CN106190854B - A kind of preparation method of desert pseudocystoid and oritavancin intermediate - Google Patents
A kind of preparation method of desert pseudocystoid and oritavancin intermediate Download PDFInfo
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Abstract
本发明公开了一种荒漠拟孢囊菌和奥利万星中间体的制备方法。所述高产奥利万星中间体的菌株荒漠拟孢囊菌HS807‑AN‑2396(Kibdelosporangium aridum),保藏于中国微生物菌种保藏管理委员会普通微生物中心,保藏号为CGMCC No.10576。所述奥利万星中间体的制备方法为将所述的荒漠拟孢囊菌CGMCC No.10576在发酵培养基中发酵,从发酵液中获得奥利万星中间体A82846B。该制备方法能够在60m3罐上实现奥利万星中间体发酵效价2315mg/L的高产量,有利于奥利万星的产业化生产。The invention discloses a preparation method of desert pseudocyst and oritavancin intermediate. The high-yielding oritavancin intermediate strain Cystobacter desertessica HS807-AN-2396 (Kibdelosporangium aridum) is preserved in the General Microbiology Center of China Committee for the Collection of Microorganisms, and the preservation number is CGMCC No.10576. The preparation method of the oritavancin intermediate is as follows: fermenting the described oritavancin intermediate CGMCC No.10576 in a fermentation medium to obtain the oritavancin intermediate A82846B from the fermentation broth. The preparation method can realize a high yield of oritavancin intermediate fermentation titer of 2315 mg/L on a 60 m 3 tank, which is beneficial to the industrial production of oritavancin.
Description
技术领域technical field
本发明属于医药领域,具体涉及一种荒漠拟孢囊菌和奥利万星中间体的制备方法。The invention belongs to the field of medicine, and in particular relates to a method for preparing an intermediate of Cystoids desertum and oritavancin.
背景技术Background technique
需氧革兰阳性球菌是细菌性感染的重要病原菌,自20世纪80年代末以来,该类细菌所致感染呈持续上升的趋势。然而革兰阳性球菌耐药性的日趋严重,给感染性疾病的治疗带来严峻挑战。替考拉宁和万古霉素是目前用于治疗耐药革兰阳性菌感染的常用糖肽类药物。但是,随着临床应用的日益广泛,世界各地亦相继出现了万古霉素耐药金葡菌(VISA、VRSA)以及万古霉素耐药肠球菌(VRE)。因此,替考拉宁和万古霉素已不能完全满足临床需要,有必要开发应用新的糖肽类抗生素药物。Aerobic Gram-positive cocci are important pathogens of bacterial infections. Since the late 1980s, the infections caused by such bacteria have been on the rise. However, the increasing drug resistance of Gram-positive cocci has brought serious challenges to the treatment of infectious diseases. Teicoplanin and vancomycin are currently commonly used glycopeptide drugs for the treatment of drug-resistant Gram-positive bacterial infections. However, with the increasingly widespread clinical application, vancomycin-resistant Staphylococcus aureus (VISA, VRSA) and vancomycin-resistant Enterococcus (VRE) have also appeared in various parts of the world. Therefore, teicoplanin and vancomycin cannot fully meet the clinical needs, and it is necessary to develop and apply new glycopeptide antibiotics.
2014年8月6日,美国FDA批准Medicines公司开发的奥利万星上市(Oritavancin,LY-333328),商品名为Orbactiv,它是继替考拉宁和万古霉素后开发的第二代糖肽类抗生素。Orbactiv是美国FDA批准用于急性细菌性皮肤和皮肤结构感染(ABSSSIs)治疗的首个和唯一的单剂量治疗方案的抗生素。Orbactiv注射剂用于革兰阳性菌敏感株导致的ABSSSIs成人患者的治疗,包括:金黄色葡萄球菌(Staphylococcus aureus,甲氧西林敏感和甲氧西林耐药菌株)、化脓性链球菌(Mlicrococcus scarlatinae)、无乳链球菌(Streptococcusagalactiae)、停乳链球菌(Streptococcus dysgalactiae)、咽峡炎链球菌群(Streptococcus anginosus、Streptococcus intermedius和Streptococcusconstellatus)和粪肠球菌(Enterococcus faecalis,万古霉素敏感株)。On August 6, 2014, the U.S. FDA approved Oritavancin (Oritavancin, LY-333328) developed by Medicines, with a trade name of Orbactiv, which is a second-generation sugar developed after Teicoplanin and Vancomycin Peptide antibiotics. Orbactiv is the first and only single-dose antibiotic approved by the U.S. FDA for the treatment of acute bacterial skin and skin structure infections (ABSSSIs). Orbactiv Injection is indicated for the treatment of adult patients with ABSSSIs caused by susceptible strains of Gram-positive bacteria, including: Staphylococcus aureus (methicillin-sensitive and methicillin-resistant strains), Streptococcus pyogenes (Mlicrococcus scarlatinae), Streptococcus agalactiae, Streptococcus dysgalactiae, Streptococcus anginosus, Streptococcus intermedius, and Streptococcus constellatus, and Enterococcus faecalis (vancomycin-susceptible strains).
奥利万星的化学合成需要关键中间体A82846B,其由荒漠拟孢囊菌(Kibdelosporangium aridum)发酵产生。目前,国内外对奥利万星药物活性进行了较多研究,而对中间体A82846B的研发和生产报道少。上世纪九十年代礼来公司获得的美国专利US5843437(授权日1998年12月1日)等对生产A82846B的菌种、发酵和提取工艺进行了描述,但其发酵效价低。而提高A82846B的发酵水平,对奥利万星产业化具有重要的应用价值。The chemical synthesis of oritavancin requires the key intermediate A82846B, which is produced by the fermentation of Kibdelosporangium aridum. At present, there are many studies on the drug activity of oritavancin at home and abroad, but there are few reports on the development and production of the intermediate A82846B. U.S. Patent US5843437 (authorization date: December 1, 1998) obtained by Eli Lilly and Company in the 1990s described the strains, fermentation and extraction process for producing A82846B, but its fermentation titer was low. And improving the fermentation level of A82846B has important application value for the industrialization of oritavancin.
ARTP(Atmospheric and Room Temperature Plasma)为常压室温等离子体,是近几年来发展起来的一种新的等离子体源,能够在常压(1atm)下产生温度在25~40℃之间的,具有高活性粒子(如处于激发态的氦原子、氧原子、氮原子、OH-自由基等)浓度的等离子体射流。研究表明,等离子体中适当剂量的活性粒子作用于微生物,能够使微生物细胞壁和细胞膜的结构及通透性改变,并引起基因损伤,进而使微生物基因序列及其代谢网络显著变化,最终导致微生物产生突变。与传统诱变方法相比,采用常压室温等离子体有效造成多样性的DNA损伤、突变率高、易获得遗传稳定性良好的突变株等优点;与分子操作手段或其他化学诱变手段相比,常压室温等离子体进行微生物诱变育种具有操作简便、成本低、无有毒有害物质参与诱变过程等优点。ARTP (Atmospheric and Room Temperature Plasma) is a plasma at room temperature at atmospheric pressure. It is a new plasma source developed in recent years. Plasma jet with high concentration of reactive particles (such as helium atoms in excited state, oxygen atoms, nitrogen atoms, OH - radicals, etc.). Studies have shown that when an appropriate dose of active particles in the plasma acts on microorganisms, it can change the structure and permeability of microbial cell walls and cell membranes, and cause genetic damage, which in turn will significantly change the microbial gene sequence and its metabolic network, and eventually lead to microbial production. mutation. Compared with traditional mutagenesis methods, the use of atmospheric pressure and room temperature plasma can effectively cause diverse DNA damage, high mutation rate, and easy to obtain mutant strains with good genetic stability; compared with molecular manipulation methods or other chemical mutagenesis methods , Atmospheric pressure and room temperature plasma for microbial mutation breeding has the advantages of simple operation, low cost, and no toxic and harmful substances participating in the mutagenesis process.
NTG(N-甲基-N’-硝基-N-亚硝基胍)为微生物育种中常用的烷化剂,有超级诱变剂之称。烷化剂带有活性烷基,此基团能够转移到其它电子密度高的分子上去,使碱基许多位置上增加了烷基,从而在多方面改变氢键。依靠NTG诱发的突变主要是GC-AT转换,另外还有小范围切除、移码突变及GC对的缺失。NTG (N-methyl-N'-nitro-N-nitrosoguanidine) is a commonly used alkylating agent in microbial breeding and is known as a super mutagen. The alkylating agent has an active alkyl group, which can be transferred to other molecules with high electron density, adding alkyl groups to many positions of the base, thereby changing the hydrogen bond in many ways. Mutations induced by NTG are mainly GC-AT transitions, in addition to small excisions, frameshift mutations, and loss of GC pairs.
发明内容Contents of the invention
本发明所要解决的技术问题是,针对目前奥利万星中间体(A82846B)发酵效价低的缺陷,提供一种荒漠拟孢囊菌及其发酵获得A82846B的制备方法,所述的荒漠拟孢囊菌可以高产量生产奥利万星中间体,发酵效率高;所述的制备方法可以以较低成本获得大量的奥利万星中间体,有利于产业化生产。The technical problem to be solved by the present invention is to provide a kind of desert sporangiocystis and its preparation method for obtaining A82846B by fermentation in view of the defect of low fermentation titer of oritavancin intermediate (A82846B). The cystic fungus can produce the oritavancin intermediate in a high yield, and the fermentation efficiency is high; the preparation method can obtain a large amount of the oritavancin intermediate at a relatively low cost, which is beneficial to industrial production.
本发明所述的A82846B的结构式如式(1)所示:The structural formula of A82846B of the present invention is as shown in formula (1):
本发明人把ARTP和NTG这两种物理和化学的诱变手段结合起来进行复合诱变筛选,获得了发酵效价高、遗传性状稳定的产A82846B的突变的荒漠拟孢囊菌。并对荒漠拟孢囊菌发酵获得A82846B的方法的发酵培养基配方、工艺参数等进行优化。The present inventors combined two physical and chemical mutagenesis means of ARTP and NTG to carry out compound mutagenesis screening, and obtained the A82846B-producing mutant Cystopsis desertica with high fermentation titer and stable genetic character. And optimize the fermentation medium formula and process parameters of the method of obtaining A82846B by fermenting Cystopsoides desertum.
本发明的技术方案之一是:一种荒漠拟孢囊菌(Kibdelosporangium aridum),其保藏在中国微生物菌种保藏管理委员会普通微生物中心,保藏号为:CGMCC No.10576。One of the technical solutions of the present invention is: a desert cyst bacterium (Kibdelosporangium aridum), which is preserved in the General Microorganism Center of China Microbiological Culture Collection Management Committee, and the preservation number is: CGMCC No.10576.
