CN105713181B - Water paint self-emulsifying epoxy resin emulsion and preparation method thereof - Google Patents
Water paint self-emulsifying epoxy resin emulsion and preparation method thereof Download PDFInfo
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Abstract
本发明涉及一种水性涂料用自乳化环氧树脂乳液,包括以下重量百分比的组分:改性环氧树脂40%~75%,去离子水25%~60%;所述改性环氧树脂由以下重量百分比的原料制成:环氧树脂20%~50%,聚醚多元醇10%~30%,烷基酚聚氧乙烯醚1%~15%,C12~C14烷基缩水甘油醚环氧树脂2%~15%,扩链剂5%~20%,催化剂0.16%~0.4%,有机溶剂20%~50%。本发明的自乳化环氧树脂乳液储存稳定性好,与配套的水乳型环氧固化剂配伍性好,漆膜性能优良。The invention relates to a self-emulsifying epoxy resin emulsion for water-based paint, which comprises the following components in weight percent: 40% to 75% of modified epoxy resin, 25% to 60% of deionized water; the modified epoxy resin It is made of the following raw materials in weight percentage: epoxy resin 20%~50%, polyether polyol 10%~30%, alkylphenol polyoxyethylene ether 1%~15%, C12~C14 alkyl glycidyl ether ring Oxygen resin 2%~15%, chain extender 5%~20%, catalyst 0.16%~0.4%, organic solvent 20%~50%. The self-emulsifying epoxy resin emulsion of the present invention has good storage stability, good compatibility with the matching water-emulsion epoxy curing agent, and excellent paint film performance.
Description
技术领域technical field
本发明涉及一种水性涂料用自乳化环氧树脂乳液及其制备方法。The invention relates to a self-emulsifying epoxy resin emulsion for water-based paint and a preparation method thereof.
背景技术Background technique
环氧树脂具有粘结性能好,固化物稳定性好,机械强度高,收缩率及吸水率低,电绝缘性能极佳等优点,从而广泛应用于涂料、胶黏剂及高分子制造等行业。环氧树脂类涂料是涂料行业的支柱产品之一。据报道,我国涂料用环氧树脂的用量约占环氧树脂总用量的40%,预计未来国内环氧树脂行业仍能稳定增长。一方面是全球产业转移使得电子、船舶等下游行业都转移到中国生产,拉动了对环氧树脂的需求;另一方面是国内企业生产产品的质量在不断提高,与国外企业相比逐渐具备比较优势。然而,传统的环氧树脂只溶于芳香烃及酮类等有机溶剂。涂料行业以“水”代“油”的话题一直广受热议,自2015年2月1日起国家对VOC含量超过420克/升的涂料征收4%消费税的政策落地后,传统溶剂型工业涂料企业向水性、粉末等环保化方向转型升级的进程已经不可逆转。Epoxy resin has the advantages of good bonding performance, good stability of cured product, high mechanical strength, low shrinkage rate and water absorption, excellent electrical insulation performance, etc., so it is widely used in coatings, adhesives and polymer manufacturing industries. Epoxy resin coatings are one of the pillar products of the coatings industry. According to reports, the amount of epoxy resin used in coatings in my country accounts for about 40% of the total amount of epoxy resin. It is expected that the domestic epoxy resin industry will continue to grow steadily in the future. On the one hand, the global industrial transfer has led to the transfer of downstream industries such as electronics and ships to China for production, which has stimulated the demand for epoxy resin; on the other hand, the quality of products produced by domestic enterprises is constantly improving, and they are gradually comparable Advantage. However, traditional epoxy resins are only soluble in organic solvents such as aromatic hydrocarbons and ketones. The topic of substituting "water" for "oil" in the coatings industry has been widely discussed. Since February 1, 2015, the national policy of imposing a 4% consumption tax on coatings with a VOC content of more than 420 g/L has been implemented. Traditional solvent-based industries The process of transformation and upgrading of paint companies to the direction of water-based, powder and other environmental protection has been irreversible.
环氧树脂的水性化技术经历了从外加乳化剂法到自乳化法的发展历程。一般来说,外加乳化剂法主要是指机械法和相反转法,由该法制备的水性环氧树脂属于第一代水性环氧树脂体系。2002年,上海绿嘉水性涂料有限公司施雪珍等人报道了一种水性环氧乳液的制备方法,其技术要点是制备了一种反应型乳化剂,然后再结合相反转法制备为水性环氧乳液。但外加乳化剂法一般存在漆膜耐化学品性能差,固化物分子量低,易从漆膜中萃取出来等缺点。The water-based technology of epoxy resin has experienced the development process from the emulsifier method to the self-emulsification method. Generally speaking, the external emulsifier method mainly refers to the mechanical method and the phase inversion method, and the waterborne epoxy resin prepared by this method belongs to the first generation of waterborne epoxy resin system. In 2002, Shi Xuezhen and others from Shanghai Lvjia Water-based Coatings Co., Ltd. reported a method for preparing a water-based epoxy emulsion. The technical key point is to prepare a reactive emulsifier, and then combine the phase inversion method to prepare a water-based epoxy emulsion. . However, the external emulsifier method generally has the disadvantages of poor chemical resistance of the paint film, low molecular weight of the cured product, and easy extraction from the paint film.
