The detection method of silver paste reliability used for solar batteries and detection web plate
Technical field
The present invention relates to photovoltaic technology, the detection method of more particularly, to a kind of silver paste reliability used for solar batteries
And detection web plate.
Background technology
In photovoltaic industry, the unfailing performance of silver paste used for solar batteries is closely related with product.But it is reliable
The evaluation and test high cost of performance, the reflection cycle of data is long, and the speed detecting with research and development of new product or shipment is seriously not
Symbol, the experiment of some new products just can must be carried out after failtests data feedback before, serious shadow
Ring the exploitation of experiment and the detection of OQC.
The method of reliability testing at present mainly has:
A, buy more a whole set of manufacture of solar cells equipment and carry out reliability assessment, this kind of method shortcoming is whole
Complete equipment is with high costs, and utilization rate of equipment and installations is low, and high cost evaluated and tested by slurry, and advantage is failtests number
Fast according to feedback, experiment progress is fast, meets OQC requirement.
B and solar battery sheet manufacturer cooperate to be fabricated to cell piece and carry out reliability assessment, Ci Zhongfang
Method shortcoming is that experiment number is limited, and experimental amount is few, and experimental period is longer, and high cost evaluated and tested by slurry, excellent
Point is to save the input cost of a whole set of manufacture of solar cells equipment.
C, it is fabricated to assembly and carries out reliability evaluating together with assembly, the shortcoming of this kind of method is experiment time
Number is limited, and experimental cost is high, is easily affected final testing result by the data of other materials.Advantage is
Save the input cost of a whole set of manufacture of solar cells equipment.
D, self-built method of testing, design test experiments, this kind of method the disadvantage is that, experimental procedure is loaded down with trivial details,
In experimentation, slurry loss is larger, and advantage is, flexibly, data reflection speed is fast, and test just has for test
To property, meet OQC requirement.
Content of the invention
The purpose of the present invention it is simply that in order to provide a kind of detection method of silver paste reliability used for solar batteries and
Detection web plate.
In order to achieve the above object, present invention employs technical scheme below: a kind of silver paste used for solar batteries
The detection method of reliability, including following measures:
First, one detection web plate of self-control, is provided with the first hollow out figure for carrying out relative resistivities detection
Case, for carrying out the second pierced pattern of pull force calculation, and is used for carrying out silver-colored aluminium paste intersection and falls aluminum detection
The 3rd pierced pattern;
2nd, solar battery front side silver paste is coated on homemade detection web plate;
3rd, with printer, solar battery front side silver paste is printed on 1/4 monocrystalline silicon piece, obtains and correspond to
Silver paste printed patterns in each pierced pattern;
4th, the monocrystalline silicon piece after printing silver paste is sintered;
5th, with resistance meter to the printing figure corresponding to the first pierced pattern on the monocrystalline silicon piece after sintering
The line resistance of case is tested, and obtains relative resistance rate score;
6th, use welding welding corresponding to the printed patterns of the second pierced pattern, and use puller system testing size
Welding pulling force;
7th, by after silver paste is cleaned out on web plate, add aluminium paste in the 3rd pierced pattern part of detection web plate;
Republish on 1/4 monocrystalline silicon piece, sinter after making aluminium paste and the silver paste boundary of corresponding position, then using glue
Whether the silver-colored aluminium paste intersection of cloth test falls aluminum.
Described printer is Semi-automatic printer.
Described sintering furnace is high temperature sintering furnace.
Described resistance meter is micro- ω meter.
Described adhesive tape is normal transparent adhesive tape.
A kind of detection web plate for silver paste reliability used for solar batteries detection, including web plate matrix, in net
Plate matrix is provided with the first pierced pattern for carrying out relative resistivities detection, for carrying out pull force calculation
Second pierced pattern, and the 3rd pierced pattern of aluminum detection, each hollow out is fallen for carrying out silver-colored aluminium paste intersection
It is provided with interval between pattern.
Described first pierced pattern includes two groups of symmetrically arranged multistage broken line shape grooves, between adjacent segment groove
Turn back in 90 degree.
