Gel coat in a kind of wind electricity blade mould
Technical field
The present invention relates to a kind of compositions, and in particular to the gel coat for wind electricity blade protection.
Background technique
Wind turbine blade of country's external power greater than 1MW generally uses conventional airless spraying or the poly- ammonia of roller coating outside mould at present
The technique of ester coating increases protective coating to epoxy matrix.This paint coatings, basic working procedure are as follows:
1, the matrix liquid perfusion resin infusion of blade demoulds after being solidified into blade to die surface.
2, the blade after demoulding carries out the construction pretreatment procedure such as polish.
3, in blade surface coating process, the blade with protective layer is ultimately formed.
Since paint coatings are constructed outside mould, coating only needs to guarantee on the blade resin of paint film after hardening
There is adhesive force, without considering the blade resin of mold and liquid.But there are numerous shortcomings in actual application, than
Such as, blade blank needs to polish, and dust floats the secondary pollution for causing product, equipment, while bringing pole to Health Status For Workers Exposed
It is big unfavorable.Blade blank polishing rear surface pin hole is numerous, needs to be filled using additional putty.Furthermore paint curing is applied
Work coating needs to occupy the independent workshop except molding, and such technique brings very high equipment, personnel and time to blade construction
Cost.
In view of the existing numerous shortcomings of paint coatings construction, it has been proposed that forming wind using gel coat technique in mould
Electric blade protection layer.Gel coat technique refers in so-called mould constructs one of gel coat in advance in mould inside, reaches finger pressure to the gel coat
After dry (standard No. GB 1728), then the conventional of blade is carried out on the gel coat, production is perfused.
For gel coat in mould, coating object is mold, and gel coat itself is the coating object that resin is perfused in mould;Simultaneously
Then completely not so the design of gel coat must be taken into consideration the matching with mold in mould, and coating.
Furthermore gel coat must assure that without adhesive force on mold, while it is attached to guarantee that blade resin has on gel coat film again
Then completely not so put forth effort, and coating.
Therefore, in mould gel coat and coating concrete composition, design function, application mode and in terms of all completely
It is different.
The purpose of gel coat major design is the tiny flaw for eliminating or reducing blade surface in existing mould, to reduce subsequent painting
The workload of dress.Gel coat mainly includes gel coat and the slow poly- ammonia of curing elastic polyurea type in polyester polyether polyurethane mould in existing mould
Gel coat in ester mould, both gel coats generally existing following problems in actual application:
1. gel coat, which exists, in polyester polyether polyurethane mould accounts for mould time length (1-5 hours), difficult problem is demoulded.Blade mould
Tool cost is all million ranks, therefore such product can be substantially reduced the service efficiency of mold, increases invisible cost.In addition, being
It convenient for demoulding, needs additionally to increase cooling system outside mold, can directly increase cost.
2. gel coat is there is also mould time long (1-5 hours) are accounted in resilient polyurea type polyurethane mould, in addition, due to this
Gel coat needs additionally to increase cooling system outside mold, can directly increase cost.
3. the weatherability of two kinds of gel coats is not high, light-protection rate is low.The coating that need to additionally construct just is able to satisfy finally wanting for blade
It asks.
Therefore, in view of the above-mentioned problems, gel coat scheme can not directly replace blade paint coatings side completely in existing mould
Case.
Summary of the invention
For the problem that curing time present in gel coat in existing mould is long, weatherability is not high, the main object of the present invention
It is to provide gel coat in a kind of high-weatherability and the wind electricity blade polyureas mould of expediting setting type.
In order to achieve the above object, the present invention adopts the following technical scheme that:
Gel coat in a kind of wind electricity blade mould, gel coat includes host agent and curing agent in the mould;
The host agent comprises the following components in parts by weight:
The Resin A is two secondary amine compound of non-polyether amine;
The resin B is two secondary amine compound of polyether amine;
The hardener dose is the 50-100% of weight resin in host agent.
Preferably, two secondary amine compound of non-polyether amine is by maleic acid ester type compound or fumaric acid esters chemical combination
The primary diamines class of object and non-polyether structure closes object by two secondary amine class rigidizations made of Michael addition reaction.
Preferably, two secondary amine compound of polyether amine is by maleic acid ester type compound or fumaric acid esters compound
Pass through two secondary amine class flexible compounds made of Michael addition reaction with the primary diamines class of polyether structure.
Preferably, the maleic acid ester type compound be diethyl maleate, dimethyl maleate, dipropyl maleate or
The mixture of one or more of dibutyl maleate.
Preferably, the fumaric acid esters compound be diethyl fumarate, dimethyl fumarate, fumaric acid dipropyl or
The mixture of one or more of dibutyl fumarate.
