CN106694271A - Spraying pressure-stable trunk whitening machine - Google Patents
Spraying pressure-stable trunk whitening machine Download PDFInfo
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- CN106694271A CN106694271A CN201610986444.6A CN201610986444A CN106694271A CN 106694271 A CN106694271 A CN 106694271A CN 201610986444 A CN201610986444 A CN 201610986444A CN 106694271 A CN106694271 A CN 106694271A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/007—At least a part of the apparatus, e.g. a container, being provided with means, e.g. wheels, for allowing its displacement relative to the ground
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G13/00—Protection of plants
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
- B05B12/085—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to flow or pressure of liquid or other fluent material to be discharged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0278—Arrangement or mounting of spray heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/20—Arrangements for agitating the material to be sprayed, e.g. for stirring, mixing or homogenising
- B05B15/25—Arrangements for agitating the material to be sprayed, e.g. for stirring, mixing or homogenising using moving elements, e.g. rotating blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/50—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
- B05B15/55—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter using cleaning fluids
- B05B15/555—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter using cleaning fluids discharged by cleaning nozzles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/60—Arrangements for mounting, supporting or holding spraying apparatus
- B05B15/62—Arrangements for supporting spraying apparatus, e.g. suction cups
- B05B15/628—Arrangements for supporting spraying apparatus, e.g. suction cups of variable length
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/60—Arrangements for mounting, supporting or holding spraying apparatus
- B05B15/68—Arrangements for adjusting the position of spray heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
- B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
- B05B9/0403—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material
Landscapes
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Spray Control Apparatus (AREA)
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
Abstract
本发明公开了一种喷射压力稳定的树干喷白机,包括机动车,机动车的前部设有工作臂,工作臂的前端设有喷桶组件,所述喷桶组件包括喷头,所述机动车上设有用于存放涂料的混合液体箱,所述混合液体箱与所述喷头之间通过涂料输送管道连接,涂料输送管道与所述喷头连接处设有液体阀门,所述涂料输送管道上设有压力存储罐,所述压力存储罐上设有压力传感器,所述压力传感器电连至控制电路,所述控制电路连接并控制所述液体阀门的开闭。本发明的优点在于能让树干喷白机在喷涂作业时,喷射压力更压力,喷涂效果更均匀。
The invention discloses a trunk whitewashing machine with stable spray pressure, which comprises a motor vehicle, a working arm is arranged at the front of the motor vehicle, and a spray barrel assembly is arranged at the front end of the work arm, and the spray barrel assembly includes a spray head. The motor car is provided with a mixed liquid tank for storing paint. The mixed liquid tank is connected to the spray head through a paint delivery pipeline. A liquid valve is provided at the connection between the paint delivery pipeline and the spray head. There is a pressure storage tank, and a pressure sensor is arranged on the pressure storage tank, and the pressure sensor is electrically connected to a control circuit, and the control circuit is connected to control the opening and closing of the liquid valve. The invention has the advantage that the spraying pressure can be higher and the spraying effect can be more uniform during the spraying operation of the tree trunk whitening machine.
Description
【技术领域】【Technical field】
本发明涉及一种喷射压力稳定的树干喷白机,属于树木维护设备领域。The invention relates to a tree trunk whitening machine with stable spray pressure, which belongs to the field of tree maintenance equipment.
【背景技术】【Background technique】
为防治树木病虫害和树木安全过冬,多年以来,国内外的园林管理部门和城市建设管理部门,为实现冬刷一棵树,夏少万条虫,都在为道路两侧和园林中的绿化树木涂刷石灰水和涂刷白色液体涂料。在我国大部分地区的冬季,昼夜温差大,白天树干受到阳光的照射,树干表面气温升高,尤其是那些黑褐色的树干,更易于吸收热量,使树干的温度上升的更快,而进入夜间环境温度迅速下降,一冷一热,树干上的树皮非常容易开裂,尤其是较粗的树干颜色深,组织韧性又比较差,更容易开裂,这些开裂的树皮往往会成为病虫害发生的地方和虫卵越冬的地方。石灰具有一定的杀菌、杀虫作用,它可以杀死寄生在树皮开裂部分寄生的虫卵,加速开裂处的愈合。白天还可以反射一部分阳光,降低温差,在防冻的同时,延迟树木萌芽和开花期,防止早春霜害。In order to prevent tree diseases and insect pests and survive the winter safely, for many years, garden management departments and urban construction management departments at home and abroad have been afforesting trees on both sides of the road and in gardens in order to achieve one tree in winter and less insects in summer. Apply lime water and apply white liquid paint. In winter in most parts of our country, the temperature difference between day and night is large. The trunk is irradiated by the sun during the day, and the temperature on the surface of the trunk rises, especially those dark brown trunks, which are easier to absorb heat, making the temperature of the trunk rise faster, and enter the night. The ambient temperature drops rapidly, one cold and one hot, the bark on the trunk is very easy to crack, especially the thicker trunk is dark in color, the tissue toughness is relatively poor, and it is easier to crack. These cracked bark often become places where pests and diseases occur A place where insect eggs overwinter. Lime has a certain bactericidal and insecticidal effect. It can kill the parasitic eggs in the cracked part of the bark and accelerate the healing of the cracked part. During the day, it can also reflect part of the sunlight, reduce the temperature difference, delay the budding and flowering period of trees while preventing frostbite, and prevent frost damage in early spring.
但是多年以来,给树干涂刷石灰水的工作都是由人工用刷子和棍子涂刷的,对于我国北方地区,在入冬前的十几天里涂刷大量的树干是一件不可想象的事,因为刷早了,会被雨水冲刷掉,上冻了就刷不成了。南方一年要刷好几次,每当雨水将树干的石灰水冲洗的差不多了,就要进行补刷。近几年来有几种机械化给树干涂刷石灰水的机器,例如中国发明专利:【树干喷白机】专利号:ZL2013200219457.6、【行道树干喷白机】专利号:201320087220.3、【给树干喷涂白色液体的机器】专利号2013 2 0709457.0这三个专利使用中都存在如下一些问题:But for many years, the work of applying lime water to tree trunks has been done manually with brushes and sticks. For northern China, it is unimaginable to paint a large number of tree trunks in the ten days before winter , because if you brush it early, it will be washed away by the rain, and it will not be able to brush it if it is frozen. In the south, it needs to be brushed several times a year. Whenever the rainwater washes away the lime water of the tree trunk, it needs to be repainted. In recent years, there have been several mechanized machines for applying lime water to tree trunks, such as Chinese invention patents: [trunk whitening machine] patent number: ZL2013200219457.6, [tree trunk whitening machine] patent number: 201320087220.3, [spraying tree trunks] White liquid machine] Patent No. 2013 2 0709457.0 There are some problems in the use of these three patents:
一、涂料在进行喷涂作业时,仅仅用压力泵的工作压力让涂料先充满管道,并在管道内产生一定压力,喷涂工作刚开始的瞬间,喷头处达到一定压力要求,以实现喷射效果,但是这种压力维持时间很短,容易造成前期压力足,后期压力不足的问题;1. When the paint is being sprayed, only the working pressure of the pressure pump is used to make the paint fill the pipeline first, and a certain pressure is generated in the pipeline. At the moment when the spraying work starts, the nozzle reaches a certain pressure requirement to achieve the spraying effect, but This kind of pressure is maintained for a short time, and it is easy to cause the problem of sufficient pressure in the early stage and insufficient pressure in the later stage;
二、液体箱中设置的搅拌机构,只能将箱中搅拌轮回转直径处的液体搅拌均匀,回转直径以外的的区域不能得到有效的搅拌,因而液体在箱中的沉淀现象没有得到有效解决;2. The stirring mechanism set in the liquid tank can only stir the liquid at the rotation diameter of the stirring wheel in the tank evenly, and the area outside the rotation diameter cannot be effectively stirred, so the precipitation of the liquid in the tank has not been effectively solved;
三、输送喷涂液体管道与清洗管道用的液体在液体互换方面不能做到自动互换,使用者在从操作机器中如果忘记工作结束时清洗喷涂液体输送管道则管道会被液体的沉淀物堵塞,严重的可能使机器报废。3. The liquid used to transport the spraying liquid pipeline and the cleaning pipeline cannot be automatically interchanged in terms of liquid exchange. If the user forgets to clean the spraying liquid delivery pipeline at the end of the work from the operating machine, the pipeline will be blocked by the sediment of the liquid , Seriously, the machine may be scrapped.
以上这些技术上的差异和缺陷,致使效率提高不明显,机器在使用中的可靠性也较脆弱,因此在市场上没能得到普遍的使用。The above technical differences and defects lead to inconspicuous improvement in efficiency, and the reliability of the machine in use is relatively fragile, so it has not been widely used in the market.
虽然近些年来有一些树干石灰水喷涂机械设计出来,但由于其工作时需要2—3个人来操作,操作上繁琐,喷刷一棵树用时也长,效率和人工涂刷区别不大,更主要的是这些喷涂机械难以克服高浓度液体堵塞液体输送管道和喷头而不能进入实际应用。Although some tree trunk lime water spraying machines have been designed in recent years, because it requires 2-3 people to operate, the operation is cumbersome, and it takes a long time to spray a tree. The efficiency is not much different from that of manual brushing. The main thing is that these spraying machines are difficult to overcome the blockage of liquid delivery pipes and nozzles by high-concentration liquids and cannot be used in practical applications.
【发明内容】【Content of invention】
本发明所要解决的技术问题在于克服现有技术的不足而提供一种喷射压力稳定的树干喷白机,能让树干喷白机在喷涂作业时,喷射压力更压力,喷涂效果更均匀。The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a tree trunk whitening machine with stable spray pressure, which allows the trunk whitening machine to have a higher spray pressure and a more uniform spraying effect during the spraying operation.
解决上述技术问题,本发明采用如下技术方案:To solve the above technical problems, the present invention adopts the following technical solutions:
一种喷射压力稳定的树干喷白机,包括机动车,机动车连接有工作臂,工作臂的前端设有喷桶组件,所述喷桶组件包括喷头,所述机动车上设有用于存放涂料的混合液体箱,所述混合液体箱与所述喷头之间通过涂料输送管道连接,涂料输送管道与所述喷头连接处设有液体阀门,所述涂料输送管道上设有压力存储罐,所述压力存储罐上设有压力传感器,所述压力传感器电连至控制电路,所述控制电路连接所述压力泵并控制该压力泵的开启和关闭。A tree trunk whitewashing machine with stable spray pressure, comprising a motor vehicle, the motor vehicle is connected with a working arm, the front end of the working arm is provided with a spray barrel assembly, the spray barrel assembly includes a spray head, and the motor vehicle is provided with a A mixed liquid tank, the mixed liquid tank is connected to the spray head through a paint delivery pipeline, a liquid valve is provided at the connection between the paint delivery pipeline and the spray head, and a pressure storage tank is provided on the paint delivery pipeline. A pressure sensor is provided on the pressure storage tank, and the pressure sensor is electrically connected to a control circuit, and the control circuit is connected to the pressure pump and controls the opening and closing of the pressure pump.
