CN106452013B - A kind of winding strengthens the axial magnetic flux hub motor of heat dissipation - Google Patents

A kind of winding strengthens the axial magnetic flux hub motor of heat dissipation Download PDF

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Publication number
CN106452013B
CN106452013B CN201611046485.3A CN201611046485A CN106452013B CN 106452013 B CN106452013 B CN 106452013B CN 201611046485 A CN201611046485 A CN 201611046485A CN 106452013 B CN106452013 B CN 106452013B
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stator
heat pipe
stator tooth
superconducting flat
motor
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CN106452013A (en
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李琦
范涛
王佐梁
温旭辉
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Institute of Electrical Engineering of CAS
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Institute of Electrical Engineering of CAS
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K55/00Dynamo-electric machines having windings operating at cryogenic temperatures
    • H02K55/02Dynamo-electric machines having windings operating at cryogenic temperatures of the synchronous type
    • H02K55/04Dynamo-electric machines having windings operating at cryogenic temperatures of the synchronous type with rotating field windings
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K9/00Arrangements for cooling or ventilating
    • H02K9/22Arrangements for cooling or ventilating by solid heat conducting material embedded in, or arranged in contact with, the stator or rotor, e.g. heat bridges

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Superconductive Dynamoelectric Machines (AREA)
  • Motor Or Generator Cooling System (AREA)

Abstract

A kind of winding strengthens the axial magnetic flux hub motor of heat dissipation.The motor uses intermediate stator, the sandwich structure of both sides rotor in the axial direction.Motor stator is made of Q stator tooth unit, and Q is number of slots, is the positive integer times of number of motor phases m.Each stator tooth unit includes a stator tooth iron core and the coil that is wrapped on stator tooth iron core, is mounted with superconducting flat heat pipe between two adjacent stator tooth units.One end of superconducting flat heat pipe is in close contact with two intermediate stator tooth unit windings are sandwiched, and the other end is inserted into the coolant flow channel in stator support.Using superconducting flat heat pipe strong heat transfer and by force change thermal property, the heat of winding is run through into the coolant flow channel that superconducting flat heat pipe is transmitted to stator support, realizes that winding strengthens heat dissipation, promotion wheel hub motor torque density.

