CN106830489A - System for processing chrome-containing wastewater - Google Patents
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Abstract
本发明公开了一种含铬废水处理系统,包括依次连通的pH调节池、过滤装置、阳离子树脂交换系统、储水池、第一固液分离系统;所述阳离子树脂交换系统的出水口与所述储水池连通,所述阳离子树脂交换系统的解吸液出口连通有解吸液储池,所述解吸液储池连通有第二固液分离系统。本发明的含铬废水处理系统能够有效对Cr6+进行分离处理,具有结构简单、处理效率高、处理效果佳的优点。
The invention discloses a chromium-containing wastewater treatment system, which comprises a pH adjustment pool, a filter device, a cationic resin exchange system, a water storage tank, and a first solid-liquid separation system connected in sequence; the water outlet of the cationic resin exchange system is connected to the The water storage tank is connected, the desorption liquid outlet of the cation resin exchange system is connected with the desorption liquid storage tank, and the desorption liquid storage tank is connected with the second solid-liquid separation system. The chromium-containing wastewater treatment system of the invention can effectively separate and treat Cr 6+ , and has the advantages of simple structure, high treatment efficiency and good treatment effect.
Description
技术领域technical field
本发明涉及废水处理技术领域,具体而言,涉及一种含铬废水处理系统。The invention relates to the technical field of wastewater treatment, in particular to a chromium-containing wastewater treatment system.
背景技术Background technique
电镀废水的来源一般为:(1)镀件清洗水;(2)废电镀液;(3)其他废水,包括冲刷车间地面,刷洗极板洗水,通风设备冷凝水,以及由于镀槽渗漏或操作管理不当造成的“跑、冒、滴、漏”的各种槽液和排水;(4)设备冷却水,冷却水在使用过程中除温度升高以外,未受到污染。电镀废水的水质、水量与电镀生产的工艺条件、生产负荷、操作管理与用水方式等因素有关。电镀废水的水质复杂,成分不易控制,其中含有铬、镉、镍、铜、锌、金、银等重金属离子和氰化物等,有些属于致癌、致畸、致突变的剧毒物质。The sources of electroplating wastewater are generally: (1) plating cleaning water; (2) waste electroplating solution; (3) other wastewater, including washing the floor of the workshop, scrubbing plate washing water, condensed water from ventilation equipment, and leakage from plating tanks. Or various tank liquids and drainages of "running, popping, dripping, and leaking" caused by improper operation and management; (4) Equipment cooling water, which has not been polluted except for the temperature rise during use. The water quality and quantity of electroplating wastewater are related to the process conditions of electroplating production, production load, operation management and water use methods and other factors. The water quality of electroplating wastewater is complex and its composition is difficult to control. It contains heavy metal ions such as chromium, cadmium, nickel, copper, zinc, gold, silver, and cyanide, and some of them are highly toxic substances that are carcinogenic, teratogenic, and mutagenic.
含铬废水是电镀废水中最常见的一种,含铬废水主要成分为硫酸和Cr6+,还包括少量的其它金属离子如Cu2+、Ni2+、Co2+、Fe3+、Zn2+、Fe2+、Cr3+、Ca2+等一种或多种杂质。然而,现有的含铬废水处理系统结构复杂,处理工作效率低,处理效果差,不能高效地对Cr6+进行分离处理,并且耗人工、自动化程度低,使用寿命短。因此,有必要对目前的含铬废水处理系统进行改进。Chromium-containing wastewater is the most common type of electroplating wastewater. The main components of chromium-containing wastewater are sulfuric acid and Cr 6+ , and also include a small amount of other metal ions such as Cu 2+ , Ni 2+ , Co 2+ , Fe 3+ , Zn One or more impurities such as 2+ , Fe 2+ , Cr 3+ , Ca 2+ . However, the existing chromium-containing wastewater treatment system has a complex structure, low treatment efficiency, poor treatment effect, cannot efficiently separate and treat Cr 6+ , and is labor-intensive, low in automation and short in service life. Therefore, it is necessary to improve the current chromium-containing wastewater treatment system.
发明内容Contents of the invention
有鉴于此,本发明提供的一种含铬废水处理系统,更好的克服了上述现有技术存在的问题和缺陷,能够有效对Cr6+进行分离处理,具有结构简单、处理效率高、处理效果佳的优点。In view of this, a kind of chromium-containing wastewater treatment system provided by the present invention better overcomes the problems and defects in the above-mentioned prior art, can effectively separate and treat Cr 6+ , and has the advantages of simple structure, high treatment efficiency, and high treatment efficiency. The advantage of good effect.
一种含铬废水处理系统,包括依次连通的pH调节池、过滤装置、阳离子树脂交换系统、储水池、第一固液分离系统;A chromium-containing wastewater treatment system, comprising a pH adjustment tank, a filter device, a cationic resin exchange system, a water storage tank, and a first solid-liquid separation system connected in sequence;
所述阳离子树脂交换系统的出水口与所述储水池连通,所述阳离子树脂交换系统的解吸液出口连通有解吸液储池,所述解吸液储池连通有第二固液分离系统。The water outlet of the cation resin exchange system communicates with the water storage tank, the desorption liquid outlet of the cation resin exchange system communicates with a desorption liquid storage tank, and the desorption liquid storage tank communicates with a second solid-liquid separation system.
进一步地,还包括废水存储池,所述废水存储池通过抽水泵与所述pH调节池连通。Further, a waste water storage pool is also included, and the waste water storage pool is communicated with the pH adjustment pool through a water pump.
进一步地,所述第一固液分离系统包括依次连通的还原反应池、第一沉淀反应池、第一浓缩膜装置、第一沉淀池、第一收集池、第一纳滤-微滤组合装置、第一清水池;所述第一浓缩膜装置的浓水口与所述第一沉淀池连通,所述第一沉淀池的污泥出口连通有第一离心机或压滤机,所述第一浓缩膜装置的清水口和所述第一沉淀池的出水口均与所述第一收集池连通,所述第一纳滤-微滤组合装置的出水口与所述第一清水池连通,所述第一纳滤-微滤组合装置的污泥出口与所述第一沉淀池连通,所述第一离心机或压滤机的污泥出口连通有第一煅烧炉。Further, the first solid-liquid separation system includes a reduction reaction tank, a first precipitation reaction tank, a first concentration membrane device, a first sedimentation tank, a first collection tank, and a first nanofiltration-microfiltration combined device connected in sequence , the first clear water tank; the concentrated water port of the first concentration membrane device is communicated with the first sedimentation tank, and the sludge outlet of the first sedimentation tank is communicated with a first centrifuge or a filter press, and the first The clear water outlet of the concentration membrane device and the water outlet of the first sedimentation tank are both connected to the first collection tank, the water outlet of the first nanofiltration-microfiltration combined device is communicated with the first clear water tank, and the The sludge outlet of the first nanofiltration-microfiltration combined device is connected to the first sedimentation tank, and the sludge outlet of the first centrifuge or filter press is connected to the first calciner.
