CN106146830A - A kind of multilamellar modified cast nylon material - Google Patents

A kind of multilamellar modified cast nylon material Download PDF

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CN106146830A
CN106146830A CN201510209468.6A CN201510209468A CN106146830A CN 106146830 A CN106146830 A CN 106146830A CN 201510209468 A CN201510209468 A CN 201510209468A CN 106146830 A CN106146830 A CN 106146830A
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nylon
cast nylon
multilamellar
modified
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文军
李毅
朱迎松
袁松
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Construction Machinery Branch of XCMG
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Abstract

本发明涉及一种多层改性浇铸尼龙材料,其包括耐磨层、增韧层和增强层中的至少两层;所述耐磨层的材质为耐磨浇铸尼龙;所述增韧层的材质为增韧浇铸尼龙;所述增强层的材质为增强浇铸尼龙。该多层改性浇铸尼龙材料在不同层面具有不同的性能,能够满足零件不同使用位置对不同性能的要求。

The invention relates to a multi-layer modified cast nylon material, which comprises at least two layers of a wear-resistant layer, a toughened layer and a reinforced layer; the material of the wear-resistant layer is wear-resistant cast nylon; the toughened layer The material is toughened cast nylon; the material of the reinforcement layer is reinforced cast nylon. The multi-layer modified cast nylon material has different performances at different levels, and can meet the requirements of different performances at different usage positions of parts.

Description

一种多层改性浇铸尼龙材料A multi-layer modified cast nylon material

技术领域technical field

本发明涉及属于高分子材料领域,具体涉及一种多层改性浇铸尼龙材料及其制备方法。The invention relates to the field of polymer materials, in particular to a multilayer modified cast nylon material and a preparation method thereof.

背景技术Background technique

随着化学工业和机械工业的发展,尼龙等工程塑料在国民建设生产中的用量日益增多,一些关键的金属零部件逐步被低密度、高性能、低价格的尼龙材料零件替代,使产品的性能提高,重量、成本大幅减低,从而推动了“以塑代钢”的快速发展。With the development of the chemical industry and the mechanical industry, the use of nylon and other engineering plastics in national construction production is increasing, and some key metal parts are gradually replaced by low-density, high-performance, low-price nylon material parts, making the performance of the product Improvement, weight and cost are greatly reduced, thus promoting the rapid development of "replacing steel with plastic".

浇铸尼龙,又称MC尼龙或单体浇铸尼龙,英文名称为MonomerCast Nylon。浇铸尼龙是将熔融的原料已内酰胺单体用碱性物质作催化剂,与活化剂等助剂一起制成待聚单体,直接注入预热的模具中,物料在模具快速聚合反应获得的一种尼龙材料。通过快速聚合,使浇铸尼龙的分子量比普通尼龙大幅提升,减少了缺陷,提升尼龙材料的性能。Cast nylon, also known as MC nylon or monomer cast nylon, the English name is MonomerCast Nylon. Casting nylon is a process in which the melted caprolactam monomer is used as a catalyst with an alkaline substance, together with an activator and other additives to make a monomer to be polymerized, and it is directly injected into a preheated mold, and the material is rapidly polymerized in the mold. A nylon material. Through rapid polymerization, the molecular weight of cast nylon is greatly increased compared with ordinary nylon, which reduces defects and improves the performance of nylon materials.

而随着工业技术水平的发展进步,人们对浇铸尼龙性能的要求越来越高。例如,要求其具有较好的耐磨性、强度、韧性、抗老化性、耐热性、尺寸稳定性等。性能单一的纯浇铸尼龙已经难以满足当前工业技术的要求了。With the development and progress of industrial technology, people have higher and higher requirements for the performance of cast nylon. For example, it is required to have good wear resistance, strength, toughness, aging resistance, heat resistance, dimensional stability, etc. Pure cast nylon with single performance has been difficult to meet the requirements of current industrial technology.

为提高浇铸尼龙的性能,人们对浇铸尼龙进行了多种改性处理,例如通过加入填料来改善浇铸尼龙的某项性能。通过添加减摩耐磨的固体颗粒润滑剂(石墨、MoS2等),可以降低浇铸尼龙的摩擦系数,提高其耐磨性;通过添加各种纤维(碳纤维、玻璃纤维等),可以提高浇铸尼龙的强度;通过添加纳米化合物颗粒(纳米Al2O3,纳米TiO2等)或者弹性体(PP、SBS等),可以改善浇铸尼龙的冲击韧性。In order to improve the performance of cast nylon, people have carried out a variety of modification treatments on cast nylon, such as adding fillers to improve a certain performance of cast nylon. By adding friction-reducing and wear - resistant solid particle lubricants (graphite, MoS2, etc.), the friction coefficient of cast nylon can be reduced and its wear resistance can be improved; by adding various fibers (carbon fiber, glass fiber, etc.), the cast nylon can be improved. Strength; by adding nano-compound particles (nano-Al 2 O 3 , nano-TiO 2 , etc.) or elastomers (PP, SBS, etc.), the impact toughness of cast nylon can be improved.

然而,采用上述方法改善浇铸尼龙的某一项性能时,可能会导致其它性能的下降。例如,加入颗粒润滑剂改善减摩耐磨性能时,可能会导致材料韧性下降。加入玻璃纤维提高材料强度时,也可能会导致材料韧性的下降。However, when using the above method to improve a certain property of cast nylon, it may lead to the decline of other properties. For example, when adding granular lubricants to improve anti-friction and anti-wear properties, it may lead to a decrease in the toughness of the material. When adding glass fibers to increase the strength of the material, it may also lead to a decrease in the toughness of the material.

若同时向浇铸尼龙中加入多种填料,可能会提高多项性能。但是,加入的填料越多,材料体系越复杂,设计难度越高,不仅会增加成本,还可能会降低材料的性能稳定性和可靠性。Adding multiple fillers to cast nylon at the same time may improve several properties. However, the more fillers are added, the more complex the material system and the more difficult the design will be, which will not only increase the cost, but may also reduce the performance stability and reliability of the material.

发明内容Contents of the invention

针对现有技术中存在的一项或多项问题,本发明的一个目的是提供一种多层改性浇铸尼龙材料,本发明的又一个目的是提供一种由上述多层改性浇铸尼龙材料制成的零件,本发明的再一个目的是提供一种制备上述多层改性浇铸尼龙材料的方法。For one or more problems existing in the prior art, an object of the present invention is to provide a kind of multi-layer modified cast nylon material, another object of the present invention is to provide a kind of by above-mentioned multi-layer modified cast nylon material Another object of the present invention is to provide a method for preparing the above-mentioned multi-layer modified cast nylon material.

