CN106752526B - Water-based light-reflection industrial heat-insulating coating and preparation method thereof - Google Patents
Water-based light-reflection industrial heat-insulating coating and preparation method thereof Download PDFInfo
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Abstract
本发明涉及工业涂料,一种具有光反射隔热和防腐蚀效果的水性工业保温涂料及其制备方法。涂料按重量百分比计,25%~50%高分子乳液、5%~30%光反射填料、1%~5%纳米填料、5%~10%隔热填料、5%~10%防腐填料、5%~8%普通填料、0%~10%固化剂、1%~5%分散剂、0.1%~4%成膜助剂、0.1%~2%增稠剂、0%~1%消泡剂、0.01%~0.5%PH调节剂、0.1%~2%润湿剂、0.5%‑1%防冻剂,余量为去离子水。本发明涂料同时具有太阳光反射、热阻隔及防腐蚀的效果,可用于储罐、管路、户外设备、集装箱等领域,具有安全无毒、环保、无污染的特点,此外该涂层具有良好的耐候性、耐沾污性、耐盐雾性、耐洗刷性。The invention relates to an industrial coating, a water-based industrial thermal insulation coating with light reflection heat insulation and anti-corrosion effects and a preparation method thereof. By weight percentage of coating, 25%-50% polymer emulsion, 5%-30% light reflective filler, 1%-5% nano-filler, 5%-10% thermal insulation filler, 5%-10% anti-corrosion filler, 5%-10% %~8% common filler, 0%~10% curing agent, 1%~5% dispersant, 0.1%~4% film forming aid, 0.1%~2% thickener, 0%~1% defoamer , 0.01%-0.5% PH regulator, 0.1%-2% wetting agent, 0.5%-1% antifreeze, and the balance is deionized water. The coating of the present invention has the effects of sunlight reflection, thermal barrier and anti-corrosion at the same time, can be used in the fields of storage tanks, pipelines, outdoor equipment, containers, etc., and has the characteristics of safety, non-toxicity, environmental protection and pollution-free. Excellent weather resistance, stain resistance, salt spray resistance and scrub resistance.
Description
技术领域technical field
本发明涉及工业涂料,一种具有光反射隔热和防腐蚀效果的水性工业保温涂料及其制备方法。The invention relates to an industrial coating, a water-based industrial thermal insulation coating with light reflection heat insulation and anti-corrosion effects and a preparation method thereof.
背景技术Background technique
涂料作为最常用的饰面材料,正在从简单的保护、装饰等用途逐渐向应用领域更广阔的功能性方向发展。传统的工业涂料一般主要应用于储罐、管路、集装箱、户外设备、承重装置等钢结构材质的表面,起到防腐蚀和装饰的作用。随着十三五以来“减少三废排放”、“提高本质安全”、“节约能耗”成为当今工业领域亟待解决的重大课题和备受关注的热点话题。开发集隔热保温、防腐、自清洁、耐紫外线等多功能于一体的工业涂料将具有很高的经济价值。Coatings, as the most commonly used finishing materials, are gradually developing from simple protection, decoration and other uses to broader functional applications in the field. Traditional industrial coatings are generally mainly applied to the surface of steel structure materials such as storage tanks, pipelines, containers, outdoor equipment, load-bearing devices, etc., to play the role of anti-corrosion and decoration. Since the 13th Five-Year Plan, "reducing the discharge of three wastes", "improving intrinsic safety" and "saving energy consumption" have become major issues to be solved urgently and hot topics of concern in today's industrial field. It will have high economic value to develop industrial coatings that integrate thermal insulation, anti-corrosion, self-cleaning, UV resistance and other functions.
储罐是工业涂料的主要施工对象,由于其长期暴漏在夏天的太阳下,高温环境导致储罐表面和内部温度快速升高,其中大部分热量集中于油界面表层,加快了油品的蒸发,造成油品“小呼吸”损耗和超压危险性。The storage tank is the main construction object of industrial coatings. Due to its long-term exposure to the summer sun, the high temperature environment causes the surface and internal temperature of the storage tank to rise rapidly. Most of the heat is concentrated in the surface layer of the oil interface, which accelerates the evaporation of oil products. , resulting in oil "small breathing" loss and overpressure danger.
传统的降温的方法有采用隔热层、水喷淋降温等方法。上述两种方法均有一定的局限性,近年来对于储罐的隔热降温主要是采用涂装保温涂料来实现。铝粉漆是最早投入使用的隔热涂料产品,铝粉漆涂膜具有光洁的镜面效果,能够反射大部分太阳光,且价格便宜,在一段时间内成为厂家们首选的产品。然而由于铝粉漆的耐腐蚀性和耐候性较差,往往涂刷一年后就失去效果,需要重新涂刷。反复施工造成的不便以及应用效果不理想使得该类产品逐渐被淘汰。溶剂型的光反射复合涂装体系成为铝粉漆的替代品,该产品具有降温效果好,耐候性好等优点,但是其价格较为昂贵,且施工较为复杂,需要共涂装六层材料,施工工期较长,且施工安全性较差。随着我国对于涂层材料环保要求的提高和我国工业涂料水性化的大趋势,溶剂型产品在未来的市场将逐渐被淘汰。The traditional cooling methods include the use of thermal insulation layers, water spray cooling and other methods. The above two methods have certain limitations. In recent years, the thermal insulation and cooling of storage tanks are mainly realized by coating thermal insulation coatings. Aluminum powder paint is the earliest thermal insulation coating product put into use. The aluminum powder paint film has a smooth mirror effect, can reflect most of the sunlight, and is cheap. It has become the preferred product of manufacturers for a period of time. However, due to the poor corrosion resistance and weather resistance of aluminum powder paint, it often loses its effect after one year of painting, and needs to be repainted. The inconvenience caused by repeated construction and the unsatisfactory application effect make these products gradually eliminated. Solvent-based light reflective composite coating system has become a substitute for aluminum powder paint. This product has the advantages of good cooling effect and good weather resistance, but its price is relatively expensive and the construction is relatively complicated. The construction period is long and the construction safety is poor. With the improvement of my country's environmental protection requirements for coating materials and the general trend of water-based industrial coatings in my country, solvent-based products will gradually be eliminated in the future market.
