CN106299530A - A method for dismantling, classifying and recycling power lithium-ion batteries for new energy vehicles - Google Patents
A method for dismantling, classifying and recycling power lithium-ion batteries for new energy vehicles Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及废旧电池回收技术领域,尤其是涉及一种新能源汽车用动力型锂离子电池的拆解分类回收工艺方法。The invention relates to the technical field of waste battery recycling, in particular to a process method for dismantling, classifying and recycling power lithium-ion batteries for new energy vehicles.
背景技术Background technique
随着新能源电池制造技术的不断提升,新能源电池在生产生活领域备受人们关注。2014年新能源汽车和电动自行车用动力电池市场已经达到120亿元,正极材料成本约占动力电池成本的25%左右,即约30亿元的市场份额。2015年,以电动大巴为代表的新能源汽车已经实现了爆发式的增长,新能源汽车领域动力电池的应用量越来越大。这意味着,未来5年内,新能源汽车的动力锂离子电池将逐步报废,产生大量的废旧锂离子电池。动力锂离子电池内含有大量的镍、钴、锰、铁等有价金属,具有良好的回收价值。With the continuous improvement of new energy battery manufacturing technology, new energy batteries have attracted people's attention in the field of production and life. In 2014, the power battery market for new energy vehicles and electric bicycles has reached 12 billion yuan, and the cost of cathode materials accounts for about 25% of the cost of power batteries, or a market share of about 3 billion yuan. In 2015, new energy vehicles represented by electric buses have achieved explosive growth, and the application of power batteries in the field of new energy vehicles is increasing. This means that in the next five years, the power lithium-ion batteries of new energy vehicles will be gradually scrapped, resulting in a large amount of waste lithium-ion batteries. Power lithium-ion batteries contain a large amount of valuable metals such as nickel, cobalt, manganese, and iron, which have good recycling value.
现有的锂离子电池回收工艺专利,主要是对锂电池直接进行直接破碎,或者将电池剥开,然后对正负极片中镍、钴、锰、铁、铜、铝等有价金属的浸出工艺申请专利,如申请号为201210496378.6的大连东泰产业废弃物处理公司申请保护的废旧锂电池处理方法。此外,也有专利对高锰系列锂电池破碎后,直接进行火法熔炼,制备锰铁合金,如申请号为201210017163.1的佛山市邦普循环科技有限公司申请保护的一种锰系废旧电池中有价金属的回收利用方法。动力电池单体电池相比一般数码产品锂离子电池储存能量大几倍,如果拆解前未对电池进行强制放电处理,直接进行破碎,或者在水中浸泡,或者人工手动拆解操作不当,对锂电池意外穿刺,很容易引起燃烧、爆炸,危害人身安全;而且动力锂离子电池中储存有大量的有机电解液,对人身健康和环境都存在很大的危害性。如果采用上述两个专利方法对动力锂电池直接进行回收,破碎过程中可能会产生起火爆炸和电解液挥发泄露等情况,危害人身和环境安全;破碎物料未经分类回收,也会增加有价金属的后期提取成本。The existing lithium-ion battery recycling process patents are mainly to directly crush the lithium battery, or peel the battery, and then leach valuable metals such as nickel, cobalt, manganese, iron, copper, and aluminum in the positive and negative plates. Process patents, such as the waste lithium battery treatment method applied for protection by Dalian Dongtai Industrial Waste Treatment Company with application number 201210496378.6. In addition, there are also patents that after crushing high-manganese series lithium batteries, they are directly subjected to pyromelting to prepare manganese-ferroalloys, such as the valuable metals in manganese-based waste batteries applied for protection by Foshan Bangpu Cycle Technology Co., Ltd. with application number 201210017163.1 recycling method. The power battery single battery is several times larger than the lithium-ion battery of general digital products. If the battery is not subjected to forced discharge treatment before disassembly, it is directly crushed, or soaked in water, or manual disassembly is performed improperly. Accidental puncture of the battery can easily cause combustion and explosion, endangering personal safety; and there is a large amount of organic electrolyte stored in the power lithium-ion battery, which is very harmful to human health and the environment. If the above two patented methods are used to directly recycle power lithium batteries, fires and explosions and electrolyte volatilization and leakage may occur during the crushing process, endangering personal and environmental safety; crushed materials will also increase valuable metals if they are not classified and recycled. post-extraction costs.
