CN106440102A - Compressor Vibration Damping Structure of Suspended Air Conditioner External Unit - Google Patents
Compressor Vibration Damping Structure of Suspended Air Conditioner External Unit Download PDFInfo
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- CN106440102A CN106440102A CN201611070274.3A CN201611070274A CN106440102A CN 106440102 A CN106440102 A CN 106440102A CN 201611070274 A CN201611070274 A CN 201611070274A CN 106440102 A CN106440102 A CN 106440102A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/06—Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
- F24F1/08—Compressors specially adapted for separate outdoor units
- F24F1/12—Vibration or noise prevention thereof
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/06—Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
- F24F1/08—Compressors specially adapted for separate outdoor units
- F24F1/10—Arrangement or mounting thereof
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- Combustion & Propulsion (AREA)
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Abstract
Description
技术领域technical field
本发明涉及空调设备领域,尤其涉及一种吊顶式空调外机的压缩机减振结构。The invention relates to the field of air-conditioning equipment, in particular to a compressor vibration-damping structure for a ceiling-type air-conditioning external unit.
背景技术Background technique
传统空调外机的噪声大,需要安装在位置远离人们的活动区,有时甚至需要单独给空调外机提供设备房,使得空调安装在建筑物中占用了大量空间,由于目前城市地价普遍很高,空调使用时占空间较多的情况严重增加了人们的生活成本。Traditional air-conditioning outdoor units are noisy and need to be installed away from people’s activity areas. Sometimes it is even necessary to provide a separate equipment room for the air-conditioning outdoor unit, so that the air-conditioning installation takes up a lot of space in buildings. Due to the current urban land prices are generally high, The situation that the air conditioner takes up a lot of space during use has seriously increased people's living costs.
空调外机噪声产生的主要原因是压缩机产生的振动传递到底盘,现有的解决方法主要是使用压缩机厂家自带橡胶减振垫,这种减振结构在噪声要求较低的场合可以使用,但是,对于大功率的压缩机这种橡胶垫并不能完全隔绝压缩机的振动,所以无法做到完全隔绝压缩机与机器底盘之间的振动传递,当压缩机的振动传递到底盘的钣金结构时,容易引起钣金结构的共振。特别是对于变频机组,压缩机的振动特性随频率变化而改变,压缩机振动的能量传递到机器壳体,引发钣金共振的可能性更大,严重影响了空调外机的使用安全。The main reason for the noise of the external unit of the air conditioner is that the vibration generated by the compressor is transmitted to the chassis. The existing solution is mainly to use the rubber vibration damping pad provided by the compressor manufacturer. This vibration damping structure can be used in occasions with low noise requirements. However, for high-power compressors, this rubber pad cannot completely isolate the vibration of the compressor, so it cannot completely isolate the vibration transmission between the compressor and the chassis of the machine. When the vibration of the compressor is transmitted to the sheet metal of the chassis When the structure is used, it is easy to cause the resonance of the sheet metal structure. Especially for frequency conversion units, the vibration characteristics of the compressor change with the frequency, and the vibration energy of the compressor is transmitted to the machine shell, which is more likely to cause sheet metal resonance, which seriously affects the use safety of the air conditioner external unit.
发明内容Contents of the invention
本发明的目的在于提供一种吊顶式空调外机的压缩机减振结构,具有良好的减振和振动隔离效果,避免了压缩机与钣金结构产生共振。The purpose of the present invention is to provide a compressor vibration damping structure for a ceiling-mounted air conditioner external unit, which has good vibration damping and vibration isolation effects, and avoids resonance between the compressor and the sheet metal structure.
为达此目的,本发明采用以下技术方案:For reaching this purpose, the present invention adopts following technical scheme:
一种吊顶式空调外机的压缩机减振结构,包括压缩机体、支撑板和底盘,所述底盘上设有所述支撑板,所述压缩机体安装在所述支撑板上,所述压缩机体的底部设置有压缩机脚,所述压缩机脚与所述支撑板相连,所述压缩机脚与所述支撑板之间设有第一弹簧。A compressor damping structure for a ceiling-mounted air conditioner external unit, comprising a compressor body, a support plate and a chassis, the chassis is provided with the support plate, the compressor body is installed on the support plate, and the compressor body The bottom of the compressor is provided with a compressor foot, the compressor foot is connected with the support plate, and a first spring is arranged between the compressor foot and the support plate.
