A kind of antiseptic and rustproof paint of water-base epoxy and preparation method thereof
Technical field
The invention belongs to antirust paint technical field, more particularly to a kind of antiseptic and rustproof paint of water-base epoxy and its preparation side
Method.
Background technology
Traditional solvent-borne antirusting paint is mainly using organic solvent as decentralized medium.Therefore, during preparation and use
The a large amount of organic compound that can volatilize i.e. Volatile Organic Composition (abbreviation VOC).The volatilization of VOC is to life
The health of environment and the mankind are all potentially to threaten.On the other hand, the price of crude oil jumps up, and causes each
The price of ground oil paint is forced constantly to be promoted, and the cost of raw material is also continuously increased.Therefore, scholars and research people
Research center of gravity is gradually turned to water paint by member by oil paint.
Water paint is the coating using water as solvent (or as decentralized medium), has that nontoxic, tasteless, price is low
The features such as honest and clean, raw material resources enrich can greatly reduce the cost of raw material and the pollution caused by air;It and can pole
The earth improves safety of the coating in storage, transport and work progress.
At present, some external companies using the self-emulsifying technology of surfactant-free, that is, use in polymer emulsion synthesis
Other specific polymerization techniques make the polymer of a variety of different monomers compositions be present in same micelle in layer structure, so as to reach
To glass transition temperature (Tg) is adjusted, ensure the purpose of properties of product, make product that not only there is certain hardness, stain resistance, but also make
Construction is easy to carry out.In addition, it is applied by the obtained polymer emulsion such as stereospecfic polymerization, radiation polymerization, latex interpenetrating polymerization to improve
The performance and function of material.
And predominantly following three aspects of the developing direction of domestic water-based anticorrosive paint:(1) waterborne zinc-rich primer:Inorganic richness
Yellow zinc chromate primer paint and epoxy zinc rich primer are one of long-acting priming paint, but it is solvent based coating.With the modified Portland of high mode
Waterborne inorganic einc-rich primer for base-material has been the high-performance anticorrosion and antifouling coating through practice test, and there is larger development to dive
Power;(2) organically-modified inorganic anti-corrosion material is researched and developed:In recent years, foreign applications organic emulsion modified concrete is strong to improve it
Degree, resistance to medium, are widely used in the application of industry ground slab, wherein epoxy aqueous emulsion is with fastest developing speed.In the past 10 years, having started should
For in the antiseptic project field in China, but R&D work not system, series of products are not formed.(3) research and development steel construction is with aqueous
Anti-corrosion primer and finishing coat:Waterborne anti-corrosive primer must solve the problems, such as " dodging erosion " and the poor water resistance of base material;And for finishing coat, it is main
If under the premise of ensureing it with excellent protective value, its decorative and durability is improved;Meanwhile water paint is to applying
The dependence of work environment is stronger, how to ensure that it is aqueous anti-that coating of good performance is obtained under high humidity, low temperature and enclosed environment
The problem of rotten coating future need to focus on solving.
Therefore, it is extremely urgent to develop the strong water paint of a kind of good salt water resistance, strong adhesive force, resistance to corrosion.Mesh
Before, it was reported that it is known that trbasic zinc phosphate is a kind of novel non-toxic rust resisting pigment of function admirable, it is widely used in coatings industry preparation
All kinds of antirusting paints and aqua coating.Phosphoric acid is reacted with metallic substrates, generates insoluble tertiary phosphate, tertiary phosphate deposition
On corrosion sites, corrosion region is sealed and forms separation layer, so as to prevent the further generation of corrosion.Aluminium triphosphate is
The Typical Representative of Quadrafos rust resisting pigment can be used for preparing a variety of pollution-free, energy-efficient inorganic polymer antirusts, anti-corrosion
Erosion, heat safe pigment and coating.Tripolyphosphate radical ion P3010 5-It, can be with various metals ion with good chemism
Complex compound is formed, there is very strong complexing power to divalent, ferric ion, form tripolyphosphate iron protective film.In addition, trimerization
Phosphate radical P3010 5-Depolymerization reaction generation occurs from pyrophosphate ion to positive phosphorus acid ion, these ions are further in metal
Surface forms tough and tensile passivating film.The rust-preventing characteristic of traditional phosphate rust resisting pigment can be improved through composite modified phosphate pigment
Can, product resistance to salt water improves.But aqueous zinc phosphate and aluminium triphosphate are used in combination as the true rarely seen report of anticorrosive packing
Road.