进一步地,所述第二固液分离系统包括依次连通的第二沉淀反应池、第二浓缩膜装置、第二沉淀池、第二收集池、第二纳滤-微滤组合装置、第二清水池;所述第二浓缩膜装置的浓水口与所述第二沉淀池连通,所述第二沉淀池的污泥出口连通有第二离心机或压滤机,所述第二浓缩膜装置的清水口和所述第二沉淀池的出水口均与所述第二收集池连通,所述第二纳滤-微滤组合装置的出水口与所述第二清水池连通,所述第二纳滤-微滤组合装置的污泥出口与所述第二沉淀池连通,所述第二离心机或压滤机的污泥出口连通有第二煅烧炉。Further, the second solid-liquid separation system includes a second sedimentation reaction tank, a second concentration membrane device, a second sedimentation tank, a second collection tank, a second nanofiltration-microfiltration combined device, and a second clean water pool; the concentrated water port of the second concentrated membrane device is communicated with the second sedimentation tank, and the sludge outlet of the second sedimentation tank is communicated with a second centrifuge or filter press, and the second concentrated membrane device The clear water outlet and the water outlet of the second sedimentation tank are all connected with the second collecting tank, the water outlet of the second nanofiltration-microfiltration combined device is connected with the second clear water tank, and the second nanofiltration - The sludge outlet of the combined microfiltration device is connected to the second sedimentation tank, and the sludge outlet of the second centrifuge or filter press is connected to the second calciner.
进一步地,所述第一固液分离系统还包括与所述还原反应池连通的第一加药装置和第二加药装置,所述第一加药装置用于向所述还原反应池投加酸性物质,所述第二加药装置用于向所述还原反应池投加还原剂;所述还原反应池设有第一pH监测装置和电位控制仪,所述第一pH监测装置与所述第一加药装置连接,所述电位控制仪与所述第二加药装置连接。Further, the first solid-liquid separation system also includes a first dosing device and a second dosing device communicated with the reduction reaction tank, the first dosing device is used for dosing to the reduction reaction tank acidic substance, the second dosing device is used to add reducing agent to the reduction reaction tank; the reduction reaction tank is provided with a first pH monitoring device and a potential controller, and the first pH monitoring device is connected with the The first dosing device is connected, and the potential controller is connected with the second dosing device.
进一步地,所述第一固液分离系统还包括与所述第一沉淀反应池连通的第三加药装置,所述第三加药装置用于向所述沉淀反应池投加碱性物质;所述第一沉淀反应池设有第二pH监测装置,所述第二pH监测装置与所述第三加药装置连接。Further, the first solid-liquid separation system also includes a third dosing device communicated with the first precipitation reaction tank, and the third dosing device is used to add alkaline substances to the precipitation reaction tank; The first precipitation reaction tank is provided with a second pH monitoring device, and the second pH monitoring device is connected with the third dosing device.
进一步地,所述第二固液分离系统还包括与所述第二沉淀反应池连通的第四加药装置,所述第四加药装置用于向所述第二沉淀反应池投加碱性物质;所述第二沉淀反应池设有第三pH监测装置,所述第三pH监测装置与所述第四加药装置连接。Further, the second solid-liquid separation system also includes a fourth dosing device communicated with the second precipitation reaction tank, the fourth dosing device is used to add alkaline to the second precipitation reaction tank Substance; the second precipitation reaction tank is provided with a third pH monitoring device, and the third pH monitoring device is connected with the fourth dosing device.
进一步地,所述第一沉淀池通过第一污泥贮池与所述第一离心机或压滤机连通;所述第一离心机或压滤机的出水口与所述第一浓缩膜装置连通。Further, the first sedimentation tank is communicated with the first centrifuge or filter press through the first sludge storage tank; the water outlet of the first centrifuge or filter press is connected with the first concentration membrane device connected.
进一步地,所述第二沉淀池通过第二污泥贮池与所述第二离心机或压滤机连通;所述第二离心机或压滤机的出水口与所述第二浓缩膜装置连通。Further, the second sedimentation tank is communicated with the second centrifuge or filter press through the second sludge storage tank; the water outlet of the second centrifuge or filter press is connected with the second concentration membrane device connected.
进一步地,所述阳离子树脂交换系统包括若干阳离子树脂交换器。Further, the cation resin exchange system includes several cation resin exchangers.
与现有技术相比,本发明的含铬废水处理系统的有益效果是:Compared with the prior art, the beneficial effects of the chromium-containing wastewater treatment system of the present invention are:
(1)、本发明的含铬废水处理系统通过采用阳离子树脂交换系统有效将Cr6+与其它金属离子如Cu2+、Ni2+、Co2+、Fe3+、Zn2+、Fe2+、Cr3+、Ca2+等一种或多种杂质分离开,然后通过固液分离系统分别对含Cr6+的废水和含其它金属离子如Cu2+、Ni2+、Co2+、Fe3+、Zn2+、Fe2+、Cr3+、Ca2+等一种或多种杂质的解吸液进行固液分离处理,处理效率高,处理效果佳。(1), the chromium-containing wastewater treatment system of the present invention effectively separates Cr 6+ and other metal ions such as Cu 2+ , Ni 2+ , Co 2+ , Fe 3+ , Zn 2+ , Fe 2 by using a cationic resin exchange system + , Cr 3+ , Ca 2+ and one or more impurities are separated, and then the waste water containing Cr 6+ and other metal ions such as Cu 2+ , Ni 2+ , Co 2+ are separated by the solid-liquid separation system. , Fe 3+ , Zn 2+ , Fe 2+ , Cr 3+ , Ca 2+ and other one or more impurities are subjected to solid-liquid separation treatment, with high treatment efficiency and good treatment effect.