作为优选,所述第一弹簧和所述支撑板之间设有减振板,所述第一弹簧安装在所述减振板上,所述减振板与所述支撑板之间设有多个橡胶垫。Preferably, a damping plate is provided between the first spring and the support plate, the first spring is mounted on the damping plate, and multiple a rubber mat.
作为优选,所述底盘与所述支撑板之间设有隔离板。Preferably, an isolation plate is provided between the chassis and the support plate.
作为优选,所述隔离板由毛毡和丁基橡胶构成。Preferably, the isolation board is made of felt and butyl rubber.
作为优选,所述底盘包括底板和设置在所述底板下方的两根固定条,所述支撑板安装在所述底板上。Preferably, the chassis includes a bottom plate and two fixing bars arranged under the bottom plate, and the support plate is installed on the bottom plate.
作为优选,所述底板的下方还设置有加强筋,所述加强筋位于两根所述固定条之间。Preferably, a reinforcing rib is further provided under the bottom plate, and the reinforcing rib is located between the two fixing strips.
作为优选,所述支撑板与所述压缩机脚通过螺栓连接,所述螺栓贯穿所述第一弹簧。Preferably, the support plate is connected to the compressor foot through bolts, and the bolts pass through the first spring.
作为优选,所述压缩机体的底部中心设有外伸连接孔,所述外伸连接孔与所述支撑板相连。Preferably, the center of the bottom of the compressor body is provided with an outwardly extending connecting hole, and the outwardly extending connecting hole is connected to the support plate.
作为优选,所述外伸连接孔与所述支撑板之间设有第二弹簧,所述第二弹簧嵌入所述外伸连接孔。Preferably, a second spring is provided between the outwardly extending connecting hole and the support plate, and the second spring is embedded in the outwardly extending connecting hole.
作为优选,所述压缩机脚数量为三个,所述压缩机脚以所述压缩机体的底部中心为圆心呈圆周等距分布。Preferably, the number of the compressor feet is three, and the compressor feet are equidistantly distributed around the center of the bottom of the compressor body.
本发明的有益效果:Beneficial effects of the present invention:
在压缩机脚与支撑板之间设置第一弹簧,避免了压缩机体的振动直接传递到支撑板上,第一弹簧能够吸收和缓冲压缩机体产生的大部分振动,将振动具有的动能转换为其他能量,通过使用支撑板将压缩机体与底盘之间的接触由点接触变为面接触,更有效的达到了减振功能,还避免了共振的发生。The first spring is set between the compressor foot and the support plate to prevent the vibration of the compressor body from being directly transmitted to the support plate. The first spring can absorb and buffer most of the vibration generated by the compressor body, and convert the kinetic energy of the vibration into other Energy, by using the support plate to change the contact between the compressor body and the chassis from point contact to surface contact, the vibration reduction function is more effectively achieved, and the occurrence of resonance is also avoided.
附图说明Description of drawings
图1是吊顶式空调外机的压缩机减振结构的立体图;Fig. 1 is a perspective view of a compressor vibration damping structure of a ceiling-mounted air conditioner external unit;
图2是吊顶式空调外机的压缩机减振结构沿宽度方向的剖视图;Fig. 2 is a cross-sectional view along the width direction of the vibration damping structure of the compressor of the ceiling-mounted air conditioner external unit;
图3是吊顶式空调外机的压缩机减振结构沿长度方向的剖视图;Fig. 3 is a cross-sectional view along the length direction of the vibration damping structure of the compressor of the ceiling-mounted air conditioner external unit;
图4是吊顶式空调外机的压缩机减振结构的俯视图;Fig. 4 is a top view of the vibration damping structure of the compressor of the ceiling-mounted air conditioner external unit;
图5是吊顶式空调外机的压缩机减振结构的底部视图;Fig. 5 is a bottom view of the vibration damping structure of the compressor of the external unit of the ceiling-mounted air conditioner;
图中:In the picture:
1、压缩机体;101、压缩机脚;1. Compressor body; 101. Compressor foot;
2、固定条;2. Fixed strip;
3、支撑板;3. Support plate;
4、第一弹簧;4. The first spring;
5、减振板;5. Damping plate;
6、橡胶垫;6. Rubber pad;
7、隔离板;7. Isolation board;
8、加强筋;8. Reinforcing ribs;
9、外伸连接孔;9. Extended connection hole;
10、第二弹簧。10. The second spring.
具体实施方式detailed description
下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solutions of the present invention will be further described below in conjunction with the accompanying drawings and through specific implementation methods.