采用水溶性固化剂乳化油溶性环氧树脂制备的水性环氧乳液属于第二代水性环氧体系的产品。周继亮等人报道了一种非离子型水性环氧固化剂的合成,该固化剂在室温下具有良好的乳化液体环氧树脂的功能,由其配制的双组份水性环氧涂料在室温下固化后得到性能优良的涂膜,具有良好的柔韧性和耐冲击性能。但该体系初始黏度大,施工期限短,固化速度慢,给实际工程施工带来一定的困难。The water-based epoxy emulsion prepared by emulsifying oil-soluble epoxy resin with water-soluble curing agent belongs to the second generation of water-based epoxy system. Zhou Jiliang and others reported the synthesis of a non-ionic water-based epoxy curing agent, which has a good function of emulsifying liquid epoxy resin at room temperature, and the two-component water-based epoxy coating prepared by it is cured at room temperature Finally, a coating film with excellent performance is obtained, which has good flexibility and impact resistance. However, the initial viscosity of the system is high, the construction period is short, and the curing speed is slow, which brings certain difficulties to the actual engineering construction.
自乳化法即化学改性法,是利用环氧树脂上的活性反应基团,如环氧基、仲羟基、亚甲基氢等,从而将亲水基团(氨基、聚氧乙烯链段,羧基)引入环氧树脂分子结构中,使环氧树脂具有亲水亲油的两亲性能。此前国内推出的多种水性环氧产品,其技术还停留在第二代水性环氧上,其配制的涂料产品在性能上还远远达不到溶剂型涂料产品的性能。经检索发现,专利号为2006100498972的中国专利公开了一种环氧丙烯酸乳化剂及由该乳化剂乳化丙烯酸环氧酯类单体制得的丙烯酸环氧乳液的制备方法,该法采用甲苯二异氰酸酯或三苯基膦作为偶联剂,而甲苯二异氰酸酯在常温下就会与原料及空气中的水分反应,副反应多导致产物不纯,且原料不仅需脱水处理,游离的异氰酸酯对环境及漆膜性能均会造成不利影响,并且本发明仅是制备了一种乳化剂,再由乳化剂乳化单体制备为乳液,仍属于上述介绍的第一代水性环氧的范畴;专利号为2008100274947的中国专利公开了一种非离子型固体环氧树脂及其乳液的制备方法,该法通过LEWIS酸三氟化硼乙醚的催化,在环氧树脂分子上接入了聚醚链段,从而实现环氧树脂的水性化,但LEWIS酸类催化剂反应完成后难以除去,长期使用还会腐蚀设备,最重要的是采用三氟化硼乙醚作为催化剂,反应比较剧烈,会引发环氧基团的自聚,反应不易控制。The self-emulsification method is the chemical modification method, which uses active reactive groups on the epoxy resin, such as epoxy groups, secondary hydroxyl groups, methylene hydrogen, etc., to incorporate hydrophilic groups (amino groups, polyoxyethylene segments, Carboxyl group) is introduced into the molecular structure of epoxy resin, so that the epoxy resin has hydrophilic and lipophilic amphiphilic properties. The technology of various water-based epoxy products launched in China before is still on the second generation of water-based epoxy products, and the performance of the prepared coating products is far from the performance of solvent-based coating products. After searching, it is found that the Chinese patent No. 2006100498972 discloses a kind of epoxy acrylic emulsifier and the preparation method of the acrylic epoxy emulsion prepared by emulsifying acrylic epoxy ester monomers by the emulsifier. The method adopts toluene diisocyanate or Triphenylphosphine is used as a coupling agent, and toluene diisocyanate will react with raw materials and moisture in the air at room temperature, and many side reactions lead to impure products, and not only the raw materials need to be dehydrated, but the free isocyanate is harmful to the environment and the paint film. The performance will cause adverse effects, and the present invention only prepares an emulsifier, and then prepares an emulsion from the emulsifier emulsifying monomer, which still belongs to the category of the first generation of water-based epoxy introduced above; the Chinese patent number 2008100274947 The patent discloses a preparation method of a non-ionic solid epoxy resin and its emulsion. This method is catalyzed by LEWIS acid boron trifluoride ether, and a polyether segment is inserted into the epoxy resin molecule, thereby realizing epoxy resin Water-based resin, but the LEWIS acid catalyst is difficult to remove after the reaction is completed, and it will corrode the equipment after long-term use. The most important thing is to use boron trifluoride ether as the catalyst. The reaction is relatively violent, which will trigger the self-polymerization of epoxy groups. The reaction is not easy to control.
发明内容Contents of the invention
本发明的目的在于:针对上述现有技术存在的问题,提出一种水性涂料用自乳化环氧树脂乳液,同时给出了其制备方法。The purpose of the present invention is to: aim at the problem that above-mentioned prior art exists, propose a kind of self-emulsifying epoxy resin emulsion for water-based paint, provide its preparation method simultaneously.