从海地土壤样品中分离获得菌种A.orientalis A82846,经自然分离得到的菌株HS807-O-13,菌株HS807-O-13经诱变筛选后得到菌株HS807-A-639,所述菌株HS807-A-639经ARTP和NTG复合诱变筛选,获得具有高产A82846B的菌株CGMCC No.10576。对该菌株进行鉴定,结果为荒漠拟孢囊菌(Kibdelosporangium aridum),命名为HS807-AN-2396。该菌株已于2015年3月11日保藏于中国微生物菌种保藏管理委员会普通微生物中心,并收到保藏中心登记入册编号CGMCC No.10576,其具有以下的微生物学特性:The bacterial strain A.orientalis A82846 was isolated from soil samples in Haiti, the bacterial strain HS807-O-13 obtained by natural isolation, and the bacterial strain HS807-O-13 was screened by mutagenesis to obtain the bacterial strain HS807-A-639, and the bacterial strain HS807- A-639 was screened by compound mutagenesis of ARTP and NTG, and the strain CGMCC No.10576 with high yield of A82846B was obtained. The strain was identified, and the result was Kibdelosporangium aridum, named HS807-AN-2396. The strain was deposited in the General Microorganism Center of China Microbiological Culture Collection Management Committee on March 11, 2015, and received the registration number CGMCC No.10576 of the preservation center, which has the following microbiological characteristics:
1、形态学的特性1. Morphological characteristics
在显微镜下观察在固体培养基中培养的菌株时,该菌呈长短不一的丝状,菌丝直径为0.1-1.0μm,产白色孢子,革兰氏染色呈阳性。When the bacterial strain cultured in the solid medium is observed under a microscope, the bacterial strain is filamentous in different lengths, the diameter of mycelium is 0.1-1.0 μm, white spores are produced, and Gram staining is positive.
2、培养学的特性2. Characteristics of Cultivation
当在温度14~37℃、pH5.0~7.5下,菌落生长良好,超过该范围则会出现生长差或不生长的情况。When the temperature is 14-37°C and the pH is 5.0-7.5, the colony grows well, and if it exceeds this range, the growth will be poor or no growth will occur.
3、生理特性3. Physiological characteristics
可以很好地利用D-葡萄糖、麦芽糖、D-乳糖作为碳源,但不利用D-木糖、L-阿拉伯糖和甘氨酸。可以有效地利用铵盐类氮源;但是难以利用硝酸盐类氮源。可以在除腺嘌呤以外的降解物上生长良好;在降解方面,仅能够降解酪蛋白和酪氨酸。并且能够进行明胶液化并能够产生硫化氢。D-glucose, maltose, D-lactose are well utilized as carbon sources, but D-xylose, L-arabinose and glycine are not. Ammonium nitrogen sources can be effectively utilized; however, nitrate nitrogen sources are difficult to utilize. Can grow well on degradants other than adenine; in terms of degradation, only casein and tyrosine can be degraded. And can carry out gelatin liquefaction and can produce hydrogen sulfide.
本发明的技术方案之二是:一种制备奥利万星中间体A82846B的方法,将所述的荒漠拟孢囊菌CGMCC No.10576在发酵培养基发酵,从发酵液中获得奥利万星中间体A82846B。The second technical solution of the present invention is: a method for preparing oritavancin intermediate A82846B, fermenting the described Cystopsis desertica CGMCC No.10576 in the fermentation medium, and obtaining oritavancin from the fermentation liquid Intermediate A82846B.
本发明所述发酵的时间为本领域常规的时间,较佳地为168~240小时,更佳地为192~212小时,最佳地为202~210小时。本发明所述发酵的温度为本领域常规的温度,较佳地为25~34℃,更佳地为28~32℃。The fermentation time of the present invention is a conventional time in the field, preferably 168-240 hours, more preferably 192-212 hours, most preferably 202-210 hours. The fermentation temperature in the present invention is a conventional temperature in the field, preferably 25-34°C, more preferably 28-32°C.
所述发酵在摇瓶中进行,所述摇瓶的体积为本领域常规的体积,较佳地为250mL。转速为本领域常规的转速,较佳地为250rpm。所述振幅为本领域常规的振幅,较佳地为5cm。所述发酵的湿度为本领域常规的湿度,较佳地为40~60%。The fermentation is carried out in a shake flask, and the volume of the shake flask is a conventional volume in the art, preferably 250 mL. The rotation speed is a conventional rotation speed in the art, preferably 250 rpm. The amplitude is conventional in the art, preferably 5 cm. The humidity of the fermentation is the conventional humidity in the field, preferably 40-60%.
所述发酵在小试发酵罐中进行,所述小试发酵罐的体积为本领域常规的体积,较佳地为50L。搅拌转速为本领域常规的转速,较佳地为200~600rpm。溶氧量为本领域常规的溶氧量,较佳地为30~50%,所述的百分比为本领域常规,较佳地为发酵罐中发酵液的含氧量占该温度下饱和含氧量的百分比。空气流量为本领域常规的空气流量,较佳地为0.5~1.0vvm。The fermentation is carried out in a small-scale fermenter, and the volume of the small-scale fermenter is a conventional volume in the art, preferably 50L. The stirring speed is a conventional speed in the field, preferably 200-600 rpm. The dissolved oxygen amount is the conventional dissolved oxygen amount in this field, preferably 30-50%, and the percentage is conventional in the field, preferably the oxygen content of the fermented liquid in the fermenter accounts for the saturated oxygen content at this temperature. percentage of volume. The air flow rate is a conventional air flow rate in the field, preferably 0.5-1.0 vvm.
所述发酵在中试发酵罐中进行,所述中试发酵罐的体积为本领域常规的体积,较佳地为5000L。搅拌转速为本领域常规的转速,较佳地为30~150rpm。溶氧量为本领域常规的溶氧量,较佳地为30~40%,所述的百分比为本领域常规,较佳地为发酵罐中发酵液的含氧量占该温度下饱和含氧量的百分比。空气流量为本领域常规的空气流量,较佳地为0.2~1.0vvm。The fermentation is carried out in a pilot-scale fermenter, and the volume of the pilot-scale fermenter is a conventional volume in the field, preferably 5000L. The stirring speed is a conventional speed in the field, preferably 30-150 rpm. The dissolved oxygen amount is the conventional dissolved oxygen amount in this field, preferably 30-40%, and the percentage is conventional in the field, preferably the oxygen content of the fermented liquid in the fermenter accounts for the saturated oxygen content at this temperature. percentage of volume. The air flow rate is a conventional air flow rate in the field, preferably 0.2-1.0vvm.
所述发酵在产业化发酵罐中进行,所述产业化发酵罐的体积为本领域常规的体积,较佳地为60m3。搅拌转速为本领域常规的转速,较佳地为30~120rpm。溶氧量为本领域常规的溶氧量,较佳地为30~35%,所述的百分比为本领域常规,较佳地为发酵罐中发酵液的含氧量占该温度下饱和含氧量的百分比。空气流量为本领域常规的空气流量,较佳地为0.1~0.8vvm。The fermentation is carried out in an industrialized fermenter, and the volume of the industrialized fermenter is a conventional volume in the field, preferably 60m 3 . The stirring speed is a conventional speed in the field, preferably 30-120 rpm. The dissolved oxygen amount is the conventional dissolved oxygen amount in this field, preferably 30-35%, and the percentage is conventional in the field, preferably the oxygen content of the fermented liquid in the fermenter accounts for the saturated oxygen content at this temperature. percentage of volume. The air flow rate is a conventional air flow rate in the field, preferably 0.1-0.8vvm.
所述发酵的种子液的接种量为本领域常规的接种量,较佳地为10~12%,所述的百分比为体积百分比。所述种子液由包括如下的步骤的方法获得:将所述的荒漠拟孢囊菌CGMCC No.10576在种子培养基中培养。The inoculum amount of the fermented seed solution is a conventional inoculum amount in the art, preferably 10-12%, and the percentage is volume percentage. The seed liquid is obtained by a method comprising the following steps: cultivating the described Cystopsis desertica CGMCC No.10576 in a seed medium.
其中,所述培养的时间为本领域常规的时间,较佳地为37~44小时,更佳地为41~43小时。所述培养的温度为本领域常规的温度,较佳地为28~32℃。Wherein, the culture time is a conventional time in the field, preferably 37-44 hours, more preferably 41-43 hours. The culture temperature is a conventional temperature in the field, preferably 28-32°C.
所述培养在摇瓶中进行,所述摇瓶的体积为本领域常规的体积,较佳地为250mL。转速为本领域常规的转速,较佳地为250rpm。所述振幅为本领域常规的振幅,较佳地为5cm。所述发酵的湿度为本领域常规的湿度,较佳地为40~60%。The culture is carried out in shake flasks, the volume of which is conventional in the art, preferably 250 mL. The rotation speed is a conventional rotation speed in the art, preferably 250 rpm. The amplitude is conventional in the art, preferably 5 cm. The humidity of the fermentation is the conventional humidity in the field, preferably 40-60%.
所述培养在小试种子罐中进行,所述小试种子罐的体积为本领域常规的体积,较佳地为15L。搅拌转速为本领域常规的转速,较佳地为200~600rpm。溶氧量为本领域常规的溶氧量,较佳地为30~50%,所述的百分比为本领域常规,较佳地为种子罐中种子培养基的含氧量占该温度下饱和含氧量的百分比。空气流量为本领域常规的空气流量,较佳地为0.5~1.5vvm。The cultivation is carried out in a small-scale seed tank, and the volume of the small-scale seed tank is a conventional volume in the art, preferably 15L. The stirring speed is a conventional speed in the field, preferably 200-600 rpm. The dissolved oxygen amount is the conventional dissolved oxygen amount in this field, preferably 30-50%, and the percentage is conventional in the field, preferably the oxygen content of the seed medium in the seed tank accounts for the saturated content at this temperature. percentage of oxygen. The air flow rate is a conventional air flow rate in the field, preferably 0.5-1.5vvm.
所述培养在中试种子罐中进行,所述中试种子罐的体积为本领域常规的体积,较佳地为500L。搅拌转速为本领域常规的转速,较佳地为30~150rpm。溶氧量为本领域常规的溶氧量,较佳地为30~40%,所述的百分比为本领域常规,较佳地为种子罐中种子培养基的含氧量占该温度下饱和含氧量的百分比。空气流量为本领域常规的空气流量,较佳地为0.2~1.0vvm。The cultivation is carried out in a pilot-scale seed tank, and the volume of the pilot-scale seed tank is a conventional volume in the field, preferably 500L. The stirring speed is a conventional speed in the field, preferably 30-150 rpm. The dissolved oxygen is the conventional dissolved oxygen in this field, preferably 30-40%, and the percentage is conventional in the field, preferably the oxygen content of the seed medium in the seed tank accounts for the saturated content at this temperature. percentage of oxygen. The air flow rate is a conventional air flow rate in the field, preferably 0.2-1.0vvm.
所述培养在产业化种子罐中进行,所述产业化种子罐的为本领域常规的体积,较佳地为15m3。搅拌转速为本领域常规的转速,较佳地为50~200rpm。溶氧量为本领域常规的溶氧量,较佳地为30~50%,所述的百分比为本领域常规,较佳地为种子罐中种子培养基的含氧量占该温度下饱和含氧量的百分比。空气流量为本领域常规的空气流量,较佳地为0.2~1.0vvm。The cultivation is carried out in an industrialized seed tank, and the volume of the industrialized seed tank is conventional in the field, preferably 15 m 3 . The stirring speed is a conventional speed in the art, preferably 50-200 rpm. The dissolved oxygen amount is the conventional dissolved oxygen amount in this field, preferably 30-50%, and the percentage is conventional in the field, preferably the oxygen content of the seed medium in the seed tank accounts for the saturated content at this temperature. percentage of oxygen. The air flow rate is a conventional air flow rate in the field, preferably 0.2-1.0vvm.