如图1-5所示,一种吊顶式空调外机的压缩机减振结构,包括压缩机体1、支撑板3和底盘,底盘上连接有支撑板3,压缩机体1安装在支撑板3上,压缩机体1的底部设有压缩机脚101,压缩机脚101与支撑板3相连,压缩机脚101与支撑板3之间设有第一弹簧4。As shown in Figure 1-5, a compressor vibration reduction structure for a ceiling-mounted air conditioner external unit includes a compressor body 1, a support plate 3 and a chassis, the chassis is connected with a support plate 3, and the compressor body 1 is installed on the support plate 3 , The bottom of the compressor body 1 is provided with a compressor foot 101 , the compressor foot 101 is connected to the support plate 3 , and a first spring 4 is provided between the compressor foot 101 and the support plate 3 .
在压缩机脚101与支撑板3之间设置第一弹簧4,压缩机脚101与支撑板3虽然相连但并没有直接接触,而是通过第一弹簧4间接的接触。这样就避免了压缩机体1的振动直接传递到支撑板3上,且第一弹簧4由于自身的特性能够吸收和缓冲压缩机体1产生的大部分振动,将振动具有的动能转换为其他能量,最终通过支撑板3传递到底盘上的振动会有效减少,且通过支撑板3将压缩机体1与底盘之间的接触由点接触变为面接触,更有效的达到了减振功能。通过设置第一弹簧4还增加了压缩机体1自由度,更加方便了压缩机体1的安装和使用。A first spring 4 is provided between the compressor foot 101 and the support plate 3 , although the compressor foot 101 and the support plate 3 are connected but not in direct contact, but indirect contact through the first spring 4 . This prevents the vibration of the compressor body 1 from being directly transmitted to the support plate 3, and the first spring 4 can absorb and buffer most of the vibrations generated by the compressor body 1 due to its own characteristics, and convert the kinetic energy of the vibration into other energy. The vibration transmitted to the chassis through the support plate 3 can be effectively reduced, and the contact between the compressor body 1 and the chassis is changed from a point contact to a surface contact through the support plate 3, and the vibration reduction function is more effectively achieved. The degree of freedom of the compressor body 1 is also increased by providing the first spring 4 , which facilitates the installation and use of the compressor body 1 .
第一弹簧4和支撑板3之间设有减振板5。A damping plate 5 is provided between the first spring 4 and the supporting plate 3 .
为了进一步的实现减振效果,第一弹簧4和支撑板3之间设置减振板5,将第一弹簧4与支撑板3之间的受力方式由点受力转换为面受力,平稳的受力方式增加了减振效果。In order to further realize the vibration damping effect, a damping plate 5 is arranged between the first spring 4 and the support plate 3, and the stress mode between the first spring 4 and the support plate 3 is converted from point force to surface force, which is stable The stress mode increases the vibration damping effect.
减振板5和支撑板3之间设有多个橡胶垫6,多个橡胶垫6以支撑板3的几何中心为中心呈对称分布。A plurality of rubber pads 6 are arranged between the damping plate 5 and the support plate 3 , and the plurality of rubber pads 6 are symmetrically distributed around the geometric center of the support plate 3 .
具体的,在减振板5与支撑板3之间设置橡胶垫6,振动效果传递到橡胶垫6上时,橡胶垫6起到阻尼减振的作用,将振动具有的动能转换为热能,为压缩机体1的减振提供了一种新的方式,多个橡胶垫6呈对称分布,增加了整体的稳固性和对称性,避免了因不对称产生的振动。橡胶垫6的个数可优选为六个,这样能达到最佳的结构稳定性。Specifically, a rubber pad 6 is provided between the damping plate 5 and the support plate 3. When the vibration effect is transmitted to the rubber pad 6, the rubber pad 6 plays a role of damping and vibration reduction, and converts the kinetic energy of the vibration into heat energy. The vibration reduction of the compressor body 1 provides a new way, the plurality of rubber pads 6 are symmetrically distributed, which increases the overall stability and symmetry, and avoids the vibration caused by asymmetry. The number of rubber pads 6 can be preferably six, so that the best structural stability can be achieved.
底盘与支撑板3之间设有隔离板7。An isolation plate 7 is provided between the chassis and the support plate 3 .
为了将压缩机体1产生的振动与底盘完全隔离,不让压缩机体1产生的振动向底盘传递,在底盘与支撑板3之间设有隔离板7,隔离板7的组成为一些柔性材质的物体。In order to completely isolate the vibration generated by the compressor body 1 from the chassis and prevent the vibration generated by the compressor body 1 from being transmitted to the chassis, an isolation plate 7 is provided between the chassis and the support plate 3, and the isolation plate 7 is composed of some flexible materials. .
