CN106015437B - A kind of rank power transformation MR damper - Google Patents

A kind of rank power transformation MR damper Download PDF

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Publication number
CN106015437B
CN106015437B CN201610518095.5A CN201610518095A CN106015437B CN 106015437 B CN106015437 B CN 106015437B CN 201610518095 A CN201610518095 A CN 201610518095A CN 106015437 B CN106015437 B CN 106015437B
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magnetic
inner cylinder
cylinder tube
damper
piston
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CN106015437A (en
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王四棋
李德才
张天奇
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Beijing Jiaotong University
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Beijing Jiaotong University
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F9/00Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
    • F16F9/32Details
    • F16F9/53Means for adjusting damping characteristics by varying fluid viscosity, e.g. electromagnetically
    • F16F9/535Magnetorheological [MR] fluid dampers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F9/00Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
    • F16F9/32Details
    • F16F9/3207Constructional features
    • F16F9/3214Constructional features of pistons
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F2222/00Special physical effects, e.g. nature of damping effects
    • F16F2222/12Fluid damping

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Fluid-Damping Devices (AREA)
  • Vibration Prevention Devices (AREA)

Abstract

The present invention relates to a kind of rank power transformation MR damper, belong to mechanical oscillation engineering field.The rank power transformation MR damper realizes that the rank of Coulomb damping power becomes output, obtains default damping force, carry out effective vibration damping by changing the distributed controll of magnetic circuit response length its effective magnetic circuit on off operating mode.Used piston has multistage electromagnetic circuit, and the inner cylinder tube section of magnetic circuit is connected by permeability magnetic material cylinder barrel with non-magnet material cylinder barrel to be formed.This rank power transformation MR damper have design it is simple, using the with strong points, damping property such as stability is high.

Description

一种阶变电磁流变阻尼器A step-variable electromagnetic rheological damper

技术领域technical field

本发明涉及一种磁流变振动控制技术,具体为一种阶变电磁流变阻尼器。The invention relates to a magneto-rheological vibration control technology, in particular to a step-variable electromagnetic-rheological damper.

背景技术Background technique

磁流变液是由非胶体的细小颗粒分散融于绝缘载液中形成的随外加磁场变化而可控制其流变行为的稳定悬浮液,其在外加磁场作用下能够瞬间从自由流动的液体转变为半固体甚至固体,呈现出强烈的可控流变特性。磁流变阻尼器是利用磁流变液的流变特性而开发的一种最具发展前景的半主动控制装置,其兼具被动控制的可靠性和主动控制的适应性,且相比主动控制能耗又低,具有动态范围宽、响应速度快、能耗低、机械结构简单、环境鲁棒性强、易与微机控制结合等突出优点。磁流变阻尼器已被广泛地应用于振动控制系统中,如车辆悬架系统、飞机起落架系统、建筑地震防护系统、斜拉索桥保护系统、医疗康复系统等领域。Magneto-rheological fluid is a stable suspension formed by dispersing and melting non-colloidal fine particles in an insulating carrier liquid, and its rheological behavior can be controlled with the change of an external magnetic field. It can instantly transform from a free-flowing liquid under the action of an external magnetic field It is semi-solid or even solid, showing strong controllable rheological properties. The magnetorheological damper is a most promising semi-active control device developed by using the rheological characteristics of magnetorheological fluid. It has both the reliability of passive control and the adaptability of active control, and compared with active control Low energy consumption, wide dynamic range, fast response, low energy consumption, simple mechanical structure, strong environmental robustness, easy to combine with microcomputer control and other outstanding advantages. Magnetorheological dampers have been widely used in vibration control systems, such as vehicle suspension systems, aircraft landing gear systems, building earthquake protection systems, cable-stayed bridge protection systems, medical rehabilitation systems and other fields.

由磁流变阻尼器构成的智能振动控制系统除了磁流变阻尼器外,还需配备电源、传感器、控制器等外部设备。需要电源来调节磁流变阻尼器中磁流变液的流变阻尼特性,传感器测试结构响应,控制器计算控制命令。实际工程应用中,传感器和控制器的存在会使整个振动控制系统变得相对复杂,而且系统稳定性相对较低,另外,系统成本相对较高。In addition to the magnetorheological damper, the intelligent vibration control system composed of magnetorheological dampers also needs to be equipped with external devices such as power supplies, sensors, and controllers. A power source is required to adjust the rheological damping properties of the magnetorheological fluid in the magnetorheological damper, the sensor to test the structural response, and the controller to calculate the control commands. In practical engineering applications, the existence of sensors and controllers will make the entire vibration control system relatively complex, and the system stability is relatively low, and the system cost is relatively high.