为此,本发明第一方面提供一种多层改性浇铸尼龙材料,其包括选自耐磨层、增韧层和增强层中的至少两层,所述耐磨层的材质为耐磨浇铸尼龙,所述增韧层的材质为增韧浇铸尼龙,所述增强层的材质为增强浇铸尼龙;To this end, the first aspect of the present invention provides a multilayer modified cast nylon material, which includes at least two layers selected from a wear-resistant layer, a toughening layer and a reinforced layer, and the material of the wear-resistant layer is wear-resistant cast Nylon, the material of the toughened layer is toughened cast nylon, and the material of the reinforced layer is reinforced cast nylon;

优选地,所述耐磨浇铸尼龙、增韧浇铸尼龙、增强浇铸尼龙各自独立地通过选自下列改性方法中的一种或多种对浇铸尼龙进行改性制备得到:共聚改性、共混改性、填充改性、化学改性;Preferably, the wear-resistant cast nylon, toughened cast nylon, and reinforced cast nylon are each independently prepared by modifying cast nylon with one or more of the following modification methods: copolymerization modification, blending Modification, filling modification, chemical modification;

优选地,所述耐磨层、增韧层或增强层之间通过逐层浇铸(例如逐层离心浇铸)的方法复合;Preferably, the wear-resistant layer, toughening layer or reinforcing layer is compounded by layer-by-layer casting (such as layer-by-layer centrifugal casting);

优选地,所述多层浇铸尼龙材料的各层依次为耐磨层和增强层,或者依次为耐磨层和增韧层,或者依次为耐磨层、增强层和增韧层。Preferably, each layer of the multi-layer cast nylon material is a wear-resistant layer and a reinforced layer, or a wear-resistant layer and a toughened layer, or a wear-resistant layer, a reinforced layer and a toughened layer in sequence.

所述的多层改性浇铸尼龙材料可以根据性能应用需要进行多种改性层的自由组合,如“耐磨层+增强层”组合应用于高载荷高耐磨的零件,“耐磨层+增韧层”组合应用于弹性密封耐磨零件和减震耐磨零件,“耐磨层+增韧层+增强层”组合应用于内部耐磨,外部高强,芯部有一定韧性的零件。The multi-layer modified cast nylon material can be freely combined with various modified layers according to the performance and application requirements, such as the combination of "wear-resistant layer + reinforced layer" applied to high-load and high-wear-resistant parts, "wear-resistant layer + The combination of "toughening layer" is applied to elastic sealing wear-resistant parts and shock-absorbing wear-resistant parts, and the combination of "wear-resistant layer + toughening layer + reinforcement layer" is applied to parts with internal wear resistance, external high strength, and core toughness.

在一个实施方案中,本发明前述任一项的多层改性浇铸尼龙材料,所述耐磨浇铸尼龙中含有(例如填充有)耐磨改性剂,In one embodiment, the multi-layer modified cast nylon material according to any one of the foregoing inventions, wherein the wear-resistant cast nylon contains (for example, is filled with) a wear-resistant modifier,

优选地,所述耐磨改性剂为固体润滑剂和/或液体润滑剂;Preferably, the wear-resistant modifier is a solid lubricant and/or a liquid lubricant;

所述固体润滑剂可以为石墨颗粒和/或MoS2颗粒; The solid lubricant can be graphite particles and/or MoS particles;

所述液体润滑剂可以为选自基础油、矿物油、润滑油和润滑脂中的一种或多种(例如选自聚二乙二醇醚基础润滑油脂、全氟醚基础润滑油脂、聚乙二醇润滑油脂和聚烯烃基础润滑油脂中的一种或多种)。The liquid lubricant can be one or more selected from base oil, mineral oil, lubricating oil and grease (such as selected from polyglycol ether base grease, perfluoroether base grease, polyethylene One or more of glycol grease and polyolefin base grease).

在一个具体的实施方案中,本发明所述耐磨浇铸尼龙具有以下一项或多项性能指标:In a specific embodiment, the wear-resistant cast nylon of the present invention has one or more of the following performance indicators:

a)磨损量≤4mg,优选≤3mg,更优选≤2mg;a) Abrasion amount ≤ 4mg, preferably ≤ 3mg, more preferably ≤ 2mg;

b)摩擦系数≤0.5,优选≤0.4,更优选≤0.3。b) friction coefficient ≤ 0.5, preferably ≤ 0.4, more preferably ≤ 0.3.

在一个具体的实施方案中,本发明所述的耐磨浇铸尼龙由己内酰胺、催化剂、活化剂和耐磨改性剂制成。其中己内酰胺和耐磨改性剂的质量比优选为100:3~15。In a specific embodiment, the abrasion resistant cast nylon of the present invention is made from caprolactam, a catalyst, an activator and an abrasion resistant modifier. Wherein the mass ratio of caprolactam and wear-resistant modifier is preferably 100:3-15.

在一个实施方案中,本发明前述任一项的多层改性浇铸尼龙材料,所述增强浇铸尼龙中含有(例如填充有)增强改性剂,In one embodiment, the multi-layer modified cast nylon material according to any one of the foregoing inventions, the reinforced cast nylon contains (for example, is filled with) a reinforcing modifier,

所述增强改性剂优选为纤维和/或晶须,纤维或晶须的直径优选为1~4μm,长度优选为50~200μm;The reinforcing modifier is preferably fibers and/or whiskers, the diameter of the fibers or whiskers is preferably 1-4 μm, and the length is preferably 50-200 μm;

优选地,纤维选自碳纤维、玻璃纤维和碳纳米管中的一种或多种;Preferably, the fibers are selected from one or more of carbon fibers, glass fibers and carbon nanotubes;

优选地,晶须选自有机晶须和/或无机晶须,例如选自纤维素晶须、聚4-羟基苯甲酸脂晶须、聚丙烯酸丁酯-苯乙烯晶须、石墨晶须和聚钛酸钾晶须中的一种或多种;Preferably, the whiskers are selected from organic whiskers and/or inorganic whiskers, for example from cellulose whiskers, poly-4-hydroxybenzoate whiskers, polybutylacrylate-styrene whiskers, graphite whiskers and poly One or more of potassium titanate whiskers;

优选地,所述增强改性剂经过表面处理剂处理,所述表面处理剂可以选自硅烷偶联剂、钛酸酯偶联剂和铝酸酯偶联剂的一种或多种。Preferably, the reinforcement modifier is treated with a surface treatment agent, and the surface treatment agent may be selected from one or more of silane coupling agents, titanate coupling agents and aluminate coupling agents.

在一个具体的实施方案中,本发明所述的所述增强浇铸尼龙具有以下一项或多项性能指标:In a specific embodiment, the reinforced cast nylon described in the present invention has one or more of the following performance indicators:

c)拉伸强度≥70MPa,优选≥90MPa,更优选≥110MPa;c) Tensile strength ≥ 70MPa, preferably ≥ 90MPa, more preferably ≥ 110MPa;

d)弯曲强度≥90MPa,优选≥110MPa,更优选≥130MPa;d) Bending strength ≥ 90MPa, preferably ≥ 110MPa, more preferably ≥ 130MPa;

e)压缩强度≥80MPa,优选≥100MPa,更优选≥120MPa。e) Compressive strength ≥ 80 MPa, preferably ≥ 100 MPa, more preferably ≥ 120 MPa.

在一个具体的实施方案中,本发明所述的增强浇铸尼龙由己内酰胺、催化剂、活化剂和增强改性剂制成。其中己内酰胺和增强改性剂的质量比优选为100:10~20。In a specific embodiment, the reinforced cast nylon of the present invention is made from caprolactam, a catalyst, an activator, and a reinforcement modifier. Wherein the mass ratio of caprolactam to reinforcing modifier is preferably 100:10-20.