为了达到以上目的,本发明的一个技术方案提供了In order to achieve the above purpose, a technical solution of the present invention provides
本发明的水性涂料用自乳化环氧树脂乳液,包括以下重量百分比的组分:改性环氧树脂40%~75%,去离子水25%~60%;所述改性环氧树脂由以下重量百分比的原料制成:环氧树脂20%~50%,聚醚多元醇10%~30%,烷基酚聚氧乙烯醚1%~15%,C12~C14烷基缩水甘油醚环氧树脂2%~15%,扩链剂5%~20%,催化剂0.16%~0.4%,有机溶剂20%~50%。The self-emulsifying epoxy resin emulsion for water-based paint of the present invention comprises the following components in weight percent: 40% to 75% of modified epoxy resin, 25% to 60% of deionized water; the modified epoxy resin consists of the following Made of raw materials in weight percentage: epoxy resin 20%~50%, polyether polyol 10%~30%, alkylphenol polyoxyethylene ether 1%~15%, C12~C14 alkyl glycidyl ether epoxy resin 2%~15%, chain extender 5%~20%, catalyst 0.16%~0.4%, organic solvent 20%~50%.
本发明的改性环氧树脂是指在不溶于水的环氧树脂分子结构上接枝烷基酚聚氧乙烯醚和聚醚多元醇等亲水物质,烷基酚聚氧乙烯醚本身能够作为一种乳化剂使用,将烷基酚聚氧乙烯醚接枝到环氧树脂中得到的改性环氧树脂具有自乳化功能。此外,加入小分子的C12~C14烷基缩水甘油醚环氧树脂,不仅可以作为大分子环氧树脂例如E-20、E-44、E-51等的稀释剂使用,还可以作为参与反应的环氧树脂使用(环氧树脂为E-20、E-44、E-51、C12~C14烷基缩水甘油醚环氧树脂中的一种或几种),避免了大量有机溶剂的使用,合理控制了反应黏度,确保反应不会因为过黏导致搅拌不均匀,进而避免了制备过程中出现凝胶现象。The modified epoxy resin of the present invention refers to grafting hydrophilic substances such as alkylphenol polyoxyethylene ether and polyether polyol on the water-insoluble epoxy resin molecular structure, and alkylphenol polyoxyethylene ether itself can be used as An emulsifier is used, and the modified epoxy resin obtained by grafting alkylphenol polyoxyethylene ether into epoxy resin has a self-emulsifying function. In addition, the C12-C14 alkyl glycidyl ether epoxy resin with small molecules can be used not only as a diluent for macromolecular epoxy resins such as E-20, E-44, E-51, etc., but also as a diluent that participates in the reaction. Epoxy resin is used (epoxy resin is one or more of E-20, E-44, E-51, C12-C14 alkyl glycidyl ether epoxy resin), avoiding the use of a large amount of organic solvents, reasonable The viscosity of the reaction is controlled to ensure that the reaction will not be stirred unevenly due to excessive viscosity, thereby avoiding gelation during the preparation process.
优选地,所述改性环氧树脂由以下重量百分比的原料制成:环氧树脂20%~50%,聚醚多元醇20%~30%,烷基酚聚氧乙烯醚1%~5%,C12~C14烷基缩水甘油醚环氧树脂2%~5%,扩链剂5%~20%,催化剂0.16%~0.4%,有机溶剂20%~50%。Preferably, the modified epoxy resin is made of the following raw materials in weight percentage: 20% to 50% of epoxy resin, 20% to 30% of polyether polyol, 1% to 5% of alkylphenol polyoxyethylene ether , C12~C14 alkyl glycidyl ether epoxy resin 2%~5%, chain extender 5%~20%, catalyst 0.16%~0.4%, organic solvent 20%~50%.
优选地,所述改性环氧树脂由以下重量百分比的原料制成:环氧树脂20%~50%,聚醚多元醇15%~20%,烷基酚聚氧乙烯醚5%~10%,C12~C14烷基缩水甘油醚环氧树脂5%~10%,扩链剂5%~20%,催化剂0.16%~0.4%,有机溶剂20%~50%。Preferably, the modified epoxy resin is made of the following raw materials in weight percentage: 20% to 50% of epoxy resin, 15% to 20% of polyether polyol, 5% to 10% of alkylphenol polyoxyethylene ether , C12~C14 alkyl glycidyl ether epoxy resin 5%~10%, chain extender 5%~20%, catalyst 0.16%~0.4%, organic solvent 20%~50%.
优选地,所述改性环氧树脂由以下重量百分比的原料制成:环氧树脂20%~50%,聚醚多元醇10%~15%,烷基酚聚氧乙烯醚10%~15%,C12~C14烷基缩水甘油醚环氧树脂10%~15%,扩链剂5%~20%,催化剂0.16%~0.4%,有机溶剂20%~50%。Preferably, the modified epoxy resin is made of the following raw materials in weight percentage: 20% to 50% of epoxy resin, 10% to 15% of polyether polyol, 10% to 15% of alkylphenol polyoxyethylene ether , C12~C14 alkyl glycidyl ether epoxy resin 10%~15%, chain extender 5%~20%, catalyst 0.16%~0.4%, organic solvent 20%~50%.