中国专利201210510347.1公开了一种储罐用防腐保温热反射涂料,同时给出了制备方法,该涂料对太阳光具有85%的高反射效率,且具有较强的耐盐雾性。然而其使用了大量的有机溶剂作为载体,不具备环境友好的特质。中国专利200510028388.7中公开了一种建筑用太阳能反射涂料的制备方法,该配方采用纯丙树脂和二氧化钛、硫酸钡、高岭石粉、海泡石等为主要原料,制备的涂料反射率达到90%。中国专利201410336222.0提供了一种红外节能涂料的制备方法,采用氧化铝微粉、锰铁尖晶石粉、铁铬尖晶石粉、五氧化二钒等原料作为功能填料,制备的高红外辐射能力的涂料,在室温下全波长积分发射率达到0.95,上述两个反射涂料的共同缺点是仅具有红外光反射和辐射能力,而不具备对热传导阻隔效果,适用范围较窄。中国专利200810021667.4公开了一种水性弹性保温隔热涂料,提到了可在储罐和管道上的应用,然而其并未给出防腐蚀和耐候性数据。因此,开发一种兼具隔热和防腐蚀效果,并且施工安全、方便的水性光反射工业节能涂料具有重要的意义。Chinese Patent No. 201210510347.1 discloses an anti-corrosion, heat-insulating and heat-reflecting coating for storage tanks, and at the same time, a preparation method is given. The coating has a high reflection efficiency of 85% to sunlight and strong resistance to salt spray. However, it uses a large amount of organic solvent as a carrier and does not have the characteristics of environmental friendliness. Chinese Patent No. 200510028388.7 discloses a method for preparing a solar reflective paint for buildings. The formula uses pure acrylic resin and titanium dioxide, barium sulfate, kaolinite powder, sepiolite, etc. as the main raw materials, and the prepared paint has a reflectivity of 90%. Chinese patent 201410336222.0 provides a method for preparing an infrared energy-saving coating, which uses alumina micropowder, ferromanganese spinel powder, iron-chromium spinel powder, vanadium pentoxide and other raw materials as functional fillers to prepare a coating with high infrared radiation capability, At room temperature, the full-wavelength integrated emissivity reaches 0.95. The common disadvantage of the above two reflective coatings is that they only have the ability to reflect and radiate infrared light, but do not have the effect of blocking heat conduction, and the scope of application is narrow. Chinese Patent No. 200810021667.4 discloses a water-based elastic thermal insulation coating, mentioning the application on storage tanks and pipelines, but it does not give data on corrosion resistance and weather resistance. Therefore, it is of great significance to develop a water-based light-reflecting industrial energy-saving paint with both thermal insulation and anti-corrosion effects, as well as safe and convenient construction.
发明内容SUMMARY OF THE INVENTION
本发明目的在于提供一种兼具隔热和防腐蚀效果的环境友好型水性光反射工业保温涂料及其制备方法。The purpose of the present invention is to provide an environment-friendly water-based light-reflecting industrial thermal insulation coating with both thermal insulation and anti-corrosion effects and a preparation method thereof.
为实现上述目的,本发明采用的技术方案为:To achieve the above object, the technical scheme adopted in the present invention is:
一种水性工业保温涂料,按重量百分比计,25%~50%高分子乳液、5%~30%光反射填料、1%~5%纳米填料、5%~10%隔热填料、5%~10%防腐填料、5%~8%普通填料、0%~10%固化剂、1%~5%分散剂、0.1%~4%成膜助剂、0.1%~2%增稠剂、0%~1%消泡剂、0.01%~0.5%PH调节剂、0.1%~2%润湿剂、0.5%-1%防冻剂,余量为去离子水。A water-based industrial thermal insulation coating, by weight percentage, 25%-50% polymer emulsion, 5%-30% light reflective filler, 1%-5% nano-filler, 5%-10% thermal insulation filler, 5%- 10% anti-corrosion filler, 5%-8% ordinary filler, 0%-10% curing agent, 1%-5% dispersant, 0.1%-4% film-forming aid, 0.1%-2% thickener, 0% ~1% defoamer, 0.01%~0.5% PH adjuster, 0.1%~2% wetting agent, 0.5%-1% antifreeze, the balance is deionized water.