在一个实施方案中,本发明前述任一项的多层改性浇铸尼龙材料,所述增韧浇铸尼龙中含有(例如填充有)增韧改性剂,In one embodiment, the multi-layer modified cast nylon material according to any one of the foregoing inventions, wherein the toughened cast nylon contains (for example, is filled with) a toughening modifier,

所述增韧改性剂优选为纳米颗粒和/或弹性体,纳米颗粒的粒径优选为20~50nm,弹性体的粒径优选为0.2~0.5μm;The toughening modifier is preferably nanoparticles and/or elastomers, the particle size of the nanoparticles is preferably 20-50 nm, and the particle size of the elastomer is preferably 0.2-0.5 μm;

优选地,所述纳米颗粒选自纳米Al2O3、纳米TiO2、纳米SiO2、纳米氧化锆和纳米碳酸钙的一种或多种;Preferably, the nanoparticles are selected from one or more of nano-Al 2 O 3 , nano-TiO 2 , nano-SiO 2 , nano-zirconia and nano-calcium carbonate;

优选地,所述纳米氧化锆或纳米碳酸钙为经钛酸酯改性处理的纳米氧化锆或纳米碳酸钙,所述钛酸酯的用量优选为纳米氧化锆或纳米碳酸钙重量的0.5%~3%(例如2.5%);Preferably, the nano-zirconia or nano-calcium carbonate is nano-zirconia or nano-calcium carbonate modified by titanate, and the amount of the titanate is preferably 0.5% to 0.5% of the weight of nano-zirconia or nano-calcium carbonate. 3% (eg 2.5%);

优选地,所述弹性体优选为热塑性弹性体,例如可以选自PP、POE、POE-g-GMA、EVA、EVA-g-MAH、EPDM、SBS和EPR的一种或多种。Preferably, the elastomer is preferably a thermoplastic elastomer, such as one or more selected from PP, POE, POE-g-GMA, EVA, EVA-g-MAH, EPDM, SBS and EPR.

在一个具体的实施方案中,本发明所述的所述增韧浇铸尼龙具有以下一项或多项性能指标:In a specific embodiment, the toughened cast nylon described in the present invention has one or more of the following performance indicators:

f)断裂伸长率≥20%,优选≥40%,更优选≥60%;f) elongation at break ≥ 20%, preferably ≥ 40%, more preferably ≥ 60%;

g)冲击强度≥10KJ/m2,优选≥12KJ/m2,优选≥14KJ/m2。g) Impact strength ≥ 10KJ/m 2 , preferably ≥ 12KJ/m 2 , preferably ≥ 14KJ/m 2 .

在一个具体的实施方案中,本发明所述的增韧浇铸尼龙由己内酰胺、催化剂、活化剂和增韧改性剂制成。其中己内酰胺和增韧改性剂的质量比优选为100:10~20。In a specific embodiment, the toughened cast nylon of the present invention is made from caprolactam, a catalyst, an activator, and a toughening modifier. Wherein the mass ratio of caprolactam and toughening modifier is preferably 100:10-20.

在一个优选的实施方案中,本发明前述任一项的多层改性浇铸尼龙材料,其中所述的己内酰胺、催化剂和活化剂的质量比优选为100:0.2~0.5:0.2~0.5。In a preferred embodiment, the multi-layer modified cast nylon material according to any one of the foregoing inventions, wherein the mass ratio of caprolactam, catalyst and activator is preferably 100:0.2-0.5:0.2-0.5.

优选地,所述催化剂为碱性物质,优选选自碱金属、碱土金属、金属氧化物或衍生物的一种或多种,更优选选自NaOH、KOH、乙醇钠、甲醇钠的一种或多种。Preferably, the catalyst is an alkaline substance, preferably one or more selected from alkali metals, alkaline earth metals, metal oxides or derivatives, more preferably selected from one or more of NaOH, KOH, sodium ethylate, sodium methylate Various.

优选地,所述的活化剂选自异氰酸酯,优选选自芳香族异氰酸酯或脂肪族异氰酸酯的一种或多种,更优选选自甲苯二异氰酸酯(TDI)或异佛尔酮二异氰酸酯(IPDI)中的一种或多种。Preferably, the activator is selected from isocyanate, preferably selected from one or more of aromatic isocyanate or aliphatic isocyanate, more preferably selected from toluene diisocyanate (TDI) or isophorone diisocyanate (IPDI) one or more of .

在一个优选的实施方案中,本发明中所述的增强浇铸尼龙、增韧浇铸尼龙或耐磨浇铸尼龙中还可以分别含有相容剂。相容剂可以让改性剂更好地分散在尼龙材料中。优选地,相容剂可以为橡塑弹性体的接枝共聚物,如POE-g-MAH、SEBS-g-MAH、POE-g-GMA、EPDM-g-MAH等。在制备时,根据需要添加相容剂,可以让改性剂更好地分散在尼龙材料中。In a preferred embodiment, the reinforced cast nylon, toughened cast nylon or wear-resistant cast nylon described in the present invention may also contain a compatibilizer respectively. The compatibilizer can make the modifier better dispersed in the nylon material. Preferably, the compatibilizer can be a graft copolymer of rubber-plastic elastomer, such as POE-g-MAH, SEBS-g-MAH, POE-g-GMA, EPDM-g-MAH, etc. During the preparation, adding a compatibilizer as needed can make the modifier better dispersed in the nylon material.

在一个实施方案中,本发明前述任一项的多层改性浇铸尼龙材料,其中耐磨浇铸尼龙、增韧浇铸尼龙或增强浇铸尼龙的制备方法为:In one embodiment, the multi-layer modified cast nylon material of any one of the foregoing inventions, wherein the preparation method of wear-resistant cast nylon, toughened cast nylon or reinforced cast nylon is:

1)向熔融的己内酰胺中加入催化剂,搅拌、脱水;1) Add catalyst to molten caprolactam, stir and dehydrate;

2)根据需要,加入选自耐磨改性剂、增强改性剂和增韧改性剂中的一种或多种改性剂,可选地,在加入改性剂的同时加入相容剂,搅拌加热、继续脱水,2) as required, add one or more modifiers selected from wear-resistant modifiers, reinforcing modifiers and toughening modifiers, optionally, add a compatibilizer while adding the modifier , stir and heat, continue dehydration,

3)加入活化剂,然后进行浇铸,制得。3) Adding an activator, and then casting to obtain.

优选地,步骤1)中,将熔融的己内酰胺升温至125±5℃,加入催化剂,搅拌并脱水30-45min;Preferably, in step 1), the molten caprolactam is heated to 125±5°C, a catalyst is added, stirred and dehydrated for 30-45 minutes;

优选地,步骤2)中,所述搅拌加热的温度为135±5℃;Preferably, in step 2), the stirring and heating temperature is 135±5°C;

优选地,步骤3中,浇铸时,先将模具预热到170±5℃,然后进行浇铸;优选地,浇铸完成后,保温聚合,保温温度优选为130~150℃,例如140±5℃,保温时间优选为60~120min。Preferably, in step 3, during casting, the mold is preheated to 170±5°C before casting; preferably, after the casting is completed, heat-preservation polymerization is carried out, and the heat-holding temperature is preferably 130-150°C, such as 140±5°C, The holding time is preferably 60 to 120 minutes.

