CN105936070B - A kind of door-plate milling type processing equipment - Google Patents

A kind of door-plate milling type processing equipment Download PDF

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Publication number
CN105936070B
CN105936070B CN201610576710.8A CN201610576710A CN105936070B CN 105936070 B CN105936070 B CN 105936070B CN 201610576710 A CN201610576710 A CN 201610576710A CN 105936070 B CN105936070 B CN 105936070B
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China
Prior art keywords
main shaft
door
milling cutter
milling
bearing
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Expired - Fee Related
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CN201610576710.8A
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Chinese (zh)
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CN105936070A (en
Inventor
夏强
戚明永
王安勇
林导
陈利安
叶和君
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Zbom Household Co ltd
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Zhibang Kitchen Cabinet Co Ltd
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Priority to CN201610576710.8A priority Critical patent/CN105936070B/en
Publication of CN105936070A publication Critical patent/CN105936070A/en
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Publication of CN105936070B publication Critical patent/CN105936070B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27CPLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
    • B27C5/00Machines designed for producing special profiles or shaped work, e.g. by rotary cutters; Equipment therefor
    • B27C5/10Portable hand-operated wood-milling machines; Routers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27CPLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
    • B27C5/00Machines designed for producing special profiles or shaped work, e.g. by rotary cutters; Equipment therefor
    • B27C5/02Machines with table
    • B27C5/04Guide fences for work

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Milling Processes (AREA)

Abstract

The present invention relates to a kind of door-plate milling type processing equipments, including lathe for machining, the operation console being arranged on lathe for machining and the milling cutter being arranged on operation console, further include the main shaft being vertically set on operation console, the actuating unit connection of main shaft and lathe for machining;Milling cutter is set on main shaft, and milling cutter upper and lower ends are respectively equipped with bearing, and bearing is set on main shaft.The present invention can be processed tablet door-plate and arc door-plate by the main shaft being vertically set on lathe for machining and the cutter being connected with main shaft, simple in structure, at low cost, be easy to industrialized production.The present invention is suitble to the milling type processing of special-shaped door-plate.

Description

一种门板铣型加工设备A door panel milling processing equipment

技术领域technical field

本发明涉及厨柜制作技术领域,具体涉及一种门板铣型加工设备。The invention relates to the technical field of kitchen cabinet manufacturing, in particular to a door panel milling processing equipment.

背景技术Background technique

厨柜门板加工自动化程度不断提高,但木工并不属于精密加工,当切削量小,板材厚度有误差就容易造成加工不精确。目前用于门板铣型加工的设备只能对平板门板进行加工,加工带有弧度的门板时需要购置多台设备分别进行加工,需要占用较大的生产车间,并且操作繁琐,生产效率低,工人劳动强度大。The automation of kitchen cabinet door panel processing is constantly improving, but woodworking is not a precision process. When the cutting amount is small, the thickness of the plate may be inaccurate, which will easily lead to inaccurate processing. At present, the equipment used for door panel milling can only process flat door panels. When processing curved door panels, it is necessary to purchase multiple equipment for processing separately, which requires a large production workshop, and the operation is cumbersome and the production efficiency is low. Workers Labor intensity is high.

发明内容Contents of the invention

本发明的目的在于提供一种门板铣型加工设备,该门板铣型加工设备能够解决现有技术中的不足。The purpose of the present invention is to provide a door panel milling processing equipment, which can solve the deficiencies in the prior art.

为实现上述目的,本发明采用了以下技术方案:To achieve the above object, the present invention adopts the following technical solutions:

一种门板铣型加工设备,包括加工车床、设置在加工车床上的操作台和设置在操作台上的铣刀,还包括垂直设置在操作台上的主轴,主轴与加工车床的动力机构连接;铣刀套设在主轴上,铣刀上下两端分别设有轴承,轴承套设在主轴上。A door panel milling processing equipment, including a processing lathe, an operating table arranged on the processing lathe, a milling cutter arranged on the operating table, and a main shaft vertically arranged on the operating table, the main shaft is connected with the power mechanism of the processing lathe; The milling cutter sleeve is arranged on the main shaft, the upper and lower ends of the milling cutter are respectively provided with bearings, and the bearing sleeve is arranged on the main shaft.

进一步的,所述铣刀最大半径与轴承的最大半径之差等于门板铣型的深度。Further, the difference between the maximum radius of the milling cutter and the maximum radius of the bearing is equal to the milling depth of the door panel.

