CN106517246B - Method for continuously producing sodium fluoride - Google Patents
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Abstract
本发明公开了一种连续生产氟化钠的方法,将质量分数为20‑30%的氟硅酸钠溶液和质量分数为20‑30%的纯碱溶液依次连续加入管式反应器中,控制反应温度60‑100℃,进行复分解反应生成氟化钠和二氧化硅浆料,并连续进入多级浮选器中进行浮选,经浮选后分别得到含氟化钠的浆料和含二氧化硅的浆料,分别经离心、洗涤、干燥,即得到氟化钠产品和二氧化硅产品;其中各离心获得的溶液合并后作为母液循环使用。本发明在反应过程中采用纯碱的大过量的加入,使氟硅酸钠得到了充分的反应,转化率达到100%。采用本发明的方法生产的氟化钠纯度98.5%以上,二氧化硅纯度98.0%以上。本发明的方法生产规模投资少,并可实现自动化控制,减轻员工的劳动强度,产品质量优,原料消耗低。
The invention discloses a method for continuously producing sodium fluoride. The sodium fluorosilicate solution with a mass fraction of 20-30% and the soda ash solution with a mass fraction of 20-30% are sequentially and continuously added to a tubular reactor to control the reaction. The temperature is 60-100°C, and the metathesis reaction is carried out to generate sodium fluoride and silica slurry, which are continuously entered into the multi-stage flotation device for flotation. After flotation, the slurry containing sodium fluoride and the slurry containing silica are obtained respectively. The silicon slurry is centrifuged, washed and dried to obtain sodium fluoride product and silicon dioxide product; the solutions obtained by each centrifugation are combined and used as mother liquor for recycling. In the present invention, a large excess of soda ash is added in the reaction process, so that the sodium fluorosilicate is fully reacted, and the conversion rate reaches 100%. The purity of sodium fluoride produced by the method of the invention is above 98.5%, and the purity of silicon dioxide is above 98.0%. The method of the invention has less investment in production scale, can realize automatic control, reduces the labor intensity of employees, has excellent product quality and low raw material consumption.
Description
技术领域technical field
本发明涉及化工技术领域,特别涉及一种连续生产氟化钠的方法。The invention relates to the technical field of chemical industry, in particular to a method for continuously producing sodium fluoride.
背景技术Background technique
传统的以氟硅酸钠和纯碱为原料生产氟化钠和二氧化硅的方法是采用间歇法生产,生产规模小,劳动强度大,消耗高,产品质量差。具体的实现过程为:(1)将母液或水投入溶解槽中在搅拌下投入固体纯碱,加热溶解后,转入高位槽,浓度20-22%纯碱溶液;(2)将母液或水投入制浆槽中在搅拌下投入固体氟硅酸钠,制备为含固量为20-30%的氟硅酸钠浆料,转入反应釜中;(3)启动反应釜搅拌器,加热至60-80℃,将纯碱溶液逐步加入,控制pH7.5-8为终点(控制摩尔比1:2),放入洗盆中用母液将漂洗;(4)再将洗盆中的氟化钠用人工铲至离心机中进行离心,干燥获得氟化钠产品;(5)将漂洗出的二氧化硅送离心机中进行离心分离出二氧化硅,经干燥后得到二氧化硅产品。The traditional method of producing sodium fluoride and silicon dioxide using sodium fluorosilicate and soda ash as raw materials is a batch method, which has small production scale, high labor intensity, high consumption and poor product quality. The specific realization process is: (1) put the mother liquor or water into the dissolving tank, put in solid soda ash under stirring, after heating and dissolving, transfer it to the high level tank with a concentration of 20-22% soda ash solution; (2) put the mother liquor or water into the preparation Put solid sodium fluorosilicate into the slurry tank under stirring to prepare sodium fluorosilicate slurry with a solid content of 20-30%, and transfer it to the reactor; (3) start the reactor agitator and heat to 60- 80°C, add the soda ash solution step by step, control the pH 7.5-8 as the end point (control the molar ratio 1:2), put it into the washing basin and rinse it with the mother liquor; (4) then manually remove the sodium fluoride in the washing basin Shovel it into a centrifuge for centrifugation, and dry to obtain a sodium fluoride product; (5) send the rinsed silicon dioxide to a centrifuge for centrifugation to separate the silicon dioxide, and obtain a silicon dioxide product after drying.
传统的生产氟化钠工艺流程方框图如图1所示。化学反应方程式:The block diagram of the traditional production process of sodium fluoride is shown in Figure 1. Chemical reaction equation:
2Na2CO3+Na2SiF6+nH20=6NaF↓+SiO2.nH20+2CO2↑2Na 2 CO 3 +Na 2 SiF 6 +nH 2 0=6NaF↓+SiO 2 .nH 2 0+2CO 2 ↑
传统的方法生产出的氟化钠产品中含二氧化硅高,质量差,加之间歇操作,劳动强度大,同时因采用漂洗的方式洗涤氟化钠,含固体二氧化硅的洗水中细氟化钠多,经离心分离出的二氧化硅固体中含细的氟化钠多,造成物料的损失,消耗增高,生产出的二氧化硅产品质量差。The sodium fluoride produced by the traditional method contains high silicon dioxide, poor quality, and intermittent operation, which is labor-intensive. At the same time, because sodium fluoride is washed by rinsing, the washing water containing solid silicon dioxide is finely fluorinated. There is a lot of sodium, and the silica solids separated by centrifugation contain a lot of fine sodium fluoride, resulting in material loss and increased consumption, and the quality of the produced silica products is poor.
本发明针对传统生产氟化钠产品的方法中存在氟化钠、二氧化硅产品质量差,间歇操作,劳动强度大、原料消耗高的缺点而提出本发明。The present invention aims at the disadvantages of poor quality sodium fluoride and silicon dioxide products, intermittent operation, high labor intensity and high raw material consumption in the traditional method for producing sodium fluoride products.
发明内容Contents of the invention
有鉴于此,本发明的目的在于提出一种连续生产氟化钠的方法,该方法生产规模投资少,并可实现自动化控制,减轻员工的劳动强度,产品质量优,原料消耗低。In view of this, the purpose of the present invention is to propose a method for continuous production of sodium fluoride, which has low production scale investment, and can realize automatic control, reduce labor intensity of employees, excellent product quality, and low raw material consumption.