由此可见,如何研究出一种新能源汽车用动力型锂离子电池的拆解分类回收工艺方法,能够将新能源汽车用动力型锂离子电池中最有价值的正负极材料和铜、铝等有价金属分类分离出来,并实现有机电解液废弃物的回收,避免了回收过程中锂电池起火爆炸和电解液挥发泄露的情况发生,即该方法具有操作安全、高效的优点,是目前本领域技术人员亟待解决的问题。It can be seen from this that how to develop a dismantling and sorting recycling process for power lithium-ion batteries for new energy vehicles can make the most valuable positive and negative materials and copper and aluminum in power lithium-ion batteries for new energy vehicles Valuable metals are separated by classification, and the recycling of organic electrolyte waste is realized, which avoids the occurrence of fire and explosion of lithium batteries and leakage of electrolyte volatilization during the recycling process. That is, this method has the advantages of safe operation and high efficiency. Problems to be solved urgently by those skilled in the art.
发明内容Contents of the invention
为了解决上述问题,本发明提供了一种新能源汽车用动力型锂离子电池的拆解分类回收工艺方法。In order to solve the above problems, the present invention provides a method for dismantling, classifying and recovering power lithium-ion batteries for new energy vehicles.
本发明一种新能源汽车用动力型锂离子电池的拆解分类回收工艺方法,包括以下步骤:A method for dismantling, classifying and recovering a power type lithium-ion battery for a new energy vehicle according to the present invention comprises the following steps:
(a)动力电池外壳的人工拆解:将新能源汽车用动力型锂离子电池的外壳进行人工拆解,取出所述新能源汽车用动力型锂离子电池内的单体电池包;(a) Manual dismantling of the power battery shell: manually dismantle the shell of the power lithium-ion battery for new energy vehicles, and take out the single battery pack in the power lithium-ion battery for new energy vehicles;
(b)残余电量强制性放电处理:将所述单体电池包置于电子负载仪上进行强制性放电,直至放电完毕;(b) Compulsory discharge treatment of residual power: place the single battery pack on an electronic load device for compulsory discharge until the discharge is completed;
(c)破碎:先将所述单体电池包进行烘干操作,之后再置于破碎机中进行多级破碎,直至所述单体电池包的破碎物平均直径小于1cm为止;(c) Crushing: drying the single battery pack first, and then placing it in a crusher for multi-stage crushing until the average diameter of the broken objects of the single battery pack is less than 1 cm;
(d)电解液有机溶液的烘干和回收:电解液有机溶液的烘干和回收:将所述破碎物放入真空干燥箱内进行真空干燥处理,干燥温度为50-100℃,并对该过程中所挥发的气态有机溶剂分子进行冷凝回收;(d) Drying and recovery of the organic solution of the electrolyte: drying and recovery of the organic solution of the electrolyte: put the crushed material into a vacuum drying oven for vacuum drying at a drying temperature of 50-100°C, and The gaseous organic solvent molecules volatilized during the process are condensed and recovered;
(e)破碎并筛分:将烘干后结块的所述破碎物进一步粉碎后过10-50目筛,筛下物为所述新能源汽车用动力型锂离子电池正负极材料与粘结剂的混合物,筛上物为所述单体电池包的外壳包装物与铝箔、铜箔、少量正负极材料的混合物;由于所述铝箔、铜箔、少量正负极材料的混合物中的正负极材料的含量非常小,所以可以忽略不计。(e) Broken and sieved: further pulverize the dried and agglomerated crushed objects and pass through a 10-50 mesh sieve. The mixture of the binder, the sieve is the mixture of the shell packaging of the single battery pack, aluminum foil, copper foil, and a small amount of positive and negative materials; The content of positive and negative materials is very small, so it can be ignored.