进一步的,所述轴承的上端和下端分别安装有上套筒和下套筒,所述上套筒和下套筒套设在主轴上。Further, an upper sleeve and a lower sleeve are installed on the upper end and the lower end of the bearing respectively, and the upper sleeve and the lower sleeve are sleeved on the main shaft.

进一步的,所述操作台上设有限位器以及锁定限位器的锁定机构;所述限位器与门板接触的端面上开有容纳铣刀的凹槽。Further, the operating table is provided with a limiter and a locking mechanism for locking the limiter; the end surface of the limiter in contact with the door panel is provided with a groove for accommodating a milling cutter.

进一步的,所述加工车床上设有与动力机构相连的变速器和转向器。Further, the processing lathe is provided with a transmission and a steering gear connected to the power mechanism.

由以上技术方案可知,本发明通过垂直设置在加工车床上的主轴以及与主轴相连的刀具,可对平板门板和弧形门板进行加工,结构简单,成本低,易于工业化生产。本发明通过铣刀半径与轴承半径之间的差值,形成指定的切削深度,并通过限位器再次跟轴承进行限位,大大保证了加工的精确度,能够减少板材自身的误差带来的加工难度,始终保证切削深度一致。本发明适合带弧度浅切削,能满足弧度一致,保证门板铣型的精确度。本发明通过轴承来进行导引和支撑,确保了主轴带动铣刀转动后轴承外径在轻微受力后可以静止,而且接触面始终在轴承外径的切线上,更适合异形门板的铣型加工,常见的弧形门板回旋铣型可以通过该发明进行加工。It can be seen from the above technical solutions that the present invention can process flat door panels and curved door panels through the spindle vertically arranged on the processing lathe and the tool connected to the spindle. The structure is simple, the cost is low, and it is easy for industrial production. The invention uses the difference between the radius of the milling cutter and the radius of the bearing to form a specified cutting depth, and the limiter is used to limit the position of the bearing again, which greatly ensures the accuracy of processing and can reduce the error caused by the error of the plate itself. Machining difficulty, always ensure consistent depth of cut. The invention is suitable for shallow cutting with radians, can meet the requirement of consistent radians, and can ensure the precision of door panel milling. The present invention guides and supports through the bearing, which ensures that the outer diameter of the bearing can be static after the milling cutter is rotated by the main shaft, and the contact surface is always on the tangent line of the outer diameter of the bearing, which is more suitable for milling processing of special-shaped door panels , the common curved door panel rotary milling type can be processed by this invention.

附图说明Description of drawings

图1是本发明的结构示意图一;Fig. 1 is a structural schematic diagram one of the present invention;

图2是图1的A部放大图;Fig. 2 is an enlarged view of part A of Fig. 1;

图3是本发明的结构示意图二;Fig. 3 is a structural schematic diagram II of the present invention;

图4是本发明的使用状态图一;Fig. 4 is the use state figure one of the present invention;

图5是本发明的使用状态图二。Fig. 5 is the second use state diagram of the present invention.

具体实施方式Detailed ways

下面结合附图对本发明做进一步说明:The present invention will be further described below in conjunction with accompanying drawing:

如图1-图5所示的一种门板铣型加工设备,包括加工车床1、设置在加工车床1上的操作台12,垂直设置在操作台12上的主轴2,主轴2与加工车床1的动力机构连接。加工车床1上设有与动力机构相连的变速器和转向器,能够调整主轴2的转速及转动方向,进而根据门板铣型进刀方向调整铣刀的转速和正反转,加工车床1转速为适合木工加工的最佳转速。铣刀3上下两端分别设有上轴承4和下轴承5,上轴承4上端安装有上套筒6,下轴承5下端安装有下套筒7;主轴1从上之下依次套设有上套筒6、上轴承4、铣刀3、下轴承5和下套筒7。安装在主轴上的紧固螺母8通过上套筒6将下套筒7、下轴承5、铣刀3、上轴承4紧固在主轴1上,使得上下轴承能够自由转动。通过上下套筒和上下轴承进行铣刀3在主轴2上高度的调整,以符合需加工门板铣型的位置;上下套筒安装在主轴2上能确保主轴2和上下轴承自由转动不受干扰。铣刀3切削面造型与所加工门板铣型保持一致。A door panel milling processing equipment as shown in Figures 1-5, including a processing lathe 1, an operating table 12 arranged on the processing lathe 1, a main shaft 2 vertically arranged on the operating table 12, and the main shaft 2 and the processing lathe 1 power mechanism connection. The processing lathe 1 is equipped with a transmission and a steering gear connected to the power mechanism, which can adjust the rotation speed and rotation direction of the main shaft 2, and then adjust the rotation speed and forward and reverse rotation of the milling cutter according to the cutting direction of the door panel milling. The processing lathe 1 rotates at a speed suitable for woodworking. The optimum speed for processing. The upper and lower ends of the milling cutter 3 are respectively provided with an upper bearing 4 and a lower bearing 5, an upper sleeve 6 is installed on the upper end of the upper bearing 4, and a lower sleeve 7 is installed on the lower end of the lower bearing 5; Sleeve 6, upper bearing 4, milling cutter 3, lower bearing 5 and lower sleeve 7. The fastening nut 8 installed on the main shaft fastens the lower sleeve 7, the lower bearing 5, the milling cutter 3 and the upper bearing 4 on the main shaft 1 through the upper sleeve 6, so that the upper and lower bearings can rotate freely. The height of the milling cutter 3 on the main shaft 2 is adjusted through the upper and lower sleeves and the upper and lower bearings to meet the position of the door panel to be processed; the upper and lower sleeves are installed on the main shaft 2 to ensure that the main shaft 2 and the upper and lower bearings rotate freely without interference. The shape of the cutting surface of the milling cutter 3 is consistent with the milling shape of the processed door panel.