基于上述目的,本发明提供的一种连续生产氟化钠的方法,将质量分数为20-30%的氟硅酸钠溶液和质量分数为20-30%的纯碱溶液依次连续加入管式反应器中,控制反应温度60-100℃,进行复分解反应生成氟化钠和二氧化硅浆料,并连续进入多级浮选器中进行浮选,经浮选后分别得到含氟化钠的浆料和含二氧化硅的浆料,分别经离心、洗涤、干燥,即得到氟化钠产品和二氧化硅产品;其中各离心获得的溶液合并后作为母液循环使用。Based on the above purpose, a method for continuously producing sodium fluoride provided by the present invention, the sodium fluorosilicate solution with a mass fraction of 20-30% and the soda ash solution with a mass fraction of 20-30% are successively and continuously added to the tubular reactor In the process, the reaction temperature is controlled at 60-100°C, and the metathesis reaction is carried out to generate sodium fluoride and silica slurry, which are continuously entered into the multi-stage flotation device for flotation, and the slurry containing sodium fluoride is respectively obtained after flotation and the slurry containing silicon dioxide are centrifuged, washed and dried respectively to obtain sodium fluoride product and silicon dioxide product; the solutions obtained by each centrifugation are combined and used as mother liquor for recycling.
在本发明中,优选的,氟硅酸钠与纯碱的摩尔比为1:2.2-4;复分解反应的时间为1-5分钟;进一步优选的,氟硅酸钠与纯碱的摩尔比为1:2.5-3。In the present invention, preferably, the molar ratio of sodium fluorosilicate to soda ash is 1:2.2-4; the time of metathesis reaction is 1-5 minutes; more preferably, the molar ratio of sodium fluorosilicate to soda ash is 1: 2.5-3.
本发明采用带螺旋搅拌器的管式反应器和多级浮选器实现了氟化钠的连续生产。The invention realizes the continuous production of sodium fluoride by adopting a tubular reactor with a spiral agitator and a multistage flotation device.
在本发明中,优选的,所述管式反应器为带螺旋式搅拌器的管式反应器。In the present invention, preferably, the tubular reactor is a tubular reactor with a helical stirrer.
氟硅酸钠纯碱法生产氟化钠,存在氟化钠和二氧化硅(白炭黑)共沉淀现象,容易形成“包晶”,这就增加了氟化钠与白炭黑的分离难度,也影响了产品的质量。本发明采用氟硅酸钠与纯碱的摩尔比为1:2.2-4,保持纯碱在过量条件进行反应,最佳摩尔比为1:2.5-3,使pH大于12,使氟硅酸钠充分反应,同时在高速搅拌下避免反应生成的氟化钠出现包晶现象,纯度高。The production of sodium fluoride by sodium fluorosilicate soda ash method has the phenomenon of co-precipitation of sodium fluoride and silicon dioxide (white carbon black), which is easy to form "peritectic", which increases the difficulty of separating sodium fluoride and white carbon black. It also affects the quality of the product. In the present invention, the molar ratio of sodium fluorosilicate to soda ash is 1:2.2-4, and the soda ash is kept in excess to react, and the optimum molar ratio is 1:2.5-3, so that the pH is greater than 12, and the sodium fluorosilicate is fully reacted , and at the same time avoid the peritectic phenomenon of sodium fluoride generated by the reaction under high-speed stirring, and the purity is high.
本发明采用纯碱的大过量的加入,在反应过程中氟硅酸钠得到了充分的反应,转化率达到100%,并且不会出现包晶现象,提高了产品质量。过量的纯碱循环使用。The invention adopts a large excess of soda ash, the sodium fluorosilicate is fully reacted in the reaction process, the conversion rate reaches 100%, and there is no peritectic phenomenon, which improves the product quality. Excess soda ash is recycled.
在本发明中,优选的,将固体纯碱投入料仓中,用螺旋输送机加入溶解槽,在溶解槽中连续加入母液,在搅拌下用蒸汽加热至60℃-100℃,使纯碱溶解,保持溶解后的纯碱溶液的质量分数为20-30%,并用泵连续抽出送入管式反应器中。在此过程中,控制母液的进入量与加入的纯碱量,保持溶解后的纯碱溶液的浓度。In the present invention, it is preferred to put solid soda ash into the silo, use a screw conveyor to add the dissolving tank, add the mother liquor continuously in the dissolving tank, and heat it to 60°C-100°C with steam under stirring to dissolve the soda ash and keep The mass fraction of the dissolved soda ash solution is 20-30%, and it is continuously pumped out by a pump and sent into a tubular reactor. During this process, the amount of mother liquor entering and the amount of soda ash added are controlled to maintain the concentration of the dissolved soda ash solution.
在本发明中,进一步优选的,螺旋输送机的速度为1000kg/h,母液的加入流量为3600-4000kg/h,用蒸汽加热至75℃-78℃,溶解后的纯碱溶液的质量分数为20-22%。In the present invention, it is further preferred that the speed of the screw conveyor is 1000kg/h, the flow rate of the mother liquor is 3600-4000kg/h, heated to 75°C-78°C with steam, and the mass fraction of the dissolved soda ash solution is 20 -twenty two%.
在本发明中,优选的,将固体氟硅酸钠投入料仓中,用螺旋输送机加入制浆槽中,在制浆槽中连续加入母液,在搅拌下用蒸汽加热至60℃-100℃,保持溶解后的氟硅酸钠溶液的质量分数为20-30%,并用泵连续抽出送入管式反应器中。在此过程中,控制母液的进入量与加入的氟硅酸钠量,保持溶解后的氟硅酸钠溶液的浓度。In the present invention, it is preferred to put the solid sodium fluorosilicate into the silo, put it into the pulping tank with a screw conveyor, continuously add the mother liquor in the pulping tank, and heat it to 60°C-100°C with steam under stirring , keep the mass fraction of the dissolved sodium fluorosilicate solution at 20-30%, and pump it out continuously and send it into the tubular reactor. During this process, the amount of mother liquor entering and the amount of sodium fluorosilicate added are controlled to maintain the concentration of the dissolved sodium fluorosilicate solution.