(2)、进一步地,本发明的固液分离系统通过在沉淀反应池使废水中的金属离子与碱性物质如氢氧化钠等发生沉淀反应生成沉淀,再经过浓缩膜装置浓缩,使沉淀颗粒浓缩聚集增粗增大,加速沉淀,再在沉淀池进行固液分离,收集池中收集的清水再通过设置纳滤-微滤组合装置进行微滤和纳滤双重过滤后,可更彻底除去清水中的微量的细小固体悬浮物,过滤得到的沉淀物分批排入到沉淀池中再处理,沉淀池中的沉淀物经离心机或压滤机进行脱水,得到的固体废渣不含PAC、PAM等有机杂质,含水率也较低,然后经过煅烧炉煅烧处理,得到的金属氧化物及其它化合物不仅可以回收利用,而且实现零污染物排放,有效降低了污泥处理成本和负荷,以及解决了资源浪费的问题,并大大降低了企业的生产成本,具有很大的社会和经济效益。(2), further, the solid-liquid separation system of the present invention generates precipitation by causing the metal ions in the wastewater to react with alkaline substances such as sodium hydroxide in the precipitation reaction tank, and then concentrate through the concentration membrane device to make the precipitated particles Concentration and aggregation thicken and increase, accelerate precipitation, and then carry out solid-liquid separation in the sedimentation tank, and the clean water collected in the collection tank can be more thoroughly removed after double filtration of microfiltration and nanofiltration by setting up a nanofiltration-microfiltration combination device A small amount of fine suspended solids in the filter, the sediment obtained by filtration is discharged into the sedimentation tank in batches for further treatment, and the sediment in the sedimentation tank is dehydrated by a centrifuge or a filter press, and the obtained solid waste does not contain PAC and PAM and other organic impurities, the water content is also low, and then calcined in a calciner, the metal oxides and other compounds obtained can not only be recycled, but also achieve zero pollutant discharge, effectively reducing the cost and load of sludge treatment, and solving the problem of It eliminates the problem of resource waste, and greatly reduces the production cost of enterprises, which has great social and economic benefits.
(3)、进一步地,本发明的固液分离系统通过对沉淀反应池设置pH监测装置实时监测反应池内的pH值,并根据相应的pH值控制加药装置自动加药,使该系统自动化程度高、运行安全、稳定、操作简单、管理方便且处理效果更好。(3), further, the solid-liquid separation system of the present invention monitors the pH value in the reaction tank in real time by setting a pH monitoring device to the precipitation reaction tank, and controls the automatic dosing of the dosing device according to the corresponding pH value, so that the degree of automation of the system is improved. High, safe and stable operation, simple operation, convenient management and better processing effect.
为使本发明的上述目的、特征和优点能更明显易懂,下文特举较佳实施例,并配合所附附图,作详细说明如下。In order to make the above-mentioned objects, features and advantages of the present invention more comprehensible, preferred embodiments will be described in detail below together with the accompanying drawings.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention, and thus It should be regarded as a limitation on the scope, and those skilled in the art can also obtain other related drawings based on these drawings without creative work.
图1为本发明的含铬废水处理系统的第一种结构示意图;Fig. 1 is the first structural representation of the chromium-containing wastewater treatment system of the present invention;
图2为本发明的第一固液分离系统的第二种结构示意图;Fig. 2 is the second structural representation of the first solid-liquid separation system of the present invention;
图3为本发明的第二固液分离系统的第三种结构示意图。Fig. 3 is a schematic diagram of the third structure of the second solid-liquid separation system of the present invention.
附图标号说明:Explanation of reference numbers:
1-含铬废水处理系统;100-废水存储池;200-抽水泵;300-pH调节池;400-过滤装置;500-阳离子树脂交换器;600-储水池;700-第一固液分离系统;701-还原反应池;7011-第一加药装置;7012-第二加药装置;7013-第一pH监测装置;7014-电位控制仪;702-第一沉淀反应池;7021-第三加药装置;7022-第二pH监测装置;703-第一浓缩膜装置;704-第一沉淀池;705-第一收集池;706-第一纳滤-微滤组合装置;707-第一清水池;708-第一污泥贮池;709-第一离心机或压滤机;710-第一煅烧炉;800-解吸液储池;900-第二固液分离系统;901-第二沉淀反应池;9011-第四加药装置;9012-第三pH监测装置;902-第二浓缩膜装置;903-第二沉淀池;904-第二收集池;905-第二纳滤-微滤组合装置;906-第二清水池;907-第二污泥贮池;908-第二离心机或压滤机;909-第二煅烧炉。1-chromium-containing wastewater treatment system; 100-wastewater storage tank; 200-pump; 300-pH adjustment tank; 400-filter device; 500-cation resin exchanger; ; 701-reduction reaction tank; 7011-the first dosing device; 7012-the second dosing device; 7013-the first pH monitoring device; 7014-potential controller; 702-the first precipitation reaction tank; 7022-the second pH monitoring device; 703-the first concentration membrane device; 704-the first sedimentation tank; 705-the first collection tank; 706-the first nanofiltration-microfiltration combined device; 707-the first clear water pool; 708-the first sludge storage tank; 709-the first centrifuge or filter press; 710-the first calciner; 800-desorption liquid storage tank; 900-the second solid-liquid separation system; 901-the second sedimentation Reaction tank; 9011-the fourth dosing device; 9012-the third pH monitoring device; 902-the second concentration membrane device; 903-the second sedimentation tank; 904-the second collection tank; 905-the second nanofiltration-microfiltration Combined device; 906-the second clear water tank; 907-the second sludge storage tank; 908-the second centrifuge or filter press; 909-the second calciner.
具体实施方式detailed description
为了便于理解本发明,下面将参照相关附图对含铬废水处理系统进行更全面的描述。附图中给出了含铬废水处理系统的首选实施例。但是,含铬废水处理系统可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对含铬废水处理系统的公开内容更加透彻全面。In order to facilitate the understanding of the present invention, the chromium-containing wastewater treatment system will be described more fully below with reference to the relevant drawings. The preferred embodiment of the chromium-containing wastewater treatment system is given in the accompanying drawings. However, the chromium-containing wastewater treatment system can be implemented in many different forms and is not limited to the examples described herein. Rather, the purpose of providing these examples is to make the disclosure of the chromium-containing wastewater treatment system more thorough and comprehensive.
在本发明的描述中,需要理解的是,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In describing the present invention, it should be understood that the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", The orientations or positional relationships indicated by "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and It is not to indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, or operate in a particular orientation, and thus should not be construed as limiting the invention. In addition, the terms "first", "second", "third", etc. are only used for distinguishing descriptions, and should not be construed as indicating or implying relative importance.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, descriptions referring to the terms "one embodiment", "some embodiments", "example", "specific examples", or "some examples" mean that specific features described in connection with the embodiment or example , structure, material or feature is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
在本发明的描述中,除非另有规定和限定,需要说明的是,术语“安装”、“相连”、“连通”应做广义理解,例如,可以是机械连通或电连通,In the description of the present invention, unless otherwise stipulated and limited, it should be noted that the terms "installation", "connection" and "communication" should be understood in a broad sense, for example, they can be mechanical communication or electrical communication,
也可以是两个元件内部的连通,可以是直接相连,也可以通过中间媒介间接相连,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。It may also be internal communication between two elements, either directly or indirectly through an intermediary. Those skilled in the art can understand the specific meanings of the above terms according to specific situations.