铣刀3最大半径与上轴承4和下轴承5的最大半径之差等于门板铣型的深度。当加工门板时,将门板垂直放置在操作台12上且门板与上下轴承紧贴送料时,能够保证铣型的深度保持不变。垂直设置的主轴2和铣刀3可以将异形门板放置在铣刀3的任何位置进行加工。安装不同型号的铣刀可以加工不同深度和形状的铣型。本发明通过上轴承4和下轴承5来进行导引和支撑,确保了主轴2带动铣刀3转动后上下轴承外圆周在轻微受力后可以静止,而且接触面始终在轴承外径的切线上,更适合异形门板的铣型加工,常见的弧形门板回旋铣型都是可以通过该发明进行加工。The difference between the maximum radius of the milling cutter 3 and the maximum radius of the upper bearing 4 and the lower bearing 5 is equal to the depth of the door panel milling type. When processing the door panel, when the door panel is vertically placed on the operating table 12 and the door panel and the upper and lower bearings are close to feeding, it can ensure that the depth of the milling pattern remains constant. The vertically arranged main shaft 2 and the milling cutter 3 can place the special-shaped door panel at any position of the milling cutter 3 for processing. Different types of milling cutters can be installed to process milling profiles of different depths and shapes. The present invention guides and supports through the upper bearing 4 and the lower bearing 5, which ensures that the outer circumference of the upper and lower bearings can be static after the main shaft 2 drives the milling cutter 3 to rotate, and the contact surface is always on the tangent line of the outer diameter of the bearing , It is more suitable for the milling processing of special-shaped door panels, and the common curved door panels can be processed by this invention.

操作台12上设有限位器9以及锁定限位器的锁定机构;如图5所示加工平板门板10时,通过锁定机构将限位器9锁定在操作台上进行加工,如图4所示加工弧形门板11时将限位器9卸下即可加工;将弧形门板需要加工的一面紧靠铣刀3和上下轴承,铣刀3的刀面形成的圆弧与弧形门板的圆弧相匹配,可以对弧形门板的弧形面进行加工。限位器9与门板接触的端面上开有容纳铣刀的凹槽91。限位器9在加工的过程中起到对门板的限位和引导的作用。凹槽91保证铣刀3正常转动不受干扰,凹槽的尺寸大于铣刀3的最大直径。当加工平板门板时,通过锁定机构将限位器9锁定在操作台上,将门板垂直放置在操作台12上且门板与限位器12的端面紧贴,门板同时紧贴限位器12的端面和上轴承4、下轴承5,限位器12和门板接触的端面所在平面与该平面与上下轴承的外圆周上的切点位于同一平面内,限位器12进一步对门板的水平和垂直方向进行限位,保持门板稳定的与铣刀3接触,始终保证切削深度一致,提高了加工的精确度,降低了加工难度。The operating table 12 is provided with a stopper 9 and a locking mechanism for locking the stopper; when processing the flat door panel 10 as shown in Figure 5, the stopper 9 is locked on the operating table by the locking mechanism for processing, as shown in Figure 4 When processing the curved door panel 11, the limiter 9 can be removed for processing; the side of the curved door panel to be processed is close to the milling cutter 3 and the upper and lower bearings, and the arc formed by the cutter face of the milling cutter 3 is in line with the circle of the curved door panel. The arc can be matched to the arc surface of the arc door panel. A groove 91 for accommodating a milling cutter is formed on the end face of the limiter 9 in contact with the door panel. The limiter 9 plays the role of limiting and guiding the door panel during the processing. The groove 91 ensures that the normal rotation of the milling cutter 3 is not disturbed, and the size of the groove is greater than the maximum diameter of the milling cutter 3 . When processing a flat door panel, the stopper 9 is locked on the console by the locking mechanism, the door panel is vertically placed on the console 12 and the door panel is in close contact with the end face of the stopper 12, and the door panel is also close to the end face of the stopper 12 The end face and the upper bearing 4, the lower bearing 5, the plane where the end face of the stopper 12 contacts with the door panel is located in the same plane as the tangent point between the plane and the outer circumference of the upper and lower bearings, and the stopper 12 further adjusts the horizontal and vertical direction of the door panel. The direction is limited to keep the door panel in stable contact with the milling cutter 3, and always ensure the same cutting depth, which improves the machining accuracy and reduces the machining difficulty.