Description

A kind of winding strengthens the axial magnetic flux hub motor of heat dissipation
Technical field
The present invention relates to a kind of axial magnetic flux hub motors.
Background technique
Current electric car mostly uses greatly centralized driving method, and power transmitting need to generally pass through gearbox, differential The mechanical devices such as device, transmission shaft and universal joint are transferred to driving wheel, are driven chain length, and efficiency is lower.And it is special as distribution driving The dynamical system of sign, hub motor is directly installed in driving wheel, has that transmission chain is short, transmission is efficient, compact-sized etc. prominent Advantage out, extensive concern and research by domestic and international scientific research institution and mainstream depot.
However it is limited and demand of the vehicle to hub motor torque and weight by space in wheel hub, hub motor size It is required that compact, torque density index is high.Axial magnetic flux hub motor has axial dimension compact, the big advantage of output torque, fits Share in the distributed drive type electric automobile of wheel hub driving and other stringent to space constraint directly drive application.State Interior civilian hub motor driven electric vehicle is in the technical research stage, and uses the hybrid vehicle of In-wheel motor driving Technology has become the important development direction of vehicle power actuation techniques of new generation.
Patent CN200980147427.1 proposes a kind of for having determining for the axial-flux electric machine of liquid-cooling system Sub-segments, stator core are annular core element, are had along datum axis, which has multiple electricity along its annular center tape Conductor coils, the electric conductor coil are spaced each other and around cores, the interval between two neighboring conductor coil Place is mounted with cooling section, and multiple cooling section parallel connections form liquid-cooling system.Although the patent can improve axial direction electric machine around Group cooling condition, but cooling system and winding are coaxially wrapped on annular core, and cooling section processing is complicated, and cooling section is not only Winding usable area is occupied, effective air gap is also increased, the intensity of permanent magnetic field is weakened, reduces axial magnetic flux indirectly The torque density of hub motor.
Patent CN201510098576.0 discloses a kind of cooling axial-flux electric machine of liquid and stator interior insulation surface Forming method.The patent forms a closed seal chamber, the seal chamber after sealing cover to be mounted on to the open side of motor casing Inside there is the stator being fixedly mounted on motor casing inner face, is provided on the outside of the seal chamber and is mounted on sealing cover outer end face Rotor, the installation site face stator of the rotor, installation coolant liquid inlet and outlet, the electricity on the outer circumference surface of the seal chamber The groove being interlinked to the outside in being provided on the stator mounting surface of casing.Although the patent can be straight by being passed through cooling liquid in seal chamber Cooling machine winding and iron core are connect, motor radiating condition is improved, but seal chamber is between stator and rotor in the patent, In axial air-gap, effective air gap is increased, weakens permanent magnetic field, the torque for reducing axial magnetic flux hub motor indirectly is close Degree.Furthermore the sealing of seal chamber also brings along additional technology difficulty.
Summary of the invention
The purpose of the present invention is overcoming the axial direction electric machine winding poor heat radiation of the prior art, existing winding cooling system increases Motor axial direction effective air gap, the shortcomings that limiting motor torque density, propose that a kind of winding strengthens the axial magnetic flux wheel hub of heat dissipation Motor.The present invention can further promote axial magnetic flux hub motor torque density index.
The excellent heat characteristic that the present invention is about ten thousand times of common metal using superconducting flat heat pipe for thermal conductivity rate, it is fixed in conjunction with centre The axial magnetic flux sandwich topology of sub- both sides rotor, realizes the reinforcing heat dissipation of stator winding, and reaching, which improves stator winding heat transfer, leads to The purpose of torque density is improved on road.
Axial magnetic flux hub motor of the invention has the sandwich structure of typical intermediate stator both sides rotor.The motor It is made of casing, stator, rotor, superconducting flat heat pipe, stator support and shaft.In the axial direction, stator clamp is in two rotors Between.Rotor is fixed on casing, and casing is connected with shaft, and rotor, casing and shaft three rotate together with.Stator and superconduction are flat Plate heat pipe is fixed on stator support.
For the stator by stator support, Q stator tooth unit and n × Q superconducting flat heat pipe composition, Q is stator slot Number is the integral multiple of number of motor phases m, and n is positive integer.Q stator tooth unit is uniformly distributed in circumferencial direction.Each stator tooth unit by One stator tooth iron core and a winding being wrapped on stator tooth iron core are constituted.It is disposed between every two adjacent stators tooth unit Have a superconducting flat heat pipe, one end of superconducting flat heat pipe and the winding of stator tooth unit are in close contact, superconducting flat heat pipe it is another One end is contacted with the coolant flow channel in stator support.Coolant flow channel, cooling stream is in axial direction being distributed with inside stator support The projection overlapping of both road and stator in the axial direction.
The stator tooth iron core is constituted using soft magnetic materials, and silicon steel plate stacking can be used and form or using soft magnetism composite powder It suppresses at end.When the stator tooth iron core is manufactured using silicon steel plate stacking, silicon steel plate stacking direction and motor axial direction Vertically, silicon steel sheet is parallel to axial direction.