参阅图1,本发明提供了一种含铬废水处理系统1,包括依次连通的pH调节池300、过滤装置400、阳离子树脂交换系统、储水池600、第一固液分离系统700。Referring to FIG. 1 , the present invention provides a chromium-containing wastewater treatment system 1 , including a pH adjustment tank 300 , a filter device 400 , a cationic resin exchange system, a water storage tank 600 , and a first solid-liquid separation system 700 connected in sequence.
所述阳离子树脂交换系统的出水口与所述储水池600连通,所述阳离子树脂交换系统的解吸液出口连通有解吸液储池800,所述解吸液储池800连通有第二固液分离系统900。The water outlet of the cationic resin exchange system is communicated with the water storage tank 600, the desorption liquid outlet of the cationic resin exchange system is communicated with a desorption liquid storage tank 800, and the desorption liquid storage tank 800 is communicated with a second solid-liquid separation system 900.
需要理解的是,所述过滤装置400用于过滤掉含铬废水中的固体颗粒物等杂质,避免影响后序阳离子树脂交换系统中阳离子交换树脂的吸附性能。所述过滤装置400可列举为石英砂过滤器、活性炭过滤器、陶瓷过滤器、多介质过滤器或纤维过滤器等。It should be understood that the filter device 400 is used to filter impurities such as solid particles in the chromium-containing wastewater, so as to avoid affecting the adsorption performance of the cation exchange resin in the subsequent cation resin exchange system. The filter device 400 can be exemplified as a quartz sand filter, an activated carbon filter, a ceramic filter, a multimedia filter, or a fiber filter.
需要说明的是,阳离子树脂交换系统中包括再生装置(未示出)。所述本发明的阳离子树脂交换系统中通过把阳离子交换树脂装填于阳离子树脂交换器500中,用于吸附除Cr6+以外的其它金属离子如Cu2+、Ni2+、Co2+、Fe3+、Zn2+、Fe2+、Cr3+、Ca2+等一种或多种杂质,从而将Cr6+与其它金属离子如Cu2+、Ni2+、Co2+、Fe3+、Zn2+、Fe2+、Cr3+、Ca2+等一种或多种杂质分离开。含Cr6+的废水通过出水口排入储水池600内;而吸附了其它金属离子如Cu2+、Ni2+、Co2+、Fe3+、Zn2+、Fe2+、Cr3+、Ca2+等一种或多种杂质的阳离子交换树脂进入再生装置经过解吸和再生过程,使树脂再生,得到的含其它金属离子如Cu2+、Ni2+、Co2+、Fe3+、Zn2+、Fe2+、Cr3+、Ca2+等一种或多种杂质的解吸液通过解吸液出口排入到解吸液储池800中。It should be noted that the cation resin exchange system includes a regeneration device (not shown). In the cation resin exchange system of the present invention, the cation exchange resin is filled in the cation resin exchanger 500 to adsorb metal ions other than Cr 6+ such as Cu 2+ , Ni 2+ , Co 2+ , Fe 3+ , Zn 2+ , Fe 2+ , Cr 3+ , Ca 2+ and one or more impurities, so that Cr 6+ and other metal ions such as Cu 2+ , Ni 2+ , Co 2+ , Fe 3 + , Zn 2+ , Fe 2+ , Cr 3+ , Ca 2+ and one or more impurities are separated. Wastewater containing Cr 6+ is discharged into the storage tank 600 through the water outlet; while other metal ions such as Cu 2+ , Ni 2+ , Co 2+ , Fe 3+ , Zn 2+ , Fe 2+ , Cr 3+ are adsorbed , Ca 2+ and other one or more impurity cation exchange resin enters the regeneration device through the desorption and regeneration process to regenerate the resin, and the obtained cation exchange resin containing other metal ions such as Cu 2+ , Ni 2+ , Co 2+ , Fe 3+ , Zn 2+ , Fe 2+ , Cr 3+ , Ca 2+ and other one or more impurities are discharged into the desorption liquid storage tank 800 through the desorption liquid outlet.
可以理解的是,所述第一固液分离系统700用于将排入储水池600内的含Cr6+的废水进行固液分离;所述第二固液分离系统900用于将排入解吸液储池800内的含其它金属离子如Cu2+、Ni2+、Co2+、Fe3+、Zn2+、Fe2+、Cr3+、Ca2+等一种或多种杂质的解吸液进行固液分离。It can be understood that the first solid-liquid separation system 700 is used for solid-liquid separation of the waste water containing Cr 6+ discharged into the storage tank 600; the second solid-liquid separation system 900 is used for desorption Liquid storage tank 800 containing other metal ions such as Cu 2+ , Ni 2+ , Co 2+ , Fe 3+ , Zn 2+ , Fe 2+ , Cr 3+ , Ca 2+ and other impurities The desorbed liquid is subjected to solid-liquid separation.
优选地,本发明的含铬废水处理系统1还包括废水存储池100,所述废水存储池100通过抽水泵200与所述pH调节池300连通。Preferably, the chromium-containing wastewater treatment system 1 of the present invention further includes a wastewater storage tank 100 , and the wastewater storage tank 100 communicates with the pH adjustment tank 300 through a pump 200 .
优选地,如图2所示,本发明实施例中,所述第一固液分离系统700包括依次连通的还原反应池701、第一沉淀反应池702、第一浓缩膜装置703、第一沉淀池704、第一收集池705、第一纳滤-微滤组合装置706、第一清水池707;所述第一浓缩膜装置703的浓水口与所述第一沉淀池704连通,所述第一沉淀池704的污泥出口连通有第一离心机或压滤机709,所述第一浓缩膜装置703的清水口和所述第一沉淀池704的出水口均与所述第一收集池705连通,所述第一纳滤-微滤组合装置706的出水口与所述第一清水池707连通,所述第一纳滤-微滤组合装置706的污泥出口与所述第一沉淀池704连通,所述第一离心机或压滤机709的污泥出口连通有第一煅烧炉710。Preferably, as shown in Figure 2, in the embodiment of the present invention, the first solid-liquid separation system 700 includes a reduction reaction tank 701, a first precipitation reaction tank 702, a first concentration membrane device 703, a first precipitation pool 704, the first collection pool 705, the first nanofiltration-microfiltration combined device 706, and the first clear water pool 707; the concentrated water port of the first concentrated membrane device 703 communicates with the first sedimentation tank 704, The sludge outlet of a sedimentation tank 704 is connected with a first centrifuge or a filter press 709, and the clear water port of the first concentration membrane device 703 and the water outlet of the first sedimentation tank 704 are connected to the first collection tank 705 The water outlet of the first nanofiltration-microfiltration combined device 706 is connected with the first clear water tank 707, and the sludge outlet of the first nanofiltration-microfiltration combined device 706 is connected with the first sedimentation tank 704, and the sludge outlet of the first centrifuge or filter press 709 is connected with the first calciner 710.
