CN105776765A - Cyanide-containing wastewater treatment method - Google Patents
Cyanide-containing wastewater treatment method Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于废水处理技术领域,具体涉及一种含氰废水处理方法。The invention belongs to the technical field of wastewater treatment, and in particular relates to a method for treating cyanide-containing wastewater.
背景技术Background technique
氰化电镀是常用的镀法之一,主要用于镀锌、镀铅、镀镉、镀铜、镀银、镀金。根据各种氰化电镀液的配方,氰化电镀过程中产生的含氰废水中除含有剧毒的游离氰化物外,尚有铜氰、镉氰、银氰、锌氰等络合离子存在,所以破氰后,重金属离子也将进入废水中。因此,在处理含氰废水时,也应包括重金属离子的处理。然而,氰化物不能通过常规的沉淀等办法进行处理,必须将其分解为C和N才能变为无毒产物。Cyanide plating is one of the commonly used plating methods, mainly used for zinc plating, lead plating, cadmium plating, copper plating, silver plating, and gold plating. According to the formulations of various cyanide plating solutions, in addition to highly toxic free cyanide, there are complex ions such as copper cyanide, cadmium cyanide, silver cyanide, and zinc cyanide in the cyanide-containing wastewater generated during the cyanide plating process. Therefore, after breaking cyanide, heavy metal ions will also enter the wastewater. Therefore, the treatment of heavy metal ions should also be included in the treatment of cyanide-containing wastewater. However, cyanide cannot be processed by conventional methods such as precipitation, and must be decomposed into C and N to become non-toxic products.
含氰废水处理在国内已有较成熟的经验。传统的含氰废水处理方法有很多,例如电解氧化法、活性炭吸附法、离子交换法、臭氧法和碱性氯化法等。其中,电解氧化法是采用在pH值大于7的条件下,CN-在阳极上氧化生成CNO、CO2、N2,同时Cl-被氧化成Cl2,Cl进入溶液后生成HClO,加强了对氧的氧化作用;阴极上析出重金属;该法的缺点是电流效率低,电耗大,成本高,处理废水难以达标排放。活性炭吸附法是活性炭表面上的氧气和水生成双氧水,然后在铜盐作用下,发生氰化物被双氧水分解的反应;该法处理成本较高,难以工业应用。离子交换法的缺点是各种树脂比较贵,操作复杂,难以工业应用。臭氧氧化法适用于处理低浓度的含氰废水,在pH为11~12的条件下,臭氧氧化氰化物生成氮气和碳酸氢根;该法不能有效去除废水中的铜氰络合物等,该法电耗大,处理费用较高,应用前景不大。碱性氯化法是破坏废水中氰化物的较成熟的方法,也是目前国内电镀废水中含氰废水的主流处理方法,其原理是采用氯气或液氯或漂白粉将废水中氰氧化成二氧化碳和氮气等无毒物质;该方法目前存在不能较好的破除废水中的络合物,导致废水不能稳定达标排放等问题。The treatment of cyanide-containing wastewater has relatively mature experience in China. There are many traditional cyanide-containing wastewater treatment methods, such as electrolytic oxidation, activated carbon adsorption, ion exchange, ozone and alkaline chlorination. Among them, the electrolytic oxidation method adopts the condition that the pH value is greater than 7, CN - is oxidized on the anode to generate CNO, CO 2 , N 2 , and at the same time Cl - is oxidized to Cl 2 , and Cl enters the solution to generate HClO, which strengthens the Oxidation of oxygen; precipitation of heavy metals on the cathode; the disadvantages of this method are low current efficiency, high power consumption, high cost, and difficult discharge of waste water. The activated carbon adsorption method is that oxygen and water on the surface of activated carbon generate hydrogen peroxide, and then under the action of copper salt, cyanide is decomposed by hydrogen peroxide; this method has high processing costs and is difficult for industrial application. The disadvantage of the ion exchange method is that various resins are relatively expensive, the operation is complicated, and it is difficult for industrial application. The ozone oxidation method is suitable for treating low-concentration cyanide-containing wastewater. Under the condition of pH 11-12, ozone oxidizes cyanide to generate nitrogen and bicarbonate; this method cannot effectively remove copper-cyanide complexes in wastewater, etc. The power consumption of the method is large, the processing cost is high, and the application prospect is not great. Alkaline chlorination is a relatively mature method for destroying cyanide in wastewater, and it is also the mainstream treatment method for cyanide-containing wastewater in domestic electroplating wastewater. The principle is to use chlorine gas or liquid chlorine or bleaching powder to oxidize cyanide in wastewater into carbon dioxide and nitrogen. and other non-toxic substances; this method currently has the problems of not being able to better remove the complexes in the wastewater, resulting in the inability of the wastewater to be discharged stably and up to the standard.
综上所述,传统的含氰废水处理方法存在出水难以全因子达标或者处理费用高、难以工业应用的缺陷。To sum up, the traditional cyanide-containing wastewater treatment methods have the disadvantages that the effluent is difficult to meet the full factor standard or the treatment cost is high, and it is difficult to apply industrially.
发明内容Contents of the invention
本发明的目的在于提供一种含氰废水处理方法,可以实现出水全因子达标并降低废水处理成本。The purpose of the present invention is to provide a method for treating cyanide-containing wastewater, which can achieve full-factor compliance of the effluent and reduce the cost of wastewater treatment.
