of yarn and weft yarn is 1 ﹕ 1.2, and the mass values of the warp thread and weft yarn are the ﹕ 1 of 3.2 ﹕ 1~4.5.
5. the production method of flame resistance sofa fabric according to claim 4, it is characterised in that in step 3) braiding process
In, the braiding grammes per square metre of fabric is 300~330g/ ㎡.
6. the production method of flame resistance sofa fabric according to claim 1, it is characterised in that in step 8) in, sizing speed
Spend for 25~30m/min.
7. the production method of flame resistance sofa fabric according to claim 1, it is characterised in that the thickness of the weaving face fabric
For 2~4mm.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107012675B (en) * | 2017-05-31 | 2019-01-29 | 嘉善宝狐服饰有限公司 | A kind of ironing apparatus |
| CN107012674B (en) * | 2017-05-31 | 2019-01-29 | 嘉善宝狐服饰有限公司 | A kind of presses of garment material |
| CN109023667B (en) * | 2018-10-25 | 2024-04-26 | 新绛县天利塑料化工有限责任公司 | Plastic bag circular loom |
| CN112726078A (en) * | 2020-12-18 | 2021-04-30 | 长乐致远技术开发有限公司 | Fiber cloth spinning device |
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| CN101016682A (en) * | 2007-03-07 | 2007-08-15 | 赵志刚 | Cold-rolling heap staining method for textile fabric |
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