CN106637726A - Synchronous cloth transfer device and synchronous cloth transfer line - Google Patents
Synchronous cloth transfer device and synchronous cloth transfer line Download PDFInfo
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- CN106637726A CN106637726A CN201611224726.9A CN201611224726A CN106637726A CN 106637726 A CN106637726 A CN 106637726A CN 201611224726 A CN201611224726 A CN 201611224726A CN 106637726 A CN106637726 A CN 106637726A
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
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Abstract
本发明涉及服装生产缝制技术领域,尤其涉及一种布料同步传输装置及一种布料同步输送线,所述布料同步传输装置包括用于放置布料的送料台板、与送料台板平行设置的桁架和多个可同步滑动地设于桁架上的送料单元,送料台板与多个并排布置的缝纫工位相对设置,桁架设于送料台板远离缝纫工位的一侧,每个送料单元均对应一个缝纫工位,每个送料单元均可带动布料在送料台板上移动。通过所有的送料单元在桁架上的同步滑动带动所有布料在送料台板上同步移动,实现了按照多个缝纫工位的排布顺序同步地将各个缝纫工位缝制完成的布料平展地传输至下一个相邻的缝纫工位进行缝制,即实现了布料在各个缝纫工位之间的同步传输,传输效率高。
The invention relates to the technical field of garment production and sewing, in particular to a cloth synchronous transmission device and a cloth synchronous transmission line. The cloth synchronous transmission device includes a feeding table for placing cloth and a truss arranged parallel to the feeding table. and a plurality of feeding units that can be synchronously slidably arranged on the truss, the feeding table is set opposite to a plurality of sewing stations arranged side by side, the truss is arranged on the side of the feeding table away from the sewing station, and each feeding unit corresponds to A sewing station, each feeding unit can drive the cloth to move on the feeding table. Through the synchronous sliding of all the feeding units on the truss, all the fabrics are moved synchronously on the feeding platform, and the fabrics sewn by each sewing station are simultaneously transmitted flatly to the The next adjacent sewing station is sewn, which realizes the synchronous transmission of the cloth between each sewing station, and the transmission efficiency is high.
Description
技术领域technical field
本发明涉及服装生产缝制技术领域,尤其涉及一种布料同步传输装置及一种布料同步输送线。The invention relates to the technical field of garment production and sewing, in particular to a cloth synchronous transmission device and a cloth synchronous conveying line.
背景技术Background technique
目前大部分的制衣厂,都是每个工人各操作一台缝纫机,他们的布料物流系统都是靠人搬运或者通过吊挂装置来实现的。当某一缝纫工位缝制好一定数量的布料之后,工人需要将布料缩卷好,再由员工搬运或者通过吊挂装置将布料运输到下一个缝纫工位,之后工人再将布料展开进行相应的缝制,缝制完成后重复上述步骤。由此,使得布料的传输效率和缝制效率非常低,同时工人的劳动强度也很大。At present, in most garment factories, each worker operates a sewing machine, and their fabric logistics system is realized by people's handling or hanging devices. After a certain amount of fabric has been sewn by a certain sewing station, the worker needs to roll the fabric, and then the employee will carry it or transport the fabric to the next sewing station through a hanging device, and then the worker will unfold the fabric for corresponding After sewing, repeat the above steps. As a result, the transmission efficiency and sewing efficiency of the cloth are very low, and the labor intensity of the workers is also very high.
发明内容Contents of the invention
本发明要解决的技术问题是提供一种能够在不同缝纫工位之间高效同步输送布料的布料同步传输装置及布料同步输送线,以克服现有技术的上述缺陷。The technical problem to be solved by the present invention is to provide a cloth synchronous conveying device and a cloth synchronous conveying line capable of efficiently and synchronously conveying cloth between different sewing stations, so as to overcome the above-mentioned defects of the prior art.
为了解决上述技术问题,本发明采用如下技术方案:一种布料同步传输装置,包括用于放置布料的送料台板、与送料台板平行设置的桁架和多个可同步滑动地设于桁架上的送料单元,送料台板与多个并排布置的缝纫工位相对设置,桁架设于送料台板远离缝纫工位的一侧,每个送料单元均对应一个缝纫工位,每个送料单元均可带动布料在送料台板上移动。In order to solve the above technical problems, the present invention adopts the following technical solutions: a cloth synchronous transmission device, including a feeding table for placing cloth, a truss arranged parallel to the feeding table, and a plurality of synchronously slidable and synchronously arranged on the truss. Feeding unit, the feeding platform is set opposite to multiple sewing stations arranged side by side, the truss is set on the side of the feeding platform away from the sewing stations, each feeding unit corresponds to a sewing station, and each feeding unit can drive The fabric moves on the feed table.
优选地,每个送料单元均包括可滑动地设于桁架上的滑座和可升降地设于滑座上的压料板,压料板位于送料台板的上方并用于带动布料在送料台板上移动;布料同步传输装置还包括驱动所有滑座在桁架上同步滑动的第一驱动机构和驱动所有压料板同步升降的第二驱动机构。Preferably, each feeding unit includes a sliding seat slidably arranged on the truss and a pressing plate that can be lifted and lowered on the sliding seat. The pressing plate is located above the feeding table and is used to drive the cloth on the feeding table. Moving upward; the cloth synchronous transmission device also includes a first drive mechanism that drives all slides to slide synchronously on the truss and a second drive mechanism that drives all pressure plates to rise and fall synchronously.