上述还原反应池701中利用添加还原剂将废水中的Cr6+还原为Cr3+,该还原剂可列举为亚硫酸钠、焦亚硫酸钠或亚硫酸氢钠等。作为一种示例说明,当还原剂为亚硫酸钠时,具体还原反应式为:4Cr6++3S2O5 2-+9H2O=4Cr3++6SO4 2-+18H+,本实施例的还原剂用量略大于反应的理论用量,便于发生充分的反应。In the reduction reaction pool 701, Cr 6+ in the waste water is reduced to Cr 3+ by adding a reducing agent, such as sodium sulfite, sodium metabisulfite or sodium bisulfite. As an illustration, when the reducing agent is sodium sulfite, the specific reduction reaction formula is: 4Cr 6+ +3S 2 O 5 2- +9H 2 O=4Cr 3+ +6SO 4 2- +18H + . The amount of reducing agent used is slightly greater than the theoretical amount of reaction, which is convenient for sufficient reaction to occur.
优选地,所述第一固液分离系统700还包括与所述还原反应池701连通的第一加药装置7011和第二加药装置7012,所述第一加药装置7011用于向所述还原反应池701投加酸性物质,所述第二加药装置7012用于向所述还原反应池701投加还原剂;所述还原反应池701设有第一pH监测装置7013和电位控制仪7014,所述第一pH监测装置7013与所述第一加药装置7011连接,所述电位控制仪7014与所述第二加药装置7012连接。Preferably, the first solid-liquid separation system 700 further includes a first dosing device 7011 and a second dosing device 7012 communicated with the reduction reaction tank 701, and the first dosing device 7011 is used to supply the Acidic substances are added to the reduction reaction tank 701, and the second dosing device 7012 is used to add a reducing agent to the reduction reaction tank 701; the reduction reaction tank 701 is provided with a first pH monitoring device 7013 and a potential controller 7014 , the first pH monitoring device 7013 is connected to the first dosing device 7011 , and the potential controller 7014 is connected to the second dosing device 7012 .
需要说明的是,为保证还原反应池701中还原反应达到最佳效果,即彻底将废水中的Cr6+还原为Cr3+,反应池中的pH值需达到2.5~3.0。因此本发明实施例中通过设置第一pH监测装置7013用于实时监测所述还原反应池701内废水的pH值,当监测到的pH值大于3.0时,所述第一pH监测装置7013自动控制所述第一加药装置7011向还原反应池701中添加酸性物质;当监测到的pH值低于2.5时,所述第一pH监测装置7013自动控制所述第一加药装置7011向还原反应池701中停止添加酸性物质。所述酸性物质可列举为硫酸或盐酸等。It should be noted that, in order to ensure that the reduction reaction in the reduction reaction pool 701 achieves the best effect, that is, completely reduce Cr 6+ in the wastewater to Cr 3+ , the pH value in the reaction pool must reach 2.5-3.0. Therefore, in the embodiment of the present invention, the first pH monitoring device 7013 is used to monitor the pH value of the wastewater in the reduction reaction tank 701 in real time. When the monitored pH value is greater than 3.0, the first pH monitoring device 7013 automatically controls The first dosing device 7011 adds acidic substances to the reduction reaction tank 701; when the monitored pH value is lower than 2.5, the first pH monitoring device 7013 automatically controls the first dosing device 7011 to reduce the reaction tank 701 Addition of acidic substances is stopped in the pool 701. The acidic substance can be exemplified by sulfuric acid or hydrochloric acid.
需要说明的是,为保证还原反应池701中还原反应达到最佳效果,即彻底将废水中的Cr6+还原为Cr3+,反应池中的电位需控制在220~270mV。因此本发明实施例中通过设置电位控制仪7014(ORP计)用于实时监测所述还原反应池701内废水的电位,当监测到的电位高于270mV时,所述电位控制仪7014(ORP计)自动控制所述第二加药装置7012向还原反应池701中添加还原剂;当监测到的pH值低于220mV时,所述电位控制仪7014(ORP计)自动控制所述第二加药装置7012向还原反应池701中停止添加还原剂。It should be noted that, in order to ensure that the reduction reaction in the reduction reaction pool 701 achieves the best effect, that is, completely reduce Cr 6+ in the wastewater to Cr 3+ , the potential in the reaction pool must be controlled at 220-270mV. Therefore, in the embodiment of the present invention, the potential controller 7014 (ORP meter) is used to monitor the potential of the wastewater in the reduction reaction tank 701 in real time. When the monitored potential is higher than 270mV, the potential controller 7014 (ORP meter) ) automatically controls the second dosing device 7012 to add reducing agent to the reduction reaction tank 701; when the monitored pH value is lower than 220mV, the potential controller 7014 (ORP meter) automatically controls the second dosing The device 7012 stops adding the reducing agent to the reduction reaction tank 701.
上述第一沉淀反应池702中通过将经过还原反应池701还原后得到的含Cr3+废水的pH值调节到一定范围内,利用碱性物质与Cr3+反应生成Cr(OH)3沉淀,以除去废水中的Cr3+。所述碱性物质优选为氢氧化钠,当然碱性物质还可列举为石灰或石灰与氢氧化钠的混合物等。具体反应式为:Cr3++3OH-=Cr(OH)3↓。In the above-mentioned first precipitation reaction tank 702, the pH value of the Cr3 + -containing wastewater obtained after reduction in the reduction reaction tank 701 is adjusted to a certain range, and the alkaline substance is used to react with Cr3 + to generate Cr(OH) 3Precipitation , To remove Cr 3+ in wastewater. The alkaline substance is preferably sodium hydroxide, and of course the alkaline substance may also include lime or a mixture of lime and sodium hydroxide. The specific reaction formula is: Cr 3+ +3OH - =Cr(OH) 3 ↓.