磁流变阻尼器正朝着更智能、更可靠和更稳定的方向发展,为了满足工程实际应用环境的需求,近年来,集成一些独立功能模块于磁流变阻尼器的设计思想渐渐被人们所关注。即采用将外界机械振动能转换为电能的能量采集装置来满足磁流变阻尼器的电能需求,形成自供能磁流变阻尼器系统,该系统利用能量采集装置采集外界振动能,并将采集到的电能直接供给磁流变阻尼器,实现阻尼自动调节。但该类自供能磁流变阻尼器系统存在一些不足,通常表现为:(1)采集的电能有限;(2)高速下,总阻尼力大,相应伴随着大粘性阻尼力和大库仑阻尼力同时出现,低速下,阻尼力较小。The magneto-rheological damper is developing towards a more intelligent, reliable and stable direction. In order to meet the needs of the actual engineering application environment, in recent years, the design idea of integrating some independent functional modules into the magnetorheological damper has gradually been accepted by people. focus on. That is, the energy harvesting device that converts the external mechanical vibration energy into electric energy is used to meet the electric energy demand of the magnetorheological damper, forming a self-powered magnetorheological damper system. The system uses the energy harvesting device to collect external vibration energy, and the collected The electric energy is directly supplied to the magneto-rheological damper to realize automatic damping adjustment. However, this type of self-powered magneto-rheological damper system has some shortcomings, usually as follows: (1) the collected electric energy is limited; (2) at high speed, the total damping force is large, correspondingly accompanied by large viscous damping force and large Coulomb damping force At the same time, at low speeds, the damping force is small.

发明内容Contents of the invention

本发明所要解决的技术问题是,提供一种性能稳定,阻尼力阶变变化的电磁流变阻尼器。The technical problem to be solved by the present invention is to provide an electromagnetic rheological damper with stable performance and step-change damping force.

本发明解决其技术问题所采用的技术方案是:The technical solution adopted by the present invention to solve its technical problems is:

一种阶变电磁流变阻尼器,包括非导磁外缸筒、非导磁内缸筒、导磁内缸筒、活塞、活塞杆、励磁线圈、导向装置、磁流变液、密封环、端盖和电源。非导磁内缸筒和导磁内缸筒依次套装于非导磁外缸筒内,且非导磁内缸筒和导磁内缸筒固定连接;活塞杆与活塞固定连接,励磁线圈有序缠绕在活塞上,且相邻励磁线圈绕制方法满足其所生成的等效同名磁场方向相反,励磁线圈引线通过活塞杆的内孔引出,并与电源相连接。A step-variable electromagnetic rheological damper, comprising a non-magnetic outer cylinder, a non-magnetic inner cylinder, a magnetic inner cylinder, a piston, a piston rod, an excitation coil, a guiding device, a magnetorheological fluid, a sealing ring, end caps and power supply. The non-magnetic inner cylinder and the magnetic inner cylinder are set in the non-magnetic outer cylinder in turn, and the non-magnetic inner cylinder and the magnetic inner cylinder are fixedly connected; the piston rod is fixedly connected with the piston, and the excitation coil is in order Wound on the piston, and the winding method of the adjacent excitation coil satisfies that the direction of the equivalent magnetic field of the same name generated by it is opposite. The lead wire of the excitation coil is drawn out through the inner hole of the piston rod and connected to the power supply.