Invention content
The technical problem to be solved in the present invention is to provide a kind of preparation process is simple, cheap, environmentally protective and effect
Excellent modified epoxy antirust paint and preparation method thereof.
The present invention solves above-mentioned technical problem by following technical solution:
A kind of antiseptic and rustproof paint of water-base epoxy, based on aqueous epoxy emulsion, adds a variety of color stuffings and auxiliary agent, each
Component and its mass percent are as follows:
| Component |
Mass percentage content |
| Aqueous epoxy emulsion |
34.5%~54.0% |
| Aqueous zinc phosphate |
6.0%~9.0% |
| Modified aluminium triphosphate |
3.0%~4.5% |
| Rutile type titanium white |
10.0%~13.0% |
| Coalescents |
2.0%~3.0% |
| Aqueous defoamer |
1.0%~2.0% |
| Thickener SN-636 |
2.0%~3.5% |
| Wetting agent PE-100 |
2.0%~3.0% |
| Sterilization antiseptic |
2.0%~4.0% |
| Anti- flash rusting agent |
2.0%~3.5% |
| Dispersant 5040 |
1.5%~2.0% |
| Levelling agent |
2.5%~4.0% |
| Deionized water |
12.0%~14.0% |
The mass percent summation of the above components is 100%.
The preparation method of the antiseptic and rustproof paint of the water-base epoxy, first will modified trimerization by the mass percentage content
Aluminum phosphate is mixed with aqueous zinc phosphate, adds rutile type titanium white, is ground to obtain mixing color stuffing;Again by dispersant
5040th, wetting agent PE-100, sterilization antiseptic, 50% aqueous defoamer are added sequentially in deionized water, and stirring 0.5 is small
When, mixing speed 1500r/min adds above-mentioned modified aluminium triphosphate, aqueous zinc phosphate is mixed with rutile type titanium white
Color stuffing is stirred for 1 hour, mixing speed 2000r/min;Sequentially add aqueous epoxy emulsion, remaining 50% aqueous defoaming
Agent, coalescents, levelling agent, thickener SN-636 and anti-flash rusting agent are stirred 3 hours, are uniformly mixed to get the water-base epoxy
Antiseptic and rustproof paint.
The mixing color stuffing is to be modified aluminium triphosphate, aqueous zinc phosphate and rutile type titanium white mixing color stuffing,
The mass ratio of three is 1: 2: 3.
The preparation method of the aqueous epoxy emulsion is:By emulsifier op-10, lauryl sodium sulfate, ammonium hydrogen carbonate with
Mass ratio 4: 2: 1 mixes, and gained mixture is dissolved in the mix emulsion fluid 100mL that a concentration of 21g/L is made in deionized water;By epoxy
Resin, methyl acrylate, butyl methacrylate, styrene and coupling agent are mixed with mass ratio 6: 1.5: 1: 3: 1.5, are obtained dense
It spends for 1g/L epoxy mixed liquors 100mL;Preparation mass concentration is the ammonium persulfate solution of 20g/L as initiator;Take mixing breast
Change liquid and be mixed to get mixed liquor with each 30mL of epoxy mixed liquor, gained mixed liquor is heated to temperature 70 C~80 DEG C, waits to react
There is blue phase, add in initiator 10mL, then remaining mix emulsion fluid and ring are slowly added dropwise by constant pressure separatory funnel respectively
Oxygen mixed liquor;After being added dropwise to complete, initiator 10mL is added, keeps the temperature 1-2 hours, then be cooled to 30 DEG C, is reacted 2~3 hours, filter
Liquid crosses 200 mesh sieve, obtains aqueous epoxy emulsion.
The coupling agent is KH-570.