(f)分选:将所述筛上物置于分选设备上进行分选,将所述单体电池包的外壳包装物与所述铝箔、铜箔的混合物分离。(f) Sorting: the oversize is placed on a sorting device for sorting, and the outer shell package of the battery pack is separated from the mixture of aluminum foil and copper foil.
进一步地,所述单体电池包的外壳包装物包括铝塑膜、铝壳和钢壳。Further, the casing package of the single battery pack includes an aluminum-plastic film, an aluminum casing and a steel casing.
进一步地,所述单体电池包可以是单个锂电池,也可以是由一定数量锂电池组成的电池组模块。Further, the single battery pack may be a single lithium battery, or a battery pack module composed of a certain number of lithium batteries.
进一步地,所述锂电池可以是软包电池、钢壳电池、铝壳电池等锂电池中的一种或几种。Further, the lithium battery may be one or more of lithium batteries such as pouch batteries, steel case batteries, and aluminum case batteries.
进一步地,所述破碎机可以是鄂式破碎机、锤式破碎机、反击式破碎机、圆锥破碎机、齿辊破碎机、双辊破碎机等设备的中的一种或者两种联用。Further, the crusher may be one of jaw crusher, hammer crusher, impact crusher, cone crusher, toothed roller crusher, double roller crusher and other equipment or a combination of two.
进一步地,所述分选设备,可以是摇床、跳汰机等重介质选矿设备。Further, the sorting equipment may be dense-medium mineral dressing equipment such as a shaking table and a jig.
本发明一种新能源汽车用动力型锂离子电池的拆解分类回收工艺方法,与现有技术相比具有以下优点:A method for dismantling, classifying and recovering a power type lithium-ion battery for a new energy vehicle according to the present invention has the following advantages compared with the prior art:
首先,本发明工艺安全、简单高效的实现了新能源汽车用动力型锂离子电池拆解分类回收,适用于大批量处理报废动力型锂离子电池;其次,本发明加入了残余电量强制放电步骤,大大降低了动力电池拆解过程中起火、爆炸等危险的发生;然后,本发明加入了有机电解液真空回收步骤,杜绝了有机物对环境和工作人员的危害;最后,本发明可将新能源汽车用动力型锂离子电池的外壳如铝塑膜铝壳钢壳等包装物、铝箔铜箔混合物、正负极粉末材料有效分离出来,实现了新能源汽车用动力型锂离子电池内高价值的铝箔铜箔混合物、正负极粉末材料等资源分类回收。First of all, the process of the present invention is safe, simple and efficient, and realizes the dismantling, classification and recycling of power lithium-ion batteries for new energy vehicles, and is suitable for mass processing of scrap power lithium-ion batteries; secondly, the present invention adds a step of forced discharge of residual power, Greatly reduces the occurrence of dangers such as fire and explosion during the dismantling process of the power battery; then, the present invention adds a vacuum recovery step of the organic electrolyte, which eliminates the harm of organic matter to the environment and staff; finally, the present invention can convert new energy vehicles into The shell of the power lithium-ion battery, such as aluminum-plastic film, aluminum shell, steel shell and other packaging materials, the mixture of aluminum foil and copper foil, and the positive and negative electrode powder materials are effectively separated, and the high-value aluminum foil in the power lithium-ion battery for new energy vehicles is realized. Resources such as copper foil mixture, positive and negative electrode powder materials are sorted and recycled.
附图说明Description of drawings
图1为本发明的流程框图。Fig. 1 is a flow chart of the present invention.
具体实施方式detailed description
为了更好的理解本发明,下面结合具体实施例和附图对本发明进行进一步的描述。In order to better understand the present invention, the present invention will be further described below in conjunction with specific embodiments and accompanying drawings.