为达此目的,本发明采用以下技术方案:For reaching this purpose, the present invention adopts following technical scheme:
一种含氰废水处理方法,其包括以下步骤:A method for treating cyanide-containing wastewater, comprising the steps of:
S10、对含氰废水依次进行酸化处理和吹脱处理,获得气相和液相;S10, sequentially performing acidification treatment and stripping treatment on the cyanide-containing wastewater to obtain a gas phase and a liquid phase;
S20、采用吸收液对所述气相进行吸收以回收利用,获得吸收残液;S20. Using an absorption liquid to absorb the gas phase for recycling to obtain an absorption raffinate;
S30、进行所述步骤S20的同时对所述液相进行混凝沉淀处理;S30, performing coagulation and sedimentation treatment on the liquid phase while performing the step S20;
S40、对混凝沉淀处理后的废水进行生化处理。S40, performing biochemical treatment on the wastewater after the coagulation and sedimentation treatment.
于本发明中,含氰废水由电镀后产生,其中含有大量的氰化物,例如NaCN、Pb(CN)4 2-、Zn(CN)4 2-、Cu(CN)4 2-、Fe(CN)6 4-、Cu(CN)3 2-、Ag(CN)2 -、Ni(CN)4 2-等,本发明通过对含氰废水进行酸化处理,可以使废水中的碱被酸中和,使氰化物水解产生HCN。In the present invention, the cyanide-containing wastewater is produced after electroplating, which contains a large amount of cyanide, such as NaCN, Pb(CN) 4 2- , Zn(CN) 4 2- , Cu(CN) 4 2- , Fe(CN) ) 6 4- , Cu(CN) 3 2- , Ag(CN) 2 - , Ni(CN) 4 2- , etc., the present invention can neutralize the alkali in the wastewater by acid by acidifying the cyanide-containing wastewater , to hydrolyze cyanide to produce HCN.
酸化处理后的废水中含有大量HCN,通过吹脱处理后,HCN在空气的作用下易从废水液中吹出,使含氰废水中的氰化物的水解反应朝向生成HCN的方向进行,以使水解反应趋于平衡,从而加快氰化物的水解反应速度。The wastewater after acidification treatment contains a large amount of HCN. After the blow-off treatment, HCN is easily blown out from the wastewater liquid under the action of air, so that the hydrolysis reaction of cyanide in the cyanide-containing wastewater proceeds in the direction of generating HCN, so that the hydrolysis The reaction tends to be balanced, thereby accelerating the hydrolysis reaction rate of cyanide.
酸化处理后的废水经吹脱处理后使气液分离,获得气相和液相,采用吸收液可以对所述气相,即HCN进行吸收,以对CN-进行回收利用,一方面可以避免资源浪费,节约能源,另一方面避免污染环境。The waste water after the acidification treatment is blown off and separated from the gas and liquid to obtain a gas phase and a liquid phase. The gas phase, i.e. HCN, can be absorbed by using the absorbing liquid to recycle CN-. On the one hand, resource waste can be avoided. Save energy, on the other hand avoid polluting the environment.
于本发明中,步骤S20在吸收塔中进行,吹脱塔出来的含有HCN的气体,由吸收塔的塔底进入,塔底装有吸收该HCN气体的吸收液,采用循环泵将吸收液泵至吸收塔的上部和中部,通过喷淋装置使气液逆流相接触,使吸收液充分吸收HCN气体。In the present invention, step S20 is carried out in the absorption tower, and the gas containing HCN that blows off the tower comes out, enters by the tower bottom of the absorption tower, and the absorption liquid that absorbs this HCN gas is housed at the bottom of the tower, adopts circulation pump to pump the absorption liquid To the upper and middle parts of the absorption tower, the gas and liquid are contacted in countercurrent through the spraying device, so that the absorption liquid can fully absorb the HCN gas.
在步骤S30中,对吹脱处理后获得的液相进行混凝沉淀处理,以去除液相中的重金属。形成沉淀(污泥)后,对污泥进行脱水、环保处理,对于沉淀后的废水则进行生化处理,以使该废水中的COD、氮、磷、少量氰化物和重金属等污染物达标排放。In step S30, coagulation and sedimentation treatment is performed on the liquid phase obtained after the stripping treatment, so as to remove heavy metals in the liquid phase. After the sediment (sludge) is formed, the sludge is dehydrated and treated in an environmentally friendly manner, and the sedimented wastewater is biochemically treated so that the pollutants such as COD, nitrogen, phosphorus, a small amount of cyanide and heavy metals in the wastewater can be discharged up to the standard.
传统的含氰废水处理方法是对吹脱后的液相进行芬顿反应处理,然后再进行絮凝沉淀处理,而采用本发明的处理方法无需进行芬顿反应处理,吹脱处理直接进行混凝沉淀处理即可,废水的处理步骤更为简单,而且可以实现出水全因子达标,处理效果更好。The traditional cyanide-containing wastewater treatment method is to perform Fenton reaction treatment on the liquid phase after stripping, and then carry out flocculation and sedimentation treatment, but the treatment method of the present invention does not need to carry out Fenton reaction treatment, and the stripping treatment is directly carried out coagulation and precipitation It only needs to be treated, and the wastewater treatment steps are simpler, and the effluent can achieve full factor compliance, and the treatment effect is better.