优选地,所述第一固液分离系统700还包括与所述第一沉淀反应池702连通的第三加药装置7021,所述第三加药装置7021用于向所述沉淀反应池投加碱性物质;所述第一沉淀反应池702设有第二pH监测装置7022,所述第二pH监测装置7022与所述第三加药装置7021连接。Preferably, the first solid-liquid separation system 700 also includes a third dosing device 7021 communicated with the first sedimentation reaction tank 702, and the third dosing device 7021 is used to add Alkaline substances: the first precipitation reaction tank 702 is provided with a second pH monitoring device 7022, and the second pH monitoring device 7022 is connected to the third dosing device 7021.
需要说明的是,为保证第一沉淀反应池702中反应达到最佳效果,即碱性物质与Cr3+完全反应,反应池中的pH值需控制在10~11.5之间。因此本发明实施例中通过设置第二pH监测装置7022用于实时监测所述第一沉淀反应池702内废水的pH值,当监测到的pH值小于10时,所述第二pH监测装置7022自动控制所述第三加药装置7021向第一沉淀反应池702中添加碱性物质;当监测到的pH值大于时,所述第三pH监测装置9012自动控制所述第四加药装置9011向第一沉淀反应池702中停止添加碱性物质。It should be noted that, in order to ensure the best effect of the reaction in the first precipitation reaction tank 702, that is, the complete reaction of alkaline substances and Cr 3+ , the pH value in the reaction tank should be controlled between 10 and 11.5. Therefore, in the embodiment of the present invention, the second pH monitoring device 7022 is used to monitor the pH value of the wastewater in the first precipitation reaction tank 702 in real time. When the monitored pH value is less than 10, the second pH monitoring device 7022 Automatically control the third dosing device 7021 to add alkaline substances to the first precipitation reaction tank 702; when the monitored pH value is greater than, the third pH monitoring device 9012 automatically controls the fourth dosing device 9011 The addition of alkaline substances to the first precipitation reaction tank 702 is stopped.
优选地,如图3所示,本发明实施例中,所述第二固液分离系统900包括依次连通的第二沉淀反应池901、第二浓缩膜装置902、第二沉淀池903、第二收集池904、第二纳滤-微滤组合装置905、第二清水池906;所述第二浓缩膜装置902的浓水口与所述第二沉淀池903连通,所述第二沉淀池903的污泥出口连通有第二离心机或压滤机908,所述第二浓缩膜装置902的清水口和所述第二沉淀池903的出水口均与所述第二收集池904连通,所述第二纳滤-微滤组合装置905的出水口与所述第二清水池906连通,所述第二纳滤-微滤组合装置905的污泥出口与所述第二沉淀池903连通,所述第二离心机或压滤机908的污泥出口连通有第二煅烧炉909。Preferably, as shown in Figure 3, in the embodiment of the present invention, the second solid-liquid separation system 900 includes a second precipitation reaction tank 901, a second concentration membrane device 902, a second sedimentation tank 903, a second Collection tank 904, the second nanofiltration-microfiltration combination device 905, the second clear water tank 906; the concentrated water port of the second concentrated membrane device 902 is communicated with the second sedimentation tank 903, and the second sedimentation tank 903 The sludge outlet is connected with a second centrifuge or a filter press 908, and the clear water outlet of the second concentration membrane device 902 and the water outlet of the second sedimentation tank 903 are both connected with the second collection tank 904, and the first The water outlet of the second nanofiltration-microfiltration combination device 905 is communicated with the second clear water tank 906, and the sludge outlet of the second nanofiltration-microfiltration combination device 905 is communicated with the second sedimentation tank 903, and the The sludge outlet of the second centrifuge or filter press 908 is connected with a second calciner 909 .
上述第一沉淀反应池702中通过将含其它金属离子如Cu2+、Ni2+、Co2+、Fe3+、Zn2+、Fe2 +、Cr3+、Ca2+等一种或多种杂质的废水的pH值调节到一定范围内,同时利用碱性物质与其它金属离子如Cu2+、Ni2+、Co2+、Fe3+、Zn2+、Fe2+、Cr3+、Ca2+等一种或多种反应生成金属氢氧化物沉淀,以除去废水中的其它金属离子如Cu2+、Ni2+、Co2+、Fe3+、Zn2+、Fe2+、Cr3+、Ca2+等一种或多种杂质。所述碱性物质优选为氢氧化钠,当然碱性物质还可列举为石灰或石灰与氢氧化钠的混合物等。具体反应式可列举如下:In the above - mentioned first precipitation reaction tank 702 , one kind or The pH value of wastewater with various impurities is adjusted to a certain range, while using alkaline substances and other metal ions such as Cu 2+ , Ni 2+ , Co 2+ , Fe 3+ , Zn 2+ , Fe 2+ , Cr 3 + , Ca 2+ and other one or more reactions to form metal hydroxide precipitation to remove other metal ions in wastewater such as Cu 2+ , Ni 2+ , Co 2+ , Fe 3+ , Zn 2+ , Fe 2 + , Cr 3+ , Ca 2+ and one or more impurities. The alkaline substance is preferably sodium hydroxide, and of course the alkaline substance may also include lime or a mixture of lime and sodium hydroxide. The specific reaction formula can be listed as follows:
Cu2++2OH-=Cu(OH)2↓;Cu 2+ +2OH - =Cu(OH) 2 ↓;
Ni2++2OH-=Ni(OH)2↓。Ni 2+ +2OH − =Ni(OH) 2 ↓.
优选地,所述第二固液分离系统900还包括与所述第二沉淀反应池901连通的第四加药装置9011,所述第四加药装置9011用于向所述第二沉淀反应池901投加碱性物质;所述第二沉淀反应池901设有第三pH监测装置9012,所述第三pH监测装置9012与所述第四加药装置9011连接。Preferably, the second solid-liquid separation system 900 further includes a fourth dosing device 9011 communicated with the second precipitation reaction tank 901, and the fourth dosing device 9011 is used to supply 901 dosing alkaline substances; the second precipitation reaction tank 901 is provided with a third pH monitoring device 9012, and the third pH monitoring device 9012 is connected to the fourth dosing device 9011.
所述第三pH监测装置9012同上述第二pH监测装置7022的工作原理相同,即用于实时监测第二沉淀反应池901内的pH值,并根据相应的pH值控制第四加药装置9011开始或者停止投加碱性物质。The working principle of the third pH monitoring device 9012 is the same as that of the above-mentioned second pH monitoring device 7022, that is, it is used to monitor the pH value in the second precipitation reaction tank 901 in real time, and control the fourth dosing device 9011 according to the corresponding pH value Start or stop dosing alkaline substances.