Preferably, the primary diamines class of the non-polyether structure be hexamethylene diamine, 4.4 ' diamino-dicyclohexyl methanes,
One of 3.3 ' diamino-dicyclohexyl methanes of dimethyl -4.4 '.
Preferably, the primary diamines class of the polyether structure is the polyetheramine that molecular weight is 200,230,400 or 600.
Preferably, the filler is weather-proof rutile type titanium white.
Preferably, the curing agent be Desmodur N100, Desmodur N3300, Desmodur N3600,
One of Tolonate HDT, aliphatic performed polymer that isocyanates (NCO) weight content is 1~20%.
Gel coat is tested through experiment in the mould constituted based on above scheme, relative to gel coat in existing mould, curing time
It greatly shortens;Weather resistance is greatly improved simultaneously, realizes the high-weatherability and expediting setting type of gel coat in mould, can directly replace leaf
Piece paint coatings.
Furthermore Ben Monei gel coat is in use, have the further advantage that
1, it compares in both the above mould for gel coat, has and be swift in response, account for the mould time (< 1 hour) short advantage, it can
Mould utilization factor is effectively increased, blade entirety production efficiency is accelerated.
2, it compares in weatherability polyester polyether polyurethane mould for gel coat, there is obvious weather-proof advantage, and be easy to
Demoulding does not need additionally to increase cooling equipment.
3, coating, other positions (account for about blade area 90%) only need to be done in die-closed position using the leaf of Ben Monei gel coat
Coating is not needed.Whole coating process are then needed using the blade of gel coat in old mould.
4, it compares in weatherability resilient polyurea type polyurethane mould for gel coat, there is more apparent weather-proof advantage, Yi Jiji
Low irritation (because being swift in response, small molecule amine can not volatilize), it is friendly to construction personnel's health.
Specific embodiment
In order to be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, tie below
Specific example is closed, the present invention is further explained.
For generally existing the accounting for of gel coat in existing mould, the mould time is long, and weatherability is not high, the low problem of light-protection rate, we
Case provides gel coat in a kind of mould based on two secondary amine compound of non-polyether amine, and gel coat has weather-proof in the mould constituted accordingly
Property height and the fast advantage of curing rate are, it can be achieved that direct substitution blade paint coatings truly.
Based on the above principles, glue in the high-weatherability and the wind electricity blade polyureas mould of expediting setting type that this programme provides
Clothing, including host agent and curing agent.
The host agent comprises the following components in parts by weight:
Resin A therein is two secondary amine compound of non-polyether amine;Resin B is two secondary amine compound of polyether amine.
And wherein hardener dose is the 50-100% of weight resin in host agent.
On this basis, this programme additionally provides specific formula with synergy:
It is former as the main body for constituting gel coat in mould for the Resin A in this programme, i.e. two secondary amine compound of non-polyether amine
Material specially passes through made of Michael addition reaction two as the primary diamines class of maleic acid ester type compound and non-polyether structure
Secondary amine class rigidity compound.
As an alternative, which can also be for by fumaric acid esters compound and non-polyether
The primary diamines class of structure passes through two secondary amine class rigidizations made of Michael addition reaction and closes object.
The resin constituted accordingly, with hexamethylene diisocyanate trimer or dimer react gel time <
20min。
It can be realized the drying of gel coat rapid curing as the body material of gel coat using the Resin A as a result, reduce to air
The sensibility of humidity improves the compactness of gel coat, assigns the mechanical strength that gel coat is excellent in mould, preferably protection blade;Meanwhile
Rapid curing reduces accounting for the mould time for production blade convenient for the film thickness of increase gel coat, improves working efficiency.
Wherein, the preferred diethyl maleate of maleic acid ester type compound, dimethyl maleate, dipropyl maleate or Malaysia
The mixture of one or more of dibutyl phthalate.
And the preferred diethyl fumarate of fumaric acid esters compound, dimethyl fumarate, fumaric acid dipropyl or fumaric acid
The mixture of one or more of dibutyl ester.
The preferred hexamethylene diamine of primary diamines class of matched non-polyether structure, 4.4 ' diaminocyclohexyl first
One of alkane, 3.3 ' diamino-dicyclohexyl methanes of dimethyl -4.4 '.
It is former as the auxiliary for constituting gel coat in mould for the resin B in this programme, i.e. two secondary amine compound of polyether amine
Material, can not use.Two secondary amine compound of polyether amine is specially the primary diamines by maleic acid ester type compound and polyether structure
Class passes through two secondary amine class flexible compounds made of Michael addition reaction.
As an alternative, which can also be for by fumaric acid esters compound and polyether structure
Primary diamines class pass through two secondary amine class flexible compounds made of Michael addition reaction.