如图1所示,将新能源汽车用动力型锂离子电池的外壳进行人工拆解,取出新能源汽车用动力型锂离子电池内单体电池;将单体电池进行剩余电量检测,未充分放电的单体电池需要在充放电设备上进行充分放电;将自放电完毕的单体电池烘干后,放入到破碎机内进行破碎;破碎后进行烘干,并对蒸发物进行回收;将烘干后的破碎物进一步粉碎后过筛,筛下物即为正负极材料和粘结剂的混合物,筛上物为单体电池的外壳包装物与铝箔、铜箔、少量正负极材料混合物;将筛上物用摇床进行选矿分类,可将单体电池的外壳包装物分离出去,即可回收得到铝箔、铜箔。其中,所述单体电池的外壳包装物包括铝塑膜、铝壳、钢壳等。为了对该技术方案进行更为详细的阐释,所以选择以下三个实施例作进一步说明。As shown in Figure 1, the shell of the power lithium-ion battery for new energy vehicles is manually disassembled, and the single battery in the power lithium-ion battery for new energy vehicles is taken out; the remaining power of the single battery is detected, and it is not fully discharged The single battery needs to be fully discharged on the charging and discharging equipment; after drying the self-discharged single battery, put it into the crusher for crushing; after crushing, dry it and recover the evaporator; The dried crushed material is further pulverized and sieved, the under-sieve is the mixture of positive and negative materials and binder, and the over-sieved is the mixture of the shell packaging of the single battery, aluminum foil, copper foil, and a small amount of positive and negative materials ; Use a shaking table to classify the screened material, and separate the shell and packaging of the single battery, and then recover aluminum foil and copper foil. Wherein, the shell package of the single battery includes an aluminum-plastic film, an aluminum shell, a steel shell, and the like. In order to explain the technical solution in more detail, the following three examples are selected for further description.
实施例1:Example 1:
选用力神江淮汽车IEV5动力电池组,单体电池为18650电池;首先将动力电池外壳人工拆解,拆解完成后取出里面的18650动力电池包,将电池包在电子负载仪上进行快速强制放电;放电完毕后,放入鄂式破碎机进行破碎,直至破碎物平均直径至1cm以下;将破碎完毕的物料放入真空干燥机,进行80℃真空干燥,有机溶剂气体冷凝回收;将烘干后结块的物料放入齿辊破碎机中,进一步细粉碎,然后过10-50目筛,筛下物即为正负极材料和粘结剂的混合物,筛上物为单体电池的外壳包装物、18650钢壳、铝箔、铜箔、少量正负极材料混合物;将筛上物置于跳汰机上进行分选,可将单体电池外壳包装物、钢壳与细小的铝箔铜箔混合物分离开。Lishen Jianghuai Automobile IEV5 power battery pack is selected, and the single battery is 18650 battery; first, the power battery shell is manually disassembled, and the 18650 power battery pack inside is taken out after the dismantling is completed, and the battery pack is quickly and forcedly discharged on the electronic load instrument ; After the discharge is completed, put it into the jaw crusher for crushing until the average diameter of the crushed material is below 1cm; put the crushed material into the vacuum dryer, carry out vacuum drying at 80°C, and condense and recover the organic solvent gas; The agglomerated material is put into the toothed roller crusher, further finely crushed, and then passed through a 10-50 mesh sieve. The under-sieve is the mixture of positive and negative electrode materials and binder, and the over-sieve is the outer casing of the single battery. material, 18650 steel shell, aluminum foil, copper foil, a small amount of positive and negative electrode material mixture; put the sieved material on the jig machine for sorting, and can separate the single battery shell package, steel shell and fine aluminum foil copper foil mixture .