优选地,所述环氧树脂为E-20、E-44、E-51、C12~C14烷基缩水甘油醚环氧树脂中的一种或几种;所述聚醚多元醇优选聚乙二醇,所述聚乙二醇的分子量为400~1000;所述烷基酚聚氧乙烯醚为壬基酚聚氧乙烯醚、辛基酚聚氧乙烯醚中的一种或两种。Preferably, the epoxy resin is one or more of E-20, E-44, E-51, C12~C14 alkyl glycidyl ether epoxy resins; the polyether polyol is preferably polyethylene glycol Alcohol, the polyethylene glycol has a molecular weight of 400-1000; the alkylphenol polyoxyethylene ether is one or both of nonylphenol polyoxyethylene ether and octylphenol polyoxyethylene ether.
进一步优选地,所述C12~C14烷基缩水甘油醚环氧树脂为活性稀释剂AGE或活性稀释剂BGE。Further preferably, the C12-C14 alkyl glycidyl ether epoxy resin is a reactive diluent AGE or a reactive diluent BGE.
优选地,所述扩链剂为邻苯二甲酸酐、甲基四氢苯酐、甲基六氢苯酐中的一种或多种;所述催化剂为季胺盐类催化剂,季胺盐类催化剂优选四丁基溴化铵;所述有机溶剂为丙二醇丁醚、丙二醇甲醚、正丁醇中的一种或几种。Preferably, the chain extender is one or more of phthalic anhydride, methyl tetrahydrophthalic anhydride, and methyl hexahydrophthalic anhydride; the catalyst is a quaternary ammonium salt catalyst, and the quaternary ammonium salt catalyst is preferably Tetrabutylammonium bromide; The organic solvent is one or more of propylene glycol butyl ether, propylene glycol methyl ether, and n-butanol.
为了达到以上目的,本发明还提供了水性涂料用自乳化环氧树脂乳液的制备方法,其特征是,包括以下步骤:In order to achieve above object, the present invention also provides the preparation method of self-emulsifying epoxy resin emulsion for water-based paint, it is characterized in that, comprises the following steps:
一、制备改性环氧树脂:1. Preparation of modified epoxy resin:
(1)按所需原料重量百分比将5%~20%扩链剂和20%~50%有机溶剂的二分之一加入到容器中,搅拌均匀后,升温至105±15℃,进入下一步;(1) Add 5% to 20% of the chain extender and 1/2 of the 20% to 50% organic solvent into the container according to the weight percentage of the required raw materials. After stirring evenly, raise the temperature to 105±15°C and proceed to the next step ;
(2)按所需原料重量百分比取10%~30%聚醚多元醇和1%~15%烷基酚聚氧乙烯醚混合均匀得到混合物,然后将混合物滴加到容器中,混合物滴加时间控制在1~2h,混合物滴加完成后在105±15℃条件下保温2~3h得到预聚物,将预聚物倒出备用,进入下一步;(2) Take 10%~30% polyether polyol and 1%~15% alkylphenol polyoxyethylene ether according to the weight percentage of the required raw materials and mix them evenly to obtain a mixture, then add the mixture dropwise into the container, and the time of adding the mixture is controlled After 1-2 hours, after the mixture is added dropwise, keep it warm at 105±15°C for 2-3 hours to obtain a prepolymer, pour out the prepolymer for later use, and proceed to the next step;
(3)按所需原料重量百分比将20%~50%有机溶剂的二分之一,0.16%~0.4%催化剂,20%~50%环氧树脂和2%~15% C12~C14烷基缩水甘油醚环氧树脂加入到容器中,搅拌均匀后升温至120±10℃,然后向容器滴加预聚物,预聚物滴加时间控制在2±0.5h,预聚物滴加完成后在120±10℃条件下保温2~4h,减压蒸馏得到改性环氧树脂;(3) One-half of 20% to 50% organic solvent, 0.16% to 0.4% catalyst, 20% to 50% epoxy resin and 2% to 15% C12 to C14 alkyl shrinkage according to the weight percentage of the required raw materials Add the glyceryl ether epoxy resin into the container, stir it evenly and then raise the temperature to 120±10°C, then add the prepolymer dropwise to the container, and the time for adding the prepolymer is controlled at 2±0.5h. Insulate at 120±10°C for 2 to 4 hours, and distill under reduced pressure to obtain modified epoxy resin;
二、制备自乳化环氧树脂乳液:2. Preparation of self-emulsifying epoxy resin emulsion:
按所需组分重量百分比将40%~75%改性环氧树脂加入到容器中,然后在温度50±5℃、转速1000~1200r/min的条件下向容器滴加25%~60%去离子水,去离子水滴加时间控制在0.5~1h,去离子水滴加完成后在300±50r/min转速条件下搅拌均匀得到自乳化环氧树脂乳液。Add 40%~75% modified epoxy resin to the container according to the weight percentage of the required components, and then add 25%~60% to the container dropwise at a temperature of 50±5°C and a speed of 1000~1200r/min. The time for adding ionized water and deionized water is controlled within 0.5 to 1 hour. After the addition of deionized water is completed, stir evenly at a speed of 300±50r/min to obtain a self-emulsifying epoxy resin emulsion.