所述的种子培养基为本领域常规的种子培养基,较佳地,其包括如下的组成成分(g/L):葡萄糖5.0~15.0、可溶性淀粉10.0~30.0、黄豆饼粉10.0~30.0、酵母抽提粉2.0~8.0、水解酪蛋白2.0~8.0、氯化钠0.1~0.5和碳酸钙0.9~1.5,pH6.8~7.5;更佳地包括如下的组成成分(g/L):葡萄糖10.0、可溶性淀粉20.0、黄豆饼粉20.0、酵母抽提粉5.0、水解酪蛋白5.0、氯化钠0.3和碳酸钙1.2,pH 7.2。The seed culture medium is a conventional seed culture medium in the field, preferably, it includes the following components (g/L): glucose 5.0-15.0, soluble starch 10.0-30.0, soybean meal powder 10.0-30.0, yeast Extract powder 2.0-8.0, hydrolyzed casein 2.0-8.0, sodium chloride 0.1-0.5, calcium carbonate 0.9-1.5, pH 6.8-7.5; more preferably include the following components (g/L): glucose 10.0, Soluble starch 20.0, soybean cake powder 20.0, yeast extract powder 5.0, hydrolyzed casein 5.0, sodium chloride 0.3 and calcium carbonate 1.2, pH 7.2.
较佳地,所述发酵在小试发酵罐、中试发酵罐或产业化发酵罐中进行,其还包括如下的步骤:补加L-酪氨酸;和/或,补加L-缬氨酸。Preferably, the fermentation is carried out in a small-scale fermenter, a pilot-scale fermenter or an industrial fermenter, which also includes the following steps: adding L-tyrosine; and/or, adding L-valline acid.
其中,所述L-酪氨酸在所述发酵培养基的含量为0.0~30.0g/L,较佳地为4.0~6.0g/L。所述L-缬氨酸在所述发酵培养基的含量为0.0~20.0g/L,较佳地为2.0~4.0g/L。Wherein, the content of the L-tyrosine in the fermentation medium is 0.0-30.0 g/L, preferably 4.0-6.0 g/L. The content of the L-valine in the fermentation medium is 0.0-20.0 g/L, preferably 2.0-4.0 g/L.
本发明的技术方案之三是:一种用于发酵所述的荒漠拟孢囊菌CGMCC No.10576获得奥利万星中间体A82846B的发酵培养基,其包括如下的组成成分(g/L):有机碳源75.0~155.0、有机氮源24.0~58.0和无机盐1.9~6.3;所述的有机碳源为葡萄糖、麦芽糊精、蔗糖、糖蜜和玉米淀粉中的一种或多种;所述的有机氮源为黄豆饼粉、棉籽饼粉、水解酪蛋白、酵母抽提粉和蛋白胨中的一种或多种;所述的无机盐为氯化钠、碳酸钙中的一种或两种。The third technical solution of the present invention is: a fermentation medium for obtaining the oritavancin intermediate A82846B by fermenting the described Cystopsis desertica CGMCC No.10576, which includes the following components (g/L) : organic carbon source 75.0~155.0, organic nitrogen source 24.0~58.0 and inorganic salt 1.9~6.3; described organic carbon source is one or more in glucose, maltodextrin, sucrose, molasses and cornstarch; described The organic nitrogen source is one or more of soybean cake powder, cottonseed cake powder, hydrolyzed casein, yeast extract powder and peptone; the inorganic salt is one or two of sodium chloride and calcium carbonate .
较佳地,所述的发酵培养基所述的发酵培养基还包括如下的组成成分(g/L)中的一种或多种:微量元素0.04~0.22、氨基酸0.0~50.0和/或消泡剂0.2~0.8。所述的微量元素为四水硫酸锰和六水氯化钴中的一种或两种。所述的氨基酸为L-酪氨酸、L-缬氨酸、L-谷氨酸和L-亮氨酸中的一种或多种,较佳地,所述的氨基酸为L-酪氨酸和L-缬氨酸中的一种或两种。所述的消泡剂为发酵用消泡剂,较佳地,所述的消泡剂为发酵用消泡剂THIX-298,购自烟台恒鑫化工科技有限公司。Preferably, the fermentation medium described in the fermentation medium further includes one or more of the following components (g/L): 0.04-0.22 trace elements, 0.0-50.0 amino acids and/or defoaming Dose 0.2 to 0.8. The trace elements are one or two of manganese sulfate tetrahydrate and cobalt chloride hexahydrate. The amino acid is one or more of L-tyrosine, L-valine, L-glutamic acid and L-leucine, preferably, the amino acid is L-tyrosine and one or both of L-valine. The defoamer is a fermentation defoamer, preferably, the defoamer is a fermentation defoamer THIX-298, purchased from Yantai Hengxin Chemical Technology Co., Ltd.
所述的发酵培养基的pH为本领域常规的pH,较佳地为6.0~7.5,更佳地为6.5~7.8。The pH of the fermentation medium is a conventional pH in the field, preferably 6.0-7.5, more preferably 6.5-7.8.
更佳地,所述的发酵培养基包括如下的组成成分(g/L):葡萄糖10.0~30.0、麦芽糊精60.0~100.0、糖蜜5.0~25.0、水解酪蛋白2.0~10.0、L-酪氨酸0~30.0、L-缬氨酸0~20.0、酵母抽提粉2.0~8.0、棉籽饼粉20.0~40.0、氯化钠0.4~0.8、碳酸钙1.5~5.5、四水硫酸锰0.02~0.14、六水氯化钴0.02~0.08和消泡剂0.2~0.8,pH6.5~7.8;最佳地,所述的发酵培养基包括如下的组成成分(g/L):葡萄糖20.0、麦芽糊精80.0、糖蜜15.0、水解酪蛋白6.0、L-酪氨酸12.0、L-缬氨酸3.0、酵母抽提粉5.0、棉籽饼粉30.0、氯化钠0.6、碳酸钙3.5、四水硫酸锰0.08、六水氯化钴0.05和THIX-2980.2,pH7.5。More preferably, the fermentation medium includes the following components (g/L): glucose 10.0-30.0, maltodextrin 60.0-100.0, molasses 5.0-25.0, hydrolyzed casein 2.0-10.0, L-tyrosine 0~30.0, L-valine 0~20.0, yeast extract powder 2.0~8.0, cottonseed cake powder 20.0~40.0, sodium chloride 0.4~0.8, calcium carbonate 1.5~5.5, manganese sulfate tetrahydrate 0.02~0.14, six Cobalt chloride hydrochloride 0.02~0.08 and defoamer 0.2~0.8, pH 6.5~7.8; Optimally, the fermentation medium includes the following components (g/L): glucose 20.0, maltodextrin 80.0, Molasses 15.0, hydrolyzed casein 6.0, L-tyrosine 12.0, L-valine 3.0, yeast extract powder 5.0, cottonseed cake powder 30.0, sodium chloride 0.6, calcium carbonate 3.5, manganese sulfate tetrahydrate 0.08, hexahydrate Cobalt Chloride 0.05 and THIX-2980.2, pH 7.5.
本发明的技术方案之四是:一种获得所述的荒漠拟孢囊菌CGMCC No.10576的方法,其包括以下的步骤,在培养基中培养所述的荒漠拟孢囊菌CGMCC No.10576即可。The fourth technical solution of the present invention is: a method for obtaining the described Cystopsis desertica CGMCC No.10576, which includes the following steps, cultivating the described Cystopsis desertica CGMCC No.10576 in the culture medium That's it.
其中,所述的培养基为本领域常规的培养基,能够生长所述的荒漠拟孢囊菌CGMCCNo.10576即可,较佳地为ISP2、高氏一号、YMS或ISP9培养基,更佳地为本发明说明书所述的发酵培养基,最佳地为本发明说明书所述的种子培养基。所述培养的温度为本领域常规的温度,能够生长所述的荒漠拟孢囊菌CGMCC No.10576即可,较佳地,为14~37℃,更佳地为25~34℃,最佳地为28~32℃。所述培养的pH为本领域常规的pH,能够生长所述的荒漠拟孢囊菌CGMCC No.10576即可,较佳地为5.0~7.5,更佳地为6.0~7.5,最佳地为6.5~7.8。Wherein, the medium is a conventional medium in the art, and it is enough to be able to grow the described Cystopsis desertica CGMCCNo.10576, preferably ISP2, Gaoshi No. 1, YMS or ISP9 medium, more preferably Preferably, it is the fermentation medium described in the description of the present invention, and most preferably it is the seed culture medium described in the description of the present invention. The temperature of the cultivation is a conventional temperature in this field, and it is sufficient to be able to grow the CGMCC No.10576, preferably 14-37°C, more preferably 25-34°C, and most preferably The ground temperature is 28-32°C. The pH of the culture is a conventional pH in the field, and it is enough to grow the CGMCC No.10576, preferably 5.0-7.5, more preferably 6.0-7.5, and most preferably 6.5 ~7.8.
在符合本领域常识的基础上,上述各优选条件,可任意组合,即得本发明各较佳实例。On the basis of conforming to common knowledge in the field, the above-mentioned preferred conditions can be combined arbitrarily to obtain preferred examples of the present invention.
本发明所用试剂和原料均市售可得。The reagents and raw materials used in the present invention are all commercially available.
本发明的积极进步效果在于:本发明提供的ARTP与NTG复合诱变A82846B高产菌株CGMCC No.10576,遗传性状稳定,重现性好,放大易于实现,具有优良的工业化应用价值。本发明所述的发酵制造A82846B的方法,综合调整了发酵配方、发酵控制工艺,并且针对L-酪氨酸和L-缬氨酸进行补加和残留量控制,实现60m3罐上发酵效价2315mg/L的高产量,在规模上和技术水平上高于现有文献报道,有利于奥利万星的产业化生产。The positive and progressive effects of the present invention are: the ARTP and NTG compound mutagenesis A82846B high-yield strain CGMCC No.10576 provided by the present invention has stable genetic properties, good reproducibility, easy amplification, and excellent industrial application value. The method for producing A82846B by fermentation according to the present invention comprehensively adjusts the fermentation formula and fermentation control process, and performs supplementation and residual control for L-tyrosine and L-valine to realize the fermentation titer on a 60m3 tank The high yield of 2315mg/L is higher than the existing literature reports in terms of scale and technical level, which is conducive to the industrial production of oritavancin.
生物材料保藏信息Biological Material Deposit Information
本发明的HS807-AN-2396,已于2015年3月11日保藏在中国微生物菌种保藏管理委员会普通微生物中心(CGMCC),保藏地址:北京市朝阳区北辰西路1号院3号,邮编:100101,保藏编号为:CGMCC No.10576,生物材料(株)为HS807-AN-2396,分类命名是Kibdelosporangium aridum。The HS807-AN-2396 of the present invention has been preserved in the General Microbiology Center (CGMCC) of the China Microbiological Culture Collection Management Committee (CGMCC) on March 11, 2015, and the preservation address is: No. 3, No. 1, Beichen West Road, Chaoyang District, Beijing, postcode : 100101, the deposit number is: CGMCC No.10576, the biological material (strain) is HS807-AN-2396, and the classification name is Kibdelosporangium aridum.
附图说明Description of drawings
图1为荒漠拟孢囊菌HS807-AN-2396选育谱系,图1的数字表示该菌株相应的A82846B发酵效价。Figure 1 is the breeding lineage of Cystopsis deserticus HS807-AN-2396, and the numbers in Figure 1 indicate the corresponding A82846B fermentation titer of the strain.