采用本发明的有益效果:Adopt beneficial effect of the present invention:
原有的技术中,涂料输送管道在进行喷涂作业时,仅仅用压力泵的工作压力让涂料先充满涂料输送管道,并在涂料输送管道内产生一定压力,喷涂工作刚开始的瞬间,喷头处达到一定压力要求,以实现喷射效果,但是这种压力维持时间很短,容易造成前期压力足,后期压力不足的问题,而在本发明中增设压力存储罐和压力传感器后,更多是依靠压力存储罐的压力进行后期维持,即当压力泵对涂料输送管道进行管内增压时,一部分压力被储存到压力存储罐内进行临时存储,等到压力传感器感应到压力足够时,关闭压力泵,此时开启喷涂作业时,压力存储罐内的压力会被持续释放出来,从而使得喷头处能一直维持高压状态,最终使得涂料在喷涂时更均匀。另外,本发明中利用控制电路实现自动切换,能保证喷涂作业稳定进行。In the original technology, when the paint delivery pipeline is spraying, only the working pressure of the pressure pump is used to fill the paint delivery pipeline with the paint first, and a certain pressure is generated in the paint delivery pipeline. At the moment when the spraying work starts, the nozzle reaches A certain pressure is required to achieve the injection effect, but the pressure maintenance time is very short, and it is easy to cause the problem of sufficient pressure in the early stage and insufficient pressure in the later stage. After the pressure storage tank and pressure sensor are added in the present invention, it is more dependent on pressure storage The pressure of the tank is maintained in the later stage, that is, when the pressure pump pressurizes the paint delivery pipeline, a part of the pressure is stored in the pressure storage tank for temporary storage. When the pressure sensor senses that the pressure is sufficient, the pressure pump is turned off, and then it is turned on. During the spraying operation, the pressure in the pressure storage tank will be continuously released, so that the nozzle can always maintain a high pressure state, and finally make the paint more uniform during spraying. In addition, in the present invention, the control circuit is used to realize automatic switching, which can ensure the stable progress of the spraying operation.
作为优选,涂料输送管道与所述喷头连接处设有液体阀门,所述液体阀门与所述控制电路电连。Preferably, a liquid valve is provided at the connection between the paint delivery pipeline and the spray head, and the liquid valve is electrically connected to the control circuit.
作为优选,所述压力泵连接有压力泵电机,所述控制电路被配置为:当压力传感器大于上限预设值,所述液体阀门打开,所述控制电路控制压力泵电机关闭;当压力传感器低于下限预设值时,所述液体阀门关闭,所述压力泵电机开启。Preferably, the pressure pump is connected with a pressure pump motor, and the control circuit is configured to: when the pressure sensor is greater than the upper limit preset value, the liquid valve is opened, and the control circuit controls the pressure pump motor to close; When the lower limit preset value is reached, the liquid valve is closed and the pressure pump motor is turned on.
作为优选,所述上限预设值的范围为0.3~0.6Mpa,下限预设值的范围为0.01~0.1Mpa。Preferably, the upper limit preset value ranges from 0.3 to 0.6Mpa, and the lower limit preset value ranges from 0.01 to 0.1Mpa.
作为优选,所述压力泵将所述涂料输送管道分割成高压输送管道和普通输送管道,所述普通输送管道与混合液体箱直接连接,所述普通输送管道上设有混合液体控制阀。Preferably, the pressure pump divides the paint delivery pipeline into a high-pressure delivery pipeline and an ordinary delivery pipeline, the ordinary delivery pipeline is directly connected to the mixed liquid tank, and a mixed liquid control valve is provided on the ordinary delivery pipeline.
作为优选,所述混合液体控制阀与所述控制电路相连。Preferably, the mixed liquid control valve is connected to the control circuit.
作为优选,所述机动车上还设有清洗液体箱,所述清洗液体箱连接有清洗液体管道,所述清洗液体管道与所述涂料输送管道连接,所述清洗液体管道上设有清洗液体控制阀。Preferably, the motor vehicle is also provided with a cleaning liquid tank, the cleaning liquid tank is connected with a cleaning liquid pipeline, the cleaning liquid pipeline is connected with the paint delivery pipeline, and the cleaning liquid pipeline is provided with a cleaning liquid control system. valve.
作为优选,所述清洗液体控制阀与所述控制电路连接。Preferably, the cleaning liquid control valve is connected to the control circuit.
作为优选,所述混合液体箱底部设有搅拌轴。Preferably, a stirring shaft is provided at the bottom of the mixed liquid tank.
本发明的这些特点和优点将会在下面的具体实施方式、附图中详细的揭露。These characteristics and advantages of the present invention will be disclosed in detail in the following specific embodiments and drawings.
【附图说明】【Description of drawings】
下面结合附图对本发明做进一步的说明:Below in conjunction with accompanying drawing, the present invention will be further described:
图1为本发明树干喷白机初始工作状态的结构示意图;Fig. 1 is the structural representation of the initial working state of the trunk whitening machine of the present invention;
图2为本发明树干喷白机升降机构升起时的结构示意图;Fig. 2 is the structural representation when the lifting mechanism of the trunk whitewashing machine of the present invention rises;
图3为本发明树干喷白机中液体存放箱的结构示意图;Fig. 3 is the structural representation of the liquid storage tank in the trunk whitening machine of the present invention;
图4为本发明树干喷白机中涂料在喷涂、回收时的流程示意图;Fig. 4 is the schematic flow sheet of coating when spraying and reclaiming in the trunk whitening machine of the present invention;
图5为本发明树干喷白机中第一连接机构的总体示意图;Fig. 5 is the overall schematic diagram of the first connecting mechanism in the trunk whitening machine of the present invention;
图6为本发明树干喷白机第一连接机构中翻转机构的示意图;Fig. 6 is a schematic diagram of the turning mechanism in the first connection mechanism of the trunk whitening machine of the present invention;
图7为本发明树干喷白机第一连接机构中第一转动机构的示意图;Fig. 7 is a schematic diagram of the first rotating mechanism in the first connecting mechanism of the trunk whitening machine of the present invention;
图8为本发明树干喷白机中升降机构的示意图;Fig. 8 is the schematic diagram of lifting mechanism in the trunk whitening machine of the present invention;
图9为本发明树干喷白机的升降机构中横向截面的示意图;Fig. 9 is a schematic diagram of a transverse section in the lifting mechanism of the trunk whitewashing machine of the present invention;
图10为本发明树干喷白机的升降机构中滑轮与伸缩梁架板的连接示意图;Fig. 10 is a schematic diagram of the connection between the pulley and the telescopic beam frame plate in the lifting mechanism of the trunk whitewashing machine of the present invention;
图11为本发明树干喷白机的第二连接机构的示意图;Fig. 11 is the schematic diagram of the second connection mechanism of the trunk whitening machine of the present invention;
图12为本发明树干喷白机的第二连接机构、伸缩机构的结构示意图;Fig. 12 is a structural schematic diagram of the second connection mechanism and telescopic mechanism of the trunk whitening machine of the present invention;
图13为本发明树干喷白机的第三连接机构的结构示意图;Fig. 13 is a schematic structural view of the third connection mechanism of the trunk whitewashing machine of the present invention;
图14为本发明树干喷白机的第三连接机构中自动回位机构的示意图;Fig. 14 is a schematic diagram of the automatic return mechanism in the third connection mechanism of the trunk whitewashing machine of the present invention;
图15为本发明树干喷白机在自动回位机构作用下的回位流程图;Fig. 15 is a return flowchart of the trunk whitewashing machine of the present invention under the action of the automatic return mechanism;
图16为本发明树干喷白机其中一种回转示意图;Figure 16 is a schematic diagram of one of the rotations of the trunk whitewashing machine of the present invention;
图17为本发明树干喷白机另一种回转示意图;Fig. 17 is another schematic diagram of the rotation of the trunk whitewashing machine of the present invention;
图18为本发明树干喷白机利用第一转动机构转动90度时的示意图;Fig. 18 is a schematic diagram of the trunk whitewashing machine of the present invention when it is rotated 90 degrees by the first rotating mechanism;
图19为本发明树干喷白机中喷桶组件的结构示意图;Fig. 19 is a schematic structural view of the spray barrel assembly in the trunk whitening machine of the present invention;
图20为本发明树干喷白机中喷桶组件的简化俯视示意图;Fig. 20 is a simplified top view schematic diagram of the spray barrel assembly in the trunk whitening machine of the present invention;
图21为本发明树干喷白机的喷桶组件中回收组件的工作示意图;Fig. 21 is a working schematic diagram of the recycling assembly in the spray barrel assembly of the trunk whitewashing machine of the present invention;
图22为本发明树干喷白机的喷桶组件中两个回水控制阀的连接示意图。Fig. 22 is a schematic diagram of connection of two return water control valves in the spray barrel assembly of the tree trunk whitening machine of the present invention.
【具体实施方式】【detailed description】
下面结合本发明实施例的附图对本发明实施例的技术方案进行解释和说明,但下述实施例仅为本发明的优选实施例,并非全部。基于实施方式中的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得其他实施例,都属于本发明的保护范围。The technical solutions of the embodiments of the present invention will be explained and described below in conjunction with the accompanying drawings of the embodiments of the present invention, but the following embodiments are only preferred embodiments of the present invention, not all of them. Based on the examples in the implementation manners, other examples obtained by those skilled in the art without making creative efforts all belong to the protection scope of the present invention.
如图1和图2所示,本实施例为一种树干喷白机,包括机动车,机动车的前部设有工作臂,工作臂的前端设有喷桶组件1,所述喷桶组件1包括两个可实现开闭的左半桶11和右半桶12,喷桶组件1内设有喷头102,左半桶11和右半桶12在开启状态下,将树干包围住,然后从喷头102内喷射出涂料,涂料一般为石灰混料,在几秒钟内就能喷涂完毕,喷完后启动机动车,可继续到下一颗树上进行喷涂作业,喷涂效率非常高。As shown in Fig. 1 and Fig. 2, the present embodiment is a kind of trunk whitewashing machine, comprises motor vehicle, and the front part of motor vehicle is provided with working arm, and the front end of working arm is provided with spray barrel assembly 1, and described spray barrel assembly 1 includes two left half barrels 11 and right half barrels 12 that can be opened and closed. The spray barrel assembly 1 is provided with a nozzle 102. When the left half barrel 11 and the right half barrel 12 are in the open state, they surround the trunk, and then from Spray paint in the nozzle 102, and paint is generally lime mixture, just can finish spraying in a few seconds, start motor vehicle after spraying, can continue to carry out spraying operation on next tree, and spraying efficiency is very high.