在本发明中,进一步优选的,固体氟硅酸钠的含水量为6%,螺旋输送机的速度为900kg/h,母液的加入流量为2400-2600kg/h,用蒸汽加热至75℃-78℃,溶解后的氟硅酸钠溶液的质量分数为25-27%。In the present invention, it is further preferred that the water content of the solid sodium fluorosilicate is 6%, the speed of the screw conveyor is 900kg/h, the flow rate of the mother liquor is 2400-2600kg/h, and it is heated to 75°C-78°C with steam. °C, the mass fraction of the dissolved sodium fluorosilicate solution is 25-27%.
在本发明中,优选的,所述浮选的具体步骤如下:In the present invention, preferably, the concrete steps of described flotation are as follows:
(1)将氟化钠和二氧化硅浆料连续进入1#浮选器中,依靠自身的反应液进入浮选,从浮选器的下部得到含氟化钠的浆料A,从上部得到含二氧化硅的浆料a;(1) Put the sodium fluoride and silicon dioxide slurry into the 1# flotation device continuously, rely on its own reaction solution to enter the flotation, obtain the slurry A containing sodium fluoride from the lower part of the flotation device, and obtain the slurry A from the upper part Silica-containing slurry a;
(2)将含氟化钠的浆料A送入2#浮选器中,用母液进行浮选,将细二氧化硅浮选出来,从浮选器的下部得到含氟化钠的浆料B,从上部得到含二氧化硅的浆料b;(2) Send the slurry A containing sodium fluoride into the 2# flotation device, carry out flotation with the mother liquor, float the fine silica, and obtain the slurry containing sodium fluoride from the lower part of the flotation device B, obtain the slurry b containing silicon dioxide from the top;
(3)将含氟化钠的浆料B送入3#浮选器中,用软水或工业水进行浮选和洗涤,从3#浮选器的下部得到含氟化钠的浆料C,从上部得到含二氧化硅、纯碱的浆料c;(3) Slurry B containing sodium fluoride is sent in 3# flotation device, carries out flotation and washing with soft water or industrial water, obtains the slurry C containing sodium fluoride from the bottom of 3# flotation device, Obtain the slurry c containing silicon dioxide and soda ash from the top;
(4)将含二氧化硅的浆料a、浆料b合并后送入4#浮选器中,含二氧化硅和纯碱的浆料c作为4#浮选器的浮选液;浮选后的细氟化钠与3#浮选器下部得到含氟化钠的浆料C合并后送离心机中离心,经干燥后获得氟化钠产品;(4) send in the 4# flotation device after the slurry a, slurry b that will contain silicon dioxide are merged, the slurry c that contains silicon dioxide and soda ash is used as the flotation liquid of 4# flotation device; Flotation After the fine sodium fluoride is combined with the slurry C containing sodium fluoride obtained in the lower part of the 3# flotation device, it is sent to the centrifuge for centrifugation, and the sodium fluoride product is obtained after drying;
(5)从4#浮选器上部出来的含二氧化硅的浆料d送离心机中离心,再用热水制浆后再送离心机中离心,经干燥后获得二氧化硅产品。(5) The silica-containing slurry d coming out from the upper part of the 4# flotation device is sent to the centrifuge for centrifugation, and then sent to the centrifuge for centrifugation after slurrying with hot water, and the silica product is obtained after drying.
在本发明中,浮选步骤中的各离心获得的溶液合并后作为母液用于前工序氟硅酸钠制浆,纯碱的溶解,浮选器的浮选液等,母液实现循环使用;各离心包括三次离心,分别为步骤(4)中浮选后的细氟化钠与3#浮选器下部得到含氟化钠的浆料C合并后送离心机中离心,步骤(5)中从4#浮选器上部出来的含二氧化硅的浆料d送离心机中离心,再用热水制浆后再送离心机中离心。In the present invention, the solutions obtained by each centrifugation in the flotation step are combined and used as the mother liquor for the previous process sodium fluorosilicate pulping, the dissolution of soda ash, the flotation liquid of the flotation device, etc., and the mother liquor is recycled; Comprise centrifugation three times, be respectively the fine sodium fluoride after the flotation in the step (4) and 3# flotation device lower part obtain the slurry C containing sodium fluoride to merge and send in the centrifuge for centrifugation, in the step (5) from 4 # The silica-containing slurry d from the upper part of the flotation device is sent to the centrifuge for centrifugation, and then sent to the centrifuge for centrifugation after making slurry with hot water.
在本发明中,优选的,步骤(2)中母液加入量为2000-3000kg/h;步骤(3)中软水或工业水加入量为300-500kg/h。In the present invention, preferably, the amount of mother liquor added in step (2) is 2000-3000 kg/h; the amount of soft water or industrial water added in step (3) is 300-500 kg/h.
在本发明中,优选的,步骤(5)从4#浮选器上部出来的含二氧化硅的浆料d送离心机中离心,再用70-100℃的热水制浆后,用蒸汽加热,保持温度80℃,再送离心机中离心,经120℃干燥后获得二氧化硅产品。In the present invention, preferably, step (5) the silica-containing slurry d coming out from the upper part of the 4# flotation device is sent to the centrifuge for centrifugation, and after slurrying with hot water at 70-100°C, steam Heating, keeping the temperature at 80°C, sending it to a centrifuge for centrifugation, and drying at 120°C to obtain a silica product.
氟化钠产品的获得:将反应后的浆料连续进入1#浮选器中,依靠自身的反应液进行浮选,从下部获得含氟化钠的浆料,从上部得到含二氧化硅浆料,含氟化钠的浆料再进入2#浮选器中,用母液进行浮选,进一步分离出二氧化硅,然后再进入3#浮选器中用软水进行浮选和洗涤后经离心、干燥得到氟化钠产品。氟化钠纯度98.5%以上,二氧化硅含量小于0.4%,纯碱含量小于0.2%,达到一级品标准。Sodium fluoride product acquisition: The reacted slurry is continuously put into the 1# flotation device, and the flotation is carried out by its own reaction liquid, and the slurry containing sodium fluoride is obtained from the lower part, and the slurry containing silicon dioxide is obtained from the upper part. The slurry containing sodium fluoride enters the 2# flotation device again, carries out flotation with the mother liquor, further separates the silicon dioxide, and then enters the 3# flotation device with soft water for flotation and washing, and then centrifuges and drying to obtain sodium fluoride product. The purity of sodium fluoride is more than 98.5%, the content of silicon dioxide is less than 0.4%, and the content of soda ash is less than 0.2%, reaching the first-grade product standard.