优选地,多个送料单元之间通过连接杆连接,第一驱动机构与多个送料单元其中一个的滑座连接。Preferably, the multiple feeding units are connected by connecting rods, and the first driving mechanism is connected with the slide seat of one of the multiple feeding units.
优选地,第一驱动机构包括设于滑座上的第一电机、设于桁架上的齿条以及与第一电机的输出轴连接并与齿条相啮合的齿轮,齿条与桁架平行。Preferably, the first driving mechanism includes a first motor arranged on the sliding seat, a rack arranged on the truss, and a gear connected to the output shaft of the first motor and meshed with the rack, and the rack is parallel to the truss.
优选地,多个送料单元之间通过连接杆连接,连接杆依次可转动地穿设于所有滑座,每个送料单元均包括连接连接杆与压料板的传动结构,第二驱动机构与连接杆或多个送料单元其中一个的传动结构连接,并驱动连接杆和所有传动结构转动,实现带动所有压料板同步升降。Preferably, a plurality of feeding units are connected by connecting rods, and the connecting rods are rotatably passed through all the sliding seats in turn, and each feeding unit includes a transmission structure connecting the connecting rods and the pressing plate, and the second driving mechanism is connected to the The transmission structure of one of the rods or multiple feeding units is connected, and drives the connecting rod and all transmission structures to rotate, so as to drive all the pressing plates to rise and fall synchronously.
优选地,传动结构包括传动杆和压板,压板在压料板的上方与压料板相对设置且相连接,传动杆的一端与连接杆垂直连接,且另一端与压板连接。Preferably, the transmission structure includes a transmission rod and a pressure plate, the pressure plate is arranged above the pressure plate and connected to the pressure plate, one end of the transmission rod is vertically connected to the connecting rod, and the other end is connected to the pressure plate.
优选地,压板与压料板之间通过弹性结构相连接,弹性结构弹性顶压压板与压料板。Preferably, the pressing plate and the pressing plate are connected through an elastic structure, and the elastic structure elastically presses the pressing plate and the pressing plate.
优选地,压料板上设有用于检测压板作用于压料板上的压力的压力传感器。Preferably, the pressing plate is provided with a pressure sensor for detecting the pressure of the pressing plate acting on the pressing plate.
优选地,第二驱动机构设于滑座上,包括第二电机、同步带、滚轮和升降杆,升降杆与桁架垂直,升降杆的一端与传动结构连接,且另一端与滚轮通过轮齿相啮合,同步带连接第二电机的输出轴与滚轮的转轴。Preferably, the second driving mechanism is arranged on the sliding seat, and includes a second motor, a synchronous belt, rollers and a lifting rod, the lifting rod is perpendicular to the truss, one end of the lifting rod is connected to the transmission structure, and the other end is connected to the roller through the gear teeth. meshing, the synchronous belt connects the output shaft of the second motor and the rotating shaft of the roller.
一种布料同步输送线,包括多个并排布置的缝纫工位,每个缝纫工位处均设有工作台板和安装在工作台板上的缝纫机,还包括如上所述的布料同步传输装置,布料同步传输装置设于所有缝纫工位的同一侧。A cloth synchronous conveying line, including a plurality of sewing stations arranged side by side, each sewing station is provided with a worktable and a sewing machine installed on the worktable, and also includes the above-mentioned cloth synchronous transmission device, The fabric synchronous transmission device is set on the same side of all sewing stations.
与现有技术相比,本发明具有显著的进步:Compared with prior art, the present invention has remarkable progress:
通过所有的送料单元在桁架上的同步滑动带动所有布料在送料台板上同步移动,实现了按照多个缝纫工位的排布顺序同步地将各个缝纫工位缝制完成的布料平展地传输至下一个相邻的缝纫工位进行缝制,即实现了布料在各个缝纫工位之间的同步传输,传输效率高,能够提高缝制效率,降低人力成本。The synchronous sliding of all the feeding units on the truss drives all the fabrics to move synchronously on the feeding table, which realizes the flat transmission of the fabrics sewn by each sewing station in accordance with the arrangement sequence of multiple sewing stations. The next adjacent sewing station is sewn, which realizes the synchronous transmission of the cloth between each sewing station, with high transmission efficiency, which can improve sewing efficiency and reduce labor costs.
附图说明Description of drawings
图1是本发明实施例的布料同步输送线的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of a cloth synchronous conveying line according to an embodiment of the present invention.
图2是本发明实施例的布料同步传输装置的整体结构示意图。Fig. 2 is a schematic diagram of the overall structure of the cloth synchronous transmission device according to the embodiment of the present invention.
图3是图1中A部的放大示意图。FIG. 3 is an enlarged schematic view of part A in FIG. 1 .
图4是图2中B部的放大示意图。FIG. 4 is an enlarged schematic view of part B in FIG. 2 .
图5是图2中C部的放大示意图。FIG. 5 is an enlarged schematic view of part C in FIG. 2 .