在一个实施方案中,本发明前述任一项的多层改性浇铸尼龙材料,其中耐磨层、增强层或增韧层的厚度为10~50mm,In one embodiment, the multi-layer modified cast nylon material according to any one of the foregoing inventions, wherein the thickness of the wear-resistant layer, reinforcing layer or toughening layer is 10-50 mm,

优选地,所述的多层改性浇铸尼龙材料中,以重量份计,耐磨层为20~30份,增强层为20~40份,增韧层为40~50份。Preferably, in the multi-layer modified cast nylon material, by weight, the wear-resistant layer is 20-30 parts, the reinforcing layer is 20-40 parts, and the toughening layer is 40-50 parts.

本发明第二方面提供一种零件,其由本发明前述任一项的多层改性浇铸尼龙材料制成。所述的零件优选为传动轴、法兰盘、衬套、轴套、管道、滑轮(例如双相滑轮)、滑块、滑道、多层改性浇铸尼龙板、多层改性浇铸尼龙棒或多层改性浇铸尼龙管。A second aspect of the present invention provides a part made of the multi-layer modified cast nylon material according to any one of the preceding claims of the present invention. The parts described are preferably transmission shafts, flanges, bushes, bushings, pipes, pulleys (such as two-phase pulleys), sliders, slideways, multi-layer modified cast nylon plates, multi-layer modified cast nylon rods Or multi-layer modified cast nylon tube.

所述的双相滑轮是由两个材料相构成的滑轮,例如金属-尼龙双相滑轮,由金属相和尼龙相构成,其中尼龙相可以是本发明前述任一项的多层改性浇铸尼龙。The dual-phase pulley is a pulley made of two material phases, such as a metal-nylon dual-phase pulley, which is composed of a metal phase and a nylon phase, wherein the nylon phase can be the multi-layer modified cast nylon of any one of the foregoing inventions. .

优选地,所述衬套的内层为耐磨层,中层为增强层,外层为增韧层。Preferably, the inner layer of the bush is a wear-resistant layer, the middle layer is a reinforcing layer, and the outer layer is a toughening layer.

优选地,所述管道的内层为耐磨层,外层为增强层或增韧层。Preferably, the inner layer of the pipe is a wear-resistant layer, and the outer layer is a reinforcing layer or a toughening layer.

优选地,所述套筒、滑轮或滑块的主体部分包括增强层和/或增韧层,至少部分表面为耐磨层。Preferably, the main part of the sleeve, pulley or slider includes a reinforcement layer and/or a toughening layer, and at least part of the surface is a wear-resistant layer.

优选地,所述法兰盘的主体部分包括增强层和/或增韧层,密封面为耐磨层。Preferably, the main part of the flange includes a reinforcement layer and/or a toughening layer, and the sealing surface is a wear-resistant layer.

优选地,所述多层改性浇铸尼龙棒的芯层为增韧层,中间层为增强层,外层为耐磨层。Preferably, the core layer of the multi-layer modified cast nylon rod is a toughening layer, the middle layer is a reinforcing layer, and the outer layer is a wear-resistant layer.

优选地,所述多层改性浇铸尼龙板的各层依次为耐磨层、增强层和增韧层。Preferably, each layer of the multi-layer modified cast nylon plate is a wear-resistant layer, a reinforcing layer and a toughening layer in sequence.

优选地,所述多层改性浇铸尼龙管的内层为耐磨层,中间层为增强层,外层为增韧层。Preferably, the inner layer of the multi-layer modified cast nylon pipe is a wear-resistant layer, the middle layer is a reinforcing layer, and the outer layer is a toughening layer.

本发明第三方面提供一种制备本发明前述任一项的多层改性浇铸尼龙材料的方法,该方法是将耐磨层、增韧层或增强层根据需要通过逐层浇铸(例如逐层离心浇铸)的方法复合成型。The third aspect of the present invention provides a method for preparing the multi-layer modified cast nylon material of any one of the present invention, the method is that the wear-resistant layer, the toughening layer or the reinforcement layer are cast layer by layer (such as layer by layer) as required Centrifugal casting) method composite molding.

在一个实施方案中,本发明第三方面的方法,其包括,将耐磨浇铸尼龙、增韧浇铸尼龙或增强浇铸尼龙的待聚单体根据需要逐层浇入到模具中;In one embodiment, the method of the third aspect of the present invention includes pouring the monomers to be polymerized of wear-resistant cast nylon, toughened cast nylon or reinforced cast nylon into the mold layer by layer as required;

优选地,所述待聚单体包括熔融己内酰胺、催化剂、活化剂以及相应的改性剂;Preferably, the monomers to be polymerized include molten caprolactam, catalysts, activators and corresponding modifiers;

优选地,每种待聚单体浇入模具的间隔为1~3分钟。Preferably, the interval between pouring each monomer to be polymerized into the mold is 1-3 minutes.

优选地,待所有待聚单体浇入模具后,保温聚合,保温温度优选为130~150℃,例如140±5℃,保温时间优选为60~120min。Preferably, after all the monomers to be polymerized are poured into the mold, heat-preservation polymerization is carried out. The heat-preservation temperature is preferably 130-150° C., for example, 140±5° C., and the heat-retaining time is preferably 60-120 minutes.

除非特别说明,本发明中所有份数均为重量份数,百分比均为重量百分比。Unless otherwise specified, all parts in the present invention are parts by weight, and percentages are percentages by weight.

除非特别说明,本发明中所述普通浇铸尼龙是指未添加任何改性剂的浇铸尼龙。Unless otherwise specified, the ordinary cast nylon in the present invention refers to cast nylon without any modifier added.

本发明中,除非特别说明,物质的英文缩写具有本领域公知的含义。优选地,本发明中的英文缩写可以具有如表1所示的英文全称或中文名称。In the present invention, unless otherwise specified, the English abbreviations of substances have meanings known in the art. Preferably, the English abbreviations in the present invention may have full English names or Chinese names as shown in Table 1.

表1Table 1

本发明的有益效果Beneficial effects of the present invention

与单一改性的浇铸尼龙材料相比,本发明多层改性浇铸尼龙具有多项改善的性能。与同时加入多种填料改性的浇铸尼龙相比,本发明多层尼龙材料不仅具有多项改进的性能,而且在不同的层面具有不同的性能,能够满足零件不同使用位置对不同性能的要求。由于本发明尼龙材料各层的相结构相对简单,所用的改性填料相对较少,因此本发明多层改性浇铸尼龙性能也更稳定,成本也更低。Compared with the single-modified cast nylon material, the multi-layer modified cast nylon of the present invention has several improved properties. Compared with the cast nylon modified by adding multiple fillers at the same time, the multi-layer nylon material of the present invention not only has multiple improved properties, but also has different properties at different levels, which can meet the different performance requirements of different use positions of parts. Since the phase structure of each layer of the nylon material of the present invention is relatively simple, and the modified filler used is relatively small, the performance of the multi-layer modified cast nylon of the present invention is also more stable and the cost is also lower.