二氧化硅产品的获得:将1#浮选器上部得到含二氧化硅浆料与2#浮选器出来的含二氧化硅浆料合并进入4#浮选器,用3#上部出来的液体进行浮选后,从上部得到含二氧化硅浆料,送离心机进行离心,并再用70-100℃的热水进行热溶,以进一步减少二氧化硅中夹带的纯碱、氟化钠,再经离心、干燥获得二氧化硅产品。二氧化硅纯度98.0%以上,氟化钠含量小于0.8%,纯碱含量小于1.0%。Obtaining silica products: combine the silica-containing slurry obtained from the upper part of the 1# flotation unit with the silica-containing slurry from the 2# flotation unit and enter the 4# flotation unit, and use the liquid from the upper part of the 3# flotation unit After flotation, the silica-containing slurry is obtained from the upper part, sent to a centrifuge for centrifugation, and then heated with hot water at 70-100°C to further reduce the soda ash and sodium fluoride entrained in the silica. Then centrifuge and dry to obtain the silica product. The purity of silicon dioxide is above 98.0%, the content of sodium fluoride is less than 0.8%, and the content of soda ash is less than 1.0%.
与现有技术相比,本发明的方法具有以下有益效果:Compared with the prior art, the method of the present invention has the following beneficial effects:
(1)本发明采用带螺旋搅拌器的管式反应器和多级浮选器实现了氟化钠的连续生产。本发明在反应过程中采用纯碱的大过量的加入,使氟硅酸钠得到了充分的反应,转化率达到100%,同时在高速搅拌下避免反应生成的氟化钠出现包晶现象,并且采用多级浮选器对生成的氟化钠和二氧化硅浆料进行浮选,提高了产品纯度和质量。采用本发明的方法生产的氟化钠纯度98.5%以上,二氧化硅纯度98.0%以上。(1) The present invention has realized the continuous production of sodium fluoride by adopting a tubular reactor with a spiral agitator and a multistage flotation device. In the present invention, a large excess of soda ash is added in the reaction process, so that the sodium fluorosilicate is fully reacted, and the conversion rate reaches 100%. The multi-stage flotation device performs flotation on the generated sodium fluoride and silica slurry, which improves the purity and quality of the product. The purity of sodium fluoride produced by the method of the invention is above 98.5%, and the purity of silicon dioxide is above 98.0%.
(2)本发明的方法生产规模投资少,并可实现自动化控制,减轻员工的劳动强度,产品质量优,原料消耗低。另外,在本发明连续生产氟化钠的方法中,母液可以循环利用,进一步降低了生产成本。(2) The method of the present invention has less investment in production scale, and can realize automatic control, reduce the labor intensity of employees, have excellent product quality and low raw material consumption. In addition, in the method for continuously producing sodium fluoride of the present invention, the mother liquor can be recycled, further reducing the production cost.
附图说明Description of drawings
附图是结合具体的工艺实施方式,详细的说明了工艺走向。The accompanying drawings illustrate the process trend in detail in conjunction with the specific process implementation.
图1是传统的生产氟化钠工艺流程方框图;Fig. 1 is a block diagram of a traditional production process of sodium fluoride;
图2为本发明连续生产氟化钠工艺流程方框图。Fig. 2 is a block diagram of the process flow for continuous production of sodium fluoride in the present invention.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚明白,以下结合具体实施例,并参照附图,对本发明进一步详细说明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be described in further detail below in conjunction with specific embodiments and with reference to the accompanying drawings.
实施例1Example 1
本实施例连续生产氟化钠的工艺流程方框图如图2所示,具体步骤如下:The block diagram of the technological process of continuous production of sodium fluoride in the present embodiment is as shown in Figure 2, and concrete steps are as follows:
(1)将固体纯碱投入料仓中,用螺旋输送机按1000kg/h的速度加入溶解槽,在溶解槽中连续加入后工序的母液,加入流量3600-4000kg/h,在搅拌下用蒸汽加热至75℃-78℃,使纯碱溶解,保持溶解后的纯碱溶液的浓度(质量分数)在20-22%,并用泵连续抽出送入管式反应器中;(1) Put the solid soda ash into the silo, put it into the dissolving tank at a speed of 1000kg/h with a screw conveyor, continuously add the mother liquor of the subsequent process into the dissolving tank, add the flow rate of 3600-4000kg/h, and heat it with steam under stirring Dissolve the soda ash at 75°C-78°C, keep the concentration (mass fraction) of the dissolved soda ash solution at 20-22%, and pump it continuously into the tubular reactor;
(2)将固体氟硅酸钠(含水量6%)投入料仓中,用螺旋输送机按900kg/h的速度加入制浆槽中,在制浆槽中连续加入后工序的母液,加入流量2400-2600kg/h,在搅拌下用蒸汽加热至75℃-78℃,保持氟硅酸钠浆料中的固液比(氟硅酸钠的质量分数)为25-27%,并用泵连续抽出送入管式反应器中;(2) Put solid sodium fluorosilicate (water content 6%) into the silo, add it into the pulping tank at a speed of 900kg/h with a screw conveyor, continuously add the mother liquor of the subsequent process in the pulping tank, and add the flow rate 2400-2600kg/h, heat to 75°C-78°C with steam under stirring, keep the solid-liquid ratio (mass fraction of sodium fluorosilicate) in the sodium fluorosilicate slurry at 25-27%, and pump it out continuously into the tubular reactor;