图中:In the picture:
1、缝纫工位 101、工作台板 102、缝纫机1. Sewing station 101, working table 102, sewing machine
2、送料台板 3、桁架 4、送料单元2. Feeding platform 3. Truss 4. Feeding unit
5、连接杆 51、连接段 52、穿设段5. Connecting rod 51, connecting section 52, piercing section
53、限位凸台 6、滑座 7、压料板53. Limiting boss 6. Sliding seat 7. Holder plate
8、第一电机 9、齿条 10、齿轮8. The first motor 9. Rack 10. Gear
11、第二电机 12、同步带 13、滚轮11. Second motor 12. Timing belt 13. Roller
14、升降杆 15、传动杆 16、压板14. Lifting rod 15. Transmission rod 16. Pressing plate
17、第一套杆 18、第二套杆 19、弹簧17. The first set of rods 18. The second set of rods 19. Spring
20、压力传感器 21、导向板 22、支架20. Pressure sensor 21. Guide plate 22. Bracket
23、开口 24、销孔 25、销轴23. Opening 24. Pin hole 25. Pin shaft
具体实施方式detailed description
下面结合附图对本发明的具体实施方式作进一步详细说明。这些实施方式仅用于说明本发明,而并非对本发明的限制。The specific implementation manners of the present invention will be described in further detail below in conjunction with the accompanying drawings. These embodiments are only used to illustrate the present invention, not to limit the present invention.
在本发明的描述中,需要说明的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", " The orientations or positional relationships indicated by "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying Describes, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and operate in a specific orientation, and therefore should not be construed as limiting the invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and should not be understood as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
此外,在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In addition, in the description of the present invention, unless otherwise specified, "plurality" means two or more.
如图1至图5所示,本发明的布料同步传输装置的一种实施例。如图1所示,本实施例的布料同步传输装置安装在多个并排布置的缝纫工位1的同一侧,每个缝纫工位1处均设有工作台板101和安装在工作台板101上的缝纫机102,缝纫机102为工业缝纫机,类型可以为平缝机或者绷缝机或者包缝机等。各个缝纫工位1处工作台板101上缝制完成的布料可以通过本实施例的布料同步传输装置实现同步传输至下一个缝纫工位1。As shown in Fig. 1 to Fig. 5, an embodiment of the cloth synchronous transmission device of the present invention. As shown in Figure 1, the cloth synchronous transmission device of the present embodiment is installed on the same side of a plurality of sewing stations 1 arranged side by side, and each sewing station 1 is provided with a worktable 101 and installed on the worktable 101. On the sewing machine 102, the sewing machine 102 is an industrial sewing machine, and the type can be a lockstitch sewing machine or an interlock sewing machine or an overlock sewing machine. The cloth sewn on the worktable 101 of each sewing station 1 can be synchronously transmitted to the next sewing station 1 through the cloth synchronous transmission device of this embodiment.
具体地,本实施例的布料同步传输装置包括送料台板2、桁架3和多个送料单元4。其中,送料台板2与多个并排布置的缝纫工位1相对设置,送料台板2用于放置缝纫工位1处缝制完成的布料。桁架3与送料台板2平行设置,且桁架3设于送料台板2远离缝纫工位1的一侧。多个送料单元4可同步滑动地设于桁架3上,且每个送料单元4均对应一个缝纫工位1,每个送料单元4均可通过其在桁架3上的滑动带动布料在送料台板2上移动。在所有缝纫工位1处的布料缝制完成后,可以由各个缝纫工位1处的操作人员将工作台板101上缝制完成的布料手动移动到送料台板2上与该缝纫工位1相对应的位置,然后由所有的送料单元4带动所有的布料在送料台板2上同步移动至下一个缝纫工位1处,且所有的送料单元4在一次输送完成后同步复位,再由相应缝纫工位1处的操作人员手动将送料台板2上的布料移动至其工作台板101上进行缝制,缝制完成后则重复上述过程,直至布料依次在各个缝纫工位1处完成相应的缝制工序并传输至最后一个缝纫工位1缝制完毕。Specifically, the cloth synchronous transmission device of this embodiment includes a feeding platform 2 , a truss 3 and a plurality of feeding units 4 . Wherein, the feeding table 2 is arranged opposite to a plurality of sewing stations 1 arranged side by side, and the feeding table 2 is used to place the cloth sewn by the sewing stations 1. The truss 3 is arranged parallel to the feeding platform 2 , and the truss 3 is arranged on the side of the feeding platform 2 away from the sewing station 1 . A plurality of feeding units 4 can be synchronously slidably arranged on the truss 3, and each feeding unit 4 corresponds to a sewing station 1, and each feeding unit 4 can drive the cloth on the feeding table through its sliding on the truss 3 2 on the move. After the sewing of the cloth at all sewing stations 1 is completed, the cloth that has been sewn on the worktable 101 can be manually moved to the feeding table 2 by the operator of each sewing station 1 to be connected with the sewing station 1 Corresponding positions, then all the cloths are driven by all the feeding units 4 to move synchronously to the next sewing station 1 on the feeding table 2, and all the feeding units 4 are reset synchronously after one conveying is completed, and then the corresponding The operator at the sewing station 1 manually moves the cloth on the feeding table 2 to its working table 101 for sewing, and repeats the above process after the sewing is completed until the cloth is sequentially completed at each sewing station 1. The sewing process is transferred to the last sewing station 1 and the sewing is completed.