所述高分子乳液为聚丙烯酸乳液、丙烯酸-苯乙烯共聚乳液、氟碳乳液、聚氨酯乳液、乙烯-醋酸乙烯共聚乳液、有机聚硅氧烷乳液、羟基丙烯酸乳液、环氧乳液中的一种或几种;The polymer emulsion is one of polyacrylic acid emulsion, acrylic acid-styrene copolymer emulsion, fluorocarbon emulsion, polyurethane emulsion, ethylene-vinyl acetate copolymer emulsion, organopolysiloxane emulsion, hydroxyl acrylic emulsion, epoxy emulsion, or several;
其中,有机聚硅氧烷乳液为具有高度交联网状结构的多种硅氧烷的共聚物乳液,结构单元主要包括甲基三氯硅烷、二甲基二氯硅烷、苯基三氯硅烷、甲基苯基二氯硅烷。Among them, the organopolysiloxane emulsion is a copolymer emulsion of various siloxanes with a highly cross-linked network structure, and the structural units mainly include methyltrichlorosilane, dimethyldichlorosilane, phenyltrichlorosilane, methyl phenyldichlorosilane.
羟基丙烯酸乳液为丙烯酸、甲基丙烯酸甲酯、丙烯酸羟乙酯、丙烯酸羟丙酯等单体的共聚物。Hydroxy acrylic emulsion is a copolymer of acrylic acid, methyl methacrylate, hydroxyethyl acrylate, hydroxypropyl acrylate and other monomers.
氟碳乳液为含氟烯烃或含氟烯烃与其它单体共聚的乳液。按单体组成可分为聚四氟乙烯氟碳乳液、聚偏二氟乙烯乳液和三氟氯乙烯-乙烯基醚共聚乳液。Fluorocarbon emulsions are emulsions of fluoroolefins or fluoroolefins copolymerized with other monomers. According to the monomer composition, it can be divided into polytetrafluoroethylene fluorocarbon emulsion, polyvinylidene fluoride emulsion and chlorotrifluoroethylene-vinyl ether copolymer emulsion.
所述的光反射填料为二氧化钛、氧化锆、氧化镁、氧化锌、三氧化二铝、铝粉中的一种或几种;The light-reflecting filler is one or more of titanium dioxide, zirconium oxide, magnesium oxide, zinc oxide, aluminum oxide, and aluminum powder;
所述纳米填料为纳米二氧化硅、纳米氧化锡锑、纳米氧化铟锡中的一种或几种;The nano-filler is one or more of nano-silicon dioxide, nano-tin antimony oxide and nano-indium tin oxide;
所述隔热填料为气凝胶粉、中空微球、陶瓷微球、海泡石、闭孔膨胀珍珠岩、蛭石、硅酸钾晶须中的一种或几种;其中,中空微球为空心玻璃微球、空心刚玉微球、空心漂珠中的一种或几种;The insulating filler is one or more of aerogel powder, hollow microspheres, ceramic microspheres, sepiolite, closed-cell expanded perlite, vermiculite, and potassium silicate whiskers; It is one or more of hollow glass microspheres, hollow corundum microspheres and hollow floating beads;
所述普通填料为重质碳酸钙、高岭土、云母粉中的两种或两种以上的混合;The common filler is a mixture of two or more of heavy calcium carbonate, kaolin, and mica powder;
所述防腐填料为锌粉、氧化铁、磷酸锌、硫酸钡、石墨烯中的一种或几种;The anti-corrosion filler is one or more of zinc powder, iron oxide, zinc phosphate, barium sulfate and graphene;
所述固化剂为异氰酸酯或多元胺;其中,多元胺为多元胺包括脂肪族多元胺或芳香族多元;脂肪族多元胺包括乙二胺、二亚乙基三胺、已二胺等;芳香族多元胺4,4’-二甲基二苯甲烷、间苯二胺等。The curing agent is isocyanate or polyamine; wherein, polyamine is polyamine including aliphatic polyamine or aromatic polyamine; aliphatic polyamine includes ethylenediamine, diethylenetriamine, hexamethylenediamine, etc.; aromatic polyamine Polyamine 4,4'-dimethyldiphenylmethane, m-phenylenediamine, etc.
所述分散剂为非离子型分散剂;The dispersant is a nonionic dispersant;
所述成膜助剂为醇脂-12、乙二醇丁醚、丙二醇苯醚、丙二醇丁醚、2-氨基-2甲基-1丙醇中的一种或几种;The film-forming aid is one or more of alcohol lipid-12, ethylene glycol butyl ether, propylene glycol phenyl ether, propylene glycol butyl ether, and 2-amino-2 methyl-1 propanol;
所述增稠剂为聚氨酯、聚丙烯酸酯、聚乙烯醇、纤维素的一种或几种;The thickener is one or more of polyurethane, polyacrylate, polyvinyl alcohol, and cellulose;
所述消泡剂为天然矿物油、聚硅氧烷、聚二甲基硅氧烷或硅氧烷-聚酯共聚物水溶液;The defoamer is natural mineral oil, polysiloxane, polydimethylsiloxane or an aqueous solution of siloxane-polyester copolymer;
所述的PH调节剂为氨水和/或5%氢氧化钠水溶液。Described pH regulator is ammonia water and/or 5% sodium hydroxide aqueous solution.
所述润湿剂为六偏磷酸钠溶液和/或聚氧乙基壬基酚;Described wetting agent is sodium hexametaphosphate solution and/or polyoxyethyl nonylphenol;
所述防冻剂为乙二醇和/或丙二醇。The antifreeze agent is ethylene glycol and/or propylene glycol.