The resin constituted accordingly, with hexamethylene diisocyanate trimer or dimer react gel time >
20min。
The resin B has excellent weatherability and flexibility due to the molecular structure of itself.Using it as auxiliary material,
The good weatherability of gel coat and flexibility in mould can be assigned;And due to the steric effect of resin B itself, make its with curing agent
Active balance curing time when reaction is effectively improved levelling effect of the gel coat in construction.
Wherein, the preferred diethyl maleate of maleic acid ester type compound, dimethyl maleate, dipropyl maleate or Malaysia
The mixture of one or more of dibutyl phthalate.
And the preferred diethyl fumarate of fumaric acid esters compound, dimethyl fumarate, fumaric acid dipropyl or fumaric acid
The mixture of one or more of dibutyl ester.
The polyetheramine that the primary diamines class preferred molecular weight of matched polyether structure is 200,230,400 or 600 such as divides
The amine terminated polyether that son amount is 230.
For the filler in this programme, preferably weather-proof rutile type titanium white.
Weather-proof rutile type titanium white can effectively improve covering power, the colour killing of gel coat as a kind of white pigment
Power, fast light and weatherability prevent ultraviolet light and moisture from penetrating, extend the service life of gel coat;Gel coat can also be improved simultaneously
Physical and chemical performance such as enhances the mechanical strength and adhesive force of gel coat.
For the auxiliary agent in this programme, conventional antifoam, aging agent, deicer and other usual auxiliaries can be used.
For the curing agent in this programme, preferably the Desmodur N100, Desmodur N3300 of Covestro company,
The Tolonate HDT of Desmodur N3600, Vencorex company or the similar products or isocyanates (NCO) of other companies
The aliphatic performed polymer that weight content is 1~20%.
Being formed by gel coat in mould according to the formula of above-mentioned synergistic effect has the advantages that weatherability height and curing rate are fast.
Combined with specific embodiments below, this programme is further described.It should be understood that these embodiments be merely to illustrate the present invention rather than
It limits the scope of the invention.In the following examples, the experimental methods for specific conditions are not specified, usually measures according to national standards.If
There is no corresponding national standard, then according to general international standard, normal condition or according to the normal condition proposed by manufacturer into
Row.Unless otherwise stated, otherwise all number is parts by weight, and all percentage is weight percentage.
Unless otherwise defined or described herein, all professional and scientific terms used herein and the skilled people of art technology
Meaning known to member is identical.Furthermore any method similar to or equal to what is recorded and material all can be applied to the present invention
In method.
Embodiment 1
This example provides gel coat in a kind of high-weatherability and the wind electricity blade polyureas mould of expediting setting type, gel coat in the mould
Including host agent and curing agent.
The host agent comprises the following components in parts by weight:
1 100 parts of Resin A;
0-100 parts of pigments and fillers;
0-10 parts of auxiliary agent;
Resin A 1 therein is to polymerize made of diethyl maleate passes through Michael addition reaction with hexamethylene diamine
Object.
Pigments and fillers are specially weather-proof rutile type titanium white.
Curing agent therein is Desmodur N100, Desmodur N3300, the Desmodur of Covestro company
The Tolonate HDT of N3600, Vencorex company or similar products or isocyanates (NCO) weight content of other companies are
One of 1~20% aliphatic performed polymer
And hardener dose is the 50-100% of 1 weight of Resin A in host agent.
Gel coat 1 in wind electricity blade weatherability expediting setting type polyureas mould is constituted accordingly.
Embodiment 2
This example provides gel coat in a kind of high-weatherability and the wind electricity blade polyureas mould of expediting setting type, gel coat in the mould
Including host agent and curing agent.
The host agent comprises the following components in parts by weight:
Resin A 1 therein is to polymerize made of diethyl maleate passes through Michael addition reaction with hexamethylene diamine
Object.
Resin B 1 is that the amine terminated polyether that diethyl maleate is 230 with molecular weight is formed by Michael addition reaction
Polymer.
Pigments and fillers are specially weather-proof rutile type titanium white.
Curing agent therein is Desmodur N100, Desmodur N3300, the Desmodur of Covestro company
The Tolonate HDT of N3600, Vencorex company or similar products or isocyanates (NCO) weight content of other companies are
One of 1~20% aliphatic performed polymer
And hardener dose is the 50-100% of weight resin in host agent.
Gel coat 2 in wind electricity blade weatherability expediting setting type polyureas mould is constituted accordingly.
Embodiment 3
This example provides gel coat in a kind of high-weatherability and the wind electricity blade polyureas mould of expediting setting type, gel coat in the mould
Including host agent and curing agent.
The host agent comprises the following components in parts by weight:
Resin A 2 therein is that diethyl maleate and 4.4 ' diamino-dicyclohexyl methanes pass through Michael addition reaction
Made of polymer.