本实施例的布料同步传输装置,通过所有的送料单元4在桁架3上的同步滑动带动所有布料在送料台板2上同步移动,实现了按照多个缝纫工位1的排布顺序同步地将各个缝纫工位1缝制完成的布料平展地传输至下一个相邻的缝纫工位1进行缝制,即实现了布料在各个缝纫工位1之间的同步传输,传输效率高,能够提高缝制效率,降低人力成本。The cloth synchronous transmission device of this embodiment, through the synchronous sliding of all feeding units 4 on the truss 3, drives all the cloth to move synchronously on the feeding table 2, and realizes synchronously moving according to the arrangement sequence of multiple sewing stations 1. The cloth sewn by each sewing station 1 is flatly transmitted to the next adjacent sewing station 1 for sewing, that is, the synchronous transmission of the cloth between each sewing station 1 is realized, the transmission efficiency is high, and the sewing machine can be improved. system efficiency and reduce labor costs.
本实施例中,送料单元4的数量并不局限,可以根据缝纫工位1的数量确定。为实现最后一个缝纫工位1前的每个缝纫工位1处布料的同步传输,优选地,本实施例中送料单元4的数量比缝纫工位1的数量少一个,且所有的送料单元4与最后一个缝纫工位1前的各个缝纫工位1一一对应地设置。In this embodiment, the number of feeding units 4 is not limited, and can be determined according to the number of sewing stations 1 . In order to realize the synchronous transmission of cloth at each sewing station 1 before the last sewing station 1, preferably, the number of feeding units 4 in this embodiment is one less than the number of sewing stations 1, and all feeding units 4 It is set in one-to-one correspondence with each sewing station 1 before the last sewing station 1.
进一步,如图1和图2所示,本实施例中的每个送料单元4均包括滑座6和压料板7。滑座6可滑动地设于桁架3上,压料板7可升降地设于滑座6上,且压料板7位于送料台板2的上方,压料板7用于与送料台板2上的布料接触并带动布料在送料台板2上移动。本实施例的布料同步传输装置还包括第一驱动机构和第二驱动机构。第一驱动机构用于驱动每个送料单元4的滑座6在桁架3上同步滑动。第二驱动机构用于驱动每个送料单元4的压料板7在滑座6上同步升降。当送料台板2上没有布料或者不需要对送料台板2上的布料进行传输时,第二驱动机构驱动所有压料板7同步上升而与送料台板2之间具有一定间隔。当需要对送料台板2上的布料进行传输时,第一驱动机构驱动所有滑座6在桁架3上同步滑动至与布料相对应的位置,使得各个压料板7位于相应布料的上方;第二驱动机构驱动所有压料板7同步下降而压住布料并对布料保持一定的压力;然后由第一驱动机构驱动所有滑座6在桁架3上同步滑动,此时各个压料板7带动布料随之一起在送料台板2上同步移动,直至将布料传输至下一个缝纫工位1处;再由第二驱动机构驱动所有压料板7同步上升而脱离布料,使得操作人员可以将布料移动至相应缝纫工位1的工作台板101上。由此实现了各个缝纫工位1处布料的同步传输。当然,压料板7也可以通过真空吸附住布料或者粘贴住布料的方式带动布料移动。Further, as shown in FIG. 1 and FIG. 2 , each feeding unit 4 in this embodiment includes a sliding seat 6 and a pressing plate 7 . The sliding seat 6 is slidably arranged on the truss 3 , the pressing plate 7 is arranged on the sliding seat 6 in a liftable manner, and the pressing plate 7 is located above the feeding platen 2 , and the pressing plate 7 is used for connecting with the feeding platen 2 The cloth on the top contacts and drives the cloth to move on the feeding platform 2. The cloth synchronous transmission device of this embodiment also includes a first driving mechanism and a second driving mechanism. The first driving mechanism is used to drive the sliding seat 6 of each feeding unit 4 to slide synchronously on the truss 3 . The second driving mechanism is used to drive the pressing plate 7 of each feeding unit 4 to move up and down synchronously on the sliding seat 6 . When there is no cloth on the feeding table 2 or when the cloth on the feeding table 2 does not need to be transmitted, the second drive mechanism drives all the hold-down plates 7 to rise synchronously to have a certain distance from the feeding table 2 . When it is necessary to transmit the cloth on the feeding table 2, the first drive mechanism drives all the sliding seats 6 to slide synchronously on the truss 3 to the position corresponding to the cloth, so that each holding plate 7 is located above the corresponding cloth; the second The second driving mechanism drives all the clamping plates 7 to descend synchronously to hold down the cloth and maintain a certain pressure on the cloth; Then it moves synchronously on the feeding table 2 until the cloth is transferred to the next sewing station 1; then the second driving mechanism drives all the pressing plates 7 to rise synchronously and separate from the cloth, so that the operator can move the cloth To the worktable 101 of the corresponding sewing station 1. This realizes the synchronous transmission of the cloth at 1 place of each sewing station. Of course, the hold-down plate 7 can also drive the cloth to move by vacuum absorbing or pasting the cloth.
进一步,在本实施例中,各个送料单元4通过连接杆5连接,第一驱动机构与多个送料单元4其中一个的滑座6连接。由第一驱动机构驱动直接驱动与其相连接的滑座6在桁架3上滑动并带动相应的送料单元4滑动,由于各个送料单元4通过连接杆5连接,因此由第一驱动机构驱动的送料单元4的滑动,可以带动其它的送料单元4随之同步滑动。由此,仅通过一个第一驱动机构即实现了驱动所有的送料单元4在桁架上的同步滑动,简化了结构,降低了成本,且操作控制简便。Further, in this embodiment, each feeding unit 4 is connected through a connecting rod 5 , and the first driving mechanism is connected to a sliding seat 6 of one of the feeding units 4 . Driven by the first driving mechanism, the sliding seat 6 connected to it is directly driven to slide on the truss 3 and drives the corresponding feeding unit 4 to slide. Since each feeding unit 4 is connected by the connecting rod 5, the feeding unit driven by the first driving mechanism The sliding of 4 can drive other feeding units 4 to slide synchronously thereupon. Thus, only one first driving mechanism is used to drive all the feeding units 4 to slide synchronously on the truss, which simplifies the structure, reduces the cost, and is easy to operate and control.