本实施例的具体结构,机动车包括车架主体,车架主体包括车架前身21、驾驶位22、车架尾部23,本实施例中,驾驶位22位于车架前身21和车架尾部23之间,其中车架尾部23上安装有液压油箱231、发电机234、机动车发动机235,车架前身21上设有空气压缩泵37、液体存放箱,其中液体存放箱由两部分组成,具体参见图3,其中一个为混合液体箱31,另一个为清洗液体箱32,混合液体箱31内用于存储涂料,清洗液体箱32内用于存储清洗液体,混合液体箱31与喷桶组件1的喷头102之间连接有涂料输送管道,涂料经过涂料输送管道输送到喷头102处进行喷涂。In the specific structure of the present embodiment, the motor vehicle includes a frame body, and the frame body includes a frame predecessor 21, a driver's seat 22, and a frame tail 23. In this embodiment, the driver's seat 22 is located at the frame predecessor 21 and the frame tail 23. Among them, a hydraulic oil tank 231, a generator 234, and a motor vehicle engine 235 are installed on the rear part 23 of the vehicle frame, and an air compression pump 37 and a liquid storage box are arranged on the vehicle frame predecessor 21, wherein the liquid storage box is composed of two parts, specifically Referring to Fig. 3, one of them is a mixed liquid tank 31, and the other is a cleaning liquid tank 32. The mixed liquid tank 31 is used to store paint, and the cleaned liquid tank 32 is used to store cleaning liquid. The mixed liquid tank 31 and the spray barrel assembly 1 A paint delivery pipeline is connected between the spray heads 102, and the paint is transported to the spray heads 102 through the paint delivery pipeline for spraying.
结合图3和图4所示,为了防止喷涂工作结束后,涂料在涂料输送管道内凝固造成堵塞,本实施例中特意在液体存放箱中单独设置了一个清洗液体箱32,该清洗液体箱32单独连接有清洗液体管道321,该清洗液体管道321与所述涂料输送管道连通,且清洗液体管道321上设有清洗液体控制阀322,当喷涂工作结束后,清洗液体控制阀322打开,用清洗液体冲刷涂料输送通道,防止涂料在涂料输送管道内凝固。As shown in Fig. 3 and Fig. 4, in order to prevent the paint from solidifying in the paint delivery pipeline after the spraying work is finished, a cleaning liquid tank 32 is specially provided in the liquid storage tank in this embodiment, and the cleaning liquid tank 32 Separately connected with a cleaning liquid pipeline 321, the cleaning liquid pipeline 321 communicates with the paint delivery pipeline, and the cleaning liquid pipeline 321 is provided with a cleaning liquid control valve 322. The liquid flushes the paint delivery channel to prevent the paint from solidifying in the paint delivery pipe.
此外,本实施例中为了实现让整个清洗、喷射过程更自动化,本实施例中在涂料输送管道上设置了压力泵33,压力泵33连接有压力泵电机331,在压力泵33的作用下,压力泵33与喷桶组件1之间的涂料输送管道被称为高压输送管道311,高压输送管道311上设有压力存储罐34和压力传感器341,高压输送管道311与喷桶组件1之间设有液体阀门101,液体阀门101具体包括上层阀门1011和下层阀门1012,这个在下文具体展开描述,而压力泵33与混合液体箱31之间为普通输送管道312,即本实施例中普通输送管道312和高压输送管道311共同组成涂料输送管道,普通输送管道312上设有混合液体控制阀313,而清洗液体管道321与普通输送管道312连接,整个清洗、喷射过程采用控制电路进行控制,控制电路与所述液体阀门101、压力传感器341、压力泵电机331、清洗液体控制阀322均电连。In addition, in this embodiment, in order to achieve more automation of the entire cleaning and spraying process, a pressure pump 33 is provided on the paint delivery pipeline in this embodiment. The pressure pump 33 is connected to a pressure pump motor 331. Under the action of the pressure pump 33, The paint delivery pipeline between the pressure pump 33 and the spray barrel assembly 1 is called a high-pressure delivery pipeline 311, and the high-pressure delivery pipeline 311 is provided with a pressure storage tank 34 and a pressure sensor 341. There is a liquid valve 101, and the liquid valve 101 specifically includes an upper valve 1011 and a lower valve 1012, which will be described in detail below, and between the pressure pump 33 and the mixed liquid tank 31 is a common delivery pipeline 312, that is, the common delivery pipeline in this embodiment 312 and the high-pressure delivery pipeline 311 together form the paint delivery pipeline. The common delivery pipeline 312 is provided with a mixed liquid control valve 313, and the cleaning liquid pipeline 321 is connected with the common delivery pipeline 312. The whole cleaning and spraying process is controlled by a control circuit, and the control circuit It is electrically connected with the liquid valve 101 , the pressure sensor 341 , the pressure pump motor 331 and the cleaning liquid control valve 322 .
开始工作时,压力存储罐34内压力较小,小于压力传感器341上的下限预设值,该下限预设值的范围为0.01~0.1Mpa,此时控制电路控制压力泵电机331启动,带动压力泵33工作,此时的混合液体控制阀313开启,而清洗液体控制阀322关闭,涂料通过普通输送管道312进入到高压输送管道311,高压输送管道311与喷桶组件1之间的液体阀门101处于关闭状态,此时高压输送管道311内的压力不断上升,该压力一部分会存储到压力存储罐34中,压力存储罐34中的压力也随之升高,当压力存储罐34处的压力传感器341处达到上限预设值时,上限预设值的范围为0.3~0.6Mpa,所述压力泵电机331断电停止工作,此时液体阀门101开启,高压输送管道311中的涂料在压力存储罐34的泄压作用下,从喷头102中喷出,而当液体阀门101关闭后,涂料不会从喷头102中喷出,以重复上述运转过程。When starting to work, the pressure in the pressure storage tank 34 is relatively small, which is less than the lower limit preset value on the pressure sensor 341. The lower limit preset value ranges from 0.01 to 0.1Mpa. At this time, the control circuit controls the pressure pump motor 331 to start, driving the pressure The pump 33 works, the mixed liquid control valve 313 is opened at this time, and the cleaning liquid control valve 322 is closed, the paint enters the high-pressure delivery pipeline 311 through the ordinary delivery pipeline 312, and the liquid valve 101 between the high-pressure delivery pipeline 311 and the spray barrel assembly 1 In the closed state, the pressure in the high-pressure delivery pipeline 311 continues to rise at this time, and a part of the pressure will be stored in the pressure storage tank 34, and the pressure in the pressure storage tank 34 will also increase thereupon. When the pressure sensor at the pressure storage tank 34 When the upper limit preset value is reached at 341, the upper limit preset value ranges from 0.3 to 0.6Mpa, and the pressure pump motor 331 is powered off and stops working. At this time, the liquid valve 101 is opened, and the paint in the high-pressure delivery pipeline 311 is stored in the pressure storage tank. 34, spray from the shower head 102, and when the liquid valve 101 is closed, the paint will not spray from the shower head 102, to repeat the above-mentioned operation process.
原有的技术中,仅仅靠压力泵33的压力来输送涂料,其缺点在于液体阀门101在刚开启的瞬间,喷头102处达到压力要求,但是维持时间很短,而在本实施例中增设压力存储罐34和压力传感器341后,高压输送管道311内的涂料不仅仅是依靠压力泵33的作用,而且更多是依靠压力存储罐34的压力,使得液体阀门101在开启后,高压输送管道311内能长时间维持高压状态,最终使得涂料在喷涂时更均匀。In the original technology, the paint is only delivered by the pressure of the pressure pump 33. The disadvantage is that the liquid valve 101 reaches the pressure requirement at the nozzle 102 at the moment when the liquid valve 101 is just opened, but the maintenance time is very short. After the storage tank 34 and the pressure sensor 341, the paint in the high-pressure delivery pipeline 311 not only relies on the action of the pressure pump 33, but also relies more on the pressure of the pressure storage tank 34, so that after the liquid valve 101 is opened, the high-pressure delivery pipeline 311 It can maintain a high pressure state for a long time, and finally make the paint more uniform when spraying.
当喷涂工作完成时,所述控制电路控制混合液体控制阀313关闭,此时清洗液体控制阀322开启,清洗液体进入高压输送管道311内,从而将高压输送管道311内残留的涂料冲刷干净,防止涂料凝固在高压输送管道311内,本实施例中清洗液体控制阀322和混合液体控制阀313均由控制电路控制,能实现自动切换。When the spraying work is completed, the control circuit controls the mixed liquid control valve 313 to close, and at this time the cleaning liquid control valve 322 is opened, and the cleaning liquid enters the high-pressure delivery pipeline 311, thereby washing away the remaining paint in the high-pressure delivery pipeline 311 to prevent The paint is solidified in the high-pressure delivery pipeline 311. In this embodiment, the cleaning liquid control valve 322 and the mixed liquid control valve 313 are both controlled by the control circuit, which can realize automatic switching.
另外,为了防止涂料在混合液体箱31内长时间放置产生沉淀,本实施例中,在所述混合液体箱31中设置了搅拌系统,本实施例中搅拌系统设置在混合液体箱31的底部,因为涂料沉淀时,基本沉淀在混合液体箱31的底部,所以将搅拌系统设置在混合液体箱31的底部让防沉淀效果最大化。In addition, in order to prevent the paint from being deposited for a long time in the mixed liquid tank 31, in this embodiment, a stirring system is provided in the mixed liquid tank 31. In this embodiment, the stirring system is arranged at the bottom of the mixed liquid tank 31. Because the coating basically settles at the bottom of the mixed liquid tank 31 when it settles, so the stirring system is arranged at the bottom of the mixed liquid tank 31 to maximize the anti-sedimentation effect.