于本发明中,如图1所示,含氰废水由废水调节池经泵抽至酸化反应池,然后依次进入吹脱塔、混凝沉淀池、生化处理系统,吹脱塔中产生的HCN气体流经吸收塔进行资源回收利用,必要时对吸收残液中的HCN气体进行再次吸收处理。其中,酸化反应池中均设置有pH计,根据酸化反应池中含氰废水的pH值对非氧化性酸的添加量及其流量进行实时调整。In the present invention, as shown in Figure 1, the cyanide-containing wastewater is pumped to the acidification reaction tank by the wastewater regulating tank, and then enters the stripping tower, the coagulation sedimentation tank, the biochemical treatment system successively, and the HCN gas produced in the stripping tower It flows through the absorption tower for resource recycling, and if necessary, re-absorbs the HCN gas in the absorption raffinate. Among them, pH meters are installed in the acidification reaction tanks, and the amount of non-oxidizing acid added and its flow rate are adjusted in real time according to the pH value of the cyanide-containing wastewater in the acidification reaction tanks.
本发明通过对电镀产生的含氰废水依次进行酸化、吹脱、混凝沉淀、生化处理,可以使最终出水中的COD、氮、磷、少量氰化物和重金属等污染物达标排放,同时对吹脱处理后产生的HCN进行回收利用,可以避免资源浪费和环境污染,降低含氰废水的处理成本。与传统的含氰废水处理方法相比,本发明的含氰废水处理方法更易于工业应用。In the present invention, acidification, stripping, coagulation precipitation, and biochemical treatment are carried out sequentially on the cyanide-containing wastewater generated by electroplating, so that the pollutants such as COD, nitrogen, phosphorus, a small amount of cyanide, and heavy metals in the final effluent can be discharged up to the standard, and at the same time, the blown The HCN produced after deprocessing can be recycled, which can avoid resource waste and environmental pollution, and reduce the treatment cost of cyanide-containing wastewater. Compared with the traditional cyanide-containing wastewater treatment method, the cyanide-containing wastewater treatment method of the present invention is easier for industrial application.
所述步骤S30中,先将所述液相的pH值调节至设定值8~10,例如8、8.1、8.2、8.3、8.4、8.5、8.6、8.7、8.8、8.9、9、9.1、9.2、9.3、9.4、9.5、9.6、9.7、9.8、9.9或10,再加入混凝剂和絮凝剂进行混凝沉淀处理。本方案中液相的pH值根据废水中重金属的属性及浓度而定,当废水中含有镍离子时,为保证镍离子达标排放,pH设定值为9.6~10,例如9.6、9.7、9.8、9.9或10,优选为10;当液相中含有锌离子及其他重金属时,pH设定值为8.7~9.3,例如8.7、8.8、8.9、9、9.1、9.2或9.3,优选为9,但是需要进行两级沉淀,即先将pH值控制在设定值8~8.4,例如8、8.1、8.2、8.3或8.4,优选为8,沉淀去除锌,再将调节pH值调节至设定值9,以去除其他重金属。In the step S30, first adjust the pH value of the liquid phase to a set value of 8-10, such as 8, 8.1, 8.2, 8.3, 8.4, 8.5, 8.6, 8.7, 8.8, 8.9, 9, 9.1, 9.2 , 9.3, 9.4, 9.5, 9.6, 9.7, 9.8, 9.9 or 10, then add coagulant and flocculant for coagulation and sedimentation treatment. The pH value of the liquid phase in this scheme is determined according to the properties and concentrations of heavy metals in the wastewater. When the wastewater contains nickel ions, in order to ensure that the nickel ions are discharged up to the standard, the pH setting value is 9.6-10, such as 9.6, 9.7, 9.8, 9.9 or 10, preferably 10; when the liquid phase contains zinc ions and other heavy metals, the pH setting value is 8.7 to 9.3, such as 8.7, 8.8, 8.9, 9, 9.1, 9.2 or 9.3, preferably 9, but it needs Carry out two-stage precipitation, that is, first control the pH value at a set value of 8 to 8.4, such as 8, 8.1, 8.2, 8.3 or 8.4, preferably 8, precipitate to remove zinc, and then adjust the pH value to a set value of 9, to remove other heavy metals.
本发明中,pH设定值为8~10,在液相的pH调节过程中,pH值为一具体的数值。In the present invention, the pH setting value is 8-10, and the pH value is a specific value during the pH adjustment process of the liquid phase.
作为本发明的另一方案,如图2所示,将所述步骤S10中获得的液相再次进行酸化处理和吹脱处理,以提高吹脱效果,增加资源回收利用率。As another solution of the present invention, as shown in FIG. 2 , the liquid phase obtained in step S10 is subjected to acidification treatment and blow-off treatment again, so as to improve the blow-off effect and increase the recycling rate of resources.
于本发明中,混凝沉淀处理中加入了混凝剂和絮凝剂,分别为PAC(聚合氯化铝)、PAM(聚丙烯酰胺),二者加入的量依据混凝沉淀的效果可以进行实时调整。In the present invention, a coagulant and a flocculant are added in the coagulation-sedimentation treatment, which are respectively PAC (polyaluminum chloride) and PAM (polyacrylamide). Adjustment.