对比传统的采用挤出注塑工艺、多次浇铸、多次成型的多层尼龙材料,本发明的尼龙材料采用单体阴离子聚合浇铸工艺,连续浇铸一次成型。二者相比,本发明尼龙材料的分子量和致密度更高,力学性能也更好;各尼龙层基体都是以内酰胺单体阴离子聚合反应得到,各尼龙层之间也可以通过己内酰胺单体阴离子聚合反应结合,因此本发明尼龙材料各层界面结合性能更好。而且,本发明尼材料一次连续浇铸成型的制备方法,该工艺简单实用,易于实现。Compared with the traditional multi-layer nylon material that adopts extrusion injection molding process, multiple casting and multiple molding, the nylon material of the present invention adopts monomer anion polymerization casting process, and is continuously cast and formed at one time. Compared with the two, the molecular weight and density of the nylon material of the present invention are higher, and the mechanical properties are also better; the matrix of each nylon layer is obtained by the anionic polymerization reaction of lactam monomer, and the anion of caprolactam monomer can also be passed between each nylon layer. The polymerization reaction is combined, so the interfacial bonding performance of each layer of the nylon material of the present invention is better. Moreover, the preparation method of the one-time continuous casting molding of the nylon material of the present invention is simple and practical, and easy to realize.

本发明的多层改性浇铸尼龙材料可以制备成各种机械零部件。而且,还可以根据零部件的不同形状、尺寸、用途、使用环境、使用要求等,灵活设计耐磨层、增韧层或增强层的种类、层数或排列次序,在不同使用位置设计相应的最优性能的改性尼龙层,从而获得低成本、高性能、针对性强的尼龙零部件。The multi-layer modified cast nylon material of the invention can be prepared into various mechanical parts. Moreover, it is also possible to flexibly design the type, number of layers or sequence of wear-resistant layers, toughening layers or reinforcement layers according to different shapes, sizes, uses, use environments, and use requirements of parts, and design corresponding parts in different use positions. Modified nylon layer for optimum performance, resulting in low-cost, high-performance, highly targeted nylon parts.

当零件的部分表层要求高摩擦磨损性能,部分表层要求高韧性,芯部要求高强度时,本发明多层改性浇铸尼龙材料提供的耐磨层,增韧层和增强层均能满足零件不同位置的性能要求。When part of the surface layer of the part requires high friction and wear performance, part of the surface layer requires high toughness, and the core part requires high strength, the wear-resistant layer, toughening layer and reinforcing layer provided by the multi-layer modified cast nylon material of the present invention can all meet the needs of different parts. The performance requirements of the location.

在一个实施方案中,本发明各层尼龙的性能如表1所示。In one embodiment, the properties of the nylon layers of the present invention are shown in Table 1.

表1 本发明尼龙各层性能Table 1 Performance of each layer of nylon of the present invention

更具体地,本发明的多层改性浇铸尼龙材料可用于制造内层要求高耐磨性、中层要求高强度、外层要求高韧性的减震耐磨衬套;可用于制造一面要求高耐磨性、一面要求减震高韧性的法兰盘;可用于制造内层要求高耐磨性、外层要求耐高压的耐磨尼龙管道;可用于制造一面要求高耐磨性、一面要求高承载的耐磨滑道等耐磨套筒、双相滑轮和滑块等机械零部件。More specifically, the multi-layer modified cast nylon material of the present invention can be used to manufacture shock-absorbing and wear-resistant bushings that require high wear resistance in the inner layer, high strength in the middle layer, and high toughness in the outer layer; Abrasive, one side requires shock absorption and high toughness flanges; it can be used to manufacture wear-resistant nylon pipes that require high wear resistance on the inner layer and high pressure resistance on the outer layer; it can be used to manufacture high wear resistance on one side and high load on the other side Wear-resistant sleeves such as wear-resistant slides, duplex pulleys and sliders and other mechanical parts.

综上所述,本发明提供的多层改性浇铸尼龙材料的各层基体材料都是浇铸尼龙,材料各层通过连续浇铸、一次成型复合。材料具备多项改进性能的同时,分子量和致密度更高、力学性能更好,界面结合力强,改性剂用量少,成本低,可设计性强、性能稳定性好。同时,该尼龙材料采用一次连续浇铸成型,工艺技术简单实用,易于实现。To sum up, the matrix material of each layer of the multi-layer modified cast nylon material provided by the present invention is cast nylon, and each layer of the material is compounded by continuous casting and one-time molding. While the material has many improved properties, it has higher molecular weight and density, better mechanical properties, strong interfacial bonding, less modifier, low cost, strong designability, and good performance stability. At the same time, the nylon material is formed by one-time continuous casting, and the process technology is simple and practical, and easy to realize.

附图说明Description of drawings

此处所说明的附图用来提供对本发明的进一步理解,构成本申请的一部分,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings described here are used to provide a further understanding of the present invention and constitute a part of the application. The schematic embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations to the present invention. In the attached picture:

图1为多层改性浇铸尼龙板的横截面图。Figure 1 is a cross-sectional view of a multilayer modified cast nylon sheet.

图2为多层改性浇铸尼龙棒的横截面图。Figure 2 is a cross-sectional view of a multilayer modified cast nylon rod.

具体实施方式detailed description

下面通过附图和实施例,对本发明的技术方案做进一步的详细描述。The technical solutions of the present invention will be described in further detail below with reference to the accompanying drawings and embodiments.

实施例1(耐磨层20重量%+增强层40重量%+增韧层40重量%):Embodiment 1 (wear-resistant layer 20% by weight+reinforcing layer 40% by weight+toughening layer 40% by weight):

(1)称量320kg的己内酰胺原料,加入熔料罐中,加热至完全熔融。(1) Weigh 320kg of the caprolactam raw material, add it to the melting tank, and heat it until it melts completely.

(2)升温至125℃,加入0.9kg的甲醇钠,开启搅拌装置,开启脱水装置,脱水40min至完全脱水,获得活化己内酰胺。(2) Raise the temperature to 125°C, add 0.9kg of sodium methoxide, turn on the stirring device, turn on the dehydration device, dehydrate for 40 minutes until complete dehydration, and obtain activated caprolactam.

(3)将64kg的活化己内酰胺转移至1#反应罐中,加入5.12kg的聚乙二醇润滑油脂,继续脱水,搅拌加热至140℃。(3) Transfer 64kg of activated caprolactam to 1# reaction tank, add 5.12kg of polyethylene glycol lubricating grease, continue dehydration, stir and heat to 140°C.

(4)将128kg的活化己内酰胺转移至2#反应罐中,加入19.2kg的聚(丙烯酸丁酯-苯乙烯)晶须,继续脱水,搅拌加热至140℃。(4) Transfer 128kg of activated caprolactam to 2# reaction tank, add 19.2kg of poly(butyl acrylate-styrene) whiskers, continue dehydration, stir and heat to 140°C.

(5)将128kg的活化己内酰胺转移至3#反应罐中,加入19.2kg的EVA-g-MAH,继续脱水,搅拌加热至140℃。(5) Transfer 128kg of activated caprolactam to 3# reaction tank, add 19.2kg of EVA-g-MAH, continue dehydration, stir and heat to 140°C.