(3)启动管式反应器中的螺旋式搅拌器,控制反应温度80-85℃,纯碱溶液与氟硅酸钠溶液进行复分解反应,生成氟化钠和二氧化硅浆料,控制物料(氟硅酸钠与纯碱)的摩尔比1:2.2-4(pH大于12),反应时间1-5分钟;(3) Start the spiral agitator in the tubular reactor, control the reaction temperature at 80-85° C., soda ash solution and sodium fluorosilicate solution carry out double decomposition reaction, generate sodium fluoride and silicon dioxide slurry, control the material (fluorine The molar ratio of sodium silicate to soda ash) is 1:2.2-4 (pH greater than 12), and the reaction time is 1-5 minutes;
(4)将反应后的氟化钠和二氧化硅浆料进入1#浮选器中,依靠自身的反应液进入浮选,从浮选器的下部得到含氟化钠的浆料A,从上部得到含二氧化硅的浆料a;(4) sodium fluoride after reaction and silica slurry enter in 1# flotation device, rely on the reaction liquid of self to enter flotation, obtain the slurry A containing sodium fluoride from the bottom of flotation device, from The upper part obtains the slurry a containing silicon dioxide;
(5)将含氟化钠的浆料A送入2#浮选器中,用后工序的离心母液进行浮选,母液加入量2000kg/h,通过浮选将细二氧化硅浮选出来,从浮选器的下部得到含氟化钠的浆料B,从上部得到含二氧化硅的浆料b;(5) Send the slurry A containing sodium fluoride into the 2# flotation device, carry out flotation with the centrifuged mother liquor of the subsequent process, the addition of mother liquor is 2000kg/h, and the fine silica is floated out by flotation, Obtain slurry B containing sodium fluoride from the lower part of the flotation device, and obtain slurry B containing silicon dioxide from the top;
(6)将含氟化钠的浆料B送入3#浮选器中,用软水或工业水进行浮选和洗涤,软水或工业水加入量300kg/h,从浮选器的下部得到含氟化钠的浆料C,从上部得到含二氧化硅、纯碱等的浆料c;(6) Send the slurry B containing sodium fluoride into the 3# flotation device, carry out flotation and washing with soft water or industrial water, the addition of soft water or industrial water is 300kg/h, and obtain the slurry containing Slurry C of sodium fluoride, slurry C containing silicon dioxide, soda ash, etc. is obtained from the top;
(7)含二氧化硅的浆料a、浆料b合并后送入4#浮选器中,含二氧化硅和纯碱等的浆料c作为4#浮选器的浮选液;浮选后的细氟化钠与3#浮选器下部得到含氟化钠的浆料C合并后送离心机中离心,经干燥后获得氟化钠产品,重量1120kg,分析其中的氟化钠纯度98.5%,二氧化硅含量小于0.4%,纯碱含量小于0.2%,达到一级品标准;(7) Slurry a, slurry b containing silicon dioxide are merged and sent in 4# flotation device, and the slurry c containing silicon dioxide and soda ash etc. is used as the flotation liquid of 4# flotation device; Flotation The final fine sodium fluoride is combined with the slurry C containing sodium fluoride obtained from the lower part of the 3# flotation device, and then sent to the centrifuge for centrifugation. After drying, the sodium fluoride product is obtained, with a weight of 1120kg. The purity of the sodium fluoride in it is analyzed to be 98.5 %, the content of silicon dioxide is less than 0.4%, the content of soda ash is less than 0.2%, reaching the first-grade product standard;
(8)从4#浮选器上部出来的含二氧化硅的浆料d送离心机中离心,再用70-100℃的热水制浆后,用蒸汽加热,保持温度80℃,再送离心机中离心,经120℃干燥后获得二氧化硅(白炭黑)产品,重量450kg(含结合水),二氧化硅纯度98.0%以上,氟化钠含量小于0.8%,纯碱含量小于1.0%;(8) The silica-containing slurry d from the upper part of the 4# flotation device is sent to the centrifuge for centrifugation, and then slurried with hot water at 70-100 ° C, heated with steam, and the temperature is maintained at 80 ° C, and then sent to the centrifuge Centrifuge in the machine, dry at 120°C to obtain silica (silica) product, weight 450kg (including bound water), silica purity above 98.0%, sodium fluoride content less than 0.8%, soda ash content less than 1.0%;
(9)各离心(步骤(7)中的一次离心,步骤(8)中的两次离心)获得的溶液合并后作为母液用于前工序步骤(2)氟硅酸钠制浆,步骤(1)纯碱的溶解,步骤(5)2#浮选器的浮选液等,母液实现循环使用。(9) The solutions obtained by each centrifugation (one centrifugation in step (7), two centrifugations in step (8)) are combined as mother liquor for pre-process step (2) sodium fluorosilicate pulping, step (1 ) the dissolving of soda ash, the flotation liquid etc. of step (5) 2# flotation device, mother liquor realizes recycling.
实施例2Example 2
本实施例连续生产氟化钠的工艺流程方框图如图2所示,具体步骤如下:The block diagram of the technological process of continuous production of sodium fluoride in the present embodiment is as shown in Figure 2, and concrete steps are as follows:
(1)将固体纯碱投入料仓中,用螺旋输送机按1000kg/h的速度加入溶解槽,在溶解槽中连续加入后工序的母液,加入流量3600-4000kg/h,在搅拌下用蒸汽加热至80℃-85℃,使纯碱溶解,保持溶解后的纯碱溶液的浓度(质量分数)在26-28%,并用泵连续抽出送入管式反应器中;(1) Put the solid soda ash into the silo, put it into the dissolving tank at a speed of 1000kg/h with a screw conveyor, continuously add the mother liquor of the subsequent process into the dissolving tank, add the flow rate of 3600-4000kg/h, and heat it with steam under stirring Dissolve the soda ash at 80°C-85°C, keep the concentration (mass fraction) of the dissolved soda ash solution at 26-28%, and pump it continuously into the tubular reactor;