图2为实施例1的发酵液HPLC图谱(A82846B的Rt为5.588)。Fig. 2 is the HPLC profile of the fermentation broth of Example 1 (the Rt of A82846B is 5.588).
图3为实施例1的发酵液ESI/MS图谱。Fig. 3 is the fermented liquid ESI/MS pattern of embodiment 1.
图4为实施例15的60m3罐的发酵代谢曲线。Fig. 4 is the fermentation metabolism curve of the 60m 3 tank of embodiment 15.
具体实施方式Detailed ways
下面通过实施例的方式进一步说明本发明,但并不因此将本发明限制在所述的实施例范围之中。下列实施例中未注明具体条件的实验方法,按照常规方法和条件,或按照商品说明书选择。The present invention is further illustrated below by means of examples, but the present invention is not limited to the scope of the examples. For the experimental methods that do not specify specific conditions in the following examples, select according to conventional methods and conditions, or according to the product instructions.
实施例1高产菌株荒漠拟孢囊菌HS807-AN-2396(Kibdelosporangium aridum)的制备The preparation of embodiment 1 high-yield bacterial strain Cystobasidium deserticus HS807-AN-2396 (Kibdelosporangium aridum)
从海地土壤样品中分离获得菌种A.orientalis A82846(菌种A.orientalisA82846参见:Oliver Puk,Petra Huber,Daniel Bischoff,etc.,GlycopeptideBiosynthesis in Amycolatopsis mediterranei DSM5908:Function of a Halogenaseand a Haloperoxidase/Perhydrolase,Chemistry&Biology,Vol.9,225–235,February,2002),然后自然分离得到HS807-O-13菌株,HS807-O-13菌株经诱变筛选后得到出发菌种HS807-A-639。制备HS807-A-639的菌悬液,并用滤纸过滤,镜检细胞分散度达到95%以上,确保大部分为单细胞,然后用于诱变处理。The strain A.orientalis A82846 was isolated from soil samples in Haiti (for strain A.orientalisA82846 see: Oliver Puk, Petra Huber, Daniel Bischoff, etc., Glycopeptide Biosynthesis in Amycolatopsis mediterranei DSM5908: Function of a Halogenase and a Haloperoxidase/Perhydrolase, Chemistry & Vol.9, 225–235, February, 2002), and then the HS807-O-13 strain was naturally isolated, and the HS807-O-13 strain was screened by mutagenesis to obtain the starting strain HS807-A-639. The bacterial suspension of HS807-A-639 was prepared and filtered with filter paper, and the cell dispersion degree of microscopic examination was over 95%, to ensure that most of them were single cells, and then used for mutagenesis treatment.
ARTP诱变处理:调整等离子体发生气-氦气流量为12.5L/min;等离子体发射口与盛样品铁片之间的距离为2mm;等离子体的照射功率为100w,照射时间为30s,得ARTP照射过的菌悬液。ARTP mutagenesis treatment: adjust the plasma generating gas-helium flow rate to 12.5L/min; the distance between the plasma launch port and the iron sheet containing the sample is 2mm; the plasma irradiation power is 100w, and the irradiation time is 30s, and the obtained ARTP irradiated bacterial suspension.
精确称取10.0mg的NTG溶于1mL丙酮,加入上述ARTP照射过的菌悬液使NTG的终浓度达到1.0mg/L。4℃缓慢震荡处理20min,离心弃上清,用无菌生理盐水打散,重复洗涤2次,使其终止反应。Accurately weigh 10.0 mg of NTG and dissolve it in 1 mL of acetone, add the above-mentioned ARTP-irradiated bacterial suspension to make the final concentration of NTG reach 1.0 mg/L. Slowly shake at 4°C for 20 minutes, centrifuge to discard the supernatant, disperse with sterile saline, and repeat washing twice to terminate the reaction.
吸取含有诱变过的液体培养基至含有750mg/L A82846B(从浙江海正药业股份有限公司处获得)的培养皿和含有2.0g/L的L-酪氨酸培养皿中进行涂布培养。培养温度28~32℃,培养周期为8d。计算结果显示复合诱变的致死率达到89%。Pipette the liquid medium containing the mutagen into a petri dish containing 750mg/L A82846B (obtained from Zhejiang Hisun Pharmaceutical Co., Ltd.) and a petri dish containing 2.0g/L L-tyrosine for coating culture . The culture temperature is 28-32°C, and the culture period is 8 days. Calculation results showed that the lethal rate of compound mutagenesis reached 89%.
从复合诱变后的抗性平板上挑取单菌落,进种子瓶培养,其中种子培养基为(g/L):葡萄糖10.0、可溶性淀粉20.0、黄豆饼粉20.0、酵母抽提粉5.0、水解酪蛋白5.0、氯化钠0.3和碳酸钙1.2,pH 7.2,30℃培养3d,然后在250mL发酵摇瓶培养,其中,发酵培养基为(g/L):葡萄糖20.0、麦芽糊精80.0、糖蜜15.0、水解酪蛋白6.0、L-酪氨酸12.0、L-缬氨酸3.0、酵母抽提粉5.0、棉籽饼粉30.0、氯化钠0.6、碳酸钙3.5、四水硫酸锰0.08、六水氯化钴0.05和THIX-2980.2,pH7.5。30℃发酵8d,HPLC检测A82846B含量。得到一株高产突变株HS807-AN-2396,摇瓶发酵效价为1325mg/L,复筛(即按照相同的条件再一次摇瓶,进行发酵培养)后摇瓶发酵效价1263mg/L,其HPLC图谱如图2所示。将发酵得到的发酵液进行分离提纯(分离提纯的步骤参见Tsuji N.;T.Kamigauchi,M.Kobayashi&Y.Terui:New glycopeptideantibiotics:II.The isolation and structures ofchloroorienticins.J.Antibiotics 41:1506-1510,1988),提纯后的A82846B的ESI/MS图谱如图3所示。Pick a single colony from the resistant plate after compound mutagenesis, and put it into a seed bottle for culture, wherein the seed medium is (g/L): glucose 10.0, soluble starch 20.0, soybean cake powder 20.0, yeast extract powder 5.0, hydrolyzed Casein 5.0, sodium chloride 0.3 and calcium carbonate 1.2, pH 7.2, cultured at 30°C for 3 days, and then cultured in a 250mL fermentation shaker flask, wherein the fermentation medium was (g/L): glucose 20.0, maltodextrin 80.0, molasses 15.0, hydrolyzed casein 6.0, L-tyrosine 12.0, L-valine 3.0, yeast extract powder 5.0, cottonseed cake powder 30.0, sodium chloride 0.6, calcium carbonate 3.5, manganese sulfate tetrahydrate 0.08, chlorine hexahydrate Cobalt 0.05 and THIX-2980.2, pH 7.5. Fermented at 30°C for 8 days, and the content of A82846B was detected by HPLC. A high-yield mutant strain HS807-AN-2396 was obtained, and the shake flask fermentation titer was 1325mg/L, and the shake flask fermentation titer was 1263mg/L after double screening (that is, shaking the flask again according to the same conditions to carry out fermentation culture). The HPLC spectrum is shown in FIG. 2 . The fermentation broth obtained by fermentation is separated and purified (see Tsuji N. for the steps of separation and purification; T. Kamigauchi, M. Kobayashi & Y. Terui: New glycopeptide antibiotics: II. The isolation and structures of chloroorienticins. J. Antibiotics 41: 1506-1510, 1988 ), the ESI/MS spectrum of the purified A82846B is shown in Figure 3.
将出发菌种HS807-A-639,挑取单菌落,进种子瓶培养,其中种子培养基为(g/L):葡萄糖10.0、可溶性淀粉20.0、黄豆饼粉20.0、酵母抽提粉5.0、水解酪蛋白5.0、氯化钠0.3和碳酸钙1.2,pH 7.2,30℃培养3d,然后在250mL发酵摇瓶培养,其中,发酵培养基为(g/L):葡萄糖20.0、麦芽糊精80.0、糖蜜15.0、水解酪蛋白6.0、L-酪氨酸12.0、L-缬氨酸3.0、酵母抽提粉5.0、棉籽饼粉30.0、氯化钠0.6、碳酸钙3.5、四水硫酸锰0.08、六水氯化钴0.05和THIX-2980.2,pH7.5。30℃发酵8d,HPLC检测A82846B含量。摇瓶发酵效价为683mg/L,复筛(即按照相同的条件再一次摇瓶,进行发酵培养)后摇瓶发酵效价为656mg/L。从发酵结果来看,高产突变株HS807-AN-2396的发酵效价比出发菌株HS807-A-639提高了93%。Pick a single colony from the starting strain HS807-A-639, and culture it in a seed bottle. The seed medium is (g/L): glucose 10.0, soluble starch 20.0, soybean cake powder 20.0, yeast extract powder 5.0, hydrolyzed Casein 5.0, sodium chloride 0.3 and calcium carbonate 1.2, pH 7.2, cultured at 30°C for 3 days, and then cultured in a 250mL fermentation shaker flask, wherein the fermentation medium was (g/L): glucose 20.0, maltodextrin 80.0, molasses 15.0, hydrolyzed casein 6.0, L-tyrosine 12.0, L-valine 3.0, yeast extract powder 5.0, cottonseed cake powder 30.0, sodium chloride 0.6, calcium carbonate 3.5, manganese sulfate tetrahydrate 0.08, chlorine hexahydrate Cobalt 0.05 and THIX-2980.2, pH 7.5. Fermented at 30°C for 8 days, and the content of A82846B was detected by HPLC. The shake flask fermentation titer was 683mg/L, and the shake flask fermentation titer was 656mg/L after re-screening (that is, shake the flask again according to the same conditions to carry out fermentation culture). From the fermentation results, the fermentation titer of the high-yield mutant strain HS807-AN-2396 was 93% higher than that of the starting strain HS807-A-639.
将上述的高产突变株HS807-AN-2396,于2015年3月11日在中国微生物菌种保藏管理委员会普通微生物中心(CGMCC)保藏,获得保藏编号为:CGMCC No.10576,生物材料(株)为HS807-AN-2396,分类命名是Kibdelosporangium aridum。The above-mentioned high-yielding mutant strain HS807-AN-2396 was deposited in the General Microbiology Center (CGMCC) of the China Microbiological Culture Collection Management Committee (CGMCC) on March 11, 2015, and the preservation number was: CGMCC No.10576, biological material (strain) It is HS807-AN-2396, and the classification name is Kibdelosporangium aridum.
实施例2菌株HS807-AN-2396(CGMCC No.10576)的形态学和培养学特征Morphological and culture characteristics of embodiment 2 bacterial strain HS807-AN-2396 (CGMCC No.10576)
参照《链霉菌鉴定手册》、《放线菌的分类与鉴定》、《常见细菌系统鉴定手册》及《分子克隆实验指南》等书中的有关内容进行实验。The experiments were carried out with reference to the relevant contents in the "Streptomyces Identification Manual", "Classification and Identification of Actinomycetes", "Common Bacterial System Identification Manual" and "Molecular Cloning Experiment Guide".
相关符号表示说明:0:无生长;1:生长很弱;2:能生长,有少量孢子;3:生长良好,有大量孢子;4:生长最好,有丰富孢子;+:阳性;-:阴性。Relevant symbols indicate explanation: 0: no growth; 1: weak growth; 2: able to grow, with a few spores; 3: good growth, with a large number of spores; 4: best growth, with abundant spores; +: positive; -: feminine.