具体的,如图3所示,本实施例中混合液体箱31的内侧壁上安装有两个搅拌轴轴承座314,两个搅拌轴轴承座314对立而设,两个搅拌轴轴承座314上转动连接有搅拌轴315,搅拌轴315的其中一端伸出到混合液体箱31的外侧,通过联轴器318与搅拌动力装置相连接,搅拌动力装置为搅拌电机316,转动后,带动搅拌轴315转动,能够让混合液体箱31内的沉淀物搅拌起来,以解决混合液体箱31内的沉淀问题。另外,混合液体箱31的顶部还设有混合液体箱盖317,清洗液体箱32上设有清洗液体箱盖323。Specifically, as shown in Figure 3, two stirring shaft bearing seats 314 are installed on the inner side wall of the mixed liquid tank 31 in this embodiment, and the two stirring shaft bearing seats 314 are arranged oppositely. A stirring shaft 315 is connected in rotation, and one end of the stirring shaft 315 extends to the outside of the mixed liquid tank 31, and is connected with the stirring power device through a coupling 318. The stirring power device is a stirring motor 316, and after rotation, the stirring shaft 315 is driven. Rotating can stir the sediment in the mixed liquid tank 31 to solve the sedimentation problem in the mixed liquid tank 31 . In addition, a mixing liquid tank cover 317 is provided on the top of the mixing liquid tank 31 , and a cleaning liquid tank cover 323 is provided on the cleaning liquid tank 32 .
本实施例中的工作臂,总体分为工作臂前段和工作臂后段,以图1和图2为例,工作臂前段主要包括伸缩机构5,工作臂后段主要包括升降机构7,而升降机构7底部与车架前身21之间连接有第一连接机构8,升降机构7与伸缩机构5之间连接有第二连接机构6,伸缩机构5与喷桶组件1之间设有第三连接机构4。The working arm in this embodiment is generally divided into the front section of the working arm and the rear section of the working arm. Taking Figures 1 and 2 as examples, the front section of the working arm mainly includes a telescopic mechanism 5, and the rear section of the working arm mainly includes a lifting mechanism 7. A first connection mechanism 8 is connected between the bottom of the mechanism 7 and the frame predecessor 21, a second connection mechanism 6 is connected between the lifting mechanism 7 and the telescopic mechanism 5, and a third connection mechanism is provided between the telescopic mechanism 5 and the spray barrel assembly 1. Institution 4.
下文对上述机构具体展开。为了使得描述更为清楚统一,本实施例中引入X轴、Y轴、Z轴,X轴、Y轴、Z轴各自的方向可参见图1中,图1中展示的为最初始的状态图,本实施例中X轴方向为车辆的前后行驶方向。The above-mentioned institutions are described in detail below. In order to make the description more clear and unified, the X-axis, Y-axis, and Z-axis are introduced in this embodiment. The respective directions of the X-axis, Y-axis, and Z-axis can be referred to in Figure 1, which shows the initial state diagram , in this embodiment, the X-axis direction is the forward and backward traveling direction of the vehicle.
首先,第一连接机构8,第一连接机构8主要包括三部分:翻转机构、第一提拉机构、第一转动机构,其中翻转机构能让整个升降机构7以X轴为轴线进行转动,第一提拉机构则能让升降机构7以Y轴为轴线进行转动,而第一转动机构则能让整个升降机构7以Z轴为轴线进行转动。First of all, the first connecting mechanism 8, the first connecting mechanism 8 mainly includes three parts: an overturning mechanism, a first lifting mechanism, and a first rotating mechanism. The first pulling mechanism can make the lifting mechanism 7 rotate around the Y axis, and the first rotating mechanism can make the entire lifting mechanism 7 rotate around the Z axis.
翻转机构:结合图5和图6,包括翻转油缸支架81,翻转油缸支架81与车架前身21为固定连接,翻转油缸支架81上设有翻转油缸82,翻转油缸82的伸缩方向为Y轴方向,翻转油缸82一端固定安装在翻转油缸支架81上,另一端连接有车架弯板83,车架弯板83为L形板,包括弯板竖向板831和弯板横向板832,所述弯板横向板832自身通过翻转轴833转动连接在翻转油缸支架81上,翻转轴833与翻转油缸支架81之间设有翻转轴套834,当翻转油缸82的的伸缩端作用在弯板竖向板831上时,则会驱动整个车架弯板83以翻转轴833为轴线进行转动,即沿X轴方向转动,从而能够实现调整喷桶组件1的垂直角度,可根据树干的垂直度进行相应调整。利用翻转机构翻转的角度相对较小,只是微量转动。Turning mechanism: combined with Figure 5 and Figure 6, it includes a turning cylinder support 81, which is fixedly connected with the frame predecessor 21, and a turning cylinder 82 is arranged on the turning cylinder support 81, and the telescoping direction of the turning cylinder 82 is the Y-axis direction One end of the overturning oil cylinder 82 is fixedly installed on the overturning oil cylinder bracket 81, and the other end is connected with a bent plate 83 of the vehicle frame. The bent plate 83 of the vehicle frame is an L-shaped plate, including a vertical plate 831 of a bent plate and a transverse plate 832 of a bent plate. The bending plate transverse plate 832 itself is connected to the turning cylinder support 81 through the turning shaft 833. A turning sleeve 834 is arranged between the turning shaft 833 and the turning oil cylinder support 81. When the telescopic end of the turning oil cylinder 82 acts on the vertical direction of the bent plate When the board 831 is on the board 831, it will drive the entire frame bending board 83 to rotate with the turning shaft 833 as the axis, that is, to rotate along the X-axis direction, so that the vertical angle of the spray barrel assembly 1 can be adjusted, and corresponding adjustments can be made according to the verticality of the trunk. Adjustment. The angle of turning over by the turning mechanism is relatively small, just a small amount of rotation.
第一提拉机构:参照图5,包括转筒底座84,转筒底座84和所述车架弯板83之间设有底座摆动铰链841,转筒底座84与车架弯板83之间设有第一提拉油缸85,第一提拉油缸85在伸缩时,驱动转筒底座84绕底座摆动铰链841的轴线朝向车架弯板83转动、或远离车架弯板83转动,即当车架弯板83处于水平状态下时,转筒底座84是以Y轴为轴线进行转动,从而能够实现最终调整喷桶组件1的垂直角度,可根据树干的垂直度进行相应调整。这里的垂直角度与翻转机构的垂直角度有所不同,翻转机构调整的是左右方向的垂直角度,第一提拉机构调整的前后方向的垂直角度。The first lifting mechanism: referring to Fig. 5, it includes a drum base 84, a base swing hinge 841 is provided between the drum base 84 and the frame bend 83, and a base swing hinge 841 is provided between the drum base 84 and the frame bend 83. There is a first lifting cylinder 85, and when the first lifting cylinder 85 is stretching, it drives the drum base 84 around the axis of the base swing hinge 841 to rotate toward the frame bend 83 or away from the frame bend 83, that is, when the vehicle When the frame bending plate 83 is in a horizontal state, the rotating drum base 84 rotates with the Y axis as the axis, so that the vertical angle of the spray barrel assembly 1 can be finally adjusted, which can be adjusted accordingly according to the verticality of the tree trunk. The vertical angle here is different from the vertical angle of the overturning mechanism. The overturning mechanism adjusts the vertical angle in the left-right direction, and the vertical angle in the front-back direction adjusted by the first pulling mechanism.
第一转动机构:结合图5、图7和图8,包括转筒86,转筒86设置在转筒底座84的上方,转筒86的外周侧径向延伸有法兰环,法兰环上通过螺栓固定有齿圈861,即齿圈861固定在转筒86的外圈,该齿圈861啮合有小齿轮871,小齿轮871与减速机87连接,转筒86内部设有立轴88,立轴88与转筒86的内壁之间设有转筒支撑轴承,转筒支撑轴承包括上支撑轴承862和下支撑轴承863,上支撑轴承862和下支撑轴承863之间设有轴承支撑套865,上支撑轴承862用于承载转筒86上方的压力,下支撑轴承863则承载在转筒86与转筒底座84之间。本实施例中的立轴88底部延伸至转筒底座84内,且转筒86底部与转筒底座84之间还设有推力轴承864,推力轴承864用于承担转筒86和转筒86上方所有的承载力。基于第一转动机构,启动减速机87时,可驱动转筒86绕立轴88周向转动,即以Z轴为轴线实现转动,利用电机驱动、小齿轮871配合齿圈861的方式,驱动方式更省力,而且转动精度更高,转动的位置更精确。The first rotating mechanism: with reference to Fig. 5, Fig. 7 and Fig. 8, it includes a rotating drum 86, the rotating drum 86 is arranged above the rotating drum base 84, and a flange ring is radially extended on the outer peripheral side of the rotating drum 86, on the flange ring A ring gear 861 is fixed by bolts, that is, the ring gear 861 is fixed on the outer ring of the drum 86, and the ring gear 861 is engaged with a pinion 871, which is connected with the reducer 87. The inside of the drum 86 is provided with a vertical shaft 88, the vertical shaft 88 and the inwall of rotating drum 86 are provided with rotating drum supporting bearings, rotating drum supporting bearings comprise upper supporting bearings 862 and lower supporting bearings 863, and bearing supporting sleeves 865 are arranged between upper supporting bearings 862 and lower supporting bearings 863. The support bearing 862 is used to bear the pressure above the rotating drum 86 , and the lower supporting bearing 863 is carried between the rotating drum 86 and the rotating drum base 84 . The bottom of the vertical shaft 88 in this embodiment extends into the drum base 84, and a thrust bearing 864 is also provided between the bottom of the drum 86 and the drum base 84. carrying capacity. Based on the first rotating mechanism, when the reducer 87 is started, the rotating cylinder 86 can be driven to rotate around the vertical shaft 88 in a circumferential direction, that is, the rotation is realized with the Z axis as the axis, and the driving method is more efficient by using the motor drive and the pinion gear 871 in cooperation with the ring gear 861. It saves effort, and the rotation accuracy is higher, and the rotation position is more precise.
转筒86上方通过连接法兰89直接与升降机构7实现固定连接,即第一连接机构8中,绕X轴转动、绕Y轴转动、绕Z轴转动,都能直接影响升降机构7产生相应的转动。The top of the drum 86 is directly connected to the lifting mechanism 7 through the connecting flange 89, that is, in the first connecting mechanism 8, rotation around the X axis, Y axis, and Z axis can directly affect the lifting mechanism 7 to generate corresponding rotation.