The superconducting flat heat pipe has the advantages that heat pipe high heat transfer, shape are flat plate.The superconduction Flat-plate heat pipe relies on circulating phase-change in enclosure space of its interior media in a low pressure even close to vacuum and transmits heat, Working principle is: when heat is passed to heat pipe from high temperature heat source, the medium in heat pipes heat section is activated immediately, and absorb heat vapour Change becomes steam, and instant steam flows to the heat pipe other end, condenses into liquid, condensate liquid after releasing latent heat to the cold when reaching the other end Body flows back into vaporization section through span line, circulating phase-change and realize heat transfer.The superpower thermal coefficient of super heat-conductive pipe is general gold Ten thousand times or so belonged to.
The present invention has the advantage that
Superconducting flat heat pipe is disposed in the present invention between the two neighboring stator tooth unit of motor, it can be effectively by stator winding Temperature is transferred in the coolant flow channel of stator support, significantly improves winding radiating condition.
Superconducting flat heat pipe of the invention is not take up axial air-gap space, avoids while improving winding radiating condition Increase axial effective air gap length.
Superconducting flat heat pipe is used in the present invention, is about the spy of ten thousand times of thermal coefficients of common metal using superconducting flat heat pipe Property, winding heat is efficiently rapidly transferred to stator coolant flow channel, realizes that winding strengthens heat dissipation.Furthermore superconducting flat heat pipe is close It spends low, can effectively avoid obviously increasing for motor quality.
The sandwich axial direction electric machine technique of motor of the invention based on traditional intermediate stator both sides rotor, mounting technology are mature Degree is high.
Detailed description of the invention
The structure chart of Fig. 1 a embodiment of the present invention 1, in figure: 1 casing, 2 rotors, 3 stators, 4 superconducting flat heat pipes, 5 stators Bracket, 6 shafts;
The main component explosive view of Fig. 1 b embodiment of the present invention 1;
The stator tooth cell schematics of Fig. 2 a embodiment of the present invention 1;
The stator tooth iron core schematic diagram of Fig. 2 b embodiment of the present invention 1;
The stator of Fig. 3 embodiment of the present invention 1 and the assembly relation of superconducting flat heat pipe and stator support;
The superconducting flat heat pipe schematic diagram of Fig. 4 embodiment of the present invention 1.
Specific embodiment
The present invention will be further described with reference to the accompanying drawings and detailed description.
Winding of the present invention strengthen heat dissipation axial-flux electric machine include casing 1, rotor 2, stator 3, superconducting flat heat pipe 4, Stator support 5 and shaft 6, as shown in Figure 1a.The sandwich knot of intermediate stator both sides rotor is used in the axial direction in motor Structure, motor assembly technology continue to use mature axial direction electric machine technique.In the axial direction, stator 3 is clipped between two rotors 2.Casing 1, the explosive view of rotor 2, stator 3, superconducting flat heat pipe 4 and stator support 5 is as shown in Figure 1 b.Casing 1 is by two 101 Hes of end cap One shell 102 forms, and rotor 2 is made of annular conducting magnet core 201 and magnet steel 202.Rotor 2 is fixed on casing 1, casing 1 It is connected with shaft 6, rotor 2, casing 1 and 6 three of shaft rotate together with.Stator 3 and superconducting flat heat pipe 4 are fixed on stator support On 5.
Stator 3 is made of Q stator tooth unit 301, and Q is number of stator slots, is the integral multiple of number of motor phases m.Stator tooth list 301 annular arrangement in a circumferential direction of member, as shown in Figure 2.Each stator tooth unit includes a stator tooth iron core 3011 and twines Around winding 3012 on the stator teeth.Stator tooth is made of common silicon steel sheet, and multi-disc stator tooth iron core silicon-steel sheet is stacked Stator tooth iron core.Stator tooth silicon steel plate stacking direction with it is axially vertical, stator tooth silicon steel sheet is parallel with axial direction.
Stator 3 is uniformly constituted in circumferencial direction annular by Q stator tooth unit 301.The inner ring and stator branch of 3 annular of stator Frame 5 contacts, and axially inside directional spreding has coolant flow channel 501 to stator support 5, and both coolant flow channel 501 and stator 3 are in axial direction There is overlapping in the projection in direction.As shown in Figure 1, Figure 3.Superconducting flat heat pipe 4 is disposed between two neighboring stator tooth unit 301, The superconducting flat heat pipe 4 is flat plate.One end of superconducting flat heat pipe 4 is clipped in two adjacent stator tooth units Between 301, it is in close contact with the winding 3012 of stator tooth unit, it is cold in the other end and stator support of superconducting flat heat pipe 4 But runner 501 is in close contact.Superconducting flat heat pipe has n × Q, and Q is number of stator slots, and n is integer.Stator 3, superconducting flat heat pipe 4 and stator support 5 after the assembly is completed, insulating encapsulating material can be used and reinforce three's entirety encapsulating.
Used superconducting flat heat pipe 4 as shown in figure 4, have the advantages that heat pipe high heat transfer, shape be it is flat plate, It can be come into full contact with stator winding.For one low pressure of superconducting flat inside heat pipe even close to the enclosure space 401 of vacuum, closing is empty Between have heat-conducting medium in 401, using the heated vaporization of the heat-conducting medium, the characteristics of liquefaction to the cold, realize efficiently heat exchange rapidly, can Reach the ultra-high conducting heating rate much higher than common metal.