Resin B 2 is that the amine terminated polyether that dimethyl maleate is 230 with molecular weight is formed by Michael addition reaction
Polymer.
Pigments and fillers are specially weather-proof rutile type titanium white.
Curing agent therein is Desmodur N100, Desmodur N3300, the Desmodur of Covestro company
The Tolonate HDT of N3600, Vencorex company or similar products or isocyanates (NCO) weight content of other companies are
One of 1~20% aliphatic performed polymer
And hardener dose is the 50-100% of weight resin in host agent.
Gel coat 3 in wind electricity blade weatherability expediting setting type polyureas mould is constituted accordingly.
Embodiment 4
This example provides gel coat in a kind of high-weatherability and the wind electricity blade polyureas mould of expediting setting type, gel coat in the mould
Including host agent and curing agent.
The host agent comprises the following components in parts by weight:
Resin A 3 therein is that dimethyl maleate passes through with the 3.3 ' diamino-dicyclohexyl methanes of dimethyl -4.4 '
Polymer made of Michael addition reaction.
Resin B 2 is that the amine terminated polyether that dimethyl maleate is 230 with molecular weight is formed by Michael addition reaction
Polymer.
Pigments and fillers are specially weather-proof rutile type titanium white.
Curing agent therein is Desmodur N100, Desmodur N3300, the Desmodur of Covestro company
The Tolonate HDT of N3600, Vencorex company or similar products or isocyanates (NCO) weight content of other companies are
One of 1~20% aliphatic performed polymer
And hardener dose is the 50-100% of weight resin in host agent.
Gel coat 4 in wind electricity blade weatherability expediting setting type polyureas mould is constituted accordingly.
The example of embodiment 5 is a comparison example, which prepares the poly- ammonia of common saturated polyester according to existing well-known technique
Gel coat in ester mould.This is routine techniques, be will not be repeated here herein.
Embodiment 6
The embodiment is a comparison construction experiment.It is directed to above-mentioned 5 embodiments 4 kinds of weatherability rapid curings obtained
Gel coat carries out construction experiment respectively in gel coat and a kind of common saturated polyester polyurethane mould in type polyureas mould, and is applied accordingly
Number is accordingly and ultraviolet ageing DATA REASONING.
Wherein corresponding measure the item data include surface drying time, and dry-hard time can calcining temperature, light-protection rate and attachment
Power.Specific experimental measurements are shown in Table 1:
Table 1
| |
Example 1 |
Example 2 |
Example 3 |
Example 4 |
Example 5 |
Standard No. |
| Surface drying time/min |
10 |
12 |
30 |
10 |
160 |
GB 1728:1979 (1989 first method) |
| Dry-hard time/min |
15 |
20 |
60 |
30 |
180 |
GB 1728:1979 (1989 first method) |
| Can calcining temperature/DEG C |
80 |
80 |
80 |
80 |
40 |
|
| Light-protection rate/% after the QUV-B aging of 1000h |
80 |
70 |
80 |
60 |
10 |
ISO 11507:2007 |
| Adhesive force/MPa |
13.2 |
14.6 |
12.4 |
14.7 |
6.7 |
ISO 4624 |
As shown in Table 1, gel coat is in construction in the weatherability expediting setting type polyureas mould constituted based on this programme, surface drying
Time generally needs the surface drying time of 160min relative to gel coat in common saturated polyester polyurethane mould, only in 10min or so
It 1/16;Furthermore its dry-hard time generally in 15min-30min, is needed relative to gel coat in common saturated polyester polyurethane mould
The dry-hard time of 180min, only its 1/12-1/6;Thus curing time is greatly reduced.
As shown in Table 1, gel coat can take off in construction in the weatherability expediting setting type polyureas mould constituted based on this programme
Mould temperature at 80 DEG C, relative in common saturated polyester polyurethane mould 40 DEG C of gel coat can calcining temperature, efficiency doubles.
As shown in Table 1, gel coat is relative to common saturated polyester in the weatherability expediting setting type polyureas mould that this programme is constituted
Gel coat in polyurethane mould, under identical aging condition, light-protection rate the former be 5-8 times of the latter.
As shown in Table 1, the adhesive force in the weatherability expediting setting type polyureas mould constituted based on this programme after gel coat construction,
Relative to the adhesive force of gel coat in common saturated polyester polyurethane mould, the former is the latter more than 2 times.
To sum up, gel coat is relative to common saturated polyester polyurethane in the weatherability expediting setting type polyureas mould that this programme is constituted
In mould gel coat curing rate, weatherability and in terms of have great raising, reached unexpected effect,
Blade paint coatings can directly be replaced using it.
The basic principles, main features and advantages of the present invention have been shown and described above.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this
The principle of invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes
Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its
Equivalent thereof.