(6)在1#熔融体中加入0.32kg甲苯二异氰酸酯(TDI),迅速浇铸到预热170℃的模具中;1~3min后,在2#熔融体中加入0.64kg的活化剂甲苯二异氰酸酯(TDI),迅速浇铸到上述模具中;1~3min后,在3#熔融体中加入0.64kg的活化剂甲苯二异氰酸酯(TDI),迅速浇铸到上述模具中,依此浇铸,直至浇铸完成。(6) Add 0.32kg of toluene diisocyanate (TDI) to the 1# melt, and quickly cast it into a mold preheated at 170°C; after 1 to 3 minutes, add 0.64kg of activator toluene diisocyanate to the 2# melt (TDI), quickly cast into the above-mentioned mold; after 1-3 minutes, add 0.64kg of activator toluene diisocyanate (TDI) to the 3# melt, quickly cast into the above-mentioned mold, and cast accordingly until the casting is completed.

(5)将模具在145℃保温120min完成聚合反应,脱模即获得耐磨层20重量%+增强层40重量%+增韧层40重量%的多层改性浇铸尼龙材料复合材料,其各项性能参数见表2。(5) The mold is kept at 145°C for 120min to complete the polymerization reaction, and the mold is demoulded to obtain a multi-layer modified cast nylon material composite material of 20% by weight of the wear-resistant layer + 40% by weight of the reinforced layer + 40% by weight of the toughening layer. Item performance parameters are shown in Table 2.

表2 实施例2多层改性浇铸尼龙材料各层性能Table 2 The properties of each layer of the multi-layer modified cast nylon material in Example 2

检验项目Test items 耐磨层wear layer 增强层enhancement layer 增韧层toughening layer 试验标准Test accuracy 拉伸强度MPaTensile strength MPa 7272 110110 8080 GB/T1040.2/1A-2006GB/T1040.2/1A-2006 弯曲强度MPaBending strength MPa 8686 130130 9696 GB/T9341-2008GB/T9341-2008

压缩强度MPaCompressive strength MPa 8585 115115 8585 GB/T1041-2008GB/T1041-2008 断裂伸长率%Elongation at break% 1616 1818 6868 GB/T1040.2/1A-2006GB/T1040.2/1A-2006 冲击强度KJ/m2 Impact strength KJ/m 2 88 8.58.5 1515 GB/T1043.1/1-2008GB/T1043.1/1-2008 静摩擦系数(干态)Static friction coefficient (dry state) 0.150.15 0.390.39 0.480.48 GB/T3960-1983GB/T3960-1983 磨损量(2h)mgAbrasion (2h) mg 2.02.0 3.23.2 3.43.4 GB/T3960-1983GB/T3960-1983

实施例2(耐磨层30重量%+增韧层20重量%+增强层50重量%):Embodiment 2 (wear-resistant layer 30% by weight+toughening layer 20% by weight+reinforcing layer 50% by weight):

(1)称量100kg的己内酰胺原料,加入熔料罐中,加热至完全熔融。(1) Weigh 100kg of the caprolactam raw material, add it into the melting tank, and heat it until it is completely melted.

(2)升温至120℃,加入0.4kg的甲醇钠,开启搅拌装置,开启脱水装置,脱水30min至完全脱水,获得活化己内酰胺。(2) Raise the temperature to 120°C, add 0.4kg of sodium methoxide, turn on the stirring device, turn on the dehydration device, dehydrate for 30 minutes until complete dehydration, and obtain activated caprolactam.

(3)将50kg的活化己内酰胺转移至1#反应罐中,加入5kg的聚钛酸钾晶须,继续脱水,搅拌加热至135℃。(3) Transfer 50kg of activated caprolactam to 1# reaction tank, add 5kg of polypotassium titanate whiskers, continue dehydration, stir and heat to 135°C.

(4)将20kg的活化己内酰胺转移至2#反应罐中,加入2kg的EVA-g-MAH,继续脱水,搅拌加热至135℃。(4) Transfer 20kg of activated caprolactam to 2# reaction tank, add 2kg of EVA-g-MAH, continue dehydration, stir and heat to 135°C.

(5)将30kg的活化己内酰胺转移至3#反应罐中,加入1.5kg的聚烯烃基础润滑油脂,继续脱水,搅拌加热至135℃。(5) Transfer 30kg of activated caprolactam to 3# reaction tank, add 1.5kg of polyolefin basic lubricating grease, continue dehydration, stir and heat to 135°C.

(6)在1#熔融体中加入0.15kg甲苯二异氰酸酯(TDI),迅速浇铸到预热170℃的模具中;1~3min后,在2#熔融体中加入0.08kg的活化剂甲苯二异氰酸酯(TDI),迅速浇铸到上述模具中;1~3min后,在3#熔融体中加入0.1kg的活化剂,迅速浇铸到上述模具中,依此浇铸,直至浇铸完成。(6) Add 0.15kg of toluene diisocyanate (TDI) to the 1# melt, and quickly cast it into a mold preheated at 170°C; after 1 to 3 minutes, add 0.08kg of activator toluene diisocyanate to the 2# melt (TDI), quickly cast into the above-mentioned mold; after 1-3 minutes, add 0.1kg of activator to the 3# melt, quickly cast into the above-mentioned mold, and cast accordingly until the casting is completed.

(5)将模具在140℃保温60min完成聚合反应,脱模即获得耐磨层30重量%+增韧层20重量%+增强层50重量%的多层改性浇铸尼龙材料复合材料,其各项性能参数见表3。(5) The mold is kept at 140° C. for 60 minutes to complete the polymerization reaction, and the multi-layer modified cast nylon material composite material of 30% by weight of the wear-resistant layer + 20% by weight of the toughening layer + 50% by weight of the reinforcement layer is obtained after demoulding. Item performance parameters are shown in Table 3.

表3 实施例3尼龙各层性能Table 3 The performance of each layer of nylon in Example 3

实施例3Example 3

实施例3提供一种多层改性浇铸尼龙板,该多层尼改性浇铸龙板由本发明的多层改性浇铸尼龙制得。图1示出该尼龙板的横截面图,如图1所示,该多层尼龙板的各层依次为增韧层1、增强层2和耐磨层3。Embodiment 3 provides a multi-layer modified cast nylon plate, which is made of the multi-layer modified cast nylon of the present invention. Fig. 1 shows a cross-sectional view of the nylon board. As shown in Fig. 1, each layer of the multilayer nylon board is a toughening layer 1, a reinforcing layer 2 and a wear-resistant layer 3 in sequence.

该多层尼龙板的中间层为增强层2,具有较高的力学强度,一侧表面层为增韧层1,具有较高的抗冲击性,另一侧表面层为耐磨层3,具有较高的抗磨损性能。该多层改性复合尼龙板具有增强基体、且一侧耐磨、一侧抗冲击,可适用于各种复杂的工作环境。The middle layer of the multi-layer nylon board is a reinforcement layer 2, which has high mechanical strength, one side surface layer is a toughening layer 1, which has high impact resistance, and the other side surface layer is a wear-resistant layer 3, which has High anti-wear properties. The multi-layer modified composite nylon board has a reinforced matrix, one side is wear-resistant, and the other side is impact-resistant, and can be applied to various complicated working environments.