所述第一浓缩膜装置703和所述第二浓缩膜装置902均可列举为高压反渗透卷式膜或高压反渗透盘式膜或振动膜或正渗透膜。所述第一浓缩膜装置703和所述第二浓缩膜装置902还均可列举为纳滤膜、超滤膜、微滤膜或一般的过滤芯等。在浓缩膜装置中,通过膜分离,使氢氧化物沉淀颗粒进一步浓缩聚集增粗增大。Both the first concentrated membrane device 703 and the second concentrated membrane device 902 can be exemplified as high-pressure reverse osmosis coiled membranes, high-pressure reverse osmosis disc membranes, vibrating membranes, or forward osmosis membranes. Both the first concentration membrane device 703 and the second concentration membrane device 902 can also be exemplified as nanofiltration membranes, ultrafiltration membranes, microfiltration membranes or general filter elements. In the concentration membrane device, through membrane separation, the hydroxide precipitated particles are further concentrated, aggregated, thickened and enlarged.
优选地,所述第一沉淀池704通过第一污泥贮池708与所述第一离心机或压滤机709连通;所述第一离心机或压滤机709的出水口与所述第一浓缩膜装置703连通。Preferably, the first sedimentation tank 704 communicates with the first centrifuge or filter press 709 through the first sludge storage tank 708; A concentrated membrane device 703 communicates.
优选地,所述第二沉淀池903通过第二污泥贮池907与所述第二离心机或压滤机908连通;所述第二离心机或压滤机908的出水口与所述第二浓缩膜装置902连通。Preferably, the second sedimentation tank 903 communicates with the second centrifuge or filter press 908 through the second sludge storage tank 907; the water outlet of the second centrifuge or filter press 908 is connected to the first The two concentration membrane devices 902 are in communication.
需要理解的是,上述污泥贮池用于储存沉淀池的污泥出口排出的污泥,并在积累到一定量后输送给离心机或压滤机进行脱水分离,避免沉淀池间歇性地提供污泥给离心机或压滤机,影响离心机或压滤机的使用寿命。It should be understood that the above sludge storage tank is used to store the sludge discharged from the sludge outlet of the sedimentation tank, and after accumulating to a certain amount, it is transported to a centrifuge or filter press for dehydration and separation, so as to avoid the intermittent supply of sludge from the sedimentation tank. The sludge is fed to the centrifuge or filter press, which affects the service life of the centrifuge or filter press.
本发明实施例的固液分离系统通过将经离心机或压滤机进行脱水分离后得到的废水回收到浓缩膜装置,实现该废水的二次回收处理和利用,减少排放污染。The solid-liquid separation system of the embodiment of the present invention recycles the waste water obtained after dehydration and separation by a centrifuge or a filter press to the concentration membrane device, so as to realize the secondary recovery, treatment and utilization of the waste water, and reduce discharge pollution.
优选地,所述阳离子树脂交换系统包括若干阳离子树脂交换器500。可根据实际需处理的含铬废水处理量设置为2个或3个并联或串联的阳离子树脂交换器500等,使Cr6+与其它金属离子如Cu2+、Ni2+、Co2+、Fe3+、Zn2+、Fe2+、Cr3+、Ca2+等一种或多种杂质完全分离开。优选地,本发明实施例中,所述阳离子树脂交换系统包括2个串联的阳离子树脂交换器500。Preferably, the cation resin exchange system comprises several cation resin exchangers 500 . According to the actual amount of chromium-containing wastewater to be treated, it can be set as 2 or 3 cationic resin exchangers 500 in parallel or in series, so that Cr 6+ and other metal ions such as Cu 2+ , Ni 2+ , Co 2+ , One or more impurities such as Fe 3+ , Zn 2+ , Fe 2+ , Cr 3+ , Ca 2+ are completely separated. Preferably, in the embodiment of the present invention, the cation resin exchange system includes two cation resin exchangers 500 connected in series.
本发明的含铬废水处理系统1的工艺流程是:The technological process of chromium-containing wastewater treatment system 1 of the present invention is:
如图1所示,将废水存储池100内的含铬废水通过抽水泵200抽入pH调节池300内,调PH至3.0~7.0,经过过滤装置400过滤,除掉含铬废水中的固体颗粒物等杂质,过滤液再经过两个串联的阳离子树脂交换器500进行离子交换,将废水中的Cr6+和其它金属离子如Cu2+、Ni2+、Co2+、Fe3+、Zn2+、Fe2+、Cr3+、Ca2+等一种或多种杂质分离开。含Cr6+的废水通过出水口排入储水池600内,而吸附了其它金属离子如Cu2+、Ni2+、Co2+、Fe3+、Zn2+、Fe2+、Cr3+、Ca2+等一种或多种杂质的阳离子交换树脂经过解吸和再生过程,使树脂再生,得到的含其它金属离子如Cu2+、Ni2+、Co2+、Fe3+、Zn2+、Fe2+、Cr3+、Ca2+等一种或多种杂质的解吸液通过解吸液出口排入到解吸液储池800中。As shown in Figure 1, the chromium-containing wastewater in the wastewater storage tank 100 is pumped into the pH adjustment tank 300 through the pump 200, the pH is adjusted to 3.0-7.0, and filtered through the filter device 400 to remove solid particles in the chromium-containing wastewater and other impurities, the filtrate passes through two cationic resin exchangers 500 in series for ion exchange, and Cr 6+ and other metal ions in the wastewater such as Cu 2+ , Ni 2+ , Co 2+ , Fe 3+ , Zn 2 + , Fe 2+ , Cr 3+ , Ca 2+ and one or more impurities are separated. Wastewater containing Cr 6+ is discharged into the storage tank 600 through the water outlet, and other metal ions such as Cu 2+ , Ni 2+ , Co 2+ , Fe 3+ , Zn 2+ , Fe 2+ , and Cr 3+ are adsorbed. , Ca 2+ and other one or more impurity cation exchange resin undergoes desorption and regeneration process to regenerate the resin, and the obtained cation exchange resin containing other metal ions such as Cu 2+ , Ni 2+ , Co 2+ , Fe 3+ , Zn 2 The desorption liquid containing one or more impurities such as + , Fe 2+ , Cr 3+ , Ca 2+ is discharged into the desorption liquid storage tank 800 through the desorption liquid outlet.