所采用的活塞分布有多级励磁线圈,在通电情况下,每级励磁线圈所产生的磁场沿着活塞头、环状阻尼通道间隙和内缸筒壁形成闭合的磁路。活塞在非导磁内缸筒段,由于磁路中内缸筒不导磁,相应该级励磁线圈对应的磁路不导通,使得该段阻尼通道中磁流变液无法激活,表现出一般流体的特性;活塞在导磁内缸筒段,由于磁路中内缸筒的导磁性,相应该级励磁线圈对应的磁路导通,使得该段阻尼通道中磁流变液表现出一定的流变特性。为此,针对应用需求,通过改变非导磁内缸筒和导磁内缸筒轴向长度的方法来调节磁路响应长度的分布,以此控制阶变电磁流变阻尼器有效磁路通断状态,调节相应阻尼通道中磁流变液的流变特性,实现磁流变阻尼器库伦阻尼力的阶变输出,获得预设阻尼力,进行有效减振。The piston used is distributed with multi-level excitation coils. Under the condition of power on, the magnetic field generated by each level of excitation coil forms a closed magnetic circuit along the piston head, the annular damping channel gap and the inner cylinder wall. The piston is in the non-magnetic inner cylinder section. Since the inner cylinder in the magnetic circuit is not magnetically conductive, the magnetic circuit corresponding to the excitation coil of the corresponding level is not conductive, so that the magnetorheological fluid in this section of the damping channel cannot be activated, showing general The characteristics of the fluid; the piston is in the magnetically conductive inner cylinder section. Due to the magnetic permeability of the inner cylinder in the magnetic circuit, the magnetic circuit corresponding to the excitation coil of the corresponding level is conducted, so that the magnetorheological fluid in this section of the damping channel shows a certain rheological properties. Therefore, according to the application requirements, the distribution of the magnetic circuit response length is adjusted by changing the axial length of the non-magnetic inner cylinder and the magnetic inner cylinder, so as to control the effective magnetic circuit on-off of the stepped electromagnetic rheological damper. state, adjust the rheological characteristics of the magnetorheological fluid in the corresponding damping channel, realize the step-change output of the Coulomb damping force of the magnetorheological damper, obtain the preset damping force, and effectively reduce vibration.

所述导磁内缸筒的轴向有效长度不小于活塞的轴向有效长度。The axial effective length of the magnetically conductive inner cylinder is not less than the axial effective length of the piston.

所述非导磁内缸筒采用轻质非导磁材料,如铝合金,高分子聚合物,导磁内缸筒采用具有高磁导率的导磁材料,如电工纯铁。非导磁内缸筒和导磁内缸筒内充有一定量的磁流变液。The non-magnetic inner cylinder is made of light non-magnetic material, such as aluminum alloy, high molecular polymer, and the magnetic inner cylinder is made of magnetic material with high magnetic permeability, such as electrical pure iron. A certain amount of magnetorheological fluid is filled in the nonmagnetic inner cylinder and the magnetic inner cylinder.

所述电源提供的电流值可以离线调节,且在每次磁流变阻尼器工作前确定为一恒值。The current value provided by the power supply can be adjusted off-line, and is determined as a constant value before each operation of the magneto-rheological damper.

所述活塞杆和活塞在导向装置的作用下,沿缸筒轴线进行线性运动。The piston rod and the piston move linearly along the axis of the cylinder barrel under the action of the guide device.

本发明和已有技术相比所具有的有益效果:Compared with the prior art, the present invention has the following beneficial effects:

本阶变电磁流变阻尼器采用电源供电,供电量根据应用需要可离线调节,且通过改变非导磁内缸筒和导磁内缸筒轴向有效长度调节磁路响应长度的分布,获得预设的理想阶变库伦阻尼力。本阶变电磁流变阻尼器无需传感和控制等模块,结构设计简单,成本低,且系统应用稳定性相对较高,特别适用于大型冲击振动结构的减振需求。The variable electromagnetic rheological damper of this stage is powered by a power supply, and the power supply can be adjusted offline according to the application requirements, and the distribution of the magnetic circuit response length can be adjusted by changing the axial effective length of the non-magnetic inner cylinder and the magnetic inner cylinder to obtain a predetermined value. The ideal step-varying Coulomb damping force is assumed. This stage variable electromagnetic rheological damper does not need sensing and control modules, has a simple structure design, low cost, and relatively high system application stability, and is especially suitable for the vibration reduction requirements of large shock vibration structures.