如图8所示,升降机构7的具体结构:As shown in Figure 8, the specific structure of lifting mechanism 7:
所述升降机构7包括外升降筒71和伸缩在外升降筒71内的内升降筒72,外升降筒71底部与连接法兰89固定连接,外升降筒71上固定设有升降油缸73,升降油缸73的底端固定在外升降筒71上,升降油缸73的顶端连接在内升降筒72上,即升降油缸73在伸缩时,驱动内升降筒72在外升降筒71内升降。The lifting mechanism 7 includes an outer lifting cylinder 71 and an inner lifting cylinder 72 telescopic in the outer lifting cylinder 71, the bottom of the outer lifting cylinder 71 is fixedly connected with the connecting flange 89, and the outer lifting cylinder 71 is fixedly provided with a lifting cylinder 73. The bottom end of 73 is fixed on the outer lifting cylinder 71, and the top of the lifting cylinder 73 is connected on the inner lifting cylinder 72, that is, the lifting cylinder 73 drives the inner lifting cylinder 72 to lift in the outer lifting cylinder 71 when telescopic.
此外,结合图8至图10所示,内升降筒72的顶部设有链轮支架74,链轮支架74通过销轴转动连接有链轮741,链轮741上绕有链条742,链条742一端固定在外升降筒71的侧部,链条742的另一端连接有链条端杆75,链条端杆75连接有伸缩梁架板76,伸缩梁架板76和链条端杆75均内置在内升降筒72内,其中伸缩梁架板76上通过滑轮销轴763转动连接有滑轮,为了使得滑动更为稳定,伸缩梁架板76上设置了上滑轮761和下滑轮762,上滑轮761和下滑轮762每个滑轮与滑轮销轴763之间设有滑轮轴承764,伸缩梁架板76的侧部则伸出内升降筒72和外升降筒71,与前侧的伸缩机构5实现连接,内升降筒72的侧壁和外升降筒71侧壁上均设有供伸缩梁架板76伸出的穿孔。In addition, as shown in FIG. 8 to FIG. 10 , the top of the inner lifting tube 72 is provided with a sprocket bracket 74, and the sprocket bracket 74 is connected to a sprocket 741 through a pin shaft, and a chain 742 is wound around the sprocket 741. One end of the chain 742 Fixed on the side of the outer lifting tube 71, the other end of the chain 742 is connected with a chain end rod 75, and the chain end rod 75 is connected with a telescopic beam frame plate 76, and the telescopic beam frame plate 76 and the chain end rod 75 are all built into the inner lifting tube 72 Inside, the telescopic beam frame plate 76 is connected with a pulley through the rotation of the pulley pin shaft 763. In order to make the sliding more stable, the telescopic beam frame plate 76 is provided with an upper pulley 761 and a lower pulley 762. The upper pulley 761 and the lower pulley 762 each A pulley bearing 764 is arranged between the first pulley and the pulley pin shaft 763, and the side portion of the telescopic beam frame plate 76 stretches out the inner lifting tube 72 and the outer lifting tube 71, and is connected with the telescopic mechanism 5 on the front side, and the inner lifting tube 72 All are provided with the perforation that stretches out for telescoping beam frame plate 76 on the side wall of outer elevating tube 71 side walls.
当升降油缸73向上顶出时,首先内升降筒72被顶出,暂且定义为顶出行程为H,内升降筒72在上升的同时,内部的伸缩梁架板76也相应上升H,另外,内升降筒72在上升的同时也驱动了链轮741上升,链轮741上升的同时会驱动伸缩梁架板76与内升降筒72之间发生相对移动,即伸缩梁架板76相对于内升降筒72本身而言也上升了H,加上之前内升降筒72本身上升的H,所以伸缩梁架板76相对于外升降筒71,实则是上升了2H。所以从升降效果上,升降油缸73上升H来实现伸缩梁架板76上升2H的效果。这样设计,可以减少对内升降筒72的长度要求,既能保证伸缩梁架板76的升降高度,又能保证内升降筒72不会伸出太高造成稳定性不好,晃动大的问题,而且也能一定程度上减少内升降筒72的材料成本。When the lifting cylinder 73 is pushed out upwards, first the inner lifting tube 72 is pushed out, which is temporarily defined as the ejection stroke is H, while the inner lifting tube 72 is rising, the inner telescopic beam frame plate 76 is also rising H accordingly. In addition, The inner lifting tube 72 also drives the sprocket 741 to rise when it rises, and the sprocket 741 will drive the relative movement between the telescopic beam frame plate 76 and the inner lifting tube 72 when it rises, that is, the telescopic beam frame plate 76 is lifted relative to the inner lift tube 72. The tube 72 itself has also risen by H, plus the H that the inner lifting tube 72 itself has risen before, so the telescopic beam frame plate 76 has actually risen by 2H relative to the outer lifting tube 71 . Therefore, from the lifting effect, the lifting oil cylinder 73 rises by H to realize the effect that the telescopic beam frame plate 76 rises by 2H. This design can reduce the length requirement of the inner lifting tube 72, which can not only ensure the lifting height of the telescopic beam frame plate 76, but also ensure that the inner lifting tube 72 will not protrude too high, resulting in poor stability and large shaking. Moreover, the material cost of the inner lifting cylinder 72 can also be reduced to a certain extent.
如图11至图12所示,伸缩梁架板76前侧连接的是伸缩机构5,其中伸缩机构5与伸缩梁架板76之间是通过第二连接机构6实现连接,本实施例中第二连接机构6也包括两部分,即由第二提拉机构和第二转动机构组成,第二提拉机构驱动伸缩机构5绕Y轴转动,而第二转动机构驱动伸缩机构5绕Z轴转动,需要说明的是,本段所说的绕Y轴转动、绕Z轴转动,为了描述清楚,均是以图1中最初始状态而言,是建立在上述第一连接机构8中第一转动机构、翻转机构、第一提拉机构未运行的前提下进行定义参照。As shown in Figures 11 to 12, the front side of the telescopic beam frame plate 76 is connected to the telescopic mechanism 5, wherein the connection between the telescopic mechanism 5 and the telescopic beam frame plate 76 is realized through the second connection mechanism 6. In this embodiment, the first The second connection mechanism 6 also includes two parts, that is, it is composed of a second pulling mechanism and a second rotating mechanism. The second pulling mechanism drives the telescopic mechanism 5 to rotate around the Y axis, and the second rotating mechanism drives the telescopic mechanism 5 to rotate around the Z axis. , it should be noted that the rotation around the Y axis and the rotation around the Z axis mentioned in this paragraph, for the sake of clarity of description, are based on the initial state in FIG. Definitions and references are made on the premise that the mechanism, turning mechanism, and first lifting mechanism are not in operation.
第二转动机构:包括安装在伸缩梁架板76上的竖向的定位螺栓61,定位螺栓61外部套设有支撑套柱62,支撑套柱62底部与伸缩梁架板76固定,支撑套柱62顶部设有铰链套63,定位螺栓61延伸出伸缩梁架板76的底部,伸缩梁架板76的底部设有转动铰链夹板64,转动铰链夹板64套设在定位螺栓61的底部,且转动铰链夹板64可以该定位螺栓61的轴线为中心周向转动,转动铰链夹板64下方是与伸缩机构5连接的,即伸缩机构5可以绕定位螺栓61进行转动,而驱动伸缩机构5绕定位螺栓61转动的为转动油缸65,转动油缸65在图8中未示出,可参照图16,转动油缸65一端固定在伸缩梁架板76上,另一端固定在伸缩机构5上,转动油缸65伸缩时,驱动伸缩机构5绕定位螺栓61转动。The second rotation mechanism: including the vertical positioning bolt 61 installed on the telescopic beam frame plate 76, the positioning bolt 61 is provided with a support sleeve column 62 outside, the bottom of the support sleeve column 62 is fixed with the telescopic beam frame plate 76, and the support sleeve column 62 top is provided with hinge cover 63, and positioning bolt 61 extends the bottom of telescopic beam frame plate 76, and the bottom of telescopic beam frame plate 76 is provided with rotating hinge clamping plate 64, and rotating hinge clamping plate 64 is sleeved on the bottom of positioning bolt 61, and rotates The hinge splint 64 can rotate around the axis of the positioning bolt 61 as the center, and the bottom of the rotating hinge splint 64 is connected with the telescopic mechanism 5, that is, the telescopic mechanism 5 can rotate around the positioning bolt 61, and drive the telescopic mechanism 5 around the positioning bolt 61 What rotate is rotating oil cylinder 65, and rotating oil cylinder 65 is not shown in Fig. 8, can refer to Fig. 16, and rotating oil cylinder 65 one ends are fixed on telescopic beam frame plate 76, and the other end is fixed on telescopic mechanism 5, when rotating oil cylinder 65 telescopic , to drive the telescopic mechanism 5 to rotate around the positioning bolt 61 .
第二提拉机构:包括设在转动铰链夹板64与伸缩机构5之间的伸缩梁转动铰链66,为了方便安装伸缩梁转动铰链66,所述伸缩机构5上设置了转动铰链垫板661,利用伸缩梁转动铰链66,伸缩机构5可以实现沿Y轴转动,而驱动伸缩杆52实现沿Y轴转动的为第二提拉油缸67,第二提拉油缸67上端固定在所述铰链套63上,下端固定在伸缩机构5上,第二提拉油缸67伸缩时,实现伸缩机构5的上下摆动。其效果与第一提拉机构的效果近似,只是第一提拉机构实现的是将升降机构7、伸缩机构5同步提拉,而第二提拉机构只是将伸缩机构5单独进行提拉。The second lifting mechanism: comprising the telescopic beam rotating hinge 66 located between the rotating hinge splint 64 and the telescopic mechanism 5, for the convenience of installing the telescopic beam rotating hinge 66, the telescoping mechanism 5 is provided with a rotating hinge backing plate 661, utilized The telescopic beam rotates the hinge 66, and the telescopic mechanism 5 can realize rotation along the Y axis, and the second lifting cylinder 67 drives the telescopic rod 52 to realize rotation along the Y axis, and the upper end of the second lifting cylinder 67 is fixed on the hinge sleeve 63 , the lower end is fixed on the telescopic mechanism 5, and when the second lifting cylinder 67 is telescopic, the up and down swing of the telescopic mechanism 5 is realized. Its effect is similar to that of the first pulling mechanism, except that what the first pulling mechanism achieves is to lift the lifting mechanism 7 and the telescopic mechanism 5 synchronously, while the second lifting mechanism only lifts the telescopic mechanism 5 alone.
伸缩机构5:伸缩机构5实现的是工作臂可沿X轴方向进行长度伸缩。Telescopic mechanism 5: the telescopic mechanism 5 realizes that the working arm can be extended and contracted along the X-axis direction.