本发明的制备方法优点在于,在制备自乳化环氧树脂乳液的过程中,不需要外加乳化剂,经过对油溶性环氧树脂进行改性,实现其自身乳化,且自乳化环氧树脂乳液的粒径为100~200nm,蓝光明显,与市场上常用水乳型环氧固化剂常温快速固化,并且漆膜性能佳。The advantage of the preparation method of the present invention is that in the process of preparing the self-emulsifying epoxy resin emulsion, no external emulsifier is needed, and the oil-soluble epoxy resin is modified to realize its own emulsification, and the self-emulsifying epoxy resin emulsion The particle size is 100-200nm, and the blue light is obvious. It can be cured quickly at room temperature with the water-emulsion epoxy curing agent commonly used in the market, and the paint film has good performance.
优选地,所述环氧树脂为E-20、E-44、E-51、C12~C14烷基缩水甘油醚环氧树脂中的一种或几种;所述聚醚多元醇优选聚乙二醇,所述聚乙二醇的分子量为400~1000;所述烷基酚聚氧乙烯醚为壬基酚聚氧乙烯醚、辛基酚聚氧乙烯醚中的一种或两种。Preferably, the epoxy resin is one or more of E-20, E-44, E-51, C12~C14 alkyl glycidyl ether epoxy resins; the polyether polyol is preferably polyethylene glycol Alcohol, the polyethylene glycol has a molecular weight of 400-1000; the alkylphenol polyoxyethylene ether is one or both of nonylphenol polyoxyethylene ether and octylphenol polyoxyethylene ether.
优选地,所述扩链剂为邻苯二甲酸酐、甲基四氢苯酐、甲基六氢苯酐中的一种或多种;所述催化剂为季胺盐类催化剂,季胺盐类催化剂优选四丁基溴化铵;所述有机溶剂为丙二醇丁醚、丙二醇甲醚、正丁醇中的一种或几种。本专利选用了不易发生副反应的酸酐类物质作为扩链剂,无需催化剂作用就可在环氧树脂分子结构中引入聚氧乙烯醚链段,将油性环氧改性为可自乳化的水性环氧。Preferably, the chain extender is one or more of phthalic anhydride, methyl tetrahydrophthalic anhydride, and methyl hexahydrophthalic anhydride; the catalyst is a quaternary ammonium salt catalyst, and the quaternary ammonium salt catalyst is preferably Tetrabutylammonium bromide; The organic solvent is one or more of propylene glycol butyl ether, propylene glycol methyl ether, and n-butanol. This patent selects acid anhydrides that are not prone to side reactions as chain extenders, and can introduce polyoxyethylene ether segments into the molecular structure of epoxy resins without catalyst action, and modify oily epoxy into self-emulsifying water-based epoxy resins. oxygen.
本发明的优点是:本发明的自乳化环氧树脂乳液储存稳定性好,与配套的水乳型环氧固化剂配伍性好,漆膜性能优良。The advantages of the invention are: the self-emulsifying epoxy resin emulsion of the invention has good storage stability, good compatibility with matching water-emulsion epoxy curing agents, and excellent paint film performance.
具体实施方式Detailed ways
本发明所用到的化学试剂及材料均为市购。其中活性稀释剂AGE的型号为748,购自佛山宏硕化工有限公司;活性稀释剂BGE的型号为501,购自佛山宏硕化工有限公司。The chemical reagents and materials used in the present invention are commercially available. Among them, the model of reactive diluent AGE is 748, purchased from Foshan Hongshuo Chemical Co., Ltd.; the model of reactive diluent BGE is 501, purchased from Foshan Hongshuo Chemical Co., Ltd.
实施例一Embodiment one
制备改性环氧树脂:Preparation of modified epoxy resin:
按所需原料重量百分比取5%邻苯二甲酸酐和20%丙二醇甲醚的二分之一加入到装有搅拌器、温度计及冷凝装置的四口烧瓶中,搅拌均匀后,缓慢升温至105℃。然后先按所需原料重量百分比取30%聚乙二醇400和15%壬基酚聚氧乙烯醚混合均匀得到混合物,再将混合物滴加到四口烧瓶中,混合物滴加时间控制在1h,混合物滴加完成后在105℃条件下保温2h得到预聚物,将预聚物倒出备用。按所需原料重量百分比将剩余的20%丙二醇甲醚的二分之一,0.16%四丁基溴化铵,20%环氧树脂E-51和9.84% 活性稀释剂AGE加入到四口烧瓶中,搅拌均匀后缓慢升温至120℃,并向容器滴加预聚物,预聚物滴加时间控制在2h,预聚物滴加完成后在120℃条件下保温2h,减压蒸馏得到改性环氧树脂。Take 1/2 of 5% phthalic anhydride and 20% propylene glycol methyl ether according to the weight percentage of the required raw materials and add it to a four-necked flask equipped with a stirrer, a thermometer and a condensing device. After stirring evenly, slowly heat up to 105 ℃. Then first take 30% polyethylene glycol 400 and 15% nonylphenol polyoxyethylene ether according to the weight percentage of the required raw materials and mix them evenly to obtain a mixture, then add the mixture dropwise into a four-necked flask, and the time for adding the mixture is controlled at 1h. After the dropwise addition of the mixture was completed, the mixture was incubated at 105° C. for 2 hours to obtain a prepolymer, which was poured out for use. Add one-half of the remaining 20% propylene glycol methyl ether, 0.16% tetrabutylammonium bromide, 20% epoxy resin E-51 and 9.84% reactive diluent AGE into the four-necked flask according to the weight percentage of the required raw materials After stirring evenly, slowly raise the temperature to 120°C, and add the prepolymer dropwise to the container. The time for adding the prepolymer is controlled at 2h. epoxy resin.