作为本发明的又一方案,如若其他的指标不达标,还需要对所述步骤S10中获得的液相再按照所述步骤S10、S20、S30进行若干次重复处理。重复步骤S10、S20、S30,然后才能进行步骤S40,即:将吹脱处理后的液相直接泵入另一酸化反应池中进行再次酸化处理,再泵入另一吹脱塔中进行吹脱处理,然后再在另外的吸收塔、沉淀池中进行吸收、沉淀处理,最后进行生化处理,如图3所示(具体步骤不再赘述),以使出水全因子达标,并且使CN-的回收利用率达到最大。As yet another solution of the present invention, if other indicators do not meet the standards, the liquid phase obtained in the step S10 needs to be processed several times according to the steps S10, S20, and S30. Repeat steps S10, S20, and S30, and then proceed to step S40, that is, directly pump the liquid phase after the stripping treatment into another acidification reaction tank for acidification treatment again, and then pump it into another stripping tower for stripping treatment, and then carry out absorption and precipitation treatment in another absorption tower and sedimentation tank, and finally carry out biochemical treatment, as shown in Figure 3 (the specific steps will not be repeated), so that all factors of the effluent can reach the standard, and the recovery of CN- Utilization is maximized.
作为本发明更具体的方案,所述步骤S10包括以下步骤:As a more specific solution of the present invention, the step S10 includes the following steps:
S10a:往所述含氰废水中添加非氧化性酸,将其pH值调节至1~3,以使所述含氰废水中的氰化物水解;S10a: adding a non-oxidizing acid to the cyanide-containing wastewater, and adjusting its pH value to 1-3, so as to hydrolyze the cyanide in the cyanide-containing wastewater;
S10b:将酸化处理后的含氰废水由吹脱塔的塔顶引入,并通过鼓风机由塔底鼓入空气,以通过空气将所述气相吹出。S10b: The acidified waste water containing cyanide is introduced from the top of the stripping tower, and air is blown in from the bottom of the tower by a blower, so as to blow out the gas phase through the air.
步骤S10a中,采用非氧化性酸将含氰废水的pH值调节至1~3,例如1.1、1.2、1.3、1.4、1.5、1.6、1.7、1.8、1.9、2、2.2、2.5、2.7或2.9,使含氰废水发生一系列化学反应,具体的反应方程式如下:In step S10a, the pH value of the cyanide-containing wastewater is adjusted to 1-3, such as 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1.7, 1.8, 1.9, 2, 2.2, 2.5, 2.7 or 2.9, using a non-oxidizing acid , causing a series of chemical reactions to occur in cyanide-containing wastewater. The specific reaction equation is as follows:
OH-+H+→H2OOH - +H + →H 2 O
NaCN+H+=HCN+Na+ NaCN+H + =HCN+Na +
Pb(CN)4 2-+4H+=4HCN+Pb2+ Pb(CN) 4 2- +4H + =4HCN+Pb 2+
Zn(CN)4 2-+4H+=4HCN+Zn2+ Zn(CN) 4 2- +4H + =4HCN+Zn 2+
Cu(CN)4 2-+2H+=2HCN+CuCN↓(灰白)Cu(CN) 4 2- +2H + =2HCN+CuCN↓(gray white)
2Pb2++Fe(CN)6 4-=Pb2Fe(CN)6↓(灰白)2Pb 2+ +Fe(CN) 6 4- =Pb 2 Fe(CN) 6 ↓(gray white)
2Zn2++Fe(CN)6 4-=Zn2Fe(CN)6↓(灰白)2Zn 2+ +Fe(CN) 6 4- =Zn 2 Fe(CN) 6 ↓(gray white)
CuCN+SCN-+H+=HCN+CuSCN↓(灰白)CuCN+SCN - +H + =HCN+CuSCN↓(gray white)
4Cu(CN)3 2-+13H++Fe(CN)6 4-=12HCN+Cu4Fe(CN)6↓(浅红)4Cu(CN) 3 2- +13H + +Fe(CN) 6 4- =12HCN+Cu 4 Fe(CN) 6 ↓(light red)
Fe(CN)6 4-+CuFe(CN)6+O2+8H+=2Cu2Fe(CN)6(棕红)↓+4H2OFe(CN) 6 4- +CuFe(CN) 6 +O 2 +8H + =2Cu 2 Fe(CN) 6 (brown red)↓+4H 2 O
4Ag(CN)2 -+Fe(CN)6 4-+8H+=8HCN+Ag4Fe(CN)6↓(灰白)4Ag(CN) 2 - +Fe(CN) 6 4- +8H + =8HCN+Ag 4 Fe(CN) 6 ↓(gray white)
Ag(CN)2 -+SCN-+2H+=2HCN+AgSCN↓(灰白)Ag(CN) 2 - +SCN - +2H + =2HCN+AgSCN↓ (gray)
Ni(CN)4 2-+4H++Fe(CN)6 4-=4HCN+Ni2Fe(CN)6↓Ni(CN) 4 2- +4H + +Fe(CN) 6 4- =4HCN+Ni 2 Fe(CN) 6 ↓
步骤S10b中,吹脱塔的中部填充有填料,可以增大气液接触面积;吹脱塔的顶部安装有丝网除沫器,可以防止液相物质被吹出吹脱塔而污染环境。由于大部分的HCN是由氰化物络离子在酸性条件下解离形成,故HCN的吹脱程度由酸化处理后的废水的pH值和络合物中心离子的性质(络合物稳定常数)决定。由于吹脱过程是由一个旧的解离平衡被打破而形成新的解离平衡的连续过程,其推动力是:(1)在酸性条件下,氰化物趋于形成HCN以及气相中HCN的失重处于未达到平衡的转台,使液相中HCN不断逸入气相;(2)由于络合物中心离子与废水中的其他组分形成更稳定的沉淀物。这两种推动力促使反应不断地向右进行。具体的吹脱过程如下:In step S10b, the middle part of the stripping tower is filled with packing, which can increase the gas-liquid contact area; the top of the stripping tower is equipped with a wire mesh demister, which can prevent the liquid phase substances from being blown out of the stripping tower and pollute the environment. Since most of HCN is formed by the dissociation of cyanide complex ions under acidic conditions, the stripping degree of HCN is determined by the pH value of the wastewater after acidification treatment and the properties of the complex center ion (complex stability constant) . Since the stripping process is a continuous process in which an old dissociation equilibrium is broken to form a new dissociation equilibrium, the driving force is: (1) under acidic conditions, cyanide tends to form HCN and the weight loss of HCN in the gas phase In the turntable that has not reached equilibrium, the HCN in the liquid phase continuously escapes into the gas phase; (2) due to the complex center ion and other components in the wastewater form a more stable precipitate. These two impetus push the reaction continuously to the right. The specific blow-off process is as follows:
式中Mem+指的是Cu2+、Zn2+、Pb2+、Ni2+等,A指SCN-、Fe(CN)6 4-之类的阴离子,SS指难溶物,如CuSCN、Zn2Fe(CN)6、Pb2Fe(CN)6等。In the formula, Me m+ refers to Cu 2+ , Zn 2+ , Pb 2+ , Ni 2+ , etc., A refers to anions such as SCN - , Fe(CN) 6 4- , and SS refers to insoluble substances, such as CuSCN, Zn 2 Fe(CN) 6 , Pb 2 Fe(CN) 6 , etc.