附图说明Description of drawings

图1本发明的结构原理图Fig. 1 structural principle diagram of the present invention

图中附图标记说明:非导磁外缸筒1,非导磁内缸筒2,导磁内缸筒3,活塞4,活塞杆5,励磁线圈6,导向装置7,磁流变液8,密封环9,端盖10,电源11。Explanation of reference signs in the figure: non-magnetic outer cylinder 1, non-magnetic inner cylinder 2, magnetic inner cylinder 3, piston 4, piston rod 5, excitation coil 6, guide device 7, magnetorheological fluid 8 , Seal ring 9, end cap 10, power supply 11.

图2电磁流变阻尼器库伦阻尼力与活塞行程的输出关系图。Fig. 2 The output relation diagram of Coulomb damping force and piston stroke of electromagnetic rheological damper.

具体实施方式detailed description

图1为本发明的结构原理图,本发明为一种阶变电磁流变阻尼器,包括非导磁外缸筒1、非导磁内缸筒2、导磁内缸筒3、活塞4、活塞杆5、励磁线圈6、导向装置7、磁流变液8、密封环9、端盖10、电源11。Fig. 1 is a schematic diagram of the structure of the present invention, the present invention is a step-change electromagnetic rheological damper, comprising a non-magnetic outer cylinder 1, a non-magnetic inner cylinder 2, a magnetic inner cylinder 3, a piston 4, Piston rod 5, excitation coil 6, guide device 7, magnetorheological fluid 8, sealing ring 9, end cover 10, power supply 11.

非导磁内缸筒2和导磁内缸筒3作为内缸筒被固定于非导磁外缸筒1内,其中,非导磁外缸筒1和非导磁内缸筒2选用铝合金材料、导磁内缸筒3选用电工纯铁DT4。活塞4选用电工纯铁DT4,且与活塞杆5固定连接,七组励磁线圈6有序缠绕在相应活塞4上,励磁线圈6引线通过活塞杆5的内孔引出,并与电源11相连接,非导磁内缸筒2和导磁内缸筒3内分布有磁流变液8。The non-magnetic inner cylinder 2 and the magnetic inner cylinder 3 are fixed in the non-magnetic outer cylinder 1 as the inner cylinder, wherein the non-magnetic outer cylinder 1 and the non-magnetic inner cylinder 2 are made of aluminum alloy Material, magnetic conduction inner cylinder barrel 3 select electrician pure iron DT4 for use. The piston 4 is made of electric pure iron DT4, and is fixedly connected with the piston rod 5. Seven sets of excitation coils 6 are wound on the corresponding piston 4 in an orderly manner. Magnetorheological fluid 8 is distributed in the non-magnetic inner cylinder 2 and the magnetic inner cylinder 3 .