进一步,本实施例中的连接杆5依次可转动地穿设于各个送料单元4的滑座6,每个送料单元4均包括连接连接杆5与压料板7的传动结构,第二驱动机构与多个送料单元4其中一个的传动结构连接。由第二驱动机构直接驱动与其相连接的传动结构转动并带动相应送料单元4的压料板7升降,同时带动连接杆5转动,由连接杆5的转动带动其它送料单元4的传动结构同步转动,即可带动其它送料单元4的压料板7随之同步升降。当然,第二驱动机构也可以与连接杆5连接,由第二驱动机构直接驱动连接杆5转动,由连接杆5的转动带动所有送料单元4的传动结构同步转动,即可带动所有送料单元4的压料板7随之同步升降。由此,仅通过一个第二驱动机构即实现了驱动所有压料板7的同步升降,进一步简化了结构。Further, the connecting rod 5 in this embodiment is rotatably passed through the sliding seat 6 of each feeding unit 4 in turn, and each feeding unit 4 includes a transmission structure connecting the connecting rod 5 and the pressing plate 7, and the second driving mechanism It is connected with the transmission structure of one of the multiple feeding units 4 . The second drive mechanism directly drives the transmission structure connected to it to rotate and drives the pressure plate 7 of the corresponding feeding unit 4 to rise and fall, and at the same time drives the connecting rod 5 to rotate, and the rotation of the connecting rod 5 drives the transmission structure of other feeding units 4 to rotate synchronously , can drive the holding plate 7 of other feeding unit 4 to rise and fall synchronously thereupon. Of course, the second drive mechanism can also be connected with the connecting rod 5, and the second driving mechanism directly drives the connecting rod 5 to rotate, and the rotation of the connecting rod 5 drives the transmission structures of all feeding units 4 to rotate synchronously, so that all feeding units 4 can be driven. The binder plate 7 is lifted synchronously thereupon. Thus, only one second driving mechanism is used to realize the synchronous lifting of all the pressing plates 7, which further simplifies the structure.
为使结构更加简化、操控更为方便,优选地,本实施例中的第一驱动机构和第二驱动机构与同一个送料单元4连接,且均设置在该送料单元4的滑座6上。In order to simplify the structure and make the operation more convenient, preferably, the first driving mechanism and the second driving mechanism in this embodiment are connected to the same feeding unit 4 and are both arranged on the sliding seat 6 of the feeding unit 4 .
为了避免连接杆5与滑座6之间发生轴向相对滑动,优选地,连接杆5与每个滑座6之间均具有限制连接杆5轴向位移的轴向限位结构。如图3所示,本实施例中的连接杆5包括位于相邻两个滑座6之间的连接段51和穿过滑座6的穿设段52,滑座6上设有贯通孔,穿设段52穿设于该贯通孔,穿设段52伸出贯通孔的两端分别与连接段51固定连接,且穿设段52伸出贯通孔的两端部外表面上延伸出限位凸台53,该限位凸台53即为轴向限位结构。限位凸台53使得穿设段52伸出贯通孔的两端部的直径大于贯通孔的直径,从而限制了连接杆5与滑座6之间的轴向相对滑动,能够保证第一驱动机构驱动与其相连接的滑座6在桁架3上滑动时能够通过连接杆5带动其它的送料单元4的滑座6在桁架3上随之同步滑动。In order to avoid axial relative sliding between the connecting rod 5 and the sliding seat 6 , preferably, there is an axial limiting structure between the connecting rod 5 and each sliding seat 6 to limit the axial displacement of the connecting rod 5 . As shown in Figure 3, the connecting rod 5 in this embodiment includes a connecting section 51 located between two adjacent sliding seats 6 and a penetrating section 52 passing through the sliding seats 6, the sliding seats 6 are provided with through holes, The piercing section 52 is pierced through the through hole, and the two ends of the piercing section 52 extending out of the through hole are fixedly connected with the connecting section 51 respectively, and the outer surfaces of the two ends of the piercing section 52 protruding out of the through hole extend out limit positions. The boss 53, the limiting boss 53 is an axial limiting structure. The limit boss 53 makes the diameter of the two ends of the piercing section 52 protruding from the through hole larger than the diameter of the through hole, thereby limiting the axial relative sliding between the connecting rod 5 and the sliding seat 6, and ensuring that the first driving mechanism When driving the slide seat 6 connected with it to slide on the truss 3 , the slide seat 6 of other feeding unit 4 can be driven to slide synchronously on the truss 3 through the connecting rod 5 .