结合图11和图12所示,伸缩机构5具体包括:伸缩梁51,伸缩梁51内部中空,其内部设有伸缩杆52,伸缩杆52的前端连接有伸缩油缸53,伸缩油缸53的另一端则固定在伸缩梁51的侧壁上,伸缩油缸53伸缩时,驱动伸缩杆52沿X轴方向前后移动。As shown in Figure 11 and Figure 12, the telescopic mechanism 5 specifically includes: a telescopic beam 51, which is hollow inside, and a telescopic rod 52 is arranged inside, the front end of the telescopic rod 52 is connected with a telescopic oil cylinder 53, and the other end of the telescopic oil cylinder 53 Then it is fixed on the side wall of the telescopic beam 51, and when the telescopic oil cylinder 53 stretches, it drives the telescopic rod 52 to move back and forth along the X-axis direction.
如图12至14所示,伸缩机构5前端连接的是喷桶组件1,而伸缩机构5与喷桶组件1设有第三连接机构4,第三连接机构4主要由三部分组成,包括第三转动机构、第三提拉机构和喷桶开合驱动机构。其中第三转动机构是实现将所述喷桶组件1绕Z轴转动,第三提拉机构是实现将所述喷桶组件1绕Y轴转动,喷桶开合驱动机构是驱动喷桶组件1中左半桶11和右半桶12合拢或分离,需要说明的是本段所说的绕Y轴转动、绕Z轴转动为了描述清楚,均是以图1中最初始状态而言,是建立在上述第一连接机构8、第二连接机构6均未运行的前提下而描述的。As shown in Figures 12 to 14, the front end of the telescopic mechanism 5 is connected to the spray barrel assembly 1, and the telescopic mechanism 5 and the spray barrel assembly 1 are provided with a third connection mechanism 4. The third connection mechanism 4 is mainly composed of three parts, including the first Three rotating mechanisms, a third lifting mechanism and a driving mechanism for opening and closing the spray barrel. Wherein the third rotating mechanism is to realize the rotation of the spray barrel assembly 1 around the Z axis, the third pulling mechanism is to realize the rotation of the spray barrel assembly 1 around the Y axis, and the opening and closing driving mechanism of the spray barrel is to drive the spray barrel assembly 1 The middle left half barrel 11 and the right half barrel 12 are closed or separated. It should be noted that the rotation around the Y axis and the rotation around the Z axis mentioned in this paragraph are all based on the initial state in Figure 1 for the sake of clarity. It is described on the premise that neither the above-mentioned first connecting mechanism 8 nor the second connecting mechanism 6 is in operation.
第三转动机构:伸缩杆52前端通过一转动螺栓41铰接有喷桶转动支架42,转动螺栓41的轴向方向为Z轴方向,喷桶转动支架42是与喷桶组件1连接,所以喷桶转动支架42绕转动螺栓41转动时,即实现的是喷桶组件1绕转动螺栓41转动。在实际作业环境中,喷桶组件1是没有办法非常精确对准树干的,故借助第三转动机构,在伸缩杆52的终端进行自动微调,即树干只要部分位于左半桶11和右半桶12张开的扇形角度范围内就可以,当左半桶11和右半桶12闭合时,则会以转动螺栓41为中心自由转动,省去了人工微调的工序。The third rotating mechanism: the front end of the telescopic rod 52 is hinged with a spray barrel rotating bracket 42 through a rotating bolt 41, the axial direction of the rotating bolt 41 is the Z-axis direction, and the spray barrel rotating bracket 42 is connected with the spray barrel assembly 1, so the spray barrel When the rotating bracket 42 rotates around the rotating bolt 41 , it realizes that the spray barrel assembly 1 rotates around the rotating bolt 41 . In the actual working environment, there is no way for the spray barrel assembly 1 to be very accurately aligned with the tree trunk, so with the help of the third rotating mechanism, automatic fine-tuning is performed at the end of the telescopic rod 52, that is, as long as the trunk is partially located in the left half barrel 11 and the right half barrel 12 can be within the fan-shaped angle range that opens, and when the left half barrel 11 and the right half barrel 12 are closed, they can rotate freely around the rotating bolt 41, eliminating the need for manual fine-tuning.
第三提拉机构:与上述第一提拉机构和第二提拉机构不同,第三提拉机构采用是手动调节的方式,是一种微调方式,通过一根连接在喷桶转动支架42和喷桶组件1之间的调节螺钉43来实现,调节螺钉43的轴向方向与X轴方向一致,本实施例中喷桶转动支架42的顶部朝上延伸有支架上板421,喷桶组件1的顶部设有喷桶连接板44,所述调节螺钉43连接支架上板421和喷桶连接板44,而喷桶转动支架42与喷桶连接板44之间还设有喷桶转动铰链45,喷桶转动铰接的轴向方向为Y轴方向,当手动拧动调节螺钉43时,喷桶连接板44可绕喷桶转动铰链45的轴线实现转动。The third pulling mechanism: Different from the above-mentioned first pulling mechanism and the second pulling mechanism, the third pulling mechanism adopts a manual adjustment method, which is a fine-tuning method. It is connected to the spray barrel rotating bracket 42 and The adjustment screw 43 between the spray barrel assembly 1 is realized, and the axial direction of the adjustment screw 43 is consistent with the X-axis direction. In the present embodiment, the top of the spray barrel rotating bracket 42 extends upward with a bracket upper plate 421, and the spray barrel assembly 1 The top of the top is provided with the spray barrel connecting plate 44, the adjustment screw 43 connects the bracket upper plate 421 and the spray barrel connecting plate 44, and the spray barrel rotating bracket 42 and the spray barrel connecting plate 44 are also provided with the spray barrel rotating hinge 45, The axial direction of the rotating hinge of the spray barrel is the Y-axis direction. When the adjusting screw 43 is manually turned, the connecting plate 44 of the spray barrel can rotate around the axis of the rotating hinge 45 of the spray barrel.
喷桶开合驱动机构:本实施中喷桶转动支架42的底部朝下延伸有支架下板422,所述支架下板422上安装有开合执行油缸46,开合执行油缸46的后端固定在支架下板422上,开合执行油缸46的前端固定有拉杆定位销471,拉杆定位销471上转动连接有两根拉杆47,其中一根拉杆47的前端通过拉杆铰链472与喷桶组件1中的左半桶11铰接,另一根拉杆47的前端通过拉杆铰链472与喷桶组件1中的右半桶12铰接。在本实施例中,当开合执行油缸46往前侧伸出时,两根拉杆47分别推动左半桶11和右半桶12开启,当开合执行油缸46往后侧收缩时,两根拉杆47拉动左半桶11和右半桶12闭合。The opening and closing drive mechanism of the spray barrel: in this implementation, the bottom of the spray barrel rotating support 42 extends downward with a support lower plate 422, and the opening and closing execution oil cylinder 46 is installed on the support lower plate 422, and the rear end of the opening and closing execution oil cylinder 46 is fixed. On the bracket lower plate 422, the front end of the opening and closing executive oil cylinder 46 is fixed with a pull rod positioning pin 471, and two pull rods 47 are rotatably connected to the pull rod positioning pin 471, and the front end of one of the pull rods 47 is connected to the spray barrel assembly 1 through the pull rod hinge 472. The left half barrel 11 in the spray barrel assembly 1 is hinged, and the front end of the other pull rod 47 is hinged with the right half barrel 12 in the spray barrel assembly 1 through a pull rod hinge 472 . In this embodiment, when the opening and closing execution oil cylinder 46 stretches out to the front side, the two pull rods 47 respectively push the left half barrel 11 and the right half barrel 12 to open; The pull rod 47 pulls the left half barrel 11 and the right half barrel 12 to close.
此外,由于第三转动机构是自由转动,导致喷涂工作完成后,很多时候喷桶组件1的角度并没有回位到初始位置,为了解决这个问题,本实施例中第三连接机构4还包括一个自动回位机构,自动回位机构包括固定在伸缩杆52上的弹簧支架48,本实施例中弹簧支架48有两根,一根朝伸缩杆52的左侧延伸,一根朝伸缩杆52的右侧延伸,每根弹簧支架48的端部与支架下板422之间连接有回位弹簧49,而设置自动回位机构后,在喷涂对准阶段,左半桶11接触到树干,借助两个回位弹簧49的相互作用,其中一个回位弹簧49压缩,另一个回位弹簧49拉伸,可以正常进行转动,而喷涂工作完毕后,被压缩的回位弹簧49在弹力作用下对开合执行油缸46的后端产生作用力,将开合执行油缸46复位到初始位置,即与伸缩杆52的轴向方向保持平行,整个流程图可参见图15。In addition, since the third rotating mechanism is free to rotate, after the spraying work is completed, the angle of the spray barrel assembly 1 is often not returned to the original position. In order to solve this problem, the third connecting mechanism 4 in this embodiment also includes a Automatic return mechanism, the automatic return mechanism comprises the spring support 48 that is fixed on the telescopic rod 52, and in the present embodiment, the spring support 48 has two, one extends toward the left side of the telescopic rod 52, and one extends toward the left side of the telescopic rod 52. Extending on the right side, a return spring 49 is connected between the end of each spring support 48 and the lower plate 422 of the support, and after the automatic return mechanism is set, in the spraying alignment stage, the left half barrel 11 touches the trunk, with the help of two The interaction of two return springs 49, wherein one return spring 49 is compressed, and the other return spring 49 is stretched, can rotate normally, and after the spraying work is completed, the compressed return spring 49 is separated under the action of elastic force. The rear end of the closing actuator cylinder 46 generates a force to reset the opening and closing actuator cylinder 46 to its initial position, that is, keep parallel to the axial direction of the telescopic rod 52. The entire flow chart can be seen in FIG. 15 .
借助于第一连接机构8、第二连接机构6,能使伸缩机构5、喷桶组件1回转到车架尾部23,同时为了更好的收纳、固定好喷桶组件1,本实施例中,所述车架尾部23上设有供所述喷桶组件1收纳的收纳装置,收纳装置可以是单纯一个放置平面,也可以是从车架尾部23往上延伸的固定柱322,本实施例中为固定柱322,固定柱322与喷桶组件1固定。固定收纳后,用户可驾驶机动车进行运输,显然这样收纳后运输起来更方便。而且本实施例中特意增加了第一转动机构和第二转动机构,这样实现了折叠式转动,能让伸缩机构5的主体部分被回转到车架主体的侧方,这样当喷桶组件1被收纳在车架尾部23时,伸缩机构5部分不会遮挡驾驶员的视野,安全性好,而且这种折叠式转动的收纳方式,转动度上更加自由。With the help of the first connection mechanism 8 and the second connection mechanism 6, the telescopic mechanism 5 and the spray barrel assembly 1 can be rotated to the rear part 23 of the vehicle frame. At the same time, in order to better accommodate and fix the spray barrel assembly 1, in this embodiment, The rear part 23 of the vehicle frame is provided with a storage device for the storage of the spray barrel assembly 1. The storage device can be a simple placement plane, or a fixed column 322 extending upward from the rear part 23 of the vehicle frame. In this embodiment The fixed post 322 is fixed to the spray barrel assembly 1 . After fixed storage, the user can drive a motor vehicle for transportation, which is obviously more convenient for transportation after storage. And in the present embodiment, the first rotating mechanism and the second rotating mechanism are deliberately added, so that the folding rotation is realized, and the main body part of the telescoping mechanism 5 can be turned to the side of the main body of the vehicle frame, so that when the spray barrel assembly 1 is moved When it is stored at the rear part 23 of the vehicle frame, the telescopic mechanism 5 will not block the driver's field of vision, which is safe, and the folding and rotating storage method is more free in the degree of rotation.