培养特征:采用ISP1、ISP2、ISP3、ISP4、ISP5、高氏一号、苹果酸钙、YMS和查氏九种培养基(从浙江海正药业股份有限公司处获得),28℃培养6~8天后,观察菌丝体的颜色及色素情况。Culture characteristics: Nine mediums of ISP1, ISP2, ISP3, ISP4, ISP5, Gaoshi No. 1, calcium malate, YMS and Cha's (obtained from Zhejiang Hisun Pharmaceutical Co., Ltd.) were used, and cultured at 28°C for 6~ After 8 days, observe the color and pigment situation of mycelia.
表1菌株HS807-AN-2396在9种培养基上的培养特征Table 1 Culture characteristics of bacterial strain HS807-AN-2396 on 9 kinds of media
表1的结果说明,该改良菌种在ISP2、高氏一号、YMS上生长良好,并且在不同的培养基上,表现出不同的外观、色素及产孢情况。The results in Table 1 show that the improved strain grows well on ISP2, Gaoshi No. 1, and YMS, and shows different appearances, pigments, and sporulation on different media.
实施例3菌株HS807-AN-2396(CGMCC No.10576)的生理生化特征Physiological and biochemical characteristics of Example 3 bacterial strain HS807-AN-2396 (CGMCC No.10576)
培养条件均为28℃培养6~8天。The culture conditions were all cultured at 28°C for 6-8 days.
a)碳源:采用ISP9作为基础培养基,各种碳源的终浓度均为1.0%,所述的百分比为质量百分比。a) Carbon source: ISP9 was used as the basal medium, and the final concentrations of various carbon sources were all 1.0%, and the stated percentages were mass percentages.
b)无机氮源:采用ISP9作为基础培养基,硝酸钾和硫酸铵的浓度均为0.1%。b) Inorganic nitrogen source: ISP9 was used as the basic medium, and the concentrations of potassium nitrate and ammonium sulfate were both 0.1%.
碳源和无机氮源的利用情况见表2,表2的结果说明,菌株HS807-AN-2396对不同的碳源利用程度不同,可以很好地利用D-葡萄糖、麦芽糖、D-乳糖,但不利用D-木糖、L-阿拉伯糖和甘氨酸。可以有效地利用铵盐类氮源;但是难以利用硝酸盐类氮源。The utilization of carbon source and inorganic nitrogen source is shown in Table 2. The results of Table 2 show that strain HS807-AN-2396 has different degrees of utilization of different carbon sources, and can well utilize D-glucose, maltose, and D-lactose, but D-xylose, L-arabinose and glycine are not utilized. Ammonium nitrogen sources can be effectively utilized; however, nitrate nitrogen sources are difficult to utilize.
表2菌株HS807-AN-2396的碳源和氮源的利用情况The utilization of carbon source and nitrogen source of table 2 bacterial strain HS807-AN-2396
c)降解试验:采用基础培养基为GYEA(pH6.8),各种降解物的浓度见表3。表3说明除腺嘌呤外,菌株HS807-AN-2396能够在其他几种降解物上生长良好;在降解方面,菌株HS807-AN-2396仅能够降解酪蛋白和酪氨酸。表3中所述的百分比为质量百分比。c) Degradation test: GYEA (pH 6.8) was used as the basal medium, and the concentrations of various degradation products are shown in Table 3. Table 3 shows that strain HS807-AN-2396 can grow well on several degradants except adenine; in terms of degradation, strain HS807-AN-2396 can only degrade casein and tyrosine. The percentages stated in Table 3 are mass percentages.
表3菌株HS807-AN-2396的降解试验结果The degradation test result of table 3 bacterial strain HS807-AN-2396
d)过氧化氢酶试验采用YMS培养基。d) Catalase test uses YMS medium.
e)M.R和V-P实验采用《常见细菌系统鉴定手册》方法。表4说明,菌株HS807-AN-2396能进行明胶液化并能够产生硫化氢。e) M.R and V-P experiments adopt the method of "Common Bacterial System Identification Manual". Table 4 demonstrates that strain HS807-AN-2396 is capable of gelatin liquefaction and capable of producing hydrogen sulfide.
表4菌株HS807-AN-2396主要的生理生化特征Table 4 The main physiological and biochemical characteristics of strain HS807-AN-2396
由实施例2~3的数据说明,所述荒漠拟孢囊菌CGMCC No.10576具有以下的微生物学特性:Illustrate by the data of embodiment 2~3, described desert pseudocystis CGMCC No.10576 has the following microbiological characteristics:
1、形态学的特性1. Morphological characteristics
在显微镜下观察在固体培养基中培养的菌株时,细胞呈长短不一的丝状,大小为0.4-1.0μm,产白色孢子,革兰氏染色呈阳性。When the strains cultured in solid medium were observed under a microscope, the cells were filamentous in different lengths, with a size of 0.4-1.0 μm, producing white spores, and Gram staining was positive.
2、培养学的特性2. Characteristics of Cultivation
当在温度14~37℃、pH 5.0~7.5下,菌落生长良好,超过该范围则会出现生长差或不生长的情况。When the temperature is 14-37°C and the pH is 5.0-7.5, the colony grows well, and if it exceeds this range, the growth will be poor or no growth will occur.
3、生理特性3. Physiological characteristics
可以很好地利用D-葡萄糖、麦芽糖、D-乳糖作为碳源,但不利用D-木糖、L-阿拉伯糖和甘氨酸。可以有效地利用铵盐类氮源;但是难以利用硝酸盐类氮源。可以在除腺嘌呤以外的降解物上生长良好;在降解方面,仅能够降解酪蛋白和酪氨酸。并且能够进行明胶液化并能够产生硫化氢。D-glucose, maltose, D-lactose are well utilized as carbon sources, but D-xylose, L-arabinose and glycine are not. Ammonium nitrogen sources can be effectively utilized; however, nitrate nitrogen sources are difficult to utilize. Can grow well on degradants other than adenine; in terms of degradation, only casein and tyrosine can be degraded. And can carry out gelatin liquefaction and can produce hydrogen sulfide.
实施例4菌株HS807-AN-2396(CGMCC No.10576)的16S rDNA序列分析16S rDNA sequence analysis of Example 4 bacterial strain HS807-AN-2396 (CGMCC No.10576)
16S rDNA序列分析:菌株HS807-AN-2396的16S rDNA序列及与GenBank中相关序列进行BLAST比较,结果见表5。16S rDNA sequence analysis: The 16S rDNA sequence of the strain HS807-AN-2396 was compared with related sequences in GenBank by BLAST, and the results are shown in Table 5.
表5菌株HS807-AN-2396和相关菌株的同源性Table 5 Homology of strain HS807-AN-2396 and related strains
通过菌株HS807-AN-2396(CGMCC No.10576)的表观特征试验,发现该菌株和荒漠拟孢囊菌(Kibdelosporangium aridum)的分类相关参数非常接近,同时对菌株HS807-AN-2396进行16S rDNA测序,测序结果如序列表SEQ ID No.1所示。将如序列表SEQ ID No.1所示的菌株HS807-AN-2396的16S rDNA序列与荒漠拟孢囊菌(Kibdelosporangium aridum)的16S rDNA序列进行比对,比对结果发现,菌株HS807-AN-2396和荒漠拟孢囊菌(Kibdelosporangium aridum)的同源性最高可达98.9%:菌株Kibdelosporangium aridumstrain DSM 43828与菌株HS807-AN-2396的进化亲源关系最为接近,两者的同源性为98.9%。故菌株HS807-AN-2396鉴定为荒漠拟孢囊菌(Kibdelosporangium aridum)。Through the apparent characteristic test of the strain HS807-AN-2396 (CGMCC No.10576), it was found that the classification-related parameters of the strain and Kibdelosporangium aridum were very close, and the 16S rDNA of the strain HS807-AN-2396 was tested Sequencing, the sequencing results are shown in the sequence table SEQ ID No.1. The 16S rDNA sequence of the bacterial strain HS807-AN-2396 as shown in the sequence table SEQ ID No.1 was compared with the 16S rDNA sequence of Kibdelosporangium aridum, and the comparison results showed that the bacterial strain HS807-AN- The homology between 2396 and Kibdelosporangium aridum is as high as 98.9%: the evolutionary relationship between the strain Kibdelosporangium aridumstrain DSM 43828 and the strain HS807-AN-2396 is the closest, and the homology between the two is 98.9% . Therefore, the strain HS807-AN-2396 was identified as Kibdelosporangium aridum.
实施例5菌株HS807-AN-2396(CGMCC No.10576)在250mL摇瓶中无氨基酸培养基中的发酵Example 5 Fermentation of bacterial strain HS807-AN-2396 (CGMCC No.10576) in 250 mL shake flask without amino acid medium
种子培养基(g/L):葡萄糖10.0、可溶性淀粉20.0、热榨黄豆饼粉20.0、酵母抽提粉5.0、水解酪蛋白5.0、氯化钠0.3和碳酸钙1.2,pH 7.2。Seed medium (g/L): glucose 10.0, soluble starch 20.0, hot-pressed soybean cake powder 20.0, yeast extract powder 5.0, hydrolyzed casein 5.0, sodium chloride 0.3 and calcium carbonate 1.2, pH 7.2.
种子瓶中种子培养基的装量为20mL/250mL,培养温度32℃,培养湿度50~60%,摇床振幅5cm,摇床转速250rpm,培养周期39h。The amount of seed medium in the seed bottle is 20mL/250mL, the culture temperature is 32°C, the culture humidity is 50-60%, the shaker amplitude is 5cm, the shaker speed is 250rpm, and the culture period is 39h.
发酵培养基(g/L):葡萄糖20.0、麦芽糊精70.0、糖蜜15.0、水解酪蛋白6.0、酵母抽提粉5.0、棉籽饼粉30.0、氯化钠0.6、碳酸钙3.5、四水硫酸锰0.08和六水氯化钴0.05,pH7.3。Fermentation medium (g/L): glucose 20.0, maltodextrin 70.0, molasses 15.0, hydrolyzed casein 6.0, yeast extract powder 5.0, cottonseed cake powder 30.0, sodium chloride 0.6, calcium carbonate 3.5, manganese sulfate tetrahydrate 0.08 And cobalt chloride hexahydrate 0.05, pH7.3.
种子瓶至发酵瓶的移种量为10%,所述的百分比为体积百分比。The amount of transplantation from the seed bottle to the fermentation bottle is 10%, and the stated percentage is a volume percentage.
发酵瓶中发酵培养基的装量为20mL/250mL,培养温度28℃,培养湿度40~50%,摇床振幅5cm,摇床转速250rpm,培养周期212h。The loading capacity of the fermentation medium in the fermentation bottle is 20mL/250mL, the culture temperature is 28°C, the culture humidity is 40-50%, the shaker amplitude is 5cm, the shaker speed is 250rpm, and the culture period is 212h.
发酵结束后HPLC检测发酵效价,A82846B达到923mg/L。After the fermentation was finished, the fermentation titer was detected by HPLC, and A82846B reached 923mg/L.