制备自乳化环氧树脂乳液:To prepare a self-emulsifying epoxy resin emulsion:
按所需组分重量百分比取40%改性环氧树脂加入到四口烧瓶中,然后在温度50℃、转速1000r/min条件下向容器滴加60%去离子水,去离子水滴加时间控制在1h,去离子水滴加完成后在300r/min转速条件下搅拌均匀得到自乳化环氧树脂乳液。Add 40% modified epoxy resin to the four-necked flask according to the weight percentage of the required components, and then add 60% deionized water to the container dropwise at a temperature of 50°C and a speed of 1000r/min, and the time of adding the deionized water is controlled. In 1 h, after the deionized water was added dropwise, the mixture was stirred evenly at a speed of 300 r/min to obtain a self-emulsifying epoxy resin emulsion.
实施例二Embodiment two
制备改性环氧树脂:Preparation of modified epoxy resin:
按所需原料重量百分比取6.6%甲基四氢苯酐和30%丙二醇丁醚的二分之一加入到装有搅拌器、温度计及冷凝装置的四口烧瓶中,搅拌均匀后,缓慢升温至120℃。然后先按所需原料重量百分比取10%聚乙二醇600和1%辛基酚聚氧乙烯醚混合均匀得到混合物,再将混合物滴加到四口烧瓶中,混合物滴加时间控制在2h,混合物滴加完成后在120℃条件下保温3h得到预聚物,将预聚物倒出备用。按所需原料重量百分比将剩余的30%丙二醇丁醚的二分之一,0.4%四丁基溴化铵,50%环氧树脂E-20和2% 活性稀释剂BGE加入到四口烧瓶中,搅拌均匀后缓慢升温至130℃,并向容器滴加预聚物,预聚物滴加时间控制在2.5h,预聚物滴加完成后在130℃条件下保温4h,减压蒸馏得到改性环氧树脂。Take 1/2 of 6.6% methyl tetrahydrophthalic anhydride and 30% propylene glycol butyl ether according to the weight percentage of the required raw materials and add it to a four-necked flask equipped with a stirrer, a thermometer and a condensing device. After stirring evenly, slowly heat up to 120 ℃. Then first take 10% polyethylene glycol 600 and 1% octylphenol polyoxyethylene ether according to the weight percentage of the required raw materials and mix them uniformly to obtain a mixture, then add the mixture dropwise to a four-necked flask, and the time for adding the mixture is controlled at 2h. After the dropwise addition of the mixture was completed, the mixture was incubated at 120° C. for 3 hours to obtain a prepolymer, which was poured out for later use. Add one-half of the remaining 30% propylene glycol butyl ether, 0.4% tetrabutylammonium bromide, 50% epoxy resin E-20 and 2% active diluent BGE into the four-necked flask according to the weight percentage of the required raw materials After stirring evenly, the temperature was raised slowly to 130°C, and the prepolymer was added dropwise to the container. The time for adding the prepolymer was controlled at 2.5 hours. permanent epoxy resin.
制备自乳化环氧树脂乳液:To prepare a self-emulsifying epoxy resin emulsion:
按所需组分重量百分比取40%改性环氧树脂加入到四口烧瓶中,然后在温度55℃、转速1050r/min条件下向容器滴加60%去离子水,去离子水滴加时间控制在0.5h,去离子水滴加完成后在350r/min转速条件下搅拌均匀得到自乳化环氧树脂乳液。Add 40% modified epoxy resin to the four-necked flask according to the weight percentage of the required components, and then add 60% deionized water to the container dropwise at a temperature of 55°C and a speed of 1050r/min, and the time of adding the deionized water is controlled. In 0.5 h, after the deionized water was added dropwise, the mixture was stirred evenly at a speed of 350 r/min to obtain a self-emulsifying epoxy resin emulsion.