优选的,所述吹脱塔内的气水比为1:500~1:1000,例如1:550、1:600、1:650、1:700、1:750、1:800、1:850、1:900或1:950。在气水比1:500~1:1000的条件下通过鼓风机从塔底鼓入空气,气液相接触后,可以使废水中的HCN逸入空气中,并被空气带入至吸收塔内。Preferably, the gas-water ratio in the stripping tower is 1:500 to 1:1000, such as 1:550, 1:600, 1:650, 1:700, 1:750, 1:800, 1:850 , 1:900 or 1:950. Under the condition of air-water ratio of 1:500~1:1000, air is blown in from the bottom of the tower by blower. After the gas-liquid phase contacts, the HCN in the wastewater can escape into the air and be carried into the absorption tower by the air.
优选的,所述非氧化性酸选自盐酸和/或稀硫酸。盐酸和稀硫酸均不会与含氰废水中的氰化物发生氧化还原反应,其作用仅仅是中和,用于调节含氰废水的pH值。Preferably, the non-oxidizing acid is selected from hydrochloric acid and/or dilute sulfuric acid. Both hydrochloric acid and dilute sulfuric acid will not undergo redox reactions with cyanide in cyanide-containing wastewater, and their role is only neutralization to adjust the pH value of cyanide-containing wastewater.
优选的,所述吸收液为氢氧化钠。采用氢氧化钠作为吸收液可以保证足够的碱度,从而充分吸收HCN气体,将其转化成NaCN,通过整合资源回收以降低废水处理成本,使含氰废水的处理成本仅为传统氯碱氧化法处理成本的三分之二左右。Preferably, the absorption liquid is sodium hydroxide. The use of sodium hydroxide as the absorption liquid can ensure sufficient alkalinity, so as to fully absorb HCN gas and convert it into NaCN, and reduce the cost of wastewater treatment by integrating resource recovery, so that the treatment cost of cyanide-containing wastewater is only the traditional chlor-alkali oxidation method. about two-thirds of the cost.
氢氧化钠的浓度以及用量以控制吸收残液中的氢氧化钠的体积分数为1~2%为宜。It is advisable to control the volume fraction of sodium hydroxide in the absorption raffinate to be 1-2% for the concentration and dosage of sodium hydroxide.
采用氢氧化钠或者石灰将所述液相的pH值调节至8~10,优选为氢氧化钠。The pH value of the liquid phase is adjusted to 8-10 by using sodium hydroxide or lime, preferably sodium hydroxide.
所述步骤S40中,根据所述混凝沉淀后的废水的水量以及所述废水中的COD、氮、磷、氰化物以及重金属浓度选择相应的生化处理系统,以使出水全因子达标;In the step S40, a corresponding biochemical treatment system is selected according to the water volume of the wastewater after the coagulation and precipitation and the concentration of COD, nitrogen, phosphorus, cyanide and heavy metals in the wastewater, so that all factors of the effluent reach the standard;
优选地,所述生化处理系统包括水解酸化池、厌氧池、缺氧池、好氧池、MBR膜生物反应系统中的至少一种。Preferably, the biochemical treatment system includes at least one of hydrolytic acidification tank, anaerobic tank, anoxic tank, aerobic tank, and MBR membrane biological reaction system.
优选地,所述生化处理系统由水解酸化池、厌氧池、缺氧池、好氧池组成,混凝沉淀出水依次流经水解酸化池、厌氧池、缺氧池、好氧池,以使出水全因子达标,废水在每一处理池中的停留时间依据废水性质而定。Preferably, the biochemical treatment system is composed of a hydrolytic acidification tank, an anaerobic tank, an anoxic tank, and an aerobic tank. To make the full factor of the effluent reach the standard, the residence time of the wastewater in each treatment tank is determined according to the nature of the wastewater.