进一步,如图3和图4所示,本实施例中每个送料单元4的传动结构均包括传动杆15和压板16,压板16在压料板7的上方与压料板7相对设置,且压板16与压料板7相连接。传动杆15的一端与连接杆5垂直连接,传动杆15的另一端与压板16连接,通过传动杆15向上或向下的转动,能够带动压板16及压料板7升降。在与第二驱动机构连接的送料单元4中,其传动杆15在与连接杆5连接的一端向远离压板16的方向继续延伸出装配段,该装配段与第二驱动机构连接。由第二驱动机构驱动该传动杆15及连接杆5发生转动,并同时由连接杆5的转动带动其它传动杆15随之同步转动,由传动杆15的同步转动即可实现带动压料板7同步升降。由此实现了通过第二驱动机构驱动传动结构转动带动所有的压料板7同步升降。Further, as shown in Fig. 3 and Fig. 4, the transmission structure of each feeding unit 4 in this embodiment includes a transmission rod 15 and a pressing plate 16, and the pressing plate 16 is arranged opposite to the pressing plate 7 above the pressing plate 7, and The pressing plate 16 is connected with the pressing plate 7 . One end of the transmission rod 15 is vertically connected with the connecting rod 5, and the other end of the transmission rod 15 is connected with the pressing plate 16, and the upward or downward rotation of the transmission rod 15 can drive the pressing plate 16 and the pressing plate 7 to lift. In the feeding unit 4 connected with the second driving mechanism, the end of the transmission rod 15 connected with the connecting rod 5 continues to extend out of the assembly section in the direction away from the pressing plate 16, and the assembly section is connected with the second driving mechanism. Drive the transmission rod 15 and the connecting rod 5 to rotate by the second drive mechanism, and at the same time, the rotation of the connecting rod 5 drives other transmission rods 15 to rotate synchronously thereupon, and the synchronous rotation of the transmission rod 15 can realize driving the binder plate 7 Synchronous lifting. In this way, it is realized that the transmission structure is driven to rotate by the second drive mechanism to drive all the pressing plates 7 to rise and fall synchronously.
为实现压料板7下降到送料台板2上时的缓冲,优选地,本实施例的压板16与压料板7之间通过弹性结构相连接,该弹性结构弹性顶压压板16与压料板7,使得压料板7下降至送料台板2上与布料相接触的位置时,压料板7可以通过压缩弹性结构而存在一定的上升反弹空间,从而起到较好的缓冲作用,避免对布料造成损伤。In order to realize buffering when the pressing plate 7 is lowered onto the feeding platen 2, preferably, the pressing plate 16 of this embodiment is connected to the pressing plate 7 through an elastic structure, and the elastic structure elastically presses the pressing plate 16 and the pressing material. 7, so that when the pressing plate 7 descends to the position on the feeding platen 2 in contact with the cloth, the pressing plate 7 can have a certain rising and rebounding space by compressing the elastic structure, so as to play a better buffering role and avoid damage to the fabric.
优选地,本实施例中的弹性结构为设于压料板7上表面的第一套杆17和设于压板16上的第二套杆18,第一套杆17和第二套杆18可沿轴向相对滑动地套接,由此既实现了压板16与压料板7之间的连接,又使得压料板7与压板16之间存在一定的相对升降空间。第一套杆17和第二套杆18的数量并不局限,本实施例中第一套杆17和第二套杆18各设有四个。Preferably, the elastic structure in this embodiment is a first set of rods 17 arranged on the upper surface of the pressing plate 7 and a second set of rods 18 arranged on the pressing plate 16, the first set of rods 17 and the second set of rods 18 can be Slidingly socketed in the axial direction, the connection between the pressing plate 16 and the pressing plate 7 is realized, and there is a certain relative lifting space between the pressing plate 7 and the pressing plate 16 . The number of the first set of rods 17 and the second set of rods 18 is not limited. In this embodiment, there are four sets of first set of rods 17 and four sets of second rods 18 .
优选地,在第一套杆17和第二套杆18上套设有弹簧19,能够使缓冲效果更好。进一步,在压料板7上设有压力传感器20,压力传感器20设于第一套杆17处且位于弹簧19的下端,用于检测弹簧19所承受的压力,即检测压板16作用于压料板7上的压力,从而可以对压料板7作用于布料的压力进行精确控制,防止压料板7对布料施加的压力过大而损伤布料。Preferably, springs 19 are sheathed on the first set of rods 17 and the second set of rods 18, which can improve the buffering effect. Further, a pressure sensor 20 is provided on the binder plate 7, the pressure sensor 20 is located at the first set of rods 17 and at the lower end of the spring 19, and is used to detect the pressure on the spring 19, that is, to detect that the pressure plate 16 acts on the binder. The pressure on the plate 7 can be precisely controlled to the pressure that the pressure plate 7 acts on the cloth, preventing the pressure plate 7 from exerting too much pressure on the cloth and damaging the cloth.
优选地,本实施例在压料板7与压板16之间还设有导向板21,滑座6上设有支架22,支架22的一端固定在滑座6上,支架22的另一端伸入压料板7与压板16之间,导向板21固定设于支架22上,并与压料板7和压板16平行。第一套杆17可滑动穿过导向板21,弹簧19位于压料板7与导向板21之间。通过导向板21可以对第一套杆17沿轴向相对第二套杆18的升降运动起导向作用,保证压料板7平稳反弹缓冲。在导向板21上开设有开口23,使得传动杆15上下转动时能够经开口23通过导向板21。Preferably, in this embodiment, a guide plate 21 is also provided between the pressing plate 7 and the pressing plate 16, and a bracket 22 is provided on the sliding seat 6. One end of the bracket 22 is fixed on the sliding seat 6, and the other end of the bracket 22 extends into the Between the clamping plate 7 and the clamping plate 16 , the guide plate 21 is fixed on the bracket 22 and is parallel to the clamping plate 7 and the clamping plate 16 . The first set of rods 17 can slide through the guide plate 21 , and the spring 19 is located between the pressing plate 7 and the guide plate 21 . The guide plate 21 can guide the lifting movement of the first set of rods 17 relative to the second set of rods 18 in the axial direction, so as to ensure the steady rebound and buffering of the pressing plate 7 . An opening 23 is opened on the guide plate 21 , so that the transmission rod 15 can pass through the guide plate 21 through the opening 23 when rotating up and down.