活塞4的轴向线性运动将迫使磁流变液8流经活塞4与非导磁内缸筒2和导磁内缸筒3间的阻尼通道。活塞4与非导磁内缸筒2和导磁内缸筒3间的相对位置将决定磁流变阻尼器的输出库伦阻尼力。采用电源11给磁流变阻尼器提供一恒定电流,当活塞4的位置位于缸筒内端盖一端,且通电励磁线圈6均分布于非导磁内缸筒2一段,在此状态下,由于非导磁内缸筒2不导磁,使得每级励磁线圈6所产生的磁场沿着活塞头、环状阻尼通道间隙分布而无法形成一个闭合的磁路,相应阻尼通道中磁流变液8的流变性较弱,而使磁流变阻尼器无法产生相应的库伦阻尼力;随着活塞沿缸筒轴线下行,当活塞的行程满足一级励磁线圈所产生的磁场沿着活塞头、环状阻尼通道间隙和导磁内缸筒3形成闭合的磁路时,阻尼通道中的磁流变液在磁场作用下表现出一定的屈服应力,磁流变阻尼器产生相应的库伦阻尼力。随着活塞4下行行程增大,多级励磁线圈6所产生的磁场相继沿着活塞头、环状阻尼通道间隙和导磁内缸筒3形成闭合的磁路,使得磁流变阻尼器依次累加产生相应的库伦阻尼力,其中,磁流变阻尼器的库伦阻尼力与活塞4下行行程的关系如图2所示,由图2可知,本磁流变阻尼器随着活塞4下行行程的增加,其库伦阻尼力呈阶梯状增加。The axial linear movement of the piston 4 will force the magneto-rheological fluid 8 to flow through the damping passages between the piston 4 and the non-magnetic inner cylinder 2 and the magnetic inner cylinder 3 . The relative position between the piston 4 and the non-magnetic inner cylinder 2 and the magnetic inner cylinder 3 will determine the output Coulomb damping force of the magneto-rheological damper. The power supply 11 is used to provide a constant current to the magnetorheological damper. When the position of the piston 4 is located at one end of the inner end cover of the cylinder, and the energized excitation coil 6 is distributed in a section of the non-magnetic inner cylinder 2, in this state, due to The non-magnetic inner cylinder 2 is not magnetically conductive, so that the magnetic field generated by each stage of the excitation coil 6 is distributed along the gap between the piston head and the annular damping channel and cannot form a closed magnetic circuit. The magnetorheological fluid 8 in the corresponding damping channel The rheology of the magneto-rheological damper is weak, so that the magneto-rheological damper cannot generate the corresponding Coulomb damping force; as the piston moves down the cylinder axis, when the stroke of the piston meets the first-level excitation coil, the magnetic field generated along the piston head, ring When the damping channel gap and the magnetically conductive inner cylinder 3 form a closed magnetic circuit, the magnetorheological fluid in the damping channel exhibits a certain yield stress under the action of the magnetic field, and the magnetorheological damper generates a corresponding Coulomb damping force. As the downward stroke of the piston 4 increases, the magnetic field generated by the multi-stage excitation coil 6 successively forms a closed magnetic circuit along the piston head, the annular damping channel gap and the magnetically conductive inner cylinder 3, so that the magnetorheological damper accumulates Corresponding Coulomb damping force is generated, wherein, the relationship between the Coulomb damping force of the magneto-rheological damper and the downstroke of the piston 4 is shown in Figure 2. , its Coulomb damping force increases stepwise.

根据本磁流变阻尼器的库伦阻尼力分布,可知该磁流变阻尼器相对较适合冲击减振方面的应用。According to the Coulomb damping force distribution of the magneto-rheological damper, it can be seen that the magnetorheological damper is relatively suitable for the application of impact vibration reduction.

Claims (4)

1. a kind of rank power transformation MR damper, including non-magnetic outer cylinder (1), non-magnetic inner cylinder tube (2), magnetic conduction inner cylinder tube (3), piston (4), piston rod (5), magnet exciting coil (6), guider (7), magnetic flow liquid (8), sealing ring (9), end cap (10), Power supply (11);
Connection between above-mentioned each component:
It is set with non-magnetic inner cylinder tube (2) and magnetic conduction inner cylinder tube (3) in non-magnetic outer cylinder (1), non-magnetic inner cylinder tube (2) and leads There is magnetic flow liquid in magnetic inner cylinder tube (3);Piston rod (5) is fixedly connected with piston (4), and magnet exciting coil (6) is wrapped in piston in order (4) on, magnet exciting coil (6) lead is drawn by the endoporus of piston rod (5), and is connected with power supply (11);It is characterized in that:
Used piston (4) is multistage electromagnetic circuit, by changing non-magnetic inner cylinder tube (2) and magnetic conduction inner cylinder tube (3) axially The distribution of effective length regulation magnetic circuit response series, the effective magnetic circuit on off operating mode of rank power transformation MR damper is controlled with this, real The rank of existing Coulomb damping power becomes output, obtains default damping force, carries out effective vibration damping.
A kind of 2. rank power transformation MR damper according to claim 1, it is characterised in that the non-magnetic inner cylinder tube (2) Smoothly it is fixedly connected with magnetic conduction inner cylinder tube (3), non-magnetic inner cylinder tube (2) uses lightweight non-magnet material, and magnetic conduction inner cylinder tube (3) is adopted With the permeability magnetic material of high magnetic permeability.
3. a kind of rank power transformation MR damper according to claim 1, it is characterised in that the power supply (11) is provided Current value can adjust offline, and each MR damper work before be defined as a constant.
4. a kind of rank power transformation MR damper according to claim 1, it is characterised in that the magnetic conduction inner cylinder tube (3) Axial effective length is not less than the axial effective length of piston (4).
CN201610518095.5A 2016-07-04 2016-07-04 A kind of rank power transformation MR damper Expired - Fee Related CN106015437B (en)

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