Described second pierced pattern includes four straight trough ditches, four straight trough ditch Parallel Symmetric settings two-by-two.
Described 3rd pierced pattern includes two articles of straight trough ditches, and two straight trough ditch interval settings are point-blank.
The width of the groove of the 3rd pierced pattern is more than the width of the groove of the second pierced pattern, the second hollow out figure
The width of the groove of case is more than the width of the groove of the first pierced pattern.
The detection method of present invention silver paste used for solar batteries reliability and detection web plate are above due to employing
Technical scheme so as to compared with prior art, has the following advantages that and feature:
1st, slurry sample preparation amount is the 10% of other means of testing.
2nd, test equipment input cost is little.
3rd, it is applied to a large amount of sample experiments.
4th, experimental data feedback cycle is short, and experimental data reference value is high.
5th, 3 big reliability detection projects are comprised.
Change web plate number of times when the 6th, testing few, save replacing construction, reduce the loss of slurry when changing web plate.
7th, cost of labor is little, and 1~2 people can a complete set of experiment.
Brief description
Fig. 1 is the structural representation of the detection web plate in the present invention.
Specific embodiment
Referring to Fig. 1, the detection web plate for silver paste reliability used for solar batteries detection in the present invention, bag
Purse rope plate matrix 1, is provided with the first pierced pattern 11 for carrying out relative resistivities detection on web plate matrix,
For carrying out the second pierced pattern 12 of pull force calculation, and fall aluminum detection for carrying out silver-colored aluminium paste intersection
3rd pierced pattern 13, is provided with interval between each pierced pattern.Wherein, the first pierced pattern includes two groups pairs
Claim the multistage broken line shape groove of setting, turn back in 90 degree between adjacent segment groove.Second pierced pattern includes
Article four, straight trough ditch, four straight trough ditch Parallel Symmetric settings two-by-two.3rd pierced pattern includes two articles of straight trough ditches,
Article two, straight trough ditch interval setting is point-blank.And the width of the groove of the 3rd pierced pattern is more than second
The width of the groove of pierced pattern, the width of the groove of the second pierced pattern is more than the groove of the first pierced pattern
Width.
Using the detection web plate of the present invention, pull force calculation, relative resistivities detection and silver-colored aluminium paste can be carried out
Intersection falls aluminum detection.Need in inspection to use Semi-automatic printer, 1/4 monocrystalline silicon piece, high temperature sintering furnace,
Resistance meter, microscope, welding, measurer for pulling force, adhesive tape, computer.
Concrete grammar is as follows: solar battery front side silver paste is coated on homemade detection web plate;With print
Solar battery front side silver paste is printed on 1/4 monocrystalline silicon piece brush machine, obtains corresponding to each pierced pattern
Silver paste printed patterns;Then the monocrystalline silicon piece after printing silver paste is sintered;With resistance meter to burning
The line resistance of the printed patterns corresponding to the first pierced pattern on the monocrystalline silicon piece after knot is tested, and obtains
Relative resistance rate score;Weld the printed patterns corresponding to the second pierced pattern using welding, and use puller system
The welding pulling force of testing size;After on web plate, silver paste is cleaned out, in the 3rd pierced pattern of detection web plate
Part adds aluminium paste;Republish on 1/4 monocrystalline silicon piece, burn after making aluminium paste and the silver paste boundary of corresponding position
Using adhesive plaster, knot, then tests whether silver-colored aluminium paste intersection falls aluminum.
Pattern as the detection web plate design in the present invention is different, and the content of test is also different, the method for test
Also different.
Method of testing in the present invention is applied to any like product test.
Used in the present invention, printer minimum requirements is Semi-automatic printer.
Silicon chip used in the present invention is monocrystalline silicon piece.
Sintering furnace used in the present invention is high temperature sintering furnace.
Resistance meter used in the present invention is microhmmeter.
Puller system used in the present invention is automatic measurer for pulling force.
In the present invention, silver-colored aluminium paste intersection falls aluminum experiment and needs first to add aluminium paste after silver paste cleans out on web plate
Republish once so as to sinter after having a common boundary with silver paste, and piece need to sinter after printing aluminium paste and test.