实施例三Embodiment Three
制备改性环氧树脂:Preparation of modified epoxy resin:
按所需原料重量百分比取20%甲基六氢苯酐和20%正丁醇的二分之一加入到装有搅拌器、温度计及冷凝装置的四口烧瓶中,搅拌均匀后,缓慢升温至100℃。然后先按所需原料重量百分比取15%聚乙二醇800和9.72%壬基酚聚氧乙烯醚混合均匀得到混合物,再将混合物滴加到四口烧瓶中,混合物滴加时间控制在1.5h,混合物滴加完成后在100℃条件下保温2.5h得到预聚物,将预聚物倒出备用。按所需原料重量百分比将剩余的20%正丁醇的二分之一,0.28%四丁基溴化铵,30%环氧树脂E-44和5% 活性稀释剂AGE加入到四口烧瓶中,搅拌均匀后缓慢升温至110℃,并向容器滴加预聚物,预聚物滴加时间控制在1.5h,预聚物滴加完成后在110℃条件下保温3h,减压蒸馏得到改性环氧树脂。Take 1/2 of 20% methyl hexahydrophthalic anhydride and 20% n-butanol according to the weight percentage of the required raw materials and add it to a four-necked flask equipped with a stirrer, a thermometer and a condensing device. After stirring evenly, slowly heat up to 100 ℃. Then first take 15% polyethylene glycol 800 and 9.72% nonylphenol polyoxyethylene ether according to the weight percentage of the required raw materials and mix them evenly to obtain a mixture, then add the mixture dropwise into a four-necked flask, and the time for adding the mixture is controlled at 1.5h , after the dropwise addition of the mixture was completed, the mixture was incubated at 100° C. for 2.5 hours to obtain a prepolymer, and the prepolymer was poured out for use. Add one-half of the remaining 20% n-butanol, 0.28% tetrabutylammonium bromide, 30% epoxy resin E-44 and 5% reactive diluent AGE into the four-necked flask according to the weight percentage of the required raw materials , after stirring evenly, slowly raise the temperature to 110°C, and add the prepolymer dropwise to the container. The time for adding the prepolymer is controlled at 1.5h. permanent epoxy resin.
制备自乳化环氧树脂乳液:To prepare a self-emulsifying epoxy resin emulsion:
按所需组分重量百分比取40%改性环氧树脂加入到四口烧瓶中,然后在温度45℃、转速1200r/min条件下向容器滴加60%去离子水,去离子水滴加时间控制在1h,去离子水滴加完成后在300r/min转速条件下搅拌均匀得到自乳化环氧树脂乳液。Add 40% modified epoxy resin to the four-necked flask according to the weight percentage of the required components, and then add 60% deionized water to the container dropwise at a temperature of 45°C and a speed of 1200r/min, and the time of adding the deionized water is controlled. In 1 h, after the deionized water was added dropwise, the mixture was stirred evenly at a speed of 300 r/min to obtain a self-emulsifying epoxy resin emulsion.
实施例四Embodiment four
制备改性环氧树脂:Preparation of modified epoxy resin:
按所需原料重量百分比取10%邻苯二甲酸酐和50%丙二醇甲醚的二分之一加入到装有搅拌器、温度计及冷凝装置的四口烧瓶中,搅拌均匀后,缓慢升温至90℃。然后先按所需原料重量百分比取12.78%聚乙二醇1000和5%辛基酚聚氧乙烯醚混合均匀得到混合物,再将混合物滴加到四口烧瓶中,混合物滴加时间控制在2h,混合物滴加完成后在90℃条件下保温3h得到预聚物,将预聚物倒出备用。按所需原料重量百分比将剩余的50%丙二醇甲醚的二分之一,0.22%四丁基溴化铵,20%AGE和2% 活性稀释剂BGE加入到四口烧瓶中,搅拌均匀后缓慢升温至120℃,并向容器滴加预聚物,预聚物滴加时间控制在2h,预聚物滴加完成后在120℃条件下保温4h,减压蒸馏得到改性环氧树脂。Take 1/2 of 10% phthalic anhydride and 50% propylene glycol methyl ether according to the weight percentage of the required raw materials and add it to a four-necked flask equipped with a stirrer, a thermometer and a condensing device. After stirring evenly, slowly heat up to 90 ℃. Then first take 12.78% polyethylene glycol 1000 and 5% octylphenol polyoxyethylene ether according to the weight percentage of the required raw materials and mix them uniformly to obtain a mixture, then add the mixture dropwise into a four-necked flask, and the time for adding the mixture is controlled at 2h. After the dropwise addition of the mixture was completed, the mixture was incubated at 90° C. for 3 hours to obtain a prepolymer, which was poured out for use. Add one-half of the remaining 50% propylene glycol methyl ether, 0.22% tetrabutylammonium bromide, 20% AGE and 2% active diluent BGE into the four-necked flask according to the weight percentage of the required raw materials, stir well and slowly The temperature was raised to 120°C, and the prepolymer was added dropwise to the container. The time for adding the prepolymer was controlled at 2 hours. After the dropwise addition of the prepolymer was completed, it was kept at 120°C for 4 hours, and the modified epoxy resin was obtained by distillation under reduced pressure.