(2)将固体氟硅酸钠(含水量6%)投入料仓中,用螺旋输送机按900kg/h的速度加入制浆槽中,在制浆槽中连续加入后工序的母液,加入流量2400-2600kg/h,在搅拌下用蒸汽加热至80℃-85℃,保持氟硅酸钠浆料中的固液比(氟硅酸钠的质量分数)为22-25%,并用泵连续抽出送入管式反应器中;(2) Put solid sodium fluorosilicate (water content 6%) into the silo, add it into the pulping tank at a speed of 900kg/h with a screw conveyor, continuously add the mother liquor of the subsequent process in the pulping tank, and add the flow rate 2400-2600kg/h, heat it with steam to 80°C-85°C under stirring, keep the solid-liquid ratio (mass fraction of sodium fluorosilicate) in the sodium fluorosilicate slurry at 22-25%, and pump it out continuously into the tubular reactor;
(3)启动管式反应器中的螺旋式搅拌器,控制反应温度88-90℃,纯碱溶液与氟硅酸钠溶液进行复分解反应,生成氟化钠和二氧化硅浆料,控制物料(氟硅酸钠与纯碱)的摩尔比1:2.5-3(pH大于12),反应时间1-5分钟;(3) Start the helical agitator in the tubular reactor, control the reaction temperature at 88-90°C, the soda ash solution and the sodium fluorosilicate solution carry out the metathesis reaction, generate sodium fluoride and silicon dioxide slurry, control the material (fluorine The molar ratio of sodium silicate to soda ash) is 1:2.5-3 (pH greater than 12), and the reaction time is 1-5 minutes;
(4)将反应后的氟化钠和二氧化硅浆料进入1#浮选器中,依靠自身的反应液进入浮选,从浮选器的下部得到含氟化钠的浆料A,从上部得到含二氧化硅的浆料a;(4) sodium fluoride after reaction and silica slurry enter in 1# flotation device, rely on the reaction liquid of self to enter flotation, obtain the slurry A containing sodium fluoride from the bottom of flotation device, from The upper part obtains the slurry a containing silicon dioxide;
(5)将含氟化钠的浆料A送入2#浮选器中,用后工序的离心母液进行浮选,母液加入量3000kg/h,通过浮选将细二氧化硅浮选出来,从浮选器的下部得到含氟化钠的浆料B,从上部得到含二氧化硅的浆料b;(5) Send the slurry A containing sodium fluoride into the 2# flotation device, carry out flotation with the centrifugal mother liquor of the subsequent process, the addition of mother liquor is 3000kg/h, and the fine silica is floated out by flotation, Obtain slurry B containing sodium fluoride from the lower part of the flotation device, and obtain slurry B containing silicon dioxide from the top;
(6)将含氟化钠的浆料B送入3#浮选器中,用软水或工业水进行浮选和洗涤,软水或工业水加入量500kg/h,从浮选器的下部得到含氟化钠的浆料C,从上部得到含二氧化硅、纯碱等的浆料c;(6) Send the slurry B containing sodium fluoride into the 3# flotation device, carry out flotation and washing with soft water or industrial water, the addition of soft water or industrial water is 500kg/h, and obtain the slurry containing Slurry C of sodium fluoride, slurry C containing silicon dioxide, soda ash, etc. is obtained from the top;
(7)含二氧化硅的浆料a、浆料b合并后送入4#浮选器中,含二氧化硅和纯碱等的浆料c作为4#浮选器的浮选液;浮选后的细氟化钠与3#浮选器下部得到含氟化钠的浆料C合并后送离心机中离心,经干燥后获得氟化钠产品,重量1100kg,分析其中的氟化钠纯度98.8%,二氧化硅含量小于0.3%,纯碱含量小于0.2%,达到一级品标准;(7) Slurry a, slurry b containing silicon dioxide are merged and sent in 4# flotation device, and the slurry c containing silicon dioxide and soda ash etc. is used as the flotation liquid of 4# flotation device; Flotation The final fine sodium fluoride is combined with the slurry C containing sodium fluoride obtained from the lower part of the 3# flotation device and then sent to the centrifuge for centrifugation. After drying, the sodium fluoride product is obtained. %, the content of silicon dioxide is less than 0.3%, the content of soda ash is less than 0.2%, reaching the first-grade product standard;
(8)从4#浮选器上部出来的含二氧化硅的浆料d送离心机中离心,再用70-100℃的热水制浆后,用蒸汽加热,保持温度80℃,再送离心机中离心,经120℃干燥后获得二氧化硅(白炭黑)产品,重量430kg(含结合水),二氧化硅纯度98.1%以上,氟化钠含量小于0.7%,纯碱含量小于1.0%;(8) The silica-containing slurry d from the upper part of the 4# flotation device is sent to the centrifuge for centrifugation, and then slurried with hot water at 70-100 ° C, heated with steam, and the temperature is maintained at 80 ° C, and then sent to the centrifuge Centrifuge in the machine and dry at 120°C to obtain a silica (white carbon black) product with a weight of 430kg (including bound water), a silica purity of over 98.1%, a sodium fluoride content of less than 0.7%, and a soda ash content of less than 1.0%;
(9)各离心(步骤(7)中的一次离心,步骤(8)中的两次离心)获得的溶液合并后作为母液用于前工序步骤(2)氟硅酸钠制浆,步骤(1)纯碱的溶解,步骤(5)2#浮选器的浮选液等,母液实现循环使用。(9) The solutions obtained by each centrifugation (one centrifugation in step (7), two centrifugations in step (8)) are combined as mother liquor for pre-process step (2) sodium fluorosilicate pulping, step (1 ) the dissolving of soda ash, the flotation liquid etc. of step (5) 2# flotation device, mother liquor realizes recycling.