The advantages of water-base epoxy of the present invention antiseptic and rustproof paint, is:
Its is environmentally protective, the prices of raw materials are cheap, and preparation process is simple;Meanwhile salt water resistance is excellent, strong adhesive force and
Anti- flash rusting works well.Phosphoric acid in trbasic zinc phosphate is reacted with metallic substrates, generates insoluble tertiary phosphate, and tertiary phosphate sinks
Product seals corrosion region and forms separation layer, so as to prevent the further generation of corrosion in hot spot.Trbasic zinc phosphate and base-material
In carboxyl and hydroxyl react, generate complex compound;And this complex compound can react with corrosion product, in surface of bottom material
It is upper to form close protective film, so as to protect metallic substrates, it is not corroded.Aluminium triphosphate is the allusion quotation of Quadrafos rust resisting pigment
Type represents, and can be used for preparing a variety of pollution-free, energy-efficient inorganic polymer antirusts, anticorrosion, heat safe pigment and coating.
Tripolyphosphate radical ion in aluminium triphosphate has good chemism, can with various metals ion forming complex, it is right
Divalent, ferric ion have very strong complexing power, form tripolyphosphate iron protective film.In addition, tripolyphosphate P3010 5-Hair
From pyrophosphate ion to positive phosphorus acid ion, these ions further form tough and tensile in metal surface for raw depolymerization reaction generation
Passivating film.Modified aluminium triphosphate has the characteristics that antirust power is strong, adhesive force is high, white, nontoxic, and raw material is easy to get, affordable,
It is the substitute of lead, chromium rust resisting pigment, therefore is watched attentively by various aspects.The two is used in combination plus anticorrosive packing rutile-type
The collective effect of titanium dioxide can so that anti-corrosion effect is more preferably notable.Also confirm that the compound use of three than any in actual tests
The effect of kind single use will be got well.
Specific embodiment
Embodiment 1:
A kind of antiseptic and rustproof paint of water-base epoxy, based on aqueous epoxy emulsion, adds a variety of color stuffings and auxiliary agent, each
Component and its mass percent are as follows:
| Component |
Mass percentage content |
| Aqueous epoxy emulsion |
54.0% |
| Aqueous zinc phosphate |
6.0% |
| Modified aluminium triphosphate |
3.0% |
| Rutile type titanium white |
10.0% |
| Coalescents |
2.0% |
| Aqueous defoamer |
1.0% |
| Thickener SN-636 |
2.0% |
| Wetting agent PE-100 |
2.0% |
| Sterilization antiseptic |
2.0% |
| Anti- flash rusting agent |
2.0% |
| Dispersant 5040 |
1.5% |
| Levelling agent |
2.5% |
| Deionized water |
12.0% |
The preparation method of the antiseptic and rustproof paint of the water-base epoxy, first will modified trimerization by the mass percentage content
Aluminum phosphate is mixed with aqueous zinc phosphate, adds rutile type titanium white, is ground to obtain mixing color stuffing;Again by dispersant
5040th, wetting agent PE-100, sterilization antiseptic, 50% aqueous defoamer are added sequentially in deionized water, and stirring 0.5 is small
When, mixing speed 1500r/min adds above-mentioned modified aluminium triphosphate, aqueous zinc phosphate is mixed with rutile type titanium white
Color stuffing is stirred for 1 hour, mixing speed 2000r/min;Sequentially add aqueous epoxy emulsion, remaining 50% aqueous defoaming
Agent, coalescents, levelling agent, thickener SN-636 and anti-flash rusting agent are stirred 3 hours, are uniformly mixed to get the water-base epoxy
Antiseptic and rustproof paint.
The preparation method of the aqueous epoxy emulsion is:By emulsifier op-10, lauryl sodium sulfate, ammonium hydrogen carbonate with
Mass ratio 4: 2: 1 mixes, and gained mixture is dissolved in the mix emulsion fluid 100mL that a concentration of 21g/L is made in deionized water;By epoxy
Resin, methyl acrylate, butyl methacrylate, styrene and coupling agent kh-570 are mixed with mass ratio 6: 1.5: 1: 3: 1.5,
Obtain a concentration of 1g/L epoxies mixed liquor 100mL;Preparation mass concentration is the ammonium persulfate solution of 20g/L as initiator;It takes
Mix emulsion fluid is mixed to get mixed liquor with each 30mL of epoxy mixed liquor, and gained mixed liquor is heated to temperature 70 C~80 DEG C,
It treats that blue phase occurs in reaction, adds in initiator 10mL, then remaining mixing and emulsifying is slowly added dropwise by constant pressure separatory funnel respectively
Liquid and epoxy mixed liquor;After being added dropwise to complete, initiator 10mL is added, keeps the temperature 1-2 hours, then be cooled to 30 DEG C, reaction 2~3
Hour, filtrate crosses 200 mesh sieve, obtains aqueous epoxy emulsion.