上述成分中,优选的高分子乳液为聚丙烯酸乳液、丙烯酸-苯乙烯共聚乳液、乙烯-乙酸乙烯共聚乳液、聚氨酯乳液、氟碳乳液、羟基丙烯酸乳液中的一种或几种;Among the above-mentioned components, the preferred polymer emulsion is one or more of polyacrylic acid emulsion, acrylic acid-styrene copolymer emulsion, ethylene-vinyl acetate copolymer emulsion, polyurethane emulsion, fluorocarbon emulsion, and hydroxyacrylic acid emulsion;
优选的光反射填料为二氧化钛、氧化锌、三氧化二铝中的一种或几种;进一步优选的为氧化锌和三氧化二铝中的一种。The preferred light-reflecting filler is one or more of titanium dioxide, zinc oxide, and aluminum oxide; further preferred is one of zinc oxide and aluminum oxide.
优选的隔热填料为气凝胶粉、中空微球、陶瓷微球中的一种或几种;The preferred insulating filler is one or more of aerogel powder, hollow microspheres and ceramic microspheres;
优选的非离子型分散剂为聚乙二醇、聚环氧乙烷、聚环氧丙烷、聚乙烯醇、环氧乙烷-环氧丙烷双嵌段聚合物、环氧乙烷-环氧丙烷-环氧乙烷三嵌段聚合物、聚环氧乙烷-聚丙烯酸脂嵌段聚合物中的两种或两种以上的物质混合。Preferred nonionic dispersants are polyethylene glycol, polyethylene oxide, polypropylene oxide, polyvinyl alcohol, ethylene oxide-propylene oxide diblock polymers, ethylene oxide-propylene oxide - A mixture of two or more of ethylene oxide triblock polymers and polyethylene oxide-polyacrylate block polymers.
所述的二氧化钛中金红石相含量不低于99%,水悬浮液pH在6.5~8.5,粒径为200~300nm;The rutile phase content in the titanium dioxide is not less than 99%, the pH of the aqueous suspension is 6.5-8.5, and the particle size is 200-300 nm;
所述的纳米填料中纳米二氧化硅的粒径为100~300nm;纳米氧化锡锑、纳米氧化铟锡的粒径为50~200nm;The particle size of nano-silicon dioxide in the nano-filler is 100-300 nm; the particle size of nano-tin antimony oxide and nano-indium tin oxide is 50-200 nm;
所述的气凝胶粉导热系数为0.015~0.025w/(m·k),密度在100~300kg/m3,比表面积为150~500m2/g,粒径为1~10μm;The thermal conductivity of the aerogel powder is 0.015-0.025w/(m·k), the density is 100-300kg/m 3 , the specific surface area is 150-500m 2 /g, and the particle size is 1-10 μm;
空心玻璃微球密度为0.1~0.3g/cm3,抗压强度不低于20MPa,粒径为10~70μm。The hollow glass microspheres have a density of 0.1-0.3 g/cm 3 , a compressive strength of not less than 20 MPa, and a particle size of 10-70 μm.
空心刚玉微球主要成分α-Al2O3不低于99%,其粒径为0.7~3μm,壁厚为0.1~0.3μm。The main component α-Al 2 O 3 of the hollow corundum microsphere is not less than 99%, the particle size is 0.7-3 μm, and the wall thickness is 0.1-0.3 μm.
陶瓷微球抗压强度不少于400MPa,密度在2~2.6g/cm3,平均粒径为3-5微米。The compressive strength of ceramic microspheres is not less than 400MPa, the density is 2-2.6g/cm 3 , and the average particle size is 3-5 microns.
漂珠密度为0.3~0.5g/cm3,粒径为80~120μm。The floating bead density is 0.3-0.5 g/cm 3 , and the particle size is 80-120 μm.
所述的云母粉为绢云母;粒径为10~20μm;The mica powder is sericite; the particle size is 10-20 μm;
所述的石墨烯为氧化还原法制备的石墨烯,层数为5~20层;Described graphene is graphene prepared by redox method, and the number of layers is 5-20 layers;
所述的锌粉为200目的鳞片状锌粉,氧化铁为500目的云母氧化铁;硫酸钡为1200目的沉淀硫酸钡。The zinc powder is 200 mesh scaly zinc powder, the iron oxide is 500 mesh mica iron oxide, and the barium sulfate is 1200 mesh precipitated barium sulfate.
海泡石中纤维状α晶型不少于90%,密度为2.5~3g/cm3。The fibrous α crystal form in sepiolite is not less than 90%, and the density is 2.5-3 g/cm 3 .
膨胀珍珠岩的粒径为10~30μm,体积膨胀率为5~20倍。The particle size of expanded perlite is 10-30 μm, and the volume expansion rate is 5-20 times.