具体的,将隔离板7选择由毛毡和丁基橡胶构成的复合成型板件。Specifically, the insulation board 7 is selected as a composite molded board made of felt and butyl rubber.
为了达到最佳的隔离效果,将隔离板7确定为由毛毡和丁基橡胶构成的成型板,不仅有良好的隔离振动的效果还能保证使用的稳定性,进一步加强了减振效果。In order to achieve the best isolation effect, the isolation plate 7 is determined to be a molded plate made of felt and butyl rubber, which not only has a good vibration isolation effect but also ensures the stability of use, and further strengthens the vibration reduction effect.
底盘包括底板和设置在底板下方的两根固定条2,支撑板3安装在底板上。底板的下方还设置有加强筋8,加强筋8位于两根固定条2之间。The chassis includes a base plate and two fixing bars 2 arranged below the base plate, and a support plate 3 is installed on the base plate. A reinforcing rib 8 is also provided under the bottom plate, and the reinforcing rib 8 is located between the two fixing bars 2 .
底盘包括底板、两根固定条2和两根加强筋8,两根固定条2和两根加强筋8位于底板的下方,两根加强筋8位于两根固定条2之间并与两根固定条2垂直,底板、两根固定条2和两根加强筋8都为钣金件,减轻了底盘重量的同时还加强了自身结构的稳定性,实现减振和减轻重量的双重效果。这种底盘结构上的加强进一步的避免了振动通过底盘向外传递,起到一定的结构隔离效果。The chassis includes a base plate, two fixing bars 2 and two reinforcing ribs 8, the two fixing bars 2 and two reinforcing ribs 8 are located under the base plate, and the two reinforcing ribs 8 are located between the two fixing bars 2 and are fixed with the two The bar 2 is vertical, and the bottom plate, two fixing bars 2 and two reinforcing ribs 8 are all sheet metal parts, which reduces the weight of the chassis and also enhances the stability of its own structure, achieving the dual effects of vibration reduction and weight reduction. This strengthening of the chassis structure further prevents the vibration from being transmitted outward through the chassis, and has a certain structural isolation effect.
支撑板3与压缩机脚101通过螺栓连接,螺栓贯穿第一弹簧4。The support plate 3 is connected to the compressor foot 101 through bolts, and the bolts pass through the first spring 4 .
在具体使用时,支撑板3与压缩机脚101通过螺栓连接,螺栓贯穿第一弹簧4,由于螺栓的螺杆具有一定的长度可以作为第一弹簧4的中轴,在第一弹簧4伸缩变形时由于螺栓起到的中轴作用对其有一定的限位效果,不会向外有太大的偏转,也保护了压缩机体1不与其他部件发生撞击接触,保证了压缩机体1使用的稳定性和安全性。In specific use, the support plate 3 and the compressor foot 101 are connected by bolts, and the bolts pass through the first spring 4. Since the screw rod of the bolt has a certain length, it can be used as the central axis of the first spring 4. When the first spring 4 stretches and deforms Because the central axis function of the bolt has a certain limit effect on it, it will not deflect too much outward, and it also protects the compressor body 1 from impact contact with other components, ensuring the stability of the compressor body 1 in use and security.
压缩机体1的底部中心设有外伸连接孔9,外伸连接孔9与支撑板3相连。The center of the bottom of the compressor body 1 is provided with an overhanging connection hole 9 , and the overhanging connection hole 9 is connected with the support plate 3 .
作为中心的稳定结构,在压缩机体1的底部中心设置外伸连接孔9,外伸连接孔9是通过在压缩机体1的底部中心向外设置一个凸台,凸台向内开槽进而形成外伸连接孔9,外伸连接孔9与支撑板3通过螺栓相连,在减振的同时保持了压缩机体1安装的稳定性。As a central stable structure, an overhanging connection hole 9 is provided at the center of the bottom of the compressor body 1. The overhanging connection hole 9 is formed by setting a boss outward at the center of the bottom of the compressor body 1, and the boss is slotted inward to form an outer The connecting hole 9 is extended, and the connecting hole 9 is connected with the support plate 3 by bolts, which maintains the stability of the installation of the compressor body 1 while damping vibration.