Embodiment 2:
A kind of antiseptic and rustproof paint of water-base epoxy, based on aqueous epoxy emulsion, adds a variety of color stuffings and auxiliary agent, each
Component and its mass percent are as follows:
| Component |
Mass percentage content |
| Aqueous epoxy emulsion |
47.0% |
| Aqueous zinc phosphate |
8.2% |
| Modified aluminium triphosphate |
4.1% |
| Rutile type titanium white |
11.5% |
| Coalescents |
2.4% |
| Aqueous defoamer |
1.0% |
| Thickener SN-636 |
2.3% |
| Wetting agent PE-100 |
2.2% |
| Sterilization antiseptic |
2.2% |
| Anti- flash rusting agent |
2.1% |
| Dispersant 5040 |
1.6% |
| Levelling agent |
3.2% |
| Deionized water |
12.2% |
The preparation method is the same as that of Example 1 for the preparation method and aqueous epoxy emulsion of the antiseptic and rustproof paint of the water-base epoxy.
Embodiment 3:
A kind of antiseptic and rustproof paint of water-base epoxy, based on aqueous epoxy emulsion, adds a variety of color stuffings and auxiliary agent, each
Component and its mass percent are as follows:
The preparation method is the same as that of Example 1 for the preparation method and aqueous epoxy emulsion of the antiseptic and rustproof paint of the water-base epoxy.
Embodiment 4:
A kind of antiseptic and rustproof paint of water-base epoxy, based on aqueous epoxy emulsion, adds a variety of color stuffings and auxiliary agent, each
Component and its mass percent are as follows:
| Component |
Mass percentage content |
| Aqueous epoxy emulsion |
40.0% |
| Aqueous zinc phosphate |
7.7% |
| Modified aluminium triphosphate |
3.2% |
| Rutile type titanium white |
12.8% |
| Coalescents |
2.9% |
| Aqueous defoamer |
2.0% |
| Thickener SN-636 |
3.3% |
| Wetting agent PE-100 |
3.0% |
| Sterilization antiseptic |
3.7% |
| Anti- flash rusting agent |
3.3% |
| Dispersant 5040 |
2.0% |
| Levelling agent |
4.0% |
| Deionized water |
12.1% |
The preparation method is the same as that of Example 1 for the preparation method and aqueous epoxy emulsion of the antiseptic and rustproof paint of the water-base epoxy.
Embodiment 5:
A kind of antiseptic and rustproof paint of water-base epoxy, based on aqueous epoxy emulsion, adds a variety of color stuffings and auxiliary agent, each
Component and its mass percent are as follows:
| Component |
Mass percentage content |
| Aqueous epoxy emulsion |
34.5% |
| Aqueous zinc phosphate |
9.0% |
| Modified aluminium triphosphate |
4.5% |
| Rutile type titanium white |
13.0% |
| Coalescents |
3.0% |
| Aqueous defoamer |
2.0% |
| Thickener SN-636 |
3.5% |
| Wetting agent PE-100 |
3.0% |
| Sterilization antiseptic |
4.0% |
| Anti- flash rusting agent |
3.5% |
| Dispersant 5040 |
2.0% |
| Levelling agent |
4.0% |
| Deionized water |
14.0% |
The preparation method is the same as that of Example 1 for the preparation method and aqueous epoxy emulsion of the antiseptic and rustproof paint of the water-base epoxy.
5 embodiment product main performance index:
| Resistance to salt water/h >= |
450 |
| Water resistance/d >= |
22 |
| Hardness/H |
2-3 |
| It is resistance to dodge erosion |
Nothing |
| Adhesive force/grade |
1 |
| Impact resistance/cm |
50 |