重质碳酸钙粒径为3~10μm,硫酸钡粒径为5~10μm,高岭土粒径为5~10μm;The particle size of ground calcium carbonate is 3-10 μm, the particle size of barium sulfate is 5-10 μm, and the particle size of kaolin is 5-10 μm;
一种水性工业保温涂料的制备方法,包括以下步骤:A preparation method of a water-based industrial thermal insulation coating, comprising the following steps:
(1)浆料混合:按照上述配方计量在涂料分散罐中加入水、分散剂、防冻剂和部分消泡剂,待混合均匀后加入光反射填料、隔热填料、防腐填料、普通填料,在1000-2000转/分钟转速下分散20~40分钟,得到浆料;(1) Slurry mixing: add water, dispersant, antifreeze and some defoamer to the paint dispersion tank according to the above formula, and add light reflective filler, heat insulation filler, anticorrosion filler and common filler after mixing evenly. Disperse at 1000-2000 rpm for 20-40 minutes to obtain slurry;
(2)浆料研磨:利用卧式砂磨机对上述节能浆料进行研磨,将上述步骤(1)配制的浆料与研磨介质按体积比为1:0.8~1.2的比例混合,调整转速至300~5000转/分钟后研磨30~60分钟后过滤出料;(2) Slurry grinding: use a horizontal sand mill to grind the above energy-saving slurry, mix the slurry prepared in the above step (1) with the grinding medium in a volume ratio of 1:0.8 to 1.2, and adjust the rotation speed to After grinding at 300-5000 rpm for 30-60 minutes, filter out the material;
(3)水性工业保温涂料制备:按上述比例将高分子乳液、增稠剂、成膜助剂、润湿剂、PH改性剂和剩余消泡剂分别加入反应器中,在1000~2000转/分钟转速下分散10~30分钟至体系均匀,缓慢加入纳米填料、上述步骤(2)研磨后的浆料和固化剂,继续分散10~30分钟即制得水性工业保温涂料。(3) Preparation of water-based industrial thermal insulation coating: add polymer emulsion, thickener, film-forming aid, wetting agent, PH modifier and remaining defoamer into the reactor according to the above proportions, respectively, at 1000-2000 rpm Disperse for 10-30 minutes at a rotational speed per minute until the system is uniform, slowly add nano-filler, the ground slurry and curing agent in the above step (2), and continue to disperse for 10-30 minutes to obtain a water-based industrial thermal insulation coating.
本发明所具有的优点:The advantages of the present invention:
本发明通过运用合理的复合分散剂体系、适当的加料次序及研磨工艺,将各种不同极性和不同表面性状的填料有效的融合复配,最终形成了具有良好相容性的涂料体系。体系中纳米尺度的填料与中尺度的红外反射填料及大尺寸且具备特定片层结构的防腐填料按照合理的比例有序的填补了高分子材料的间隙。既保证了较高的光反射功能和热阻隔效应,又提高了涂料的耐盐雾能力,同时保证了涂膜的强大韧性,使得本发明涂料兼具良好的保温隔热和防腐蚀功能。可以免除常规隔热和防腐涂料需要分别施工的缺点,减少了施工难度,提高了应用效率。By using a reasonable composite dispersant system, proper feeding sequence and grinding process, the present invention effectively fuses and compounds various fillers with different polarities and different surface properties, and finally forms a coating system with good compatibility. In the system, nano-scale fillers, meso-scale infrared reflective fillers and large-scale anti-corrosion fillers with a specific lamellar structure fill the gaps of polymer materials in an orderly manner in a reasonable proportion. It not only ensures high light reflection function and thermal barrier effect, but also improves the salt spray resistance of the coating, and at the same time ensures the strong toughness of the coating film, so that the coating of the present invention has both good thermal insulation and anti-corrosion functions. It can avoid the disadvantage of separate construction of conventional thermal insulation and anti-corrosion coatings, reduce construction difficulty and improve application efficiency.
进而本发明涂料实现同时具备保温隔热和防腐蚀功能,可全面适用于储罐、管路、集装箱、户外设备等对象。具有极低的VOCs,较高的太阳光反射比、近红外反射比和半球发射率,在炎热的夏季能够有效抑制绝大多数太阳光能吸收并通过向外部辐射热能起到降温效果,此外,本发明涂料具有良好的耐候性、耐沾污性、耐洗刷性,能够满足在较长时间内保证优良的使用效果。Furthermore, the coating of the present invention has the functions of thermal insulation and anti-corrosion at the same time, and can be fully applied to objects such as storage tanks, pipelines, containers, outdoor equipment and the like. With extremely low VOCs, high solar reflectance, near-infrared reflectance and hemispheric emissivity, it can effectively inhibit the absorption of most solar energy in hot summer and achieve cooling effect by radiating heat to the outside. In addition, The coating of the invention has good weather resistance, stain resistance and scrub resistance, and can satisfy the requirement of ensuring excellent use effect in a long period of time.
具体实施方式Detailed ways
下面通过具体实施例对本发明做进一步详细说明。下述实施例仅用于说明本发明,但并不用于限定本发明的实施范围,凡采用等同替换或等效变换方式所获得的技术方案均落在本发明的保护范围之内。The present invention will be further described in detail below through specific embodiments. The following examples are only used to illustrate the present invention, but are not intended to limit the scope of implementation of the present invention. All technical solutions obtained by adopting equivalent replacement or equivalent transformation methods fall within the protection scope of the present invention.
本发明涂料同时具有太阳光反射、热阻隔及防腐蚀的效果,可用于储罐、管路、户外设备、集装箱等领域,具有安全无毒、环保、无污染的特点,此外该涂层具有良好的耐候性、耐沾污性、耐盐雾性、耐洗刷性。The coating of the present invention has the effects of sunlight reflection, thermal barrier and anti-corrosion at the same time, can be used in the fields of storage tanks, pipelines, outdoor equipment, containers, etc., and has the characteristics of safety, non-toxicity, environmental protection and pollution-free. Excellent weather resistance, stain resistance, salt spray resistance and scrub resistance.
本发明还公开了涂料的制备方法,该制备工艺简单、成本极低、产品稳定性好,易于实现工业化生产。The invention also discloses a preparation method of the coating, which is simple in preparation process, extremely low in cost, good in product stability, and easy to realize industrialized production.