实施例6菌株HS807-AN-2396(CGMCC No.10576)在250mL摇瓶中添加L-酪氨酸、L-缬氨酸培养基中的发酵。Example 6 Fermentation of strain HS807-AN-2396 (CGMCC No. 10576) in a medium supplemented with L-tyrosine and L-valine in a 250 mL shake flask.
种子培养基(g/L):葡萄糖10.0、可溶性淀粉20.0、热榨黄豆饼粉20.0、酵母抽提粉5.0、水解酪蛋白5.0、氯化钠0.3和碳酸钙1.2,pH 7.2。Seed medium (g/L): glucose 10.0, soluble starch 20.0, hot-pressed soybean cake powder 20.0, yeast extract powder 5.0, hydrolyzed casein 5.0, sodium chloride 0.3 and calcium carbonate 1.2, pH 7.2.
种子瓶的装量为20ml/250ml,培养温度28℃,培养湿度40~50%,摇床振幅5cm,摇床转速250rpm,培养周期37h。The filling capacity of the seed bottle is 20ml/250ml, the culture temperature is 28°C, the culture humidity is 40-50%, the shaker amplitude is 5cm, the shaker speed is 250rpm, and the culture period is 37h.
发酵培养基(g/L):葡萄糖20.0、麦芽糊精70.0、糖蜜15.0、水解酪蛋白6.0、L-酪氨酸12.0、L-缬氨酸3.0、酵母抽提粉5.0、棉籽饼粉30.0、氯化钠0.6、碳酸钙3.5、四水硫酸锰0.08和六水氯化钴0.05,pH7.3。Fermentation medium (g/L): glucose 20.0, maltodextrin 70.0, molasses 15.0, hydrolyzed casein 6.0, L-tyrosine 12.0, L-valine 3.0, yeast extract powder 5.0, cottonseed cake powder 30.0, Sodium chloride 0.6, calcium carbonate 3.5, manganese sulfate tetrahydrate 0.08 and cobalt chloride hexahydrate 0.05, pH7.3.
种子瓶至发酵瓶的移种量为10%,所述的百分比为体积百分比。The amount of transplantation from the seed bottle to the fermentation bottle is 10%, and the stated percentage is a volume percentage.
发酵瓶中发酵培养基的装量为20mL/250mL,培养温度32℃,培养湿度50~60%,摇床振幅5cm,摇床转速250rpm,培养周期210h。The loading capacity of the fermentation medium in the fermentation bottle is 20mL/250mL, the culture temperature is 32°C, the culture humidity is 50-60%, the shaker amplitude is 5cm, the shaker speed is 250rpm, and the culture cycle is 210h.
发酵结束后HPLC检测发酵效价,A82846B达到1210mg/L。After the fermentation was finished, the fermentation titer was detected by HPLC, and A82846B reached 1210mg/L.
实施例7菌株HS807-AN-2396(CGMCC No.10576)在50L罐上的发酵小试工艺研究Experimental Technology Research on the Fermentation of the 7th Bacterial Strain HS807-AN-2396 (CGMCC No.10576) on the 50L Tank
以250ml摇瓶获得的工艺参数为基础,根据实施例1所述菌株HS807-AN-2396的特性,设计50L罐发酵工艺并进行优化,考察突变株生长代谢情况和A82846B的最佳产素能力。Based on the process parameters obtained from the 250ml shake flask, and according to the characteristics of the strain HS807-AN-2396 described in Example 1, the fermentation process in a 50L tank was designed and optimized, and the growth and metabolism of the mutant strain and the best production capacity of A82846B were investigated.
种子培养基(g/L):葡萄糖10.0、可溶性淀粉20.0、热榨黄豆饼粉20.0、酵母抽提粉5.0、水解酪蛋白5.0、氯化钠0.3、碳酸钙1.2、THIX-298(购自烟台恒鑫化工科技有限公司)0.2,pH 7.2。其中,种子罐中种子培养基的装量为10L/15L。Seed medium (g/L): glucose 10.0, soluble starch 20.0, hot-pressed soybean cake powder 20.0, yeast extract powder 5.0, hydrolyzed casein 5.0, sodium chloride 0.3, calcium carbonate 1.2, THIX-298 (purchased from Yantai Hengxin Chemical Technology Co., Ltd.) 0.2, pH 7.2. Wherein, the filling capacity of the seed culture medium in the seed tank is 10L/15L.
种子罐控制工艺:培养温度28~32℃,搅拌转速200~600rpm,溶氧30%~50%,空气流量0.5~1.5vvm,培养周期43h。Seed tank control process: culture temperature 28-32°C, stirring speed 200-600rpm, dissolved oxygen 30%-50%, air flow 0.5-1.5vvm, culture period 43h.
发酵培养基(g/L):葡萄糖20.0、麦芽糊精70.0、糖蜜15.0、水解酪蛋白6.0、L-酪氨酸12.0、L-缬氨酸3.0、酵母抽提粉5.0、棉籽饼粉30.0、氯化钠0.6、碳酸钙3.5、四水硫酸锰0.08、六水氯化钴0.05、THIX-2980.6,pH7.3。Fermentation medium (g/L): glucose 20.0, maltodextrin 70.0, molasses 15.0, hydrolyzed casein 6.0, L-tyrosine 12.0, L-valine 3.0, yeast extract powder 5.0, cottonseed cake powder 30.0, Sodium chloride 0.6, calcium carbonate 3.5, manganese sulfate tetrahydrate 0.08, cobalt chloride hexahydrate 0.05, THIX-2980.6, pH7.3.
种子罐至发酵罐的移种量为12%,所述的百分比为体积百分比。The amount of inoculation from the seed tank to the fermenter is 12%, and the stated percentage is a volume percentage.
发酵罐中发酵培养基的装量为35L,培养温度28~32℃,搅拌转速200~600rpm,溶氧30~50%,空气流量0.5~1.0vvm,培养周期206h。The loading capacity of the fermentation medium in the fermenter is 35L, the culture temperature is 28-32°C, the stirring speed is 200-600rpm, the dissolved oxygen is 30-50%, the air flow rate is 0.5-1.0vvm, and the culture period is 206h.
发酵补料控制:流加L-酪氨酸,控制L-酪氨酸残留量在4.0~6.0g/L。Fermentation feeding control: add L-tyrosine continuously, and control the residual amount of L-tyrosine at 4.0-6.0g/L.
发酵过程中同时进行总糖、还原糖、氨基氮、菌丝浓度及发酵效价等的检测。发酵结束后HPLC检测发酵效价,A82846B达到2156mg/L。During the fermentation process, the detection of total sugar, reducing sugar, amino nitrogen, mycelium concentration and fermentation titer is carried out at the same time. After the fermentation was finished, the fermentation titer was detected by HPLC, and A82846B reached 2156mg/L.
实施例8菌株HS807-AN-2396(CGMCC No.10576)在50L罐上的发酵小试工艺研究Experimental Technology Research on the Fermentation of Example 8 Bacterial Strain HS807-AN-2396 (CGMCC No.10576) on a 50L Tank
种子培养基(g/L):葡萄糖5.0、可溶性淀粉10.0、黄豆饼粉10.0、酵母抽提粉2.0、水解酪蛋白2.0、氯化钠0.1、碳酸钙0.9、THIX-2980.2,pH7.5。Seed medium (g/L): glucose 5.0, soluble starch 10.0, soybean cake powder 10.0, yeast extract powder 2.0, hydrolyzed casein 2.0, sodium chloride 0.1, calcium carbonate 0.9, THIX-2980.2, pH7.5.
种子罐控制工艺:培养温度28~32℃,搅拌转速200~600rpm,溶氧30%~50%,空气流量0.5~1.5vvm,培养周期41h。其中,种子罐中种子培养基的装量为10L/15L。Seed tank control process: culture temperature 28-32°C, stirring speed 200-600rpm, dissolved oxygen 30%-50%, air flow 0.5-1.5vvm, culture period 41h. Wherein, the filling capacity of the seed culture medium in the seed tank is 10L/15L.
发酵培养基(g/L):葡萄糖10.0、玉米淀粉100.0、蔗糖5.0、水解酪蛋白2.0、L-谷氨酸30.0、L-亮氨酸20.0、酵母抽提粉2.0、黄豆饼粉20.0、碳酸钙5.5、四水硫酸锰0.02、THIX-2980.8,pH6.5。Fermentation medium (g/L): glucose 10.0, corn starch 100.0, sucrose 5.0, hydrolyzed casein 2.0, L-glutamic acid 30.0, L-leucine 20.0, yeast extract powder 2.0, soybean cake powder 20.0, carbonic acid Calcium 5.5, manganese sulfate tetrahydrate 0.02, THIX-2980.8, pH 6.5.
发酵罐中发酵培养基的装量为35L,培养温度28~32℃,搅拌转速200~600rpm,溶氧30~50%,空气流量0.5~1.0vvm,培养周期168h。The loading capacity of the fermentation medium in the fermenter is 35L, the culture temperature is 28-32°C, the stirring speed is 200-600rpm, the dissolved oxygen is 30-50%, the air flow rate is 0.5-1.0vvm, and the culture period is 168h.
发酵补料控制:流加L-缬氨酸,控制L-缬氨酸残留量在0.0~20.0g/L。Fermentation feeding control: feed L-valine, and control the residual amount of L-valine at 0.0-20.0g/L.
发酵过程中同时进行总糖、还原糖、氨基氮、菌丝浓度及发酵效价等的检测,上述的发酵条件能够发酵获得A82846B。发酵结束后HPLC检测发酵效价,A82846B达到2110mg/L。During the fermentation process, the total sugar, reducing sugar, amino nitrogen, mycelium concentration and fermentation titer were detected at the same time, and the above fermentation conditions can be fermented to obtain A82846B. After the fermentation was finished, the fermentation titer was detected by HPLC, and A82846B reached 2110mg/L.
实施例9菌株HS807-AN-2396(CGMCC No.10576)在50L罐上的发酵小试工艺研究Experimental Technology Research on Fermentation of Example 9 Bacterial Strain HS807-AN-2396 (CGMCC No.10576) on a 50L Tank
种子培养基(g/L):葡萄糖15.0、可溶性淀粉30.0、黄豆饼粉30.0、酵母抽提粉8.0、水解酪蛋白8.0、氯化钠0.5、碳酸钙1.5、THIX-2980.2,pH 6.8。Seed medium (g/L): glucose 15.0, soluble starch 30.0, soybean cake powder 30.0, yeast extract powder 8.0, hydrolyzed casein 8.0, sodium chloride 0.5, calcium carbonate 1.5, THIX-2980.2, pH 6.8.
种子罐控制工艺:培养温度28~32℃,搅拌转速200~600rpm,溶氧30%~50%,空气流量0.5~1.5vvm,培养周期41h。其中,种子罐中种子培养基的装量为10L/15L。Seed tank control process: culture temperature 28-32°C, stirring speed 200-600rpm, dissolved oxygen 30%-50%, air flow 0.5-1.5vvm, culture period 41h. Wherein, the filling capacity of the seed culture medium in the seed tank is 10L/15L.
发酵培养基(g/L):葡萄糖30.0、麦芽糊精60.0、糖蜜25.0、水解酪蛋白10.0、酵母抽提粉8.0、棉籽饼粉40.0、氯化钠0.8、六水氯化钴0.02、THIX-2980.8,pH7.8。Fermentation medium (g/L): glucose 30.0, maltodextrin 60.0, molasses 25.0, hydrolyzed casein 10.0, yeast extract powder 8.0, cottonseed cake powder 40.0, sodium chloride 0.8, cobalt chloride hexahydrate 0.02, THIX- 2980.8, pH7.8.