实施例3Example 3
本实施例连续生产氟化钠的工艺流程方框图如图2所示,具体步骤如下:The block diagram of the technological process of continuous production of sodium fluoride in the present embodiment is as shown in Figure 2, and concrete steps are as follows:
(1)将固体纯碱投入料仓中,用螺旋输送机按1000kg/h的速度加入溶解槽,在溶解槽中连续加入后工序的母液,加入流量3600-4000kg/h,在搅拌下用蒸汽加热至60℃-65℃,使纯碱溶解,保持溶解后的纯碱溶液的浓度(质量分数)在23-25%,并用泵连续抽出送入管式反应器中;(1) Put the solid soda ash into the silo, put it into the dissolving tank at a speed of 1000kg/h with a screw conveyor, continuously add the mother liquor of the subsequent process into the dissolving tank, add the flow rate of 3600-4000kg/h, and heat it with steam under stirring Dissolve the soda ash at 60°C-65°C, keep the concentration (mass fraction) of the dissolved soda ash solution at 23-25%, and pump it continuously into the tubular reactor;
(2)将固体氟硅酸钠(含水量6%)投入料仓中,用螺旋输送机按900kg/h的速度加入制浆槽中,在制浆槽中连续加入后工序的母液,加入流量2400-2600kg/h,在搅拌下用蒸汽加热至60℃-65℃,保持氟硅酸钠浆料中的固液比(氟硅酸钠的质量分数)为28-30%,并用泵连续抽出送入管式反应器中;(2) Put solid sodium fluorosilicate (water content 6%) into the silo, add it into the pulping tank at a speed of 900kg/h with a screw conveyor, continuously add the mother liquor of the subsequent process in the pulping tank, and add the flow rate 2400-2600kg/h, heat to 60°C-65°C with steam under stirring, keep the solid-liquid ratio (mass fraction of sodium fluorosilicate) in the sodium fluorosilicate slurry at 28-30%, and pump it out continuously into the tubular reactor;
(3)启动管式反应器中的螺旋式搅拌器,控制反应温度68-70℃,纯碱溶液与氟硅酸钠溶液进行复分解反应,生成氟化钠和二氧化硅浆料,控制物料(氟硅酸钠与纯碱)的摩尔比1:3-4(pH大于12),反应时间1-5分钟;(3) Start the spiral agitator in the tubular reactor, control the reaction temperature at 68-70°C, the soda ash solution and the sodium fluorosilicate solution carry out the metathesis reaction, generate sodium fluoride and silicon dioxide slurry, control the material (fluorine The molar ratio of sodium silicate to soda ash) is 1:3-4 (pH greater than 12), and the reaction time is 1-5 minutes;
(4)将反应后的氟化钠和二氧化硅浆料进入1#浮选器中,依靠自身的反应液进入浮选,从浮选器的下部得到含氟化钠的浆料A,从上部得到含二氧化硅的浆料a;(4) sodium fluoride after reaction and silica slurry enter in 1# flotation device, rely on the reaction liquid of self to enter flotation, obtain the slurry A containing sodium fluoride from the bottom of flotation device, from The upper part obtains the slurry a containing silicon dioxide;
(5)将含氟化钠的浆料A送入2#浮选器中,用后工序的离心母液进行浮选,母液加入量2500kg/h,通过浮选将细二氧化硅浮选出来,从浮选器的下部得到含氟化钠的浆料B,从上部得到含二氧化硅的浆料b;(5) Send the slurry A containing sodium fluoride into the 2# flotation device, carry out flotation with the centrifugal mother liquor of the subsequent process, the mother liquor addition is 2500kg/h, and the fine silica is floated out by flotation, Obtain slurry B containing sodium fluoride from the lower part of the flotation device, and obtain slurry B containing silicon dioxide from the top;
(6)将含氟化钠的浆料B送入3#浮选器中,用软水或工业水进行浮选和洗涤,软水或工业水加入量400kg/h,从浮选器的下部得到含氟化钠的浆料C,从上部得到含二氧化硅、纯碱等的浆料c;(6) Send the slurry B containing sodium fluoride into the 3# flotation device, carry out flotation and washing with soft water or industrial water, the addition of soft water or industrial water is 400kg/h, and obtain the slurry containing Slurry C of sodium fluoride, slurry C containing silicon dioxide, soda ash, etc. is obtained from the top;
(7)含二氧化硅的浆料a、浆料b合并后送入4#浮选器中,含二氧化硅和纯碱等的浆料c作为4#浮选器的浮选液;浮选后的细氟化钠与3#浮选器下部得到含氟化钠的浆料C合并后送离心机中离心,经干燥后获得氟化钠产品,重量1130kg,分析其中的氟化钠纯度98.7%,二氧化硅含量小于0.4%,纯碱含量小于0.2%,达到一级品标准;(7) Slurry a, slurry b containing silicon dioxide are merged and sent in 4# flotation device, and the slurry c containing silicon dioxide and soda ash etc. is used as the flotation liquid of 4# flotation device; Flotation The final fine sodium fluoride is combined with the slurry C containing sodium fluoride obtained from the lower part of the 3# flotation device, and then sent to the centrifuge for centrifugation. After drying, the sodium fluoride product is obtained, with a weight of 1130kg. The purity of sodium fluoride in it is analyzed to be 98.7 %, the content of silicon dioxide is less than 0.4%, the content of soda ash is less than 0.2%, reaching the first-grade product standard;
(8)从4#浮选器上部出来的含二氧化硅的浆料d送离心机中离心,再用70-100℃的热水制浆后,用蒸汽加热,保持温度80℃,再送离心机中离心,经120℃干燥后获得二氧化硅(白炭黑)产品,重量460kg(含结合水),二氧化硅纯度98.3%以上,氟化钠含量小于0.8%,纯碱含量小于1.0%;(8) The silica-containing slurry d from the upper part of the 4# flotation device is sent to the centrifuge for centrifugation, and then slurried with hot water at 70-100 ° C, heated with steam, and the temperature is maintained at 80 ° C, and then sent to the centrifuge Centrifuge in the machine, dry at 120°C to obtain silica (silica) product, weight 460kg (including bound water), silica purity above 98.3%, sodium fluoride content less than 0.8%, soda ash content less than 1.0%;
(9)各离心(步骤(7)中的一次离心,步骤(8)中的两次离心)获得的溶液合并后作为母液用于前工序步骤(2)氟硅酸钠制浆,步骤(1)纯碱的溶解,步骤(5)2#浮选器的浮选液等,母液实现循环使用。(9) The solutions obtained by each centrifugation (one centrifugation in step (7), two centrifugations in step (8)) are combined as mother liquor for pre-process step (2) sodium fluorosilicate pulping, step (1 ) the dissolving of soda ash, the flotation liquid etc. of step (5) 2# flotation device, mother liquor realizes recycling.