实施例1Example 1
水性工业保温涂料的配方组成如下表所示:The formula composition of water-based industrial thermal insulation coatings is shown in the following table:
其中上表中气凝胶粉的导热系数为0.02w/(m·k),密度为240kg/m3,比表面积为220m2/g,粒径为3~8μm,二氧化硅的平均粒径为150nm,二氧化钛的平均粒径为300nm。Among them, the thermal conductivity of the aerogel powder in the above table is 0.02w/(m·k), the density is 240kg/m 3 , the specific surface area is 220m 2 /g, the particle size is 3-8 μm, and the average particle size of silica is 150 nm, and the average particle size of titanium dioxide is 300 nm.
涂料的制备:Preparation of paint:
(1)浆料混合:按照上述配方计量在涂料分散罐中加入去离子水、分散剂、防冻剂和一部分消泡剂,待混合均匀后加入光反射填料、隔热填料、防腐填料和普通填料,在1000转/分钟转速下分散30分钟,得到浆料;(1) Slurry mixing: add deionized water, dispersant, antifreeze and a part of defoamer to the paint dispersion tank according to the above formula, and add light reflection filler, heat insulation filler, anticorrosion filler and common filler after mixing evenly , dispersed at 1000 rpm for 30 minutes to obtain a slurry;
(2)浆料研磨:利用卧式砂磨机对上述节能浆料进行研磨,将上述步骤(1)配制的节能浆料与研磨介质(氧化锆珠)按体积比为1:1.2的比例混合,调整转速至2000转/分钟后研磨30分钟后过滤出料;(2) Slurry grinding: use a horizontal sand mill to grind the above energy-saving slurry, and mix the energy-saving slurry prepared in the above step (1) with the grinding medium (zirconia beads) in a volume ratio of 1:1.2 , adjust the speed to 2000 rpm, grind for 30 minutes, filter and discharge;
(3)水性工业保温涂料制备:按上述比例将聚丙烯酸乳液、增稠剂、醇脂-12、润湿剂、氨水和剩余部分消泡剂分别加入反应器中,在1000转/分钟转速下分散30分钟至体系均匀,缓慢加入纳米填料,再加入上述步骤(2)研磨后的浆料,继续分散20分钟即制得水性工业保温涂料。(3) Preparation of water-based industrial thermal insulation coating: add the polyacrylic acid emulsion, thickener, alcohol fat-12, wetting agent, ammonia water and the remaining part of the defoamer to the reactor according to the above proportions, and at a speed of 1000 rpm Disperse for 30 minutes until the system is uniform, slowly add nano-filler, and then add the ground slurry in the above step (2), and continue to disperse for 20 minutes to obtain a water-based industrial thermal insulation coating.
实施例2Example 2
水性工业保温涂料的配方组成如下表所示:The formula composition of water-based industrial thermal insulation coatings is shown in the following table:
其中上表中氧化锡锑的粒径为70nm,二氧化钛的平均粒径为300nm。In the above table, the particle size of tin and antimony oxide is 70 nm, and the average particle size of titanium dioxide is 300 nm.
涂料的制备:Preparation of paint:
(1)浆料混合:按照上述配方计量在涂料分散罐中加入水、分散剂、防冻剂和一部分消泡剂,待混合均匀后加入光反射填料、防腐填料和普通填料,在1200转/分钟转速下分散30分钟,得到浆料;(1) Slurry mixing: add water, dispersant, antifreeze and a part of defoamer to the paint dispersion tank according to the above formula, add light reflective filler, anti-corrosion filler and common filler after mixing evenly, at 1200 rpm Disperse at rotating speed for 30 minutes to obtain slurry;
(2)浆料研磨:利用卧式砂磨机对上述节能浆料进行研磨,将上述步骤(1)配制的节能浆料与研磨介质按体积比为1:1.1的比例混合,调整转速至2000转/分钟后研磨60分钟后过滤出料;(2) Slurry grinding: use a horizontal sand mill to grind the above energy-saving slurry, mix the energy-saving slurry prepared in the above step (1) with the grinding medium in a volume ratio of 1:1.1, and adjust the rotation speed to 2000 After 60 minutes of grinding, the material is filtered and discharged;
(3)水性工业保温涂料制备:按上述比例将羟基丙烯酸乳液、增稠剂、醇脂-12、润湿剂、氨水和剩余部分消泡剂分别加入反应器中,在1000转/分钟转速下分散30分钟至体系均匀,缓慢加入纳米填料和隔热填料,再加入上述步骤(2)研磨后的浆料,继续分散20分钟即制得水性工业保温涂料。(3) Preparation of water-based industrial thermal insulation coating: add hydroxyacrylic acid emulsion, thickener, alcohol fat-12, wetting agent, ammonia water and the remaining part of defoamer to the reactor according to the above proportions, and at 1000 rpm Disperse for 30 minutes until the system is uniform, slowly add nano-fillers and heat-insulating fillers, then add the ground slurry in the above step (2), and continue to disperse for 20 minutes to obtain a water-based industrial thermal insulation coating.
实施例3Example 3
水性工业保温涂料的配方组成如下表所示:The formula composition of water-based industrial thermal insulation coatings is shown in the following table:
其中上表中气凝胶粉的导热系数为0.02w/(m·k),密度为240kg/m3,比表面积为220m2/g,粒径为3~8μm,氧化锡锑的粒径为70nm二氧化钛的平均粒径为300nm。The thermal conductivity of the aerogel powder in the above table is 0.02w/(m·k), the density is 240kg/m 3 , the specific surface area is 220m 2 /g, the particle size is 3-8 μm, and the particle size of tin and antimony oxide is The average particle size of 70 nm titanium dioxide is 300 nm.