Claims (5)

1.一种绕组强化散热的轴向磁通轮毂电机,包含机壳(1)、转子(2)、定子(3)、超导平板热管(4)、定子支架(5)和转轴(6);在轴向方向,定子(3)夹在两个转子(2)之间;转子(2)固定在机壳(1)上,机壳(1)与转轴(6)相连,转子(2)、机壳(1)和转轴(6)三者一同旋转,其特征在于:所述的电机在轴向方向采用中间定子(3),两边转子(2)的三明治结构;所述的定子(3)由Q个定子齿单元(301)组成,Q为电机槽数,为电机相数m的正整数倍;一个定子齿单元(301)包含一个定子齿铁芯(3011)和缠绕在其上的绕组(3012);由Q个定子齿单元301在圆周方向环形均布;定子(3)环形的内圈与定子支架(5)接触,定子支架(5)内部在沿轴向方向分布有冷却流道(501),冷却流道(501)和定子(3)两者在径向方向的投影重叠;相邻两个定子齿单元(301)之间安置超导平板热管(4),超导平板热管(4)的一端夹在相邻的两个定子齿单元(301)之间,与定子齿单元的绕组(3012)紧密接触,超导平板热管(4)的另一端与定子支架内的冷却流道(501)紧密接触。1. An axial magnetic flux hub motor with enhanced heat dissipation by windings, comprising a casing (1), a rotor (2), a stator (3), a superconducting flat plate heat pipe (4), a stator bracket (5) and a rotating shaft (6) ; In the axial direction, the stator (3) is sandwiched between two rotors (2); the rotor (2) is fixed on the casing (1), the casing (1) is connected to the shaft (6), and the rotor (2) , The casing (1) and the rotating shaft (6) rotate together, and it is characterized in that: the motor adopts the sandwich structure of the middle stator (3) and the rotors (2) on both sides in the axial direction; the stator (3) ) consists of Q stator tooth units (301), where Q is the number of motor slots, which is a positive integer multiple of the motor phase number m; a stator tooth unit (301) includes a stator tooth iron core (3011) and a stator tooth core (3011) wound thereon The windings (3012) are uniformly distributed in the circumferential direction by the Q stator tooth units 301; the annular inner ring of the stator (3) is in contact with the stator bracket (5), and cooling flow is distributed inside the stator bracket (5) along the axial direction channel (501), the projections of the cooling channel (501) and the stator (3) in the radial direction overlap; a superconducting flat plate heat pipe (4) is arranged between two adjacent stator tooth units (301), and the superconducting flat plate One end of the heat pipe (4) is sandwiched between two adjacent stator tooth units (301), and is in close contact with the winding (3012) of the stator tooth unit, and the other end of the superconducting flat heat pipe (4) is in contact with the cooling in the stator bracket The flow channels (501) are in close contact. 2.按照权利要求1所述的轴向磁通轮毂电机,其特征在于:所述的超导平板热管(4)为扁平平板型,其内部的封闭空间(401)中有导热介质。2 . The axial flux hub motor according to claim 1 , wherein the superconducting plate heat pipe ( 4 ) is of a flat plate type, and a heat-conducting medium is provided in the enclosed space ( 401 ) inside. 3 . 3.按照权利要求1所述的轴向磁通轮毂电机,其特征在于:所述的超导平板热管(4)共有n×Q个,Q为定子槽数,为电机相数m的整数倍,n为正整数。3. The axial flux hub motor according to claim 1, characterized in that: the superconducting flat plate heat pipes (4) have a total of n×Q, and Q is the number of stator slots, which is an integer multiple of the motor phase number m , where n is a positive integer. 4.按照权利要求1所述的轴向磁通轮毂电机,其特征在于:所述的定子齿铁芯(3011)由多个硅钢片叠压而成,其叠压方向与轴向方向垂直,定子齿硅钢片与轴向方向平行。4. The axial flux hub motor according to claim 1, wherein the stator tooth iron core (3011) is formed by laminating a plurality of silicon steel sheets, and the lamination direction is perpendicular to the axial direction, The stator teeth silicon steel sheet is parallel to the axial direction. 5.按照权利要求1所述的轴向磁通轮毂电机,其特征在于:所述的定子齿单元(301)、超导平板热管(4)与定子支架(5)之间采用绝缘固封材料进行固封,形成定子组件整体。5. The axial flux in-wheel motor according to claim 1, characterized in that: insulating and sealing material is used between the stator tooth unit (301), the superconducting flat plate heat pipe (4) and the stator bracket (5). Sealing is performed to form the entire stator assembly.
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