进一步,如图5所示,本实施例中的第一驱动机构包括第一电机8、齿条9和齿轮10,第一电机8设置在滑座6上,齿条9设置在桁架3上,且齿条9与桁架3平行,齿轮10与第一电机8的输出轴连接,且齿轮10与齿条9相啮合。由第一电机8驱动齿轮10转动,通过齿轮10与齿条9的传动配合带动滑座6在桁架3上滑动。由此实现了第一驱动机构驱动与其相连接的滑座6在桁架3上滑动,并带动其它送料单元4的滑座6在桁架3上随之同步滑动。当然,第一驱动机构也可以采用其它能够实现驱动滑座6在桁架3上滑动的形式,例如丝杆传动的形式,或者滚轮传动带配合传动的形式。Further, as shown in Figure 5, the first drive mechanism in this embodiment includes a first motor 8, a rack 9 and a gear 10, the first motor 8 is arranged on the slide 6, and the rack 9 is arranged on the truss 3, And the rack 9 is parallel to the truss 3 , the gear 10 is connected to the output shaft of the first motor 8 , and the gear 10 is meshed with the rack 9 . The first motor 8 drives the gear 10 to rotate, and the sliding seat 6 is driven to slide on the truss 3 through the transmission cooperation between the gear 10 and the rack 9 . Thus, the first driving mechanism drives the sliding seat 6 connected to it to slide on the truss 3 , and drives the sliding seats 6 of other feeding units 4 to slide synchronously on the truss 3 . Of course, the first driving mechanism can also adopt other forms that can realize the sliding of the driving slide 6 on the truss 3 , such as the form of screw drive, or the form of driving with a roller belt.
进一步,如图5所示,本实施例中的第二驱动机构包括第二电机11、同步带12、滚轮13和升降杆14。其中,升降杆14与桁架3垂直设置,升降杆14的一端与送料单元4的传动结构中的传动杆15的装配段连接,升降杆14的另一端与滚轮13通过轮齿相啮合,同步带12连接第二电机11的输出轴与滚轮13的转轴。由第二电机11通过同步带12驱动滚轮13转动,由滚轮13的转动带动升降杆14随之升降,并带动与其连接的送料单元4的传动杆15发生转动,从而带动相应送料单元4的压料板7升降,同时带动连接杆5发生转动。由此实现了由第二驱动机构驱动与其连接的送料单元4的压料板7升降,并带动其它送料单元4的压料板7随之同步升降。当然,第二驱动机构也可以采用其它能实现驱动压料板7在滑座6上升降的形式,例如伸缩杆的形式,伸缩杆可以为气缸或者液压缸或者电动推杆或者直线步进电机或者电磁铁。Further, as shown in FIG. 5 , the second drive mechanism in this embodiment includes a second motor 11 , a synchronous belt 12 , rollers 13 and a lifting rod 14 . Wherein, the lifting rod 14 is vertically arranged with the truss 3, and one end of the lifting rod 14 is connected with the assembly section of the transmission rod 15 in the transmission structure of the feeding unit 4, and the other end of the lifting rod 14 is engaged with the roller 13 through the gear teeth, and the timing belt 12 connects the output shaft of the second motor 11 and the rotating shaft of the roller 13. The second motor 11 drives the roller 13 to rotate through the synchronous belt 12, and the rotation of the roller 13 drives the lifting rod 14 to rise and fall accordingly, and drives the transmission rod 15 of the feeding unit 4 connected to it to rotate, thereby driving the pressure of the corresponding feeding unit 4. Material plate 7 lifts, drives connecting rod 5 to rotate simultaneously. In this way, the second driving mechanism drives the lifting and lowering of the pressing plate 7 of the feeding unit 4 connected thereto, and drives the pressing plates 7 of other feeding units 4 to rise and fall synchronously. Of course, the second drive mechanism can also adopt other forms that can drive the holding plate 7 up and down on the slide seat 6, such as the form of a telescopic rod, which can be an air cylinder or a hydraulic cylinder or an electric push rod or a linear stepper motor or electromagnet.
本实施例中在传动杆15的装配段上设有开口槽,该开口槽的两侧分别开设有销孔24,开口槽内设有一销轴25,销轴25的两端分别可滑动地插设于两个销孔24内,升降杆14与销轴25连接。由此实现通过升降杆14的升降带动传动杆15以连接杆15为支点发生转动,同时带动连接杆15在滑座6的贯通孔内转动。In this embodiment, an open slot is provided on the assembly section of the transmission rod 15, and pin holes 24 are respectively opened on both sides of the open slot, and a pin shaft 25 is arranged in the open slot, and the two ends of the pin shaft 25 are slidably inserted into Located in the two pin holes 24 , the lifting rod 14 is connected with the pin shaft 25 . Thus, the lifting of the elevating rod 14 drives the transmission rod 15 to rotate with the connecting rod 15 as a fulcrum, and simultaneously drives the connecting rod 15 to rotate in the through hole of the sliding seat 6 .