涂料的制备:Preparation of paint:
(1)浆料制备:按照上述配方计量在涂料分散罐中加入水、分散剂、防冻剂和一部分消泡剂,待混合均匀后加入光反射填料、隔热填料、防腐填料和普通填料,在1200转/分钟转速下分散30分钟,得到浆料;(1) Slurry preparation: add water, dispersant, antifreeze and a part of defoaming agent to the paint dispersion tank according to the above formula, add light reflective filler, heat insulation filler, anticorrosion filler and common filler after mixing evenly. Disperse at 1200 rpm for 30 minutes to obtain slurry;
(2)浆料研磨:利用卧式砂磨机对上述节能浆料进行研磨,将上述步骤(1)配制的节能浆料与研磨介质按体积比为1:1.1的比例混合,调整转速至2000转/分钟后研磨40分钟后过滤出料;(2) Slurry grinding: use a horizontal sand mill to grind the above energy-saving slurry, mix the energy-saving slurry prepared in the above step (1) with the grinding medium in a volume ratio of 1:1.1, and adjust the rotation speed to 2000 After grinding for 40 minutes at rpm, the material is filtered and discharged;
(3)水性工业保温涂料制备:按上述比例将羟基丙烯酸、增稠剂、乙二醇丁醚、润湿剂、氨水和剩余部分消泡剂分别加入反应器中,在1000转/分钟转速下分散20分钟至体系均匀,缓慢加入纳米填料,再加入上述步骤(2)研磨后的浆料和固化剂,继续分散20分钟即制得水性工业保温涂料。(3) Preparation of water-based industrial thermal insulation coating: add hydroxyacrylic acid, thickener, ethylene glycol butyl ether, wetting agent, ammonia water and the remaining part of the defoamer into the reactor according to the above proportions, and at 1000 rpm Disperse for 20 minutes until the system is uniform, slowly add nano-filler, then add the ground slurry and curing agent in the above step (2), and continue to disperse for 20 minutes to obtain a water-based industrial thermal insulation coating.
实施例4Example 4
水性工业保温涂料的配方组成如下表所示:The formula composition of water-based industrial thermal insulation coatings is shown in the following table:
其中上表中氧化铟锡的粒径为100nm二氧化钛的平均粒径为300nm,石墨烯的平均片层数为7-8层。The particle size of indium tin oxide in the above table is 100 nm, the average particle size of titanium dioxide is 300 nm, and the average number of sheets of graphene is 7-8 layers.
涂料的制备:Preparation of paint:
(1)浆料制备:按照上述配方计量在涂料分散罐中加入水、分散剂、防冻剂和一部分消泡剂,待混合均匀后加入光反射填料、隔热填料和普通填料,在1200转/分钟转速下分散30分钟,得到浆料;(1) Slurry preparation: add water, dispersant, antifreeze and a part of defoaming agent to the paint dispersion tank according to the above formula, add light reflective filler, heat insulation filler and common filler after mixing evenly, at 1200 rpm/ Disperse for 30 minutes at minute speed to obtain slurry;
(2)浆料研磨:利用卧式砂磨机对上述节能浆料进行研磨,将上述步骤(1)配制的节能浆料与研磨介质按体积比为1∶1.1的比例混合,调整转速至2000转/分钟后研磨40分钟后过滤出料;(2) Slurry grinding: use a horizontal sand mill to grind the above energy-saving slurry, mix the energy-saving slurry prepared in the above step (1) with the grinding medium in a volume ratio of 1:1.1, and adjust the rotation speed to 2000 After grinding for 40 minutes at rpm, the material is filtered and discharged;
(3)水性工业保温涂料制备:按上述比例将羟基丙烯酸、增稠剂、醇脂-12、润湿剂、氨水和剩余部分消泡剂分别加入反应器中,在1000转/分钟转速下分散20分钟至体系均匀,将防腐填料利用分散剂进行分散,并超声30分钟后缓慢加入体系中,再加入上述步骤(2)研磨后的浆料和固化剂,继续分散20分钟即制得水性工业保温涂料。(3) Preparation of water-based industrial thermal insulation coating: add hydroxyacrylic acid, thickener, alcohol fat-12, wetting agent, ammonia water and the remaining part of the defoamer into the reactor according to the above ratios, and disperse at 1000 rpm. 20 minutes until the system is uniform, disperse the anti-corrosion filler with a dispersant, and slowly add it into the system after sonicating for 30 minutes, then add the slurry and curing agent after grinding in the above step (2), and continue to disperse for 20 minutes. Thermal Insulation Coatings.
实施例5Example 5
水性工业保温涂料的配方组成如下表所示:The formula composition of water-based industrial thermal insulation coatings is shown in the following table:
其中上表中气凝胶粉的导热系数为0.02w/(m·k),密度为240kg/m3,比表面积为220m2/g,粒径为3~8μm,二氧化钛的平均粒径为300nm。The thermal conductivity of the aerogel powder in the above table is 0.02w/(m·k), the density is 240kg/m 3 , the specific surface area is 220m 2 /g, the particle size is 3-8μm, and the average particle size of titanium dioxide is 300nm .