以上所述的实施例仅仅是对本发明的优选实施方式进行描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域普通技术人员对本发明的技术方案作出的各种变形和改进,均应落入本发明权利要求书确定的保护范围内。The above-mentioned embodiments are only descriptions of preferred implementations of the present invention, and are not intended to limit the scope of the present invention. Variations and improvements should fall within the scope of protection defined by the claims of the present invention.

Claims (4)

1. a kind of door-plate milling type processing equipment, including lathe for machining, the operation console that is arranged on lathe for machining and setting are operating Milling cutter on platform, it is characterised in that:Further include the main shaft being vertically set on operation console, the actuating unit of main shaft and lathe for machining Connection;Milling cutter is set on main shaft, and milling cutter upper and lower ends are respectively equipped with bearing, and bearing is set on main shaft;
The milling cutter is column, and knife face forms bending curvature shape;
The difference of the milling cutter maximum radius and the maximum radius of bearing is equal to the depth of door-plate milling type.
2. a kind of door-plate milling type processing equipment as described in claim 1, it is characterised in that:The top and bottom of the bearing point Upper bush and lower sleeve are not installed, the upper bush and lower sleeve are set on main shaft.
3. a kind of door-plate milling type processing equipment as described in claim 1, it is characterised in that:The operation console is equipped with limiter And the locking mechanism of locking limiter;The groove for accommodating milling cutter is provided on the end face that the limiter is contacted with door-plate.
4. a kind of door-plate milling type processing equipment as described in claim 1, it is characterised in that:The lathe for machining is equipped with and moves The connected speed changer of force mechanisms and steering gear.
CN201610576710.8A 2016-07-20 2016-07-20 A kind of door-plate milling type processing equipment Expired - Fee Related CN105936070B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610576710.8A CN105936070B (en) 2016-07-20 2016-07-20 A kind of door-plate milling type processing equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610576710.8A CN105936070B (en) 2016-07-20 2016-07-20 A kind of door-plate milling type processing equipment

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CN105936070B true CN105936070B (en) 2018-09-28

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Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE923459C (en) * 1951-04-27 1955-02-14 Roman Schuster Edge cleaning and profiling device with electric motor drive
US4557303A (en) * 1984-07-23 1985-12-10 Powermatic - Houdaille, Inc. Spindle shaper
CN201042819Y (en) * 2007-05-15 2008-04-02 蔡泗陵 Easy-to-replace improved structure of cutter set
CN203622580U (en) * 2013-12-20 2014-06-04 福建杜氏木业有限公司 Timber arc milling machine
CN204505445U (en) * 2015-02-11 2015-07-29 曾礼中 A kind of novel vertical milling machine
CN205889430U (en) * 2016-07-20 2017-01-18 志邦厨柜股份有限公司 Door plant mills type processing equipment

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Address after: 230031 No. 19 Lian Shui Road, Luyang Industrial Park, Luyang District, Hefei, Anhui.

Patentee after: ZBOM HOUSEHOLD Co.,Ltd.

Address before: 230031 No. 19 Lian Shui Road, Luyang Industrial Park, Luyang District, Hefei, Anhui.

Patentee before: Zhibang Kitchen Cabinet Co.,Ltd.

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Denomination of invention: A door panel milling processing equipment

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