实施例2:Example 2:
选用中航锂电三元材料动力电池组,单体电池为铝塑膜软包电池;首先将动力电池外壳人工拆解,拆解完成后取出单体电池包,将电池包在在电子负载仪上进行快速强制放电;放电完毕后,放入鄂式破碎机进行破碎,直至破碎物平均直径至1cm以下;将破碎完毕的物料放入真空干燥机,进行80℃真空干燥,有机溶剂气体冷凝回收;将烘干后结块的物料放入齿辊破碎机中,进一步细粉碎,然后过10-50目筛,筛下物即为正负极材料和粘结剂的混合物,筛上物为单体电池的外壳包装物、铝塑膜与铝箔、铜箔、少量正负极材料混合物;将筛上物置于跳汰机上进行分选,可将单体电池的外壳包装物铝塑膜与细小的铝箔铜箔混合物分离开。AVIC lithium battery ternary material power battery pack is selected, and the single battery is an aluminum-plastic film soft pack battery; first, the power battery shell is manually disassembled, and the single battery pack is taken out after the dismantling is completed, and the battery pack is placed on the electronic load instrument. Rapid forced discharge; after discharge, put it into a jaw crusher for crushing until the average diameter of the crushed material is below 1cm; put the crushed material into a vacuum dryer for vacuum drying at 80°C, and condense and recover the organic solvent gas; After drying, the agglomerated material is put into the toothed roller crusher, further finely crushed, and then passed through a 10-50 mesh sieve. The under-sieve is the mixture of positive and negative materials and binder, and the over-sieve is the single battery. The casing package, aluminum-plastic film, aluminum foil, copper foil, and a small amount of positive and negative materials are mixed; the sieved material is placed on a jig for sorting, and the aluminum-plastic film and small aluminum foil copper of the single battery can be sorted. Foil mixture to separate.
实施例3:Example 3:
选用比亚迪K9动力电池组,单体电池为磷酸铁锂铝壳电池;首先将动力电池外壳人工拆解,拆解完成后取出单体电池包,将电池包在电子负载仪上进行快速强制放电;放电完毕后,放入鄂式破碎机破碎机进行破碎,直至破碎物平均直径至1cm以下;将破碎完毕的物料放入真空干燥机,进行80℃真空干燥,有机溶剂气体冷凝回收;将烘干后结块的物料放入齿辊破碎机中,进一步细粉碎,然后过10-50目筛,筛下物即为正负极材料和粘结剂的混合物,筛上物为单体电池的外壳包装物、钢壳、铝箔、铜箔、少量正负极材料混合物;将筛上物置于跳汰机上进行分选,可将单体电池的外壳包装物、钢壳与细小的铝箔铜箔混合物分离开。The BYD K9 power battery pack is selected, and the single battery is a lithium iron phosphate aluminum shell battery; first, the power battery shell is manually disassembled, and after the disassembly is completed, the single battery pack is taken out, and the battery pack is quickly and forcedly discharged on the electronic load instrument; After the discharge is completed, put it into the jaw crusher for crushing until the average diameter of the crushed material is less than 1cm; put the crushed material into the vacuum dryer and perform vacuum drying at 80°C, and the organic solvent gas is condensed and recovered; the dried The final agglomerated material is put into the toothed roller crusher, further finely crushed, and then passed through a 10-50 mesh sieve. The under-sieve is the mixture of positive and negative electrode materials and binder, and the over-sieve is the shell of the single battery. Packaging, steel case, aluminum foil, copper foil, a small amount of positive and negative material mixture; put the sieved material on the jig machine for sorting, and can separate the shell packaging of the single battery, steel case and fine aluminum foil copper foil mixture open.
以上对本发明的实施例进行了详细说明,但所述内容仅为本发明的较佳实施例,不能被认为用于限定本发明的实施范围。凡依本发明范围所作的均等变化与改进等,均应仍归属于本专利涵盖范围之内。The embodiments of the present invention have been described in detail above, but the content described is only a preferred embodiment of the present invention, and cannot be considered as limiting the implementation scope of the present invention. All equivalent changes and improvements made according to the scope of the present invention should still belong to the scope of this patent.