图16和图17展示的是两种回转方式,图16中利用升降机构7将伸缩机构5升起,然后利用第一转动机构,将伸缩机构5、第二连接机构整体回转180度,从驾驶位上越过,回转到车架尾部23,从而与固定柱322固定。而图17中展示的是折叠回转的方式,这种回转方式中,先利用第一转动机构将伸缩机构、第二连接机构整体转过90度,如图18所示状态,然后再利用第二转动机构将伸缩机构5继续转动90度,同时,利用第三转动机构可以让喷桶组件1继续转动90度,这种回转方式,升降机构7可以不用启动,伸缩机构5可回转在车架主体的侧部,这样运输时高度更低,而且视野也更好。Figure 16 and Figure 17 show two ways of turning. In Figure 16, the lifting mechanism 7 is used to lift the telescopic mechanism 5, and then the first rotating mechanism is used to rotate the telescopic mechanism 5 and the second connecting mechanism by 180 degrees. Go over the position, turn to the rear part 23 of the vehicle frame, thereby be fixed with the fixed column 322 . What is shown in Figure 17 is the way of folding and turning. In this way of turning, first use the first turning mechanism to turn the telescopic mechanism and the second connecting mechanism through 90 degrees as a whole, as shown in Figure 18, and then use the second The rotating mechanism will continue to rotate the telescopic mechanism 5 by 90 degrees, and at the same time, the spray barrel assembly 1 can continue to rotate by 90 degrees by using the third rotating mechanism. side for lower transport height and better visibility.
喷桶组件1:如图19至22所示,本实施例中的喷桶组件1主要包括:喷桶本体、喷涂组件和回收组件,喷桶本体则主要是左半桶11、右半桶12和设在左半桶11和右半桶12中间的中间骨架管13,喷涂组件是将涂料从高压输送管道311引入并从喷头102处喷射出去,而回收组件主要是将喷射出的涂料回收后重新回流到混合液体箱31中。Spray barrel assembly 1: as shown in Figures 19 to 22, the spray barrel assembly 1 in this embodiment mainly includes: spray barrel body, spraying assembly and recovery assembly, and the spray barrel body is mainly left half barrel 11, right half barrel 12 And the middle skeleton pipe 13 between the left half barrel 11 and the right half barrel 12, the spraying component is to introduce the paint from the high-pressure delivery pipeline 311 and spray it out from the spray head 102, and the recovery component is mainly to recover the sprayed paint Return to the mixed liquid tank 31 again.
喷涂组件:参照图19,包括一个三通接管1013,三通接管1013与所述高压输送管道311连通,通过三通接管1013,高压输送管道311被分流成两路,分别为上层输送管道1031和下层输送管道1032,而喷头102也分成上层喷头1021和下层喷头1022,上层喷头1021对应的为上层输送管道1031,下层喷头1022对应的为下层输送管道1032,上层输送管道1031内设有上层阀门1011,下层输送管道1032内设有下层阀门1012。Spraying assembly: Referring to Figure 19, it includes a three-way connecting pipe 1013. The three-way connecting pipe 1013 communicates with the high-pressure delivery pipeline 311. Through the three-way connection 1013, the high-pressure delivery pipeline 311 is divided into two paths, which are respectively the upper layer delivery pipeline 1031 and the upper-layer delivery pipeline 1031. The lower delivery pipe 1032, and the nozzle 102 is also divided into an upper nozzle 1021 and a lower nozzle 1022, the upper nozzle 1021 corresponds to the upper delivery pipeline 1031, the lower nozzle 1022 corresponds to the lower delivery pipeline 1032, and the upper delivery pipeline 1031 is provided with an upper valve 1011 , the lower delivery pipeline 1032 is provided with a lower valve 1012 .
设置两个阀门的作用,是防止上层的涂料在喷涂完成后,受自重影响下流到下层输送管道1032内,以至于在下次喷涂开启时,下层输送管道1032内存储了较大量的涂料,而上层输送管道1031内则很空。这样的隐患在于,下次喷涂开启时,涂料在上层输送管道1031内需要充盈较长一段时间后才能到达上层喷头1021,而下层输送管道1032的涂料只要一开启,便有大量涂料喷出,显然这种喷涂作业会造成上、下喷涂不均的问题,故本实施例中对上层输送管道1031和下层输送管道1032分别进行单独控制,使得在喷涂完后后,上层输送管道1031内的涂料不会从下流,量控制地更平均,也最终实现在树干的轴向方向上喷涂均匀的效果。The function of setting the two valves is to prevent the paint on the upper layer from flowing down into the lower conveying pipeline 1032 under the influence of its own weight after the spraying is completed, so that when the next spraying is started, a relatively large amount of paint is stored in the lower conveying pipeline 1032, while the upper conveying pipeline 1032 Then very empty in the delivery pipe 1031. Such a hidden danger is that when the next spraying is started, the paint needs to be filled in the upper conveying pipe 1031 for a long period of time before reaching the upper nozzle 1021, and as soon as the paint in the lower conveying pipe 1032 is opened, a large amount of paint will be sprayed out, obviously. This kind of spraying operation can cause the problem of uneven spraying on the upper and lower floors, so in this embodiment, the upper conveying pipeline 1031 and the lower conveying pipeline 1032 are separately controlled, so that after the spraying, the paint in the upper conveying pipeline 1031 is not It will flow from the bottom, the amount is more evenly controlled, and finally the effect of uniform spraying in the axial direction of the trunk is achieved.
为了使得树干在周向方向上喷涂均匀,本实施例中在左半桶11和右半桶12内均设置了沿桶内壁周向而设的上喷涂管道1041和下喷涂管道1042,上喷涂管道1041与上层输送管道1031连通,下喷涂管道1042与下层输送管道1032连通,其中,上喷涂管道1041上周向间隔分布有两个以上的螺旋喷头,下喷涂管道1042上也同样周向间隔分布有两个以上的螺旋喷头,在喷涂时,树干的周向方向有多个螺旋喷头,使得周向方向喷涂更为均匀。另外上喷涂管道1041和下喷涂管道1042还能起到骨架作用,加强左半桶11和右半桶12的整体强度,为了进一步加强强度,左半桶11和右半桶12竖向中间还加固设有中间管道1023.In order to make the trunk evenly sprayed in the circumferential direction, in the present embodiment, an upper spraying pipeline 1041 and a lower spraying pipeline 1042 arranged along the circumference of the barrel inner wall are arranged in the left half barrel 11 and the right half barrel 12, and the upper spraying pipeline 1041 communicates with the upper conveying pipeline 1031, and the lower spraying pipeline 1042 communicates with the lower conveying pipeline 1032, wherein, the upper spraying pipeline 1041 is distributed with more than two spiral spray nozzles at circumferential intervals, and the lower spraying pipeline 1042 is also distributed with circumferential intervals More than two spiral nozzles, when spraying, there are multiple spiral nozzles in the circumferential direction of the trunk, which makes the spraying in the circumferential direction more uniform. In addition, the upper spraying pipe 1041 and the lower spraying pipe 1042 can also play a skeleton role to strengthen the overall strength of the left half barrel 11 and the right half barrel 12. In order to further strengthen the strength, the vertical middle of the left half barrel 11 and the right half barrel 12 is also reinforced An intermediate pipeline 1023 is provided.
在上下位置设计上,所述上喷涂管道1041的高度高于上层输送管道1031,下喷涂管道1042的高度同样高于下层输送管道1032,这样设计的优点在于,喷涂作业结束后,涂料会因为自重原因回流到各自对应的上层输送管道1031和下层输送管道1032内,而不是大量停留在上喷涂管道1041和下喷涂管道1042内,减小涂料从上层喷头1021和下层喷头1022中的流出量。In the design of the upper and lower positions, the height of the upper spraying pipeline 1041 is higher than the upper conveying pipeline 1031, and the height of the lower spraying pipeline 1042 is also higher than the lower conveying pipeline 1032. The reason is to return to the corresponding upper conveying pipeline 1031 and the lower conveying pipeline 1032, instead of staying in a large amount in the upper spraying pipeline 1041 and the lower spraying pipeline 1042, so as to reduce the outflow of paint from the upper spraying head 1021 and the lower spraying head 1022.
虽然上述高低落差设计,能避免大量涂料残液从上层喷头1021和下层喷头1022上流出,但是仍然会有少量残液从上层喷头1021和下层喷头1022上流出,这部分残液会从上层喷头1021和下层喷头1022流出后,会沿着左半桶11和右半桶12的桶壁往下流,这会造成桶壁上流有涂料残液,长期使用,这些涂料残液会凝固在桶壁表面,不容易清洗,为了解决这个问题,本实施例中在上层喷头1021和下层喷头1022的各自对应下方设置了接料斗105,这样从上层喷头1021和下层喷头1022中流出的涂料残液会落入到接料斗105中,工作人员可以定期对接料斗105进行清理,非常方便。为了简化表示,图17中仅示出了部分接料斗105。Although the design of the above-mentioned height difference can prevent a large amount of paint residual liquid from flowing out from the upper nozzle 1021 and the lower nozzle 1022, there will still be a small amount of residual liquid flowing out from the upper nozzle 1021 and the lower nozzle 1022, and this part of the residual liquid will flow from the upper nozzle 1021 After the spray nozzle 1022 of the lower floor flows out, it will flow down along the barrel walls of the left half barrel 11 and the right half barrel 12, which will cause paint residue to flow on the barrel wall. After long-term use, these paint residues will solidify on the barrel wall surface. It is not easy to clean. In order to solve this problem, in this embodiment, a hopper 105 is provided under the respective corresponding bottoms of the upper nozzle 1021 and the lower nozzle 1022, so that the paint residue flowing out from the upper nozzle 1021 and the lower nozzle 1022 will fall into the In the hopper 105, the staff can regularly clean the hopper 105, which is very convenient. In order to simplify the representation, only part of the receiving hopper 105 is shown in FIG. 17 .