实施例4Example 4

实施例4提供一种多层改性浇铸尼龙棒,该多层尼改性浇铸龙棒由本发明的多层改性浇铸尼龙制得。采用离心浇铸逐层浇注可获得本实施例所述的多层改性浇铸尼龙棒,首先进行最外层的浇注,然后逐层浇注,最后实现芯部的浇注。图2示出该多层尼龙棒的横截面图,如图2所示,该多层尼龙棒由内向外的各层依次为增韧层1、增强层2和耐磨层3。Embodiment 4 provides a multi-layer modified cast nylon rod, which is made from the multi-layer modified cast nylon of the present invention. The multi-layer modified cast nylon rod described in this embodiment can be obtained by layer-by-layer centrifugal casting. First, the outermost layer is poured, then layer by layer, and finally the core is poured. Fig. 2 shows a cross-sectional view of the multilayer nylon rod. As shown in Fig. 2, the layers of the multilayer nylon rod from the inside to the outside are the toughening layer 1, the reinforcing layer 2 and the wear-resistant layer 3 in sequence.

该多层尼龙棒的芯层为增韧层1,具有较高的韧性,中间层为增强层2,具有较高的力学强度,表面层为耐磨层3,具有较高的抗磨损性能。该多层尼龙棒具有增韧的基体、增强的中间层和耐磨的表面层,可适用于多种复杂的工作环境。The core layer of the multilayer nylon rod is a toughening layer 1 with high toughness, the middle layer is a reinforcement layer 2 with high mechanical strength, and the surface layer is a wear-resistant layer 3 with high wear resistance. The multi-layer nylon rod has a toughened matrix, a reinforced middle layer and a wear-resistant surface layer, which can be applied to a variety of complex working environments.

最后应当说明的是:以上实施例仅用以说明本发明的技术方案而非对其限制;尽管参照较佳实施例对本发明进行了详细的说明,所属领域的普通技术人员应当理解:依然可以对本发明的具体实施方式进行修改或者对部分技术特征进行等同替换;而不脱离本发明技术方案的精神,其均应涵盖在本发明请求保护的技术方案范围当中。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them; although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that: the present invention can still be Modifications to the specific implementation of the invention or equivalent replacement of some technical features; without departing from the spirit of the technical solution of the present invention, should be included in the scope of the technical solution claimed in the present invention.

Claims (18)