更优选地,所述生化处理系统由水解酸化池、厌氧池、缺氧池、好氧池、MBR膜生物反应系统组成,混凝沉淀出水依次流经水解酸化池、厌氧池、缺氧池、好氧池、MBR膜生物反应系统,可进一步使出水全因子达标。More preferably, the biochemical treatment system is composed of a hydrolytic acidification tank, anaerobic tank, anoxic tank, an aerobic tank, and an MBR membrane biological reaction system. pool, aerobic pool, and MBR membrane bioreaction system, which can further make the effluent fully meet the standard.
本发明的有益效果:本发明通过对电镀产生的含氰废水依次进行酸化、吹脱、混凝沉淀、生化处理,可以使最终出水中的COD、氮、磷、氰化物和重金属等污染物达标排放,同时对吹脱处理后产生的HCN进行回收利用,可以避免资源浪费和环境污染,降低含氰废水的处理成本。与传统的含氰废水处理方法相比,本发明的含氰废水处理方法更易于工业应用。Beneficial effects of the present invention: the present invention can make the pollutants such as COD, nitrogen, phosphorus, cyanide and heavy metals in the final effluent reach the standard by sequentially acidifying, stripping, coagulating and sedimenting, and biochemically treating the cyanide-containing wastewater generated by electroplating At the same time, the HCN produced after stripping treatment can be recycled, which can avoid resource waste and environmental pollution, and reduce the treatment cost of cyanide-containing wastewater. Compared with the traditional cyanide-containing wastewater treatment method, the cyanide-containing wastewater treatment method of the present invention is easier for industrial application.
附图说明Description of drawings
图1为本发明一种含氰废水处理方法的工艺流程图。Fig. 1 is a process flow chart of a kind of cyanogen-containing wastewater treatment method of the present invention.
图2为本发明另一种含氰废水处理方法的工艺流程图。Fig. 2 is the process flow chart of another kind of cyanogen-containing wastewater treatment method of the present invention.
图3为本发明又一种含氰废水处理方法的工艺流程图。Fig. 3 is a process flow diagram of another cyanide-containing wastewater treatment method of the present invention.
具体实施方式detailed description
下面通过具体实施方式来进一步说明本发明的技术方案。The technical solutions of the present invention will be further described below through specific embodiments.
如无具体说明,本发明的各种原料均可市售购得,或根据本领域的常规方法制备得到。Unless specifically stated, various raw materials of the present invention can be purchased commercially, or can be prepared according to conventional methods in the art.
实施例1Example 1
某电镀园区含氰废水中,总氰化物含量为241mg/L、CODcr为335mg/L、总铜为86mg/L,氨氮为18mg/L,总氮26mg/L,其处理方法如下:In the cyanide-containing wastewater of an electroplating park, the total cyanide content is 241mg/L, the CODcr is 335mg/L, the total copper is 86mg/L, the ammonia nitrogen is 18mg/L, and the total nitrogen is 26mg/L. The treatment method is as follows:
酸化反应:首先向含氰废水中投加质量浓度为20%的工业硫酸,调节含氰废水的pH值为2,发生酸化反应。Acidification reaction: Firstly, industrial sulfuric acid with a mass concentration of 20% is added to the cyanide-containing wastewater to adjust the pH value of the cyanide-containing wastewater to 2, and acidification reaction occurs.
吹脱处理:将酸化后的废水由塔顶送至吹脱塔,然后向吹脱塔中按废水水量与气量为1:1000的比例鼓入空气进行吹脱处理,吹脱后的酸化残液进入残液收集桶。Stripping treatment: Send the acidified wastewater from the top of the tower to the stripping tower, and then blow air into the stripping tower according to the ratio of wastewater water volume to air volume of 1:1000 for stripping treatment, and the acidified residual liquid after stripping Into the residual liquid collection bucket.
吸收处理:吹脱产生的含氰气体送至吸收塔中利用氢氧化钠吸收液进行吸收,氢氧化钠溶液吸收含氰气体后发生反应,生成氰化钠,得到氰化钠溶液,当氰化钠溶液的浓度达到15g/L,将氰化钠溶液进行回收利用。Absorption treatment: The cyanide-containing gas generated by stripping is sent to the absorption tower and absorbed by the sodium hydroxide absorption liquid. The sodium hydroxide solution absorbs the cyanide-containing gas and reacts to generate sodium cyanide to obtain a sodium cyanide solution. The concentration of sodium solution reaches 15g/L, and sodium cyanide solution is recycled.
混凝沉淀:吹脱后的酸化残液加入质量浓度为10%的氢氧化钠溶液,调节废水pH值为9,然后再投加PAC和PAM,进行混凝絮凝反应,反应后的混合液进行沉淀,沉淀后的上清液进入生化处理系统进一步处理,污泥进入污泥收集池,进行压滤处理,压滤所得滤液进入含氰废水调节池处理,所得固体污泥外运处理。PAC的投加量为120mg/L,PAM的投加量为8mg/L。Coagulation and precipitation: add 10% sodium hydroxide solution to the acidified raffinate after stripping, adjust the pH value of the wastewater to 9, then add PAC and PAM to carry out coagulation and flocculation reaction, and the mixed solution after reaction Precipitation, the supernatant after precipitation enters the biochemical treatment system for further treatment, the sludge enters the sludge collection tank, and undergoes pressure filtration treatment, and the filtrate obtained by pressure filtration enters the cyanide-containing wastewater adjustment tank for treatment, and the obtained solid sludge is transported out for treatment. The dosage of PAC is 120mg/L, and the dosage of PAM is 8mg/L.