此外,为了防止喷涂作业时,涂料从喷桶组件1的顶部喷出,喷桶组件的顶部设置了顶部遮布18,具体而言,是左半桶11和右半桶12的顶部分别设置环形支撑管106,以左半桶为例,顶部遮布也是半圆形,其中弧形的边缘则通过固定钢丝182固定在环形支撑管106内,而直线的边缘处则采用带弹性的拉伸钢丝181,利用拉伸钢丝181的可变形性,当两个顶部遮布18闭合时,可以很好的包围住树干表面。In addition, in order to prevent paint spraying from the top of the spray barrel assembly 1 during spraying operations, a top cloth 18 is provided on the top of the spray barrel assembly. The support tube 106, taking the left half barrel as an example, the top cover is also semicircular, and the arc-shaped edge is fixed in the circular support tube 106 by the fixed steel wire 182, while the straight edge is made of elastic tensile steel wire 181, utilizing the deformability of the stretched steel wire 181, when the two top coverings 18 are closed, they can well surround the trunk surface.
为了让喷涂作业完成后,树干上的涂料层比较规则、整体,本实施例中上层喷头1021的上方设置有上遮挡板1071,下层喷头1022的下方设置有下遮挡板1072,使得涂料从喷头中喷出到树干上时,树干上的涂料层的上边缘和下边缘都是整齐的。In order to allow the spraying operation to be completed, the paint layer on the tree trunk is relatively regular and integral. In this embodiment, an upper shielding plate 1071 is arranged above the upper sprinkler head 1021, and a lower shielding plate 1072 is arranged below the lower sprinkler head 1022, so that the paint is sprayed from the spray nozzle. When sprayed onto the tree trunk, the upper and lower edges of the coating layer on the tree trunk are neat.
回收组件:参照图21,回收组件设在喷桶组件1的底部,主要包括两部分,一部分为回收槽14,另一部分为回收布15,回收槽14沿左半桶11和右半桶12周向而设,即靠近桶壁而设,这样涂料可以沿桶壁往下流到回收槽14中,而回收布15则铺设在喷桶组件1的整个底面,本实施例中的回收布15也相应设有两块,分别为左回收布和右回收布,回收布15是柔性的,且带有弹性,回收布15的结构与顶部遮布18类似,其中半圆形的边缘固定在回收槽14上,直线的边缘用拉伸钢丝支撑,喷桶组件1张开时,树干从开口处挤入,当喷桶组件1闭合时,左回收布和右回收布趋于闭合,两个直线的边缘处受拉伸钢丝的弹力原因,发生变形后会很好地贴合树干表面并将树干进行包围,使得树干与回收布15之间的间隙很小,涂料不容易从回收布15中流出。Recovery component: Referring to Figure 21, the recovery component is located at the bottom of the spray barrel component 1, mainly including two parts, one part is a recovery tank 14, and the other part is a recovery cloth 15, and the recovery tank 14 is along the left half barrel 11 and the right half barrel 12 circles Set in the opposite direction, that is, close to the barrel wall, so that the paint can flow down into the recovery tank 14 along the barrel wall, and the recovery cloth 15 is laid on the entire bottom surface of the spray barrel assembly 1, and the recovery cloth 15 in this embodiment is also corresponding There are two pieces, namely the left recovery cloth and the right recovery cloth. The recovery cloth 15 is flexible and elastic. The structure of the recovery cloth 15 is similar to that of the top cloth 18, and the semicircular edge is fixed on the recovery groove 14. On the top, the edge of the straight line is supported by stretched steel wires. When the spray barrel assembly 1 is opened, the tree trunk squeezes in from the opening. When the spray barrel assembly 1 is closed, the left recovery cloth and the right recovery cloth tend to be closed. The elastic reason of stretching steel wire, after being deformed, can fit the trunk surface well and surround the trunk, so that the gap between the trunk and the recovery cloth 15 is very small, and the paint is not easy to flow out from the recovery cloth 15.
需要说明的是,在其他实施例中,回收布也可以不是分体式的,可以是整块的弹性布,一侧边缘连接左半桶,另一侧边缘连接右半,利用回收布的弹性,当树干挤压回收布时,回收布产生收紧作用,能自然地关闭左半桶和右半桶,减少开合执行油缸在对喷桶组件关闭时的作用力。It should be noted that, in other embodiments, the recycled cloth may not be split, but may be a whole piece of elastic cloth, one side edge is connected to the left half of the barrel, and the other side edge is connected to the right half, using the elasticity of the recycled cloth, When the tree trunk squeezes the recycled cloth, the recycled cloth will tighten, which can naturally close the left half barrel and the right half barrel, reducing the force of the opening and closing actuator cylinder when closing the spray barrel assembly.
本实施例中回收槽14中连接回收管道35,该回收管道35连接有回收泵36,该回收泵36安装在车架前身21上,回收管道35的另一端则与混合液体箱31连接,在回收泵36的作用下,回收槽14中的涂料残液会被回收到混合液体箱31内,减少涂料浪费。为了让涂料更好的导流到回收槽14中,本实施例中,在左半桶11和右半桶12的桶壁上固定有撑紧钢丝161,所述撑紧钢丝161的另一端连接到回收布15上,撑紧钢丝161中间设置提拉气缸16,当喷涂作业时,提拉气缸16处于伸长状态,此时回收布15处于近似水平状态,当喷涂完毕后,提拉气缸16收紧,此时的回收布15被拉起,呈倾斜状,这样回收布15上的涂料会因为自身重力原因自动流到回收槽14中,而不会停滞在回收布15上。需要说明的是,提拉气缸16可以更换成其他伸缩执行元件。In the present embodiment, recovery tank 14 is connected with recovery pipeline 35, and recovery pump 36 is connected with recovery pipeline 35. Under the action of the recovery pump 36, the paint residual liquid in the recovery tank 14 can be recovered in the mixed liquid tank 31, reducing the waste of paint. In order to allow the paint to flow better into the recovery tank 14, in this embodiment, a tensioning steel wire 161 is fixed on the barrel walls of the left half bucket 11 and the right half bucket 12, and the other end of the tensioning steel wire 161 is connected to On the recovery cloth 15, a lifting cylinder 16 is set in the middle of the tensioning steel wire 161. When spraying, the lifting cylinder 16 is in an elongated state. At this time, the recovery cloth 15 is in an approximately horizontal state. Tighten up, the recovery cloth 15 of this moment is pulled up, and is inclined shape, and the paint on the recovery cloth 15 can flow in the recovery tank 14 automatically because of self gravity reason like this, and can not stagnate on the recovery cloth 15. It should be noted that the lifting cylinder 16 can be replaced with other telescopic actuators.
由于本实施例的喷桶本体是包括左半桶11和右半桶12的,回收槽14也相应有两个,一个位于左半桶11底部,另一个位于右半桶12底部,两个回收槽14是不连通的,本实施例中为每个回收槽14都设置一根回收吸管17,每根回收吸管17的端部设置有过滤器171,另外每个回收吸管17还设有回水控制阀172,两个回水控制阀172再经过一个三通接头173合并成一路,一起连接到回收管道35中,本实施例中两个回水控制阀172通过气管174连接有一个控制器,利用该控制器,两个回水控制阀172被控制成其中一个开启时,另一个关闭,两个回水控制阀172是交替开启使用。Because the spray barrel body of the present embodiment comprises the left half barrel 11 and the right half barrel 12, there are two recovery tanks 14, one is located at the bottom of the left half barrel 11, and the other is located at the bottom of the right half barrel 12. The grooves 14 are disconnected. In this embodiment, a recovery suction pipe 17 is set for each recovery groove 14, and a filter 171 is arranged at the end of each recovery suction pipe 17. In addition, each recovery suction pipe 17 is also provided with a backwater The control valve 172 and the two return water control valves 172 are combined into one road through a three-way joint 173 and connected to the recovery pipeline 35 together. In this embodiment, the two return water control valves 172 are connected to a controller through a gas pipe 174. Using the controller, the two return water control valves 172 are controlled so that when one of them is opened, the other is closed, and the two return water control valves 172 are alternately opened for use.
两个回水控制阀172交替使用的设计目的在于:因为本实施例中喷桶组件1是由左半桶11和右半桶12组成,左半桶11和右半桶12底部的回收槽14是不相通的,实际在喷涂过程中,喷桶组件1不可能永远保持水平状态,喷桶组件1倾斜时,可能造成左半桶11底部的回收槽14中的回收吸管17能接触到液面,而右半桶12底部的回收槽14中的回收吸管17不能接触到液面,这导致三通接头173一侧端能吸到液体,另一侧端则暴露在空气中,这样回收泵36就会处于空转状态,长期使用会烧坏回收泵36,而设置交替使用后,能保证一端必然处于关闭状态,不会出现空吸现象,这样既能保证回收槽14中的涂料残液吸收干将,又保护了回收泵36不受损坏。The design purpose of the alternate use of the two backwater control valves 172 is: because the spray barrel assembly 1 in this embodiment is made up of the left half barrel 11 and the right half barrel 12, the recovery tank 14 at the bottom of the left half barrel 11 and the right half barrel 12 They are not connected. Actually, during the spraying process, the spray barrel assembly 1 cannot remain horizontal forever. When the spray barrel assembly 1 is tilted, the recovery suction pipe 17 in the recovery tank 14 at the bottom of the left half barrel 11 may be able to touch the liquid surface , and the recovery suction pipe 17 in the recovery tank 14 at the bottom of the right half bucket 12 cannot touch the liquid surface, which causes the one side end of the three-way joint 173 to absorb the liquid, and the other side end is exposed to the air, so the recovery pump 36 It will be in idling state, long-term use will burn out the recovery pump 36, and after the alternate use is set, it can guarantee that one end must be in a closed state, and no air suction phenomenon will occur, so that it can ensure that the paint residual liquid in the recovery tank 14 will absorb well. , Protected recovery pump 36 from being damaged again.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,熟悉该本领域的技术人员应该明白本发明包括但不限于附图和上面具体实施方式中描述的内容。任何不偏离本发明的功能和结构原理的修改都将包括在权利要求书的范围中。The above is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, and those skilled in the art should understand that the present invention includes but is not limited to the accompanying drawings and the description in the above specific embodiments content. Any modifications that do not depart from the functional and structural principles of the present invention will be included in the scope of the claims.
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