1. a multilamellar modified cast nylon material, it include selected from wearing layer, toughening layer and At least two-layer in enhancement layer, the material of described wearing layer is wear-resisting nylon monomer-cast nylon, described toughness reinforcing The material of layer is toughness reinforcing nylon monomer-cast nylon, and the material of described enhancement layer is for strengthening nylon monomer-cast nylon.
2. according to the multilamellar modified cast nylon material of right 1, wherein said wear-resisting casting Buddhist nun Nylon monomer-cast nylon imperial, toughness reinforcing, enhancing nylon monomer-cast nylon are independently of one another by selected from following method of modifying In one or more be modified preparing to nylon monomer-cast nylon: modification by copolymerization, blending and modifying, Filling-modified, chemical modification.
3. according to the multilamellar modified cast nylon material of right 1 or 2, wherein said wearing layer, It is combined by the method for successively casting (the most successively spun casting) between toughening layer or enhancement layer.
4. according to the multilamellar modified cast nylon material of any one of right 1 to 3, wherein said Each layer of multilamellar nylon monomer-cast nylon material is followed successively by wearing layer and enhancement layer, or is followed successively by wearing layer And toughening layer, or it is followed successively by wearing layer, enhancement layer and toughening layer.
5. according to the multilamellar modified cast nylon material of any one of right 1 to 4, described wear-resisting Containing (being such as filled with) abrasion resistance modifier in nylon monomer-cast nylon,
Preferably, described abrasion resistance modifier is kollag and/or fluid lubricant;
Preferably, described kollag is graphite granule and/or MoS2Granule;
Preferably, described fluid lubricant is selected from base oil, mineral oil, lubricating oil and lubrication One or more in fat (are selected from poly-diethylene glycol ether base grease oils and fats, perfluoroether One or many in plinth lubricant grease, Polyethylene Glycol lubricant grease and polyolefin base lubricant grease Kind);
Preferably, wear-resisting nylon monomer-cast nylon is by caprolactam, catalyst, activator and wear-resisting modification Agent is made,
Preferably, the mass ratio of caprolactam and abrasion resistance modifier is preferably 100:3~15.
6. according to the multilamellar modified cast nylon material of right 5, wherein said wear-resisting casting Nylon has following one or more performance indications:
A) wear extent≤4mg, preferably≤3mg, more preferably≤2mg;
B) coefficient of friction≤0.5, preferably≤0.4, more preferably≤0.3.
7. according to the multilamellar modified cast nylon material of any one of right 1 to 6, described enhancing Containing (being such as filled with) reinforced modifier in nylon monomer-cast nylon,
Preferably, described reinforced modifier is preferably fiber and/or whisker, fiber or whisker Diameter is preferably 1~4 μm, and length is preferably 50~200 μm;
Preferably, one or more in carbon fiber, glass fibre and CNT of fiber;
Preferably, whisker, selected from organic crystalline palpus and/or inorganic crystal whisker, is selected from cellulose brilliant Palpus, poly-4-HBA ester whisker, butyl polyacrylate-styrene whisker, graphite whisker and One or more in poly-potassium titanate crystal whisker;
Preferably, described reinforced modifier processes through surface conditioning agent, described surface conditioning agent One or more of silane coupler, titanate coupling agent and aluminate coupling agent can be selected from;
Preferably, nylon monomer-cast nylon is strengthened by caprolactam, catalyst, activator and enhancing modified Agent is made;
Preferably, the mass ratio of caprolactam and reinforced modifier is preferably 100:10~20.
8. according to the multilamellar modified cast nylon material of right 7, wherein said enhancing casting Buddhist nun Dragon has following one or more performance indications:
C) hot strength >=70MPa, preferably >=90MPa, more preferably >=110MPa;
D) bending strength >=90MPa, preferably >=110MPa, more preferably >=130MPa;
E) compressive strength >=80MPa, preferably >=100MPa, more preferably >=120MPa.
9. according to the multilamellar modified cast nylon material of any one of right 1 to 8, described toughness reinforcing Containing (being such as filled with) plasticized modifier in nylon monomer-cast nylon,
Preferably, described plasticized modifier is preferably nano-particle and/or elastomer, nanometer The particle diameter of grain is preferably 20~50nm, and the particle diameter of elastomer is preferably 0.2~0.5 μm;
Preferably, described nano-particle is selected from nanometer Al2O3, nano-TiO2, Nano-meter SiO_22、 One or more in nano zircite and nano-calcium carbonate;
Preferably, described nano zircite or nano-calcium carbonate are receiving through titanate esters modification Rice zirconium oxide or nano-calcium carbonate, the consumption of described titanate esters is preferably nano zircite or nanometer The 0.5% of weight of calcium carbonate~3% (such as 2.5%);
Preferably, described elastomer is preferably thermoplastic elastomer (TPE), such as can be selected from PP, In POE, EVA, POE-g-GMA, EVA-g-MAH, EPDM, SBS and EPR One or more;
Preferably, toughness reinforcing nylon monomer-cast nylon is by caprolactam, catalyst, activator and toughening modifying Agent is made;
Preferably, the mass ratio of caprolactam and plasticized modifier is preferably 100:10~20.
10. according to the multilamellar modified cast nylon material of right 9, wherein said toughness reinforcing casting Buddhist nun Dragon has following one or more performance indications:
F) elongation at break >=20%, preferably >=40%, more preferably >=60%;
G) impact strength >=10KJ/m2, preferably >=12KJ/m2, preferably >=14KJ/m2。
The multilamellar modified cast nylon material of 11. any one of claim 5-10, wherein said Enhancing nylon monomer-cast nylon, toughness reinforcing nylon monomer-cast nylon or wear-resisting nylon monomer-cast nylon in can also contain phase respectively Hold agent, compatilizer is preferably the graft copolymer of rubber-plastic elastomer, as POE-g-MAH, SEBS-g-MAH, POE-g-GMA, EPDM-g-MAH etc..
The multilamellar modified cast nylon material of 12. any one of claim 5-11, wherein said The mass ratio of caprolactam, catalyst and activator be preferably 100:0.2~0.5:0.2~0.5;
Preferably, described catalyst is alkaline matter, be preferably selected from alkali metal, alkaline-earth metal, One or more of metal-oxide or derivant, are more preferably selected from NaOH, KOH, ethanol Sodium, Feldalat NM one or more;
Preferably, described activator is selected from isocyanates, is preferably selected from aromatic isocyanate Or one or more of aliphatic isocyanates, more preferably toluene di-isocyanate(TDI) (TDI) Or isophorone diisocyanate (IPDI).
The multilamellar modified cast nylon material of 13. any one of claim 1-12 is the most wear-resisting The preparation method of nylon monomer-cast nylon, toughness reinforcing nylon monomer-cast nylon or enhancing nylon monomer-cast nylon is:
1) in melted caprolactam, add catalyst, stir, be dehydrated;
2) as required, add selected from abrasion resistance modifier, reinforced modifier and plasticized modifier In one or more modifying agent, alternatively, add compatilizer while modifying agent adding, Agitating heating, continuation dehydration;
3) add activator, then cast, prepare;
Preferably, step 1) in, melted caprolactam is warming up to 125 ± 5 DEG C, adds Catalyst, stirs and is dehydrated 30-45min;
Preferably, step 2) in, the temperature of described agitating heating is 135 ± 5 DEG C;
Preferably, step 3) in, during described casting, first mould is preheating to 170 ± 5 DEG C; Then cast;
Preferably, after having cast, insulation polymerization, holding temperature is preferably 130~150 DEG C, Such as 140 ± 5 DEG C, temperature retention time is preferably 60~120min.
The multilamellar modified cast nylon material of 14. any one of claim 1~13 is the most wear-resisting The thickness of layer, enhancement layer or toughening layer is 10~50mm,
Preferably, in described multilamellar modified nylon materials, in parts by weight, wearing layer is 20~30 parts, enhancement layer is 20~40 parts, and toughening layer is 40~50 parts.
15. 1 kinds of parts, it is by the multilamellar modified cast nylon of any one of claim 1~14 Material is made;
Preferably, described part is power transmission shaft, ring flange, lining, axle sleeve, pipeline, pulley (such as metal-nylon two-phase pulley), slide block, slideway, multilamellar modified cast nylon plate, many Layer modified cast nylon rod or multilamellar modified cast nylon pipe;
Preferably, the internal layer of described lining is wearing layer, and middle level is enhancement layer, and outer layer is toughness reinforcing Layer;
Preferably, the internal layer of described pipeline is wearing layer, and outer layer is enhancement layer or toughening layer;
Preferably, the main part of described sleeve, pulley or slide block includes enhancement layer and/or increasing Tough layer, at least part of surface is wearing layer;
Preferably, the main part of described ring flange includes enhancement layer and/or toughening layer, seals Face is wearing layer;
Preferably, the sandwich layer of described multilamellar modified cast nylon rod is toughening layer, and intermediate layer is for increasing Strong layer, outer layer is wearing layer;
Preferably, each layer of described multilamellar modified cast nylon plate is followed successively by wearing layer, enhancement layer And toughening layer;
Preferably, the internal layer of described multilamellar modified cast nylon pipe is wearing layer, and intermediate layer is for increasing Strong layer, outer layer is toughening layer.
16. 1 kinds of multilamellar modified cast nylon materials preparing any one of claim 1~14 Method, the method be by wearing layer, toughening layer or enhancement layer as desired by successively casting (by Layer spun casting) method composite molding.
The method of 17. claim 16, it includes, by wear-resisting nylon monomer-cast nylon, toughness reinforcing casting Nylon or strengthen nylon monomer-cast nylon treat that poly-monomer is the most successively poured in mould.
The method of 18. claim 16 or 17, wherein said treat poly-monomer include melted oneself Lactams, catalyst, activator and corresponding modifying agent;
Preferably, treat that what poly-monomer poured into mould is spaced apart 1~3 minute for every kind;
Preferably, after needed poly-monomer pours into mould, insulation polymerization, holding temperature is preferred Being 130~150 DEG C, such as 140 ± 5 DEG C, temperature retention time is preferably 60~120min.
CN201510209468.6A 2015-04-28 2015-04-28 A kind of multilamellar modified cast nylon material Pending CN106146830A (en)

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CN107434916A (en) * 2017-08-29 2017-12-05 株洲时代新材料科技股份有限公司 A kind of semi-trailer support supporting leg bushing and preparation method thereof
CN108407164A (en) * 2018-04-18 2018-08-17 南通通州湾新材料科技有限公司 Ceramic-plastic composite structure preparation method and electronic equipment casing
CN108487876A (en) * 2018-04-09 2018-09-04 雅安万利橡塑密封技术有限责任公司 The production technology of Operating Pressure annular space dynamic sealing wearing piece
CN111844575A (en) * 2020-07-31 2020-10-30 淮安市建工尼龙制品有限公司 Metal bushing integrated nylon wheel pouring method
CN115008845A (en) * 2022-05-31 2022-09-06 西安高强绝缘电气有限责任公司 Tree-like structure composite core and preparation tool and preparation method thereof
CN116554571A (en) * 2023-04-27 2023-08-08 浙江大晋新材料科技有限公司 A kind of high-strength plastic barrel and preparation method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107434916A (en) * 2017-08-29 2017-12-05 株洲时代新材料科技股份有限公司 A kind of semi-trailer support supporting leg bushing and preparation method thereof
CN108487876A (en) * 2018-04-09 2018-09-04 雅安万利橡塑密封技术有限责任公司 The production technology of Operating Pressure annular space dynamic sealing wearing piece
CN108407164A (en) * 2018-04-18 2018-08-17 南通通州湾新材料科技有限公司 Ceramic-plastic composite structure preparation method and electronic equipment casing
CN111844575A (en) * 2020-07-31 2020-10-30 淮安市建工尼龙制品有限公司 Metal bushing integrated nylon wheel pouring method
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CN115008845A (en) * 2022-05-31 2022-09-06 西安高强绝缘电气有限责任公司 Tree-like structure composite core and preparation tool and preparation method thereof
CN116554571A (en) * 2023-04-27 2023-08-08 浙江大晋新材料科技有限公司 A kind of high-strength plastic barrel and preparation method thereof

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