生化处理:混凝沉淀出水进入生化处理系统去除COD、氨氮、总氮、总磷等有机物、少量氰化物、重金属等污染物。生化处理系统采用A3/O处理工艺,即混凝沉淀出水依次进入水解酸化池A1、厌氧池A2、缺氧池A3、好氧池O,混合液回流比为1:2,污泥回流比为1:1,水解酸化池A1水力停留时间为6h,厌氧池A2水力停留时间为2h,缺氧池A3水力停留时间为2h,好氧池O的水力停留时间为10h。Biochemical treatment: Coagulation sedimentation effluent enters the biochemical treatment system to remove COD, ammonia nitrogen, total nitrogen, total phosphorus and other organic matter, a small amount of cyanide, heavy metals and other pollutants. The biochemical treatment system adopts the A3/O treatment process, that is, the coagulation and sedimentation effluent enters the hydrolytic acidification pool A1, the anaerobic pool A2, the anoxic pool A3, and the aerobic pool O in sequence, and the reflux ratio of the mixed liquid is 1:2, and the sludge reflux ratio The ratio is 1:1, the hydraulic retention time of hydrolytic acidification pool A1 is 6h, the hydraulic retention time of anaerobic pool A2 is 2h, the hydraulic retention time of anoxic pool A3 is 2h, and the hydraulic retention time of aerobic pool O is 10h.
本实施例中含氰废水经过上述方法处理后,其出水达到《电镀污染物排放标准》(GB21900-2008)中表3标准。In this example, after the cyanide-containing wastewater is treated by the above method, the effluent reaches the standard in Table 3 of the "Electroplating Pollutant Discharge Standard" (GB21900-2008).
实施案例2Implementation Case 2
某电镀园区含氰废水中,总氰化物含量为432mg/L、CODcr为468mg/L、总铜为121mg/L、氨氮为23mg/L、总氮38mg/L,其处理方法如下:In the cyanide-containing wastewater of an electroplating park, the total cyanide content is 432mg/L, the CODcr is 468mg/L, the total copper is 121mg/L, the ammonia nitrogen is 23mg/L, and the total nitrogen is 38mg/L. The treatment method is as follows:
酸化反应:首先向含氰废水中投加质量浓度为20%的工业硫酸,调节含氰废水的pH值为2,发生酸化反应。Acidification reaction: Firstly, industrial sulfuric acid with a mass concentration of 20% is added to the cyanide-containing wastewater to adjust the pH value of the cyanide-containing wastewater to 2, and acidification reaction occurs.
一级吹脱处理:将酸化后的废水由塔顶送至一级吹脱塔,然后向吹脱塔中按废水水量与气量为1:1000的比例鼓入空气进行吹脱处理,吹脱后的酸化残液进入一级残液收集桶。Primary stripping treatment: Send the acidified wastewater from the top of the tower to the primary stripping tower, and then blow air into the stripping tower according to the ratio of wastewater water volume to air volume of 1:1000 for stripping treatment. The acidified raffinate enters the primary raffinate collection barrel.
一级吸收处理:吹脱产生的含氰气体送至一级吸收塔中利用氢氧化钠吸收液进行吸收,氢氧化钠溶液吸收含氰气体后发生反应,生成氰化钠,得到氰化钠溶液,当氰化钠溶液的浓度达到16g/L,将氰化钠溶液进行回收利用。Primary absorption treatment: The cyanide-containing gas generated by stripping is sent to the primary absorption tower for absorption with sodium hydroxide absorption liquid, and the sodium hydroxide solution reacts after absorbing the cyanide-containing gas to generate sodium cyanide and obtain a sodium cyanide solution , when the concentration of the sodium cyanide solution reaches 16g/L, the sodium cyanide solution is recycled.
二级吹脱处理:二级吹脱后的酸化残液由塔顶送至二级吹脱塔,然后向吹脱塔中按废水水量与气量为1:1000的比例鼓入空气进行吹脱处理,吹脱后的酸化残液进入二级残液收集桶。Secondary stripping treatment: the acidified raffinate after secondary stripping is sent from the top of the tower to the secondary stripping tower, and then air is blown into the stripping tower according to the ratio of wastewater water volume to gas volume of 1:1000 for stripping treatment , the acidified raffinate after stripping enters the secondary raffinate collection barrel.
二级吸收处理:吹脱产生的含氰气体送至二级吸收塔中利用氢氧化钠吸收液进行吸收,氢氧化钠溶液吸收含氰气体后发生反应,生成氰化钠,得到氰化钠溶液,当氰化钠溶液的浓度达到16g/L,将氰化钠溶液进行回收利用。Secondary absorption treatment: The cyanide-containing gas generated by stripping is sent to the secondary absorption tower for absorption with sodium hydroxide absorption liquid. The sodium hydroxide solution absorbs the cyanide-containing gas and reacts to generate sodium cyanide to obtain a sodium cyanide solution , when the concentration of the sodium cyanide solution reaches 16g/L, the sodium cyanide solution is recycled.