涂料的制备:Preparation of paint:
(1)浆料制备:按照上述配方计量在涂料分散罐中加入水、分散剂、防冻剂和一部分消泡剂,待混合均匀后加入光反射填料、隔热填料和普通填料,在1200转/分钟转速下分散30分钟,得到浆料;(1) Slurry preparation: add water, dispersant, antifreeze and a part of defoaming agent to the paint dispersion tank according to the above formula, add light reflective filler, heat insulation filler and common filler after mixing evenly, at 1200 rpm/ Disperse for 30 minutes at minute speed to obtain slurry;
(2)浆料研磨:利用卧式砂磨机对上述节能浆料进行研磨,将上述步骤(1)配制的节能浆料与研磨介质按体积比为1:1.1的比例混合,调整转速至2000转/分钟后研磨40分钟后过滤出料;(2) Slurry grinding: use a horizontal sand mill to grind the above energy-saving slurry, mix the energy-saving slurry prepared in the above step (1) with the grinding medium in a volume ratio of 1:1.1, and adjust the rotation speed to 2000 After grinding for 40 minutes at rpm, the material is filtered and discharged;
(3)水性工业保温涂料制备:按上述比例将羟基丙烯酸、增稠剂、醇脂-12、润湿剂、氨水和剩余部分消泡剂分别加入反应器中,在1000转/分钟转速下分散20分钟至体系均匀,将防腐填料利用分散剂进行分散,并超声30分钟后缓慢加入体系中,再加入上述步骤(2)研磨后的浆料和固化剂,继续分散20分钟即制得水性工业保温涂料。(3) Preparation of water-based industrial thermal insulation coating: add hydroxyacrylic acid, thickener, alcohol fat-12, wetting agent, ammonia water and the remaining part of the defoamer into the reactor according to the above ratios, and disperse at 1000 rpm. 20 minutes until the system is uniform, disperse the anti-corrosion filler with a dispersant, and slowly add it into the system after sonicating for 30 minutes, then add the slurry and curing agent after grinding in the above step (2), and continue to disperse for 20 minutes. Thermal Insulation Coatings.
对比例1为市售水性节能工业涂料。Comparative Example 1 is a commercially available water-based energy-saving industrial coating.
对比例2为市售溶剂型节能涂料。Comparative Example 2 is a commercially available solvent-based energy-saving paint.
性能试验performance test
将上述实施例进行涂装,制备标准测试样板,根据GB/T9266测试涂料耐洗刷性,根据GB/T9780测试耐沾污性,根据GB/T 9755-1997测试耐人工气候老化性。根据JC/T 235-2014测试涂料太阳光反射比、半球发射率和隔热温差。The above examples were painted to prepare standard test panels, and the scrub resistance of the coatings was tested according to GB/T9266, the stain resistance was tested according to GB/T9780, and the artificial weathering resistance was tested according to GB/T 9755-1997. According to JC/T 235-2014, the coatings are tested for solar reflectance, hemispherical emissivity and thermal insulation temperature difference.
表1水性工业节能涂料测试结果Table 1 Test results of water-based industrial energy-saving coatings
由上述表1可见,本发明实施例水性工业隔热涂料在隔热降温方面具有较高的太阳能反射率、红外发射率和红外反射比,能够有效抑制夏季被涂覆物体温度上升,降低存储物料挥发损失,提高存储物料的本质安全,减少水喷淋;此外涂层具有良好的耐候性、耐沾污性、耐洗刷性。实施例1-3均有极高的太阳光反射比、红外反射比和半球发射率,相应的降温效果极为优异。实施例4中因添加了石墨烯材料,牺牲了一部分对于太阳光的反射能力,然而其依靠更高的半球发射率和红外反射比,隔热降温效果仍非常理想,且具有更好的耐盐雾和耐老化性。实施例5的光反射填料仅添加二氧化钛,不使用优选的氧化锌,防腐蚀填料不使用优选的石墨烯和云母氧化铁,不添加纳米填料的配方。对于红外线的反射、辐射能力略逊于优选配方。且耐盐雾性和耐老化性也略逊于优选配方,但是仍高于同为水性涂料的对比例1。It can be seen from the above Table 1 that the water-based industrial thermal insulation coating of the embodiment of the present invention has higher solar reflectance, infrared emissivity and infrared reflectance in terms of heat insulation and cooling, which can effectively suppress the temperature rise of the coated object in summer and reduce the storage material. Volatile loss, improve the intrinsic safety of stored materials, and reduce water spraying; in addition, the coating has good weather resistance, stain resistance, and scrub resistance. Examples 1-3 have extremely high solar reflectance, infrared reflectance and hemispherical emissivity, and the corresponding cooling effect is extremely excellent. In Example 4, due to the addition of graphene material, a part of the reflectivity for sunlight is sacrificed, but it relies on higher hemispheric emissivity and infrared reflection ratio, the heat insulation and cooling effect is still very ideal, and has better salt resistance. Fog and aging resistance. The light-reflecting filler of Example 5 only adds titanium dioxide, does not use the preferred zinc oxide, does not use the preferred graphene and mica iron oxide for the anti-corrosion filler, and does not add nano-filler formula. The ability to reflect and radiate infrared light is slightly inferior to that of the preferred formula. And the salt spray resistance and aging resistance are also slightly inferior to the preferred formulation, but still higher than that of Comparative Example 1, which is also a water-based paint.
对比例1不具备耐盐雾性,耐候性较差;对比例2具备太阳光反射能力,但是由于是溶剂型产品,VOCs过高,在施工时容易产生危险。Comparative Example 1 has no salt spray resistance and poor weather resistance; Comparative Example 2 has the ability to reflect sunlight, but because it is a solvent-based product, the VOCs are too high, and it is easy to cause danger during construction.
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