发酵罐中发酵培养基的装量为35L,培养温度28~32℃,搅拌转速200~600rpm,溶氧30~50%,空气流量0.5~1.0vvm,培养周期240h。The loading capacity of the fermentation medium in the fermenter is 35L, the culture temperature is 28-32°C, the stirring speed is 200-600rpm, the dissolved oxygen is 30-50%, the air flow rate is 0.5-1.0vvm, and the culture period is 240h.
发酵补料控制:流加L-酪氨酸,控制L-酪氨酸残留量在0.0~30.0g/L。Fermentation feeding control: feed L-tyrosine, and control the residual amount of L-tyrosine at 0.0-30.0g/L.
发酵过程中同时进行总糖、还原糖、氨基氮、菌丝浓度及发酵效价等的检测,上述的发酵条件能够发酵获得A82846B。发酵结束后HPLC检测发酵效价,A82846B达到1967mg/L。During the fermentation process, the total sugar, reducing sugar, amino nitrogen, mycelium concentration and fermentation titer were detected at the same time, and the above fermentation conditions can be fermented to obtain A82846B. After the fermentation was finished, the fermentation titer was detected by HPLC, and A82846B reached 1967mg/L.
实施例10菌株HS807-AN-2396(CGMCC No.10576)在50L罐上的发酵小试工艺研究Experimental Technology Research on Fermentation of Example 10 Bacterial Strain HS807-AN-2396 (CGMCC No.10576) on a 50L Tank
种子培养基(g/L):葡萄糖15.0、可溶性淀粉30.0、黄豆饼粉30.0、酵母抽提粉8.0、水解酪蛋白8.0、氯化钠0.5、碳酸钙1.5、THIX-2980.2,pH6.8。Seed medium (g/L): glucose 15.0, soluble starch 30.0, soybean cake powder 30.0, yeast extract powder 8.0, hydrolyzed casein 8.0, sodium chloride 0.5, calcium carbonate 1.5, THIX-2980.2, pH 6.8.
种子罐控制工艺:培养温度28~32℃,搅拌转速200~600rpm,溶氧30%~50%,空气流量0.5~1.5vvm,培养周期41h。其中,种子罐中种子培养基的装量为10L/15L。Seed tank control process: culture temperature 28-32°C, stirring speed 200-600rpm, dissolved oxygen 30%-50%, air flow 0.5-1.5vvm, culture period 41h. Wherein, the filling capacity of the seed culture medium in the seed tank is 10L/15L.
发酵培养基(g/L):葡萄糖30.0、麦芽糊精100.0、糖蜜5.0、水解酪蛋白10.0、酵母抽提粉8.0、棉籽饼粉20.0、氯化钠0.4、碳酸钙1.5、四水硫酸锰0.14、六水氯化钴0.08,pH7.5。Fermentation medium (g/L): glucose 30.0, maltodextrin 100.0, molasses 5.0, hydrolyzed casein 10.0, yeast extract powder 8.0, cottonseed cake powder 20.0, sodium chloride 0.4, calcium carbonate 1.5, manganese sulfate tetrahydrate 0.14 , Cobalt chloride hexahydrate 0.08, pH7.5.
发酵罐中发酵培养基的装量为35L,培养温度28~32℃,搅拌转速200~600rpm,溶氧30~50%,空气流量0.5~1.0vvm,培养周期240h。The loading capacity of the fermentation medium in the fermenter is 35L, the culture temperature is 28-32°C, the stirring speed is 200-600rpm, the dissolved oxygen is 30-50%, the air flow rate is 0.5-1.0vvm, and the culture period is 240h.
发酵补料控制:流加L-酪氨酸,控制L-酪氨酸残留量0.0~30.0g/L。Fermentation feeding control: feed L-tyrosine, and control the residual amount of L-tyrosine to 0.0-30.0g/L.
发酵过程中同时进行总糖、还原糖、氨基氮、菌丝浓度及发酵效价等的检测,上述的发酵条件能够发酵获得A82846B。发酵结束后HPLC检测发酵效价,A82846B达到2016mg/L。During the fermentation process, the total sugar, reducing sugar, amino nitrogen, mycelium concentration and fermentation titer were detected at the same time, and the above fermentation conditions can be fermented to obtain A82846B. After the fermentation was completed, the fermentation titer was detected by HPLC, and A82846B reached 2016mg/L.
实施例11菌株HS807-AN-2396(CGMCC No.10576)在50L罐上的发酵小试工艺研究Experimental Technology Research on the Fermentation of Example 11 Bacterial Strain HS807-AN-2396 (CGMCC No.10576) on a 50L Tank
种子培养基(g/L):葡萄糖15.0、可溶性淀粉30.0、黄豆饼粉30.0、酵母抽提粉8.0、水解酪蛋白8.0、氯化钠0.5、碳酸钙1.5、THIX-2980.2,pH6.8。Seed medium (g/L): glucose 15.0, soluble starch 30.0, soybean cake powder 30.0, yeast extract powder 8.0, hydrolyzed casein 8.0, sodium chloride 0.5, calcium carbonate 1.5, THIX-2980.2, pH 6.8.
种子罐控制工艺:培养温度28~32℃,搅拌转速200~600rpm,溶氧30%~50%,空气流量0.5~1.5vvm,培养周期41h。其中,种子罐中种子培养基的装量为10L/15L。Seed tank control process: culture temperature 28-32°C, stirring speed 200-600rpm, dissolved oxygen 30%-50%, air flow 0.5-1.5vvm, culture period 41h. Wherein, the filling capacity of the seed culture medium in the seed tank is 10L/15L.
发酵培养基(g/L):葡萄糖30.0、麦芽糊精60.0、糖蜜25.0、水解酪蛋白10.0、酵母抽提粉8.0、棉籽饼粉40.0、氯化钠0.4、碳酸钙1.5,pH5.0。Fermentation medium (g/L): glucose 30.0, maltodextrin 60.0, molasses 25.0, hydrolyzed casein 10.0, yeast extract powder 8.0, cottonseed cake powder 40.0, sodium chloride 0.4, calcium carbonate 1.5, pH 5.0.
发酵罐中发酵培养基的装量为35L,培养温度28~32℃,搅拌转速200~600rpm,溶氧30~50%,空气流量0.5~1.0vvm,培养周期240h。The loading capacity of the fermentation medium in the fermenter is 35L, the culture temperature is 28-32°C, the stirring speed is 200-600rpm, the dissolved oxygen is 30-50%, the air flow rate is 0.5-1.0vvm, and the culture period is 240h.
发酵补料控制:流加L-酪氨酸,控制L-酪氨酸残留量在2.0~6.0g/L。Fermentation feeding control: add L-tyrosine continuously, and control the residual amount of L-tyrosine at 2.0-6.0g/L.
发酵过程中同时进行总糖、还原糖、氨基氮、菌丝浓度及发酵效价等的检测,上述的发酵条件能够发酵获得A82846B。发酵结束后HPLC检测发酵效价,A82846B达到1954mg/L。During the fermentation process, the total sugar, reducing sugar, amino nitrogen, mycelium concentration and fermentation titer were detected at the same time, and the above fermentation conditions can be fermented to obtain A82846B. After the fermentation was finished, the fermentation titer was detected by HPLC, and A82846B reached 1954mg/L.
实施例12菌株HS807-AN-2396(CGMCC No.10576)在50L罐上的发酵小试工艺研究Example 12 Fermentation small test process research on bacterial strain HS807-AN-2396 (CGMCC No.10576) on 50L tank
种子培养基(g/L):葡萄糖10.0、可溶性淀粉20.0、热榨黄豆饼粉20.0、酵母抽提粉5.0、水解酪蛋白5.0、氯化钠0.3、碳酸钙1.2、THIX-298(购自烟台恒鑫化工科技有限公司)0.2,pH 7.2。其中,种子罐中种子培养基的装量为10L/15L。Seed medium (g/L): glucose 10.0, soluble starch 20.0, hot-pressed soybean cake powder 20.0, yeast extract powder 5.0, hydrolyzed casein 5.0, sodium chloride 0.3, calcium carbonate 1.2, THIX-298 (purchased from Yantai Hengxin Chemical Technology Co., Ltd.) 0.2, pH 7.2. Wherein, the filling capacity of the seed culture medium in the seed tank is 10L/15L.
种子罐控制工艺:培养温度28~32℃,搅拌转速200~600rpm,溶氧30%~50%,空气流量0.5~1.5vvm,培养周期43h。其中,种子罐中种子培养基的装量为10L/15L。Seed tank control process: culture temperature 28-32°C, stirring speed 200-600rpm, dissolved oxygen 30%-50%, air flow 0.5-1.5vvm, culture period 43h. Wherein, the filling capacity of the seed culture medium in the seed tank is 10L/15L.
发酵培养基(g/L):葡萄糖20.0、麦芽糊精70.0、糖蜜15.0、水解酪蛋白6.0、L-酪氨酸3.0、L-缬氨酸3.0、L-谷氨酸3.0、L-亮氨酸3.0、酵母抽提粉5.0、棉籽饼粉30.0、氯化钠0.6、碳酸钙3.5、四水硫酸锰0.08、六水氯化钴0.05、THIX-2980.2,pH7.5。Fermentation medium (g/L): glucose 20.0, maltodextrin 70.0, molasses 15.0, hydrolyzed casein 6.0, L-tyrosine 3.0, L-valine 3.0, L-glutamic acid 3.0, L-leucine Acid 3.0, yeast extract powder 5.0, cottonseed cake powder 30.0, sodium chloride 0.6, calcium carbonate 3.5, manganese sulfate tetrahydrate 0.08, cobalt chloride hexahydrate 0.05, THIX-2980.2, pH7.5.
种子罐至发酵罐的移种量为12%,所述的百分比为体积百分比。The amount of inoculation from the seed tank to the fermenter is 12%, and the stated percentage is a volume percentage.
发酵罐中发酵培养基的装量为35L,培养温度25℃,搅拌转速200~600rpm,溶氧30~50%,空气流量0.5~1.0vvm,培养周期206h。The loading capacity of the fermentation medium in the fermenter is 35L, the culture temperature is 25°C, the stirring speed is 200-600rpm, the dissolved oxygen is 30-50%, the air flow rate is 0.5-1.0vvm, and the culture period is 206h.
发酵补料控制:流加L-酪氨酸,控制L-酪氨酸残留量在4.0~6.0g/L。Fermentation feeding control: add L-tyrosine continuously, and control the residual amount of L-tyrosine at 4.0-6.0g/L.
发酵过程中同时进行总糖、还原糖、氨基氮、菌丝浓度及发酵效价等的检测。发酵结束后HPLC检测发酵效价,A82846B达到1791mg/L。During the fermentation process, the detection of total sugar, reducing sugar, amino nitrogen, mycelium concentration and fermentation titer is carried out at the same time. After the fermentation was finished, the fermentation titer was detected by HPLC, and A82846B reached 1791mg/L.