外伸连接孔9与支撑板3之间设有第二弹簧10,第二弹簧10嵌入外伸连接孔9。A second spring 10 is provided between the outwardly extending connecting hole 9 and the support plate 3 , and the second spring 10 is embedded in the outwardly extending connecting hole 9 .
为了配合第一弹簧4在外围的减振缓冲效果,同时在外伸连接孔9与支撑板3之间设置第二弹簧10,第二弹簧10嵌入外伸连接孔9中,第二弹簧10在减振发生变形时依然围绕着底部中心,压缩机体1不会向某个发生偏转倾斜保证了整体的稳定性,进一步加强了减振效果。In order to cooperate with the shock-absorbing and buffering effect of the first spring 4 on the periphery, a second spring 10 is arranged between the overhanging connection hole 9 and the support plate 3 at the same time, and the second spring 10 is embedded in the overhanging connection hole 9. When the vibration is deformed, it still surrounds the center of the bottom, and the compressor body 1 will not deflect to a certain point to ensure the overall stability and further strengthen the vibration reduction effect.
压缩机脚101数量为三个,压缩机脚101以压缩机体1的底部中心为圆心呈圆周等距分布。The number of compressor feet 101 is three, and the compressor feet 101 are equidistantly distributed around the center of the bottom of the compressor body 1 .
作为最佳的方案,选择压缩机脚101数量为三个,压缩机脚101沿压缩机体1的底部中心为圆心呈圆周等距分布,当压缩机脚101数量为三个时恰好构成一个三角形结构,三角形拥有最佳的稳定性,且相邻的压缩机脚101之间等距分布,具有良好的对称性,保持了绝佳的稳定性。同时在不同的使用环境下以及不同的功率要求下压缩机脚101数量设置将灵活改变,选择最优的方案。As the best solution, the number of compressor feet 101 is selected to be three, and the compressor feet 101 are distributed equidistantly around the center of the circle along the bottom center of the compressor body 1. When the number of compressor feet 101 is three, it just forms a triangular structure , the triangle has the best stability, and the adjacent compressor feet 101 are equidistantly distributed, which has good symmetry and maintains excellent stability. At the same time, the setting of the number of compressor pins 101 will be flexibly changed under different usage environments and different power requirements, and an optimal solution can be selected.
本发明提供的空调外机的压缩机减振结构同时适用于多种坐式安装的压缩机,验证结果采用振动变化较大的变频转子式压缩机测试,完整机组功率16kW,市面制冷能力6马力(Horse Power,HP)左右,经半消音实验室测试正下方1米处噪声值,其结果如表一:The vibration damping structure of the compressor of the air conditioner outdoor unit provided by the present invention is applicable to various seat-mounted compressors at the same time, and the verification result is tested with a variable frequency rotor compressor with large vibration changes. The complete unit power is 16kW, and the refrigeration capacity on the market is 6 horsepower. (Horse Power, HP), the noise value at 1 meter directly below was tested by a semi-anechoic laboratory, and the results are shown in Table 1:
表一Table I
表一中的dB为理论上噪音的值,A为噪音计权方式中的A计权声级。The dB in Table 1 is the theoretical noise value, and A is the A-weighted sound level in the noise weighting method.
上述结果表明:本发明提供的空调外机的压缩机减振结构不仅能够实现定速机组的减振,同时还避免了变频压缩机在改变频率时,振动特性发生变化导致钣金件共振的问题。机组整个运行区间无共振段,噪声值远小于市面同类产品,甚至小于主流空调室内机噪音,完全可以接受室内安装,能够广泛使用。The above results show that the compressor vibration damping structure of the air conditioner external unit provided by the present invention can not only realize the vibration damping of the fixed-speed unit, but also avoid the problem of resonance of the sheet metal parts caused by the change of the vibration characteristics of the variable frequency compressor when the frequency is changed . There is no resonance section in the entire operating range of the unit, and the noise value is far lower than that of similar products on the market, even lower than the noise of mainstream air conditioner indoor units. It is completely acceptable for indoor installation and can be widely used.
显然,本发明的上述实施例仅仅是为了清楚说明本发明所作的举例,而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明权利要求的保护范围之内。Apparently, the above-mentioned embodiments of the present invention are only examples for clearly illustrating the present invention, rather than limiting the implementation of the present invention. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. All modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included within the protection scope of the claims of the present invention.
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| CN115324872A (en) * | 2022-09-05 | 2022-11-11 | 珠海格力电器股份有限公司 | A doublestage damping device, compressor and air conditioner for compressor |
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