混凝沉淀:二级吹脱后的酸化残液加入质量浓度为10%的氢氧化钠溶液,调节废水pH值为9,然后再投加PAC和PAM,进行混凝絮凝反应,反应后的混合液进行沉淀,沉淀后的上清液进入生化处理系统进一步处理,污泥进入污泥收集池,进行压滤处理,压滤所得滤液进入含氰废水调节池处理,所得固体污泥外运处理。PAC的投加量为120mg/L,PAM的投加量为8mg/L。Coagulation and precipitation: add 10% sodium hydroxide solution to the acidified raffinate after the secondary air stripping, adjust the pH value of the wastewater to 9, and then add PAC and PAM to carry out coagulation and flocculation reaction. After the reaction, the mixing The supernatant after precipitation enters the biochemical treatment system for further treatment, the sludge enters the sludge collection tank, and undergoes pressure filtration treatment, and the filtrate obtained by pressure filtration enters the cyanide-containing wastewater adjustment tank for treatment, and the obtained solid sludge is transported out for treatment. The dosage of PAC is 120mg/L, and the dosage of PAM is 8mg/L.
生化处理:混凝沉淀出水进入生化处理系统去除COD、氨氮、总氮、总磷等有机物、少量氰化物、重金属等污染物。生化处理系统采用A3/O处理工艺,混合液回流比为1:2,污泥回流比为1:1,水解酸化池A1水力停留时间为6.5h,厌氧池A2水力停留时间为2.5h,缺氧池A3水力停留时间为2.5h,好氧池O的水力停留时间为10h。Biochemical treatment: Coagulation sedimentation effluent enters the biochemical treatment system to remove COD, ammonia nitrogen, total nitrogen, total phosphorus and other organic matter, a small amount of cyanide, heavy metals and other pollutants. The biochemical treatment system adopts the A3/O treatment process, the reflux ratio of the mixed liquid is 1:2, the sludge reflux ratio is 1:1, the hydraulic retention time of the hydrolytic acidification tank A1 is 6.5h, and the hydraulic retention time of the anaerobic tank A2 is 2.5h. The hydraulic retention time of the anoxic pool A3 is 2.5h, and the hydraulic retention time of the aerobic pool O is 10h.
本实施例中含氰废水经过上述方法处理后,其出水达到《电镀污染物排放标准》(GB21900-2008)中表3标准。In this example, after the cyanide-containing wastewater is treated by the above method, the effluent reaches the standard in Table 3 of the "Electroplating Pollutant Discharge Standard" (GB21900-2008).
上述实施例中,含氰废水的处理成本均为传统氯碱氧化法处理成本的2/3左右。In the above examples, the treatment cost of cyanide-containing wastewater is about 2/3 of the treatment cost of the traditional chlor-alkali oxidation method.
本发明的含氰废水处理方法工艺简单,操作稳定,便于控制,而且成本低廉。The method for treating cyanide-containing wastewater of the invention has the advantages of simple process, stable operation, convenient control and low cost.
以上实施例仅用来说明本发明的详细方法,本发明并不局限于上述详细方法,即不意味着本发明必须依赖上述详细方法才能实施。所属技术领域的技术人员应该明了,对本发明的任何改进,对本发明产品各原料的等效替换及辅助成分的添加、具体方式的选择等,均落在本发明的保护范围和公开范围之内。The above examples are only used to illustrate the detailed methods of the present invention, and the present invention is not limited to the above detailed methods, that is, it does not mean that the present invention can only be implemented depending on the above detailed methods. Those skilled in the art should understand that any improvement of the present invention, the equivalent replacement of each raw material of the product of the present invention, the addition of auxiliary components, the selection of specific methods, etc., all fall within the scope of protection and disclosure of the present invention.
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| CN106630267A (en) * | 2016-12-02 | 2017-05-10 | 北京中科康仑环境科技研究院有限公司 | Method for resource recycling of cyanides in wastewater |
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| CN107487953A (en) * | 2017-09-22 | 2017-12-19 | 长春黄金研究院 | A kind of high-efficiency pretreatment method of high concentration waste water from dyestuff containing cyanogen |
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| CN108219862A (en) * | 2016-12-14 | 2018-06-29 | 广东韶钢松山股份有限公司 | The innoxious process for treating of vacuum condensation liquid |
| CN106946404A (en) * | 2017-03-06 | 2017-07-14 | 博天环境集团股份有限公司 | A kind of processing method of cyanide wastewater |
| CN106946404B (en) * | 2017-03-06 | 2019-09-24 | 博天环境集团股份有限公司 | A kind of processing method of cyanide wastewater |
| CN107487953A (en) * | 2017-09-22 | 2017-12-19 | 长春黄金研究院 | A kind of high-efficiency pretreatment method of high concentration waste water from dyestuff containing cyanogen |
| CN107777746A (en) * | 2017-11-24 | 2018-03-09 | 广州益方田园环保股份有限公司 | High cyanide containing wastewater integration reclaimer |
| CN109502811A (en) * | 2018-12-06 | 2019-03-22 | 山东黄金矿业科技有限公司选冶实验室分公司 | The flocculation sedimentation purification method of Thiocyanate ion in a kind of cyanide wastewater |
| CN109534556A (en) * | 2018-12-21 | 2019-03-29 | 广西森合高新科技股份有限公司 | A kind of processing method of the cyanide wastewater of iron content Zn-ef ficiency |
| CN112125320A (en) * | 2019-06-25 | 2020-12-25 | 湖南能也科技发展有限公司 | Method for desalting water from barren liquor or barren liquor generated in gold extraction process by cyanidation |
| CN112573723A (en) * | 2021-01-05 | 2021-03-30 | 深圳市浩天源环保科技有限公司 | Anti-salt-staining S wastewater treatment method and system |
| CN113860566A (en) * | 2021-10-29 | 2021-12-31 | 京博农化科技有限公司 | Recycling method of cyanogen-containing waste liquid in production of rice blast amide |
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