进一步,为了适应不同大小的布料,本实施例中的压料板7与第一套杆17可拆卸地连接,以方便更换压料板7,从而适应不同大小布料的传输。Further, in order to adapt to fabrics of different sizes, the clamping plate 7 in this embodiment is detachably connected to the first set of rods 17 to facilitate the replacement of the clamping plate 7, thereby adapting to the transmission of fabrics of different sizes.
进一步,为了防止损伤布料,在本实施例中,压料板7朝向送料台板2的一面上设有缓冲垫。缓冲垫采用摩擦系数较大的弹性材料制成,具有较好的摩擦性能,通过缓冲垫与布料接触,能够起到很好的缓冲作用,防止压料板7压损布料,同时有效地带动布料在送料台板2上移动。Further, in order to prevent the fabric from being damaged, in this embodiment, a buffer pad is provided on the side of the pressure plate 7 facing the feeding platen 2 . The buffer pad is made of an elastic material with a large friction coefficient and has good friction performance. Through the contact between the buffer pad and the cloth, it can play a good buffering role, prevent the pressure plate 7 from damaging the cloth, and at the same time effectively drive the cloth Move on the feeding table 2.
进一步,本实施例的布料同步传输装置还包括控制系统,第一驱动机构中的第一电机8、第二驱动机构中的第二电机11以及压料板7上的压力传感器20均与控制系统连接,由控制系统控制第一电机8和第二电机11开始或停止运行,并根据压力传感器20检测到压力信息控制第二电机11运行状态,以调节压料板7对送料台板2上布料的压力,从而实现了自动控制。Further, the cloth synchronous transmission device of this embodiment also includes a control system, the first motor 8 in the first drive mechanism, the second motor 11 in the second drive mechanism, and the pressure sensor 20 on the pressure plate 7 are all connected with the control system connected, the control system controls the first motor 8 and the second motor 11 to start or stop running, and controls the operating state of the second motor 11 according to the pressure information detected by the pressure sensor 20, so as to adjust the pressing plate 7 to the cloth on the feeding table 2 pressure, thus realizing automatic control.
进一步,为了更好地实现自动控制,本实施例在送料台板2上与每个缝纫工位1相对应的位置处均设有检测件,用于检测该位置处是否有布料,从而判断是否需要开始传输布料或者布料是否传输到位。送料台板2上的检测件与控制系统连接,并将检测到的信息发送给控制系统,控制系统根据检测件检测到的信息自动控制第一电机8和第二电机11开始或停止运行,从而实现了全自动控制和布料的智能化传输。Further, in order to better realize automatic control, in this embodiment, a detection piece is provided at a position corresponding to each sewing station 1 on the feeding table 2 to detect whether there is cloth at the position, thereby judging whether It is necessary to start transferring the cloth or whether the cloth is transferred in place. The detection part on the feeding platen 2 is connected with the control system, and the detected information is sent to the control system, and the control system automatically controls the first motor 8 and the second motor 11 to start or stop running according to the information detected by the detection part, thereby Realized automatic control and intelligent transmission of cloth.
基于上述布料同步传输装置,本实施例还提供了一种布料同步输送线。本实施例的布料同步输送线包括多个并排布置的缝纫工位1,每个缝纫工位1处均设有工作台板101和安装在工作台板101上的缝纫机102,在所有缝纫工位1的同一侧设有本实施例的上述布料同步传输装置。Based on the above cloth synchronous transmission device, this embodiment also provides a cloth synchronous conveying line. The cloth synchronous conveying line of the present embodiment comprises a plurality of sewing stations 1 arranged side by side, and each sewing station 1 is provided with a worktable 101 and a sewing machine 102 installed on the worktable 101. 1 is provided with the above-mentioned cloth synchronous transmission device of the present embodiment.
综上所述,本实施例的布料同步传输装置和布料同步输送线,通过所有的送料单元4在桁架3上的同步滑动带动所有布料在送料台板2上同步移动,实现了按照多个缝纫工位1的排布顺序同步地将各个缝纫工位1缝制完成的布料平展地传输至下一个相邻的缝纫工位1进行缝制,即实现了布料在各个缝纫工位1之间的同步传输,传输效率高,能够提高缝制效率,降低人力成本。To sum up, the cloth synchronous transmission device and the cloth synchronous conveying line of this embodiment drive all the cloth to move synchronously on the feeding table 2 through the synchronous sliding of all the feeding units 4 on the truss 3 , and realize sewing according to multiple The arrangement sequence of the station 1 synchronously transfers the cloth sewn by each sewing station 1 to the next adjacent sewing station 1 for sewing, that is, realizes the cloth between each sewing station 1 Synchronous transmission, high transmission efficiency, can improve sewing efficiency and reduce labor costs.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和替换,这些改进和替换也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the present invention, some improvements and replacements can also be made, these improvements and replacements It should also be regarded as the protection scope of the present invention.
Claims (10)
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| CN201611224726.9A CN106637726A (en) | 2016-12-27 | 2016-12-27 | Synchronous cloth transfer device and synchronous cloth transfer line |
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| CN108998902A (en) * | 2017-06-07 | 2018-12-14 | 浙江中捷缝纫科技有限公司 | A kind of self-feeding device for discharging for sewing machine |
| CN116262996A (en) * | 2023-02-08 | 2023-06-16 | 杰克科技股份有限公司 | A control method and system for an automatic roll straight hem sewing machine |
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