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| CN107946686A (en) * | 2017-11-09 | 2018-04-20 | 合肥国轩高科动力能源有限公司 | A kind of waste lithium ion battery recovery method |
| CN108736087A (en) * | 2018-05-23 | 2018-11-02 | 深圳市恒创睿能环保科技有限公司 | A kind of technique that hydrometallurgic recovery discards valuable constituent in power battery |
| CN110336090A (en) * | 2019-05-20 | 2019-10-15 | 昌鑫生态科技(陕西)有限公司 | Old and useless battery environmental protection is recycled technology |
| CN111600091A (en) * | 2020-06-05 | 2020-08-28 | 深圳鑫茂新能源技术有限公司 | Method for recycling graphite of negative electrode of lithium ion battery |
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| CN114976331A (en) * | 2022-03-28 | 2022-08-30 | 湖南邦普循环科技有限公司 | Safe disassembling system and method for accident power battery pack |
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| WO2024045532A1 (en) * | 2022-08-29 | 2024-03-07 | 广东邦普循环科技有限公司 | Method for recovering and pretreating spent lithium-ion battery |
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| CN107946686A (en) * | 2017-11-09 | 2018-04-20 | 合肥国轩高科动力能源有限公司 | A kind of waste lithium ion battery recovery method |
| CN107946688A (en) * | 2017-12-16 | 2018-04-20 | 淄博国利新电源科技有限公司 | The method that lithium is recycled from discarded ternary lithium ion battery |
| CN108736087A (en) * | 2018-05-23 | 2018-11-02 | 深圳市恒创睿能环保科技有限公司 | A kind of technique that hydrometallurgic recovery discards valuable constituent in power battery |
| CN110336090A (en) * | 2019-05-20 | 2019-10-15 | 昌鑫生态科技(陕西)有限公司 | Old and useless battery environmental protection is recycled technology |
| CN111600091A (en) * | 2020-06-05 | 2020-08-28 | 深圳鑫茂新能源技术有限公司 | Method for recycling graphite of negative electrode of lithium ion battery |
| CN111822140B (en) * | 2020-06-16 | 2021-12-17 | 合肥国轩电池材料有限公司 | Recovery method of waste soft package lithium battery |
| CN111822140A (en) * | 2020-06-16 | 2020-10-27 | 合肥国轩电池材料有限公司 | Recovery method of waste soft package lithium battery |
| CN112246834A (en) * | 2020-10-04 | 2021-01-22 | 湖南金源新材料股份有限公司 | Jigging separation method for components after dismantling of waste lithium batteries |
| CN112246834B (en) * | 2020-10-04 | 2022-04-15 | 湖南金源新材料股份有限公司 | Jig separation method of components after dismantling used lithium batteries |
| CN112820970A (en) * | 2020-12-30 | 2021-05-18 | 中科院过程工程研究所南京绿色制造产业创新研究院 | Harmless treatment method for waste lithium battery electrolyte |
| CN114976331A (en) * | 2022-03-28 | 2022-08-30 | 湖南邦普循环科技有限公司 | Safe disassembling system and method for accident power battery pack |
| WO2023184993A1 (en) * | 2022-03-28 | 2023-10-05 | 湖南邦普循环科技有限公司 | System for safely disassembling accident power battery pack and method therefor |
| CN117225857A (en) * | 2022-06-08 | 2023-12-15 | 吴雄伟 | An automated preprocessing and sorting system and sorting method for used batteries |
| WO2024045532A1 (en) * | 2022-08-29 | 2024-03-07 | 广东邦普循环科技有限公司 | Method for recovering and pretreating spent lithium-ion battery |
| CN118472456A (en) * | 2024-07-10 | 2024-08-09 | 光大环保技术装备(常州)有限公司 | Waste battery recycling device and method |
| CN119560669A (en) * | 2024-11-28 | 2025-03-04 | 常州厚丰新能源有限公司 | Waste lithium battery recycling method based on multi-stage crushing and intelligent sorting |
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