对比例1Comparative example 1
本对比例生产氟化钠工艺流程方框图如图1所示,具体步骤如下:This comparative example produces sodium fluoride technological process block diagram as shown in Figure 1, and concrete steps are as follows:
(1)将母液或水投入溶解槽中在搅拌下投入固体纯碱,加热溶解后,转入高位槽,浓度20-22%纯碱溶液;(1) mother liquor or water is dropped in the dissolving tank, drop into solid soda ash under stirring, after heating and dissolving, transfer to the high level tank, concentration 20-22% soda ash solution;
(2)将母液或水投入制浆槽中在搅拌下投入固体氟硅酸钠(含水量6%),制备为含固量为20-30%的氟硅酸钠浆料,转入反应釜中;(2) Put the mother liquor or water into the pulping tank and put in solid sodium fluorosilicate (water content 6%) under stirring to prepare a sodium fluorosilicate slurry with a solid content of 20-30%, and transfer it to the reaction kettle middle;
(3)启动反应釜搅拌器,加热至60-80℃,将纯碱溶液逐步加入,控制pH7.5-8为终点(控制摩尔比1:2),放入洗盆中用母液将漂洗;(3) Start the reactor agitator, heat to 60-80°C, gradually add the soda ash solution, control the pH 7.5-8 as the end point (control the molar ratio 1:2), put it into the washing basin and rinse with the mother liquor;
(4)再将洗盆中的氟化钠用人工铲至离心机中进行离心,干燥获得氟化钠产品,重量1000kg,分析其中的氟化钠纯度95.0%,二氧化硅含量小于2.0%,纯碱含量小于1.0%;(4) Manually shovel the sodium fluoride in the washbasin into a centrifuge for centrifugation, and dry to obtain a sodium fluoride product with a weight of 1000 kg. The purity of the sodium fluoride in the analysis is 95.0%, and the silicon dioxide content is less than 2.0%. The content of soda ash is less than 1.0%;
(5)将漂洗出的二氧化硅送离心机中进行离心分离出二氧化硅,经干燥后得到二氧化硅(白炭黑)产品,重量400kg(含结合水),二氧化硅纯度85.0%以上,氟化钠含量小于1.8%,纯碱含量小于1.5%。(5) Send the silicon dioxide rinsed out to a centrifuge for centrifugation to separate the silicon dioxide, and obtain a silicon dioxide (white carbon black) product after drying, with a weight of 400kg (containing bound water), and a purity of silicon dioxide of 85.0%. Above, the sodium fluoride content is less than 1.8%, and the soda ash content is less than 1.5%.
本对比例与实施例1-3的固体氟硅酸钠(含水量6%)和固体纯碱的投入量相同。This comparative example is the same as the input amount of solid sodium fluorosilicate (water content 6%) and solid soda ash of embodiment 1-3.
由实施例1-3和对比例1的对比结果可以看出,本发明采用带螺旋搅拌器的管式反应器和多级浮选器实现了氟化钠连续化生产和操作,生产过程中的母液可以循环利用,进一步降低了生产成本;并且氟硅酸钠得到了充分的反应,转化率达到100%,远远高于对比例1中氟硅酸钠的转化率(90%);同时实施例1-3种的氟化钠纯度98.5%以上,二氧化硅纯度98.0%以上,也远远高于对比例1中氟化钠和二氧化硅的纯度。因此,本发明连续生产氟化钠的方法无论从生产工艺上,还是原料的转化率、产品的纯度来看,都优于对比例1中的方法。As can be seen from the comparative results of Examples 1-3 and Comparative Example 1, the present invention has realized the continuous production and operation of sodium fluoride by adopting a tubular reactor with a spiral agitator and a multistage flotation device, and the production process Mother liquor can be recycled, further reducing production cost; And sodium fluorosilicate has obtained sufficient reaction, conversion rate reaches 100%, is far higher than the conversion rate (90%) of sodium fluorosilicate in comparative example 1; Carry out simultaneously The sodium fluoride purity of example 1-3 is more than 98.5%, and the silicon dioxide purity is more than 98.0%, which is also far higher than the purity of sodium fluoride and silicon dioxide in Comparative Example 1. Therefore, the method for the continuous production of sodium fluoride of the present invention is superior to the method in Comparative Example 1 no matter from the production process, or the conversion rate of raw materials, and the purity of the product.
综上所述,本发明采用带螺旋搅拌器的管式反应器和多级浮选器实现了氟化钠的连续生产。本发明在反应过程中采用纯碱的大过量的加入,使氟硅酸钠得到了充分的反应,转化率达到100%,同时在高速搅拌下避免反应生成的氟化钠出现包晶现象,并且采用多级浮选器对生成的氟化钠和二氧化硅浆料进行浮选,提高了产品纯度和质量。采用本发明的方法生产的氟化钠纯度98.5%以上,二氧化硅纯度98.0%以上。本发明的方法生产规模投资少,并可实现自动化控制,减轻员工的劳动强度,产品质量优,原料消耗低。另外,在本发明连续生产氟化钠方法中,母液可以循环利用,进一步降低了生产成本。In summary, the present invention realizes the continuous production of sodium fluoride by adopting a tubular reactor with a spiral agitator and a multistage flotation device. In the present invention, a large excess of soda ash is added in the reaction process, so that the sodium fluorosilicate is fully reacted, and the conversion rate reaches 100%. The multi-stage flotation device performs flotation on the generated sodium fluoride and silica slurry, which improves the purity and quality of the product. The purity of sodium fluoride produced by the method of the invention is above 98.5%, and the purity of silicon dioxide is above 98.0%. The method of the invention has less investment in production scale, can realize automatic control, reduces the labor intensity of employees, has excellent product quality and low raw material consumption. In addition, in the method for continuously producing sodium fluoride of the present invention, the mother liquor can be recycled, further reducing the production cost.
所属领域的普通技术人员应当理解:以上任何实施例的讨论仅为示例性的,并非旨在暗示本公开的范围(包括权利要求)被限于这些例子;在本发明的思路下,以上实施例或者不同实施例中的技术特征之间也可以进行组合,并存在如上所述的本发明的不同方面的许多其它变化,为了简明它们没有在细节中提供。因此,凡在本发明的精神和原则之内,所做的任何省略、修改、等同替换、改进等,均应包含在本发明的保护范围之内。Those of ordinary skill in the art should understand that: the discussion of any of the above embodiments is exemplary only, and is not intended to imply that the scope of the present disclosure (including claims) is limited to these examples; under the idea of the present invention, the above embodiments or Combinations between technical features in different embodiments are also possible, and there are many other variations of the different aspects of the invention as described above, which are not provided in detail for the sake of brevity. Therefore, any omissions, modifications, equivalent replacements, improvements, etc. within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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Denomination of invention: A method for continuous production of sodium fluoride Granted publication date: 20180807 Pledgee: Hubei Zhijiang Rural Commercial Bank Co.,Ltd. Pledgor: Yichang Jingneng Fuxin Material Co.,Ltd. Registration number: Y2026980002181 |