制备自乳化环氧树脂乳液:To prepare a self-emulsifying epoxy resin emulsion:
按所需组分重量百分比取40%改性环氧树脂加入到四口烧瓶中,然后在温度50℃、转速1100r/min条件下向容器滴加60%去离子水,去离子水滴加时间控制在1h,去离子水滴加完成后在250r/min转速条件下搅拌均匀得到自乳化环氧树脂乳液。Add 40% modified epoxy resin to the four-necked flask according to the weight percentage of the required components, and then add 60% deionized water to the container dropwise at a temperature of 50°C and a speed of 1100r/min, and the time of adding the deionized water is controlled. In 1 hour, after the deionized water was added dropwise, the mixture was stirred evenly at a rotational speed of 250 r/min to obtain a self-emulsifying epoxy resin emulsion.
实施例五Embodiment five
制备改性环氧树脂:Preparation of modified epoxy resin:
按所需原料重量百分比取14.66%甲基四氢苯酐和20%正丁醇的二分之一加入到装有搅拌器、温度计及冷凝装置的四口烧瓶中,搅拌均匀后,缓慢升温至115℃。然后先按所需原料重量百分比取20%聚乙二醇800和10%辛基酚聚氧乙烯醚混合均匀得到混合物,再将混合物滴加到四口烧瓶中,混合物滴加时间控制在1.5h,混合物滴加完成后在115℃条件下保温2.5h得到预聚物,将预聚物倒出备用。按所需原料重量百分比将剩余的20%正丁醇的二分之一,0.34%四丁基溴化铵,20%BGE和15% 活性稀释剂AGE加入到四口烧瓶中,搅拌均匀后缓慢升温至125℃,并向容器滴加预聚物,预聚物滴加时间控制在2h,预聚物滴加完成后在125℃条件下保温3h,减压蒸馏得到改性环氧树脂。Take 1/2 of 14.66% methyl tetrahydrophthalic anhydride and 20% n-butanol according to the weight percentage of the required raw materials and add it to a four-necked flask equipped with a stirrer, a thermometer and a condensing device. After stirring evenly, slowly heat up to 115 ℃. Then first take 20% polyethylene glycol 800 and 10% octylphenol polyoxyethylene ether according to the weight percentage of the required raw materials and mix them evenly to obtain a mixture, then add the mixture dropwise into a four-necked flask, and the time for adding the mixture is controlled at 1.5h , after the dropwise addition of the mixture was completed, the mixture was incubated at 115° C. for 2.5 hours to obtain a prepolymer, and the prepolymer was poured out for use. Add one-half of the remaining 20% n-butanol, 0.34% tetrabutylammonium bromide, 20% BGE and 15% reactive diluent AGE into the four-necked flask according to the weight percentage of the required raw materials, stir well and slowly The temperature was raised to 125°C, and the prepolymer was added dropwise to the container. The time for adding the prepolymer was controlled at 2 hours. After the dropwise addition of the prepolymer was completed, it was kept at 125°C for 3 hours, and the modified epoxy resin was obtained by distillation under reduced pressure.
制备自乳化环氧树脂乳液:To prepare a self-emulsifying epoxy resin emulsion:
按所需组分重量百分比取40%改性环氧树脂加入到四口烧瓶中,然后在温度55℃、转速1200r/min条件下向容器滴加60%去离子水,去离子水滴加时间控制在1h,去离子水滴加完成后在300r/min转速条件下搅拌均匀得到自乳化环氧树脂乳液。Add 40% modified epoxy resin to the four-necked flask according to the weight percentage of the required components, and then add 60% deionized water to the container dropwise at a temperature of 55°C and a speed of 1200r/min, and the time of adding the deionized water is controlled. In 1 h, after the deionized water was added dropwise, the mixture was stirred evenly at a speed of 300 r/min to obtain a self-emulsifying epoxy resin emulsion.
除上述实施例外,本发明还可有其他实施方式。凡采用等同替换或等效变换形成的技术方案,落在本发明要求的保护范围。In addition to the above-mentioned embodiments, the present invention may also have other implementations. Any technical solution formed by equivalent replacement or equivalent transformation falls within the scope of protection required by the present invention.
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| CN101003664B (en) * | 2006-01-16 | 2010-08-25 | 浙江安邦新材料发展有限公司 | Latex of epoxy resin of aqueous phenolic aldehyde, and preparation method |
| CN101177479B (en) * | 2006-11-09 | 2011-05-11 | 上海涂料有限公司技术中心 | Method for preparing self-emulsification aqueous epoxy resin emulsion |
| CN101463179B (en) * | 2007-12-19 | 2012-05-30 | 中国科学院广州化学研究所 | Water-based self-emulsifying epoxy resin emulsion and preparation method thereof |
| CN101899163B (en) * | 2010-08-14 | 2012-07-25 | 武汉工程大学 | Method for preparing self-emulsifiable non-ionic water-borne novolac epoxy resin emulsion |
| CN104389176B (en) * | 2014-11-03 | 2017-01-11 | 哈尔滨工业大学 | Emulsion type carbon fiber sizing agent containing graphene oxide and preparation method thereof |
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