实施例13菌株HS807-AN-2396(CGMCC No.10576)在50L罐上的发酵小试工艺研究Experimental Technology Research on the Fermentation of Example 13 Bacterial Strain HS807-AN-2396 (CGMCC No.10576) on a 50L Tank
种子培养基(g/L):葡萄糖10.0、可溶性淀粉20.0、热榨黄豆饼粉20.0、酵母抽提粉5.0、水解酪蛋白5.0、氯化钠0.3、碳酸钙1.2、THIX-298(购自烟台恒鑫化工科技有限公司)0.2,pH 7.2。其中,种子罐中种子培养基的装量为10L/15L。Seed medium (g/L): glucose 10.0, soluble starch 20.0, hot-pressed soybean cake powder 20.0, yeast extract powder 5.0, hydrolyzed casein 5.0, sodium chloride 0.3, calcium carbonate 1.2, THIX-298 (purchased from Yantai Hengxin Chemical Technology Co., Ltd.) 0.2, pH 7.2. Wherein, the filling capacity of the seed culture medium in the seed tank is 10L/15L.
种子罐控制工艺:培养温度28~32℃,搅拌转速200~600rpm,溶氧30%~50%,空气流量0.5~1.5vvm,培养周期43h。其中,种子罐中种子培养基的装量为10L/15L。Seed tank control process: culture temperature 28-32°C, stirring speed 200-600rpm, dissolved oxygen 30%-50%, air flow 0.5-1.5vvm, culture period 43h. Wherein, the filling capacity of the seed culture medium in the seed tank is 10L/15L.
发酵培养基(g/L):葡萄糖20.0、麦芽糊精70.0、糖蜜15.0、水解酪蛋白6.0、L-酪氨酸30.0、L-缬氨酸20.0、蛋白胨5.0、棉籽饼粉30.0、氯化钠0.6、碳酸钙3.5、四水硫酸锰0.08、六水氯化钴0.05、THIX-2980.2,pH6.0。Fermentation medium (g/L): glucose 20.0, maltodextrin 70.0, molasses 15.0, hydrolyzed casein 6.0, L-tyrosine 30.0, L-valine 20.0, peptone 5.0, cottonseed cake powder 30.0, sodium chloride 0.6, calcium carbonate 3.5, manganese sulfate tetrahydrate 0.08, cobalt chloride hexahydrate 0.05, THIX-2980.2, pH 6.0.
种子罐至发酵罐的移种量为12%,所述的百分比为体积百分比。The amount of inoculation from the seed tank to the fermenter is 12%, and the stated percentage is a volume percentage.
发酵罐中发酵培养基的装量为35L,培养温度34℃,搅拌转速200~600rpm,溶氧30~50%,空气流量0.5~1.0vvm,培养周期206h。发酵补料控制:流加L-酪氨酸,控制L-酪氨酸残留量在4.0~6.0g/L。The loading capacity of the fermentation medium in the fermenter is 35L, the culture temperature is 34°C, the stirring speed is 200-600rpm, the dissolved oxygen is 30-50%, the air flow rate is 0.5-1.0vvm, and the culture period is 206h. Fermentation feeding control: add L-tyrosine continuously, and control the residual amount of L-tyrosine at 4.0-6.0g/L.
发酵过程中同时进行总糖、还原糖、氨基氮、菌丝浓度及发酵效价等的检测。发酵结束后HPLC检测发酵效价,A82846B达到1563mg/L。During the fermentation process, the detection of total sugar, reducing sugar, amino nitrogen, mycelium concentration and fermentation titer is carried out at the same time. After the fermentation was finished, the fermentation titer was detected by HPLC, and A82846B reached 1563mg/L.
实施例14菌株HS807-AN-2396(CGMCC No.10576)在5000L罐上的发酵中试工艺研究Example 14 Fermentation pilot-scale process research on bacterial strain HS807-AN-2396 (CGMCC No.10576) on 5000L tank
以50L发酵罐获得的工艺参数为基础,根据实施例1所述菌株HS807-AN-2396的特性,设计5000L罐发酵工艺并进行优化,考察突变株生长代谢情况和A82846B的最佳产素能力。Based on the process parameters obtained in the 50L fermenter, and according to the characteristics of the strain HS807-AN-2396 described in Example 1, the fermentation process in a 5000L tank was designed and optimized, and the growth and metabolism of the mutant strain and the optimal production capacity of A82846B were investigated.
种子培养基(g/L):葡萄糖10.0、可溶性淀粉20.0、热榨黄豆饼粉20.0、酵母抽提粉5.0、水解酪蛋白5.0、氯化钠0.3、碳酸钙1.2、THIX-2980.2,pH 7.2。Seed medium (g/L): glucose 10.0, soluble starch 20.0, hot-pressed soybean cake powder 20.0, yeast extract powder 5.0, hydrolyzed casein 5.0, sodium chloride 0.3, calcium carbonate 1.2, THIX-2980.2, pH 7.2.
种子罐控制工艺:培养温度28~32℃,搅拌转速30~150rpm,溶氧30~40%,空气流量0.2~0.1vvm,培养周期41h。其中,种子罐中种子培养基的装量为300L/500L。Seed tank control process: culture temperature 28-32°C, stirring speed 30-150rpm, dissolved oxygen 30-40%, air flow 0.2-0.1vvm, culture period 41h. Wherein, the filling capacity of the seed culture medium in the seed tank is 300L/500L.
发酵培养基(g/L):葡萄糖20.0、麦芽糊精80.0、糖蜜15.0、水解酪蛋白6.0、L-酪氨酸3.0、酵母抽提粉5.0、棉籽饼粉30.0、氯化钠0.6、碳酸钙3.5、四水硫酸锰0.08、六水氯化钴0.05和消泡剂THIX-2980.4,pH7.5。Fermentation medium (g/L): glucose 20.0, maltodextrin 80.0, molasses 15.0, hydrolyzed casein 6.0, L-tyrosine 3.0, yeast extract powder 5.0, cottonseed cake powder 30.0, sodium chloride 0.6, calcium carbonate 3.5. Manganese sulfate tetrahydrate 0.08, cobalt chloride hexahydrate 0.05 and defoamer THIX-2980.4, pH7.5.
种子罐至发酵罐的移种量为10%,所述的百分比为体积百分比。发酵罐中发酵培养基的装量为3500L:培养温度28~32℃,搅拌转速30~150rpm,溶氧30~40%,空气流量0.2~1.0vvm,培养周期202h。The amount of transplanting from the seed tank to the fermenter is 10%, and the percentage is volume percentage. The loading capacity of the fermentation medium in the fermenter is 3500L: the culture temperature is 28-32°C, the stirring speed is 30-150rpm, the dissolved oxygen is 30-40%, the air flow rate is 0.2-1.0vvm, and the culture period is 202h.
发酵补料控制:流加L-酪氨酸,控制L-酪氨酸残留量在4.0~6.0g/L。Fermentation feeding control: add L-tyrosine continuously, and control the residual amount of L-tyrosine at 4.0-6.0g/L.
发酵过程中同时进行总糖、还原糖、氨基氮、菌丝浓度及发酵效价等的检测。发酵结束后HPLC检测发酵效价,A82846B达到2199mg/L。During the fermentation process, the detection of total sugar, reducing sugar, amino nitrogen, mycelium concentration and fermentation titer is carried out at the same time. After the fermentation was finished, the fermentation titer was detected by HPLC, and A82846B reached 2199mg/L.
实施例15菌株HS807-AN-2396(CGMCC No.10576)在60m3罐上的发酵产业化放大Example 15 Fermentation Industrialization Scale-Up of Bacterial Strain HS807-AN-2396 (CGMCC No.10576 ) on 60m Tank
以5000L发酵罐获得的工艺参数为基础,根据实施例1所述菌株HS807-AN-2396的特性,设计60m3罐发酵工艺并进行优化,考察突变株生长代谢情况和A82846B的最佳产素能力。Based on the process parameters obtained from the 5000L fermenter, and according to the characteristics of the strain HS807-AN-2396 described in Example 1, a 60m 3 tank fermentation process was designed and optimized to investigate the growth and metabolism of the mutant strain and the best production capacity of A82846B .
种子培养基(g/L):葡萄糖10.0、可溶性淀粉20.0、热榨黄豆饼粉20.0、酵母抽提粉5.0、水解酪蛋白5.0、氯化钠0.3、碳酸钙1.2、THIX-2980.2,pH 7.2。Seed medium (g/L): glucose 10.0, soluble starch 20.0, hot-pressed soybean cake powder 20.0, yeast extract powder 5.0, hydrolyzed casein 5.0, sodium chloride 0.3, calcium carbonate 1.2, THIX-2980.2, pH 7.2.
种子罐控制工艺:培养温度28~32℃,搅拌转速50~200rpm,溶氧30~50%,空气流量0.2~1.0vvm,培养周期41h。其中,种子罐中种子培养基的装量为5m3/15m3。Seed tank control process: culture temperature 28-32°C, stirring speed 50-200rpm, dissolved oxygen 30-50%, air flow 0.2-1.0vvm, culture period 41h. Wherein, the filling capacity of the seed culture medium in the seed tank is 5m 3 /15m 3 .
发酵培养基(g/L):葡萄糖20.0、麦芽糊精80.0、糖蜜15.0、水解酪蛋白6.0、L-酪氨酸12.0、L-缬氨酸3.0、酵母抽提粉5.0、棉籽饼粉30.0、氯化钠0.6、碳酸钙3.5、四水硫酸锰0.08、六水氯化钴0.05、THIX-2980.2,pH7.5。Fermentation medium (g/L): glucose 20.0, maltodextrin 80.0, molasses 15.0, hydrolyzed casein 6.0, L-tyrosine 12.0, L-valine 3.0, yeast extract powder 5.0, cottonseed cake powder 30.0, Sodium chloride 0.6, calcium carbonate 3.5, manganese sulfate tetrahydrate 0.08, cobalt chloride hexahydrate 0.05, THIX-2980.2, pH7.5.
种子罐至发酵罐的移种量为12%,所述的百分比为体积百分比。发酵罐中发酵培养基的装量为42m3:培养温度28~32℃,搅拌转速30~120rpm,溶氧30~35%,空气流量0.1~0.8vvm,培养周期192h。The amount of inoculation from the seed tank to the fermenter is 12%, and the stated percentage is a volume percentage. The capacity of the fermentation medium in the fermenter is 42m 3 : the culture temperature is 28-32°C, the stirring speed is 30-120rpm, the dissolved oxygen is 30-35%, the air flow rate is 0.1-0.8vvm, and the culture period is 192h.
发酵补料控制:流加L-酪氨酸,控制L-酪氨酸残留量在4.0~6.0g/L。Fermentation feeding control: add L-tyrosine continuously, and control the residual amount of L-tyrosine at 4.0-6.0g/L.
发酵过程中同时进行总糖、还原糖、氨基氮、菌丝浓度及发酵效价等的检测。60m3罐中按上述培养发酵条件发酵菌株HS807-AN-2396的发酵代谢曲线参见图4。发酵结束后HPLC检测发酵效价,A82846B达到2315mg/L。During the fermentation process, the detection of total sugar, reducing sugar, amino nitrogen, mycelium concentration and fermentation titer is carried out at the same time. Refer to Figure 4 for the fermentation metabolic curve of the HS807-AN-2396 fermented strain HS807-AN-2396 in a 60m 3 tank according to the above-mentioned culture and fermentation conditions. After the fermentation was finished, the fermentation titer was detected by HPLC, and A82846B reached 2315mg/L.
应理解,在阅读了本发明的上述内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。It should be understood that after reading the above content of the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of the present application.
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