如图2所示,排入储水池600内含Cr6+的废水通过第一固液分离系统700中的还原反应池701,将废水中的Cr6+还原成Cr3+后,经过第一沉淀反应池702反应生成Cr(OH)3沉淀,再经过第一浓缩膜装置703浓缩,使Ni(OH)2沉淀颗粒浓缩聚集增粗增大;然后进入第一沉淀池704中进行固液分离,得到的上清液通过第一沉淀池704的出水口排到第一收集池705中;沉淀物通过第一沉淀池704的污泥出口排到第一污泥贮池708内,待第一污泥贮池708中的污泥量达到一定量,经污泥泵(图中未示出)抽到第一离心机或压滤机709进行脱水分离,得到的废水回收到第一浓缩膜装置703中继续二次处理,得到的固体废渣自动输送到第一煅烧炉710中直接高温煅烧或者放置后间歇进行煅烧处理,得到纯度较高的氧化铬。还可进一步地在第一煅烧炉710中通入氢气和氮气将氧化铬继续还原成单质铬,最后将铬或氧化铬回收利用。而第一收集池705内收集的上清液再经过第一纳滤-微滤组合装置706进一步除去第一收集池705中收集的上清液中的微量的细小固体悬浮物,过滤得到的沉淀物分批排入到第一沉淀池704中继续二次处理,过滤水排入第一清水池707中回收利用。As shown in Figure 2, the waste water containing Cr 6+ in the water storage tank 600 passes through the reduction reaction tank 701 in the first solid-liquid separation system 700, and after the Cr 6+ in the waste water is reduced to Cr 3+ , it passes through the first solid-liquid separation system 700. Precipitation reaction tank 702 reacts to generate Cr(OH) 3 precipitation, and then concentrates through the first concentration membrane device 703, so that the Ni(OH) 2 precipitation particles are concentrated, aggregated, thickened and enlarged; then enter the first precipitation tank 704 for solid-liquid separation , the supernatant that obtains is discharged in the first collection tank 705 by the water outlet of the first sedimentation tank 704; When the amount of sludge in the sludge storage tank 708 reaches a certain amount, the sludge pump (not shown in the figure) is pumped to the first centrifuge or filter press 709 for dehydration and separation, and the obtained waste water is recycled to the first concentration membrane device Continue the secondary treatment in 703, and the obtained solid waste residue is automatically transported to the first calcination furnace 710 for direct high-temperature calcination or intermittent calcination after being placed to obtain chromium oxide with high purity. It is also possible to further reduce the chromium oxide to elemental chromium by feeding hydrogen and nitrogen into the first calciner 710, and finally recycle the chromium or chromium oxide. The supernatant collected in the first collection tank 705 is further removed through the first nanofiltration-microfiltration combination device 706 to further remove trace fine suspended solids in the supernatant collected in the first collection tank 705, and the precipitate obtained by filtering The waste is discharged into the first sedimentation tank 704 in batches to continue secondary treatment, and the filtered water is discharged into the first clear water tank 707 for recycling.
如图3所示,排入解吸液储池800内的含其它金属离子如Cu2+、Ni2+、Co2+、Fe3+、Zn2+、Fe2+、Cr3+、Ca2+等一种或多种杂质的解吸液通过第二固液分离系统900进行固液分离,先经过第二沉淀反应池901反应生成金属氢氧化物沉淀,再经过第二浓缩膜装置902浓缩,使金属氢氧化物沉淀颗粒浓缩聚集增粗增大;然后进入第二沉淀池903中进行固液分离,得到的上清液通过第二沉淀池903的出水口排到第二收集池904中;沉淀物通过第二沉淀池903的污泥出口排到第二污泥贮池907内,待第二污泥贮池907中的污泥量达到一定量,经污泥泵(图中未示出)抽到第二离心机或压滤机908进行脱水分离,得到的废水回收到第二浓缩膜装置902中继续二次处理,得到的固体废渣自动输送到第二煅烧炉909中直接高温煅烧或者放置后间歇进行煅烧处理,得到金属氧化物及化合物的混合物,最后将金属氧化物及化合物的混合物回收利用。而第二收集池904内收集的上清液再经过第二纳滤-微滤组合装置905进一步除去第二收集池904中收集的上清液中的微量的细小固体悬浮物,过滤得到的沉淀物分批排入到第二沉淀池903中继续二次处理,过滤水排入第二清水池906中回收利用。As shown in Figure 3, the desorption liquid containing other metal ions such as Cu 2+ , Ni 2+ , Co 2+ , Fe 3+ , Zn 2+ , Fe 2+ , Cr 3+ , Ca 2 The desorption liquid of one or more impurities such as + is separated from the solid and liquid through the second solid-liquid separation system 900, and first passes through the second precipitation reaction tank 901 to generate metal hydroxide precipitation, and then is concentrated through the second concentration membrane device 902, The metal hydroxide precipitated particles are concentrated, aggregated, thickened and enlarged; then enter the second sedimentation tank 903 for solid-liquid separation, and the obtained supernatant is discharged into the second collection tank 904 through the outlet of the second sedimentation tank 903; Sediment is discharged in the second sludge storage tank 907 by the sludge outlet of the second settling tank 903, treats that the sludge amount in the second sludge storage tank 907 reaches a certain amount, through the sludge pump (not shown in the figure) ) to the second centrifuge or filter press 908 for dehydration and separation, the waste water obtained is recycled to the second concentration membrane device 902 to continue secondary treatment, and the solid waste residue obtained is automatically transported to the second calciner 909 for direct high-temperature calcination or Calcination is performed intermittently after standing to obtain a mixture of metal oxides and compounds, and finally the mixture of metal oxides and compounds is recycled. The supernatant collected in the second collection tank 904 is further removed through the second nanofiltration-microfiltration combination device 905 to further remove traces of fine suspended solids in the supernatant collected in the second collection tank 904, and the precipitate obtained by filtering The waste is discharged into the second sedimentation tank 903 in batches to continue secondary treatment, and the filtered water is discharged into the second clear water tank 906 for recycling.
综上所述,本发明的含铬废水处理系统的有益效果是:In summary, the beneficial effects of the chromium-containing wastewater treatment system of the present invention are:
(1)、本发明的含铬废水处理系统通过采用阳离子树脂交换系统有效将Cr6+与其它金属离子如Cu2+、Ni2+、Co2+、Fe3+、Zn2+、Fe2+、Cr3+、Ca2+等一种或多种杂质分离开,然后通过固液分离系统分别对含Cr6+的废水和含其它金属离子如Cu2+、Ni2+、Co2+、Fe3+、Zn2+、Fe2+、Cr3+、Ca2+等一种或多种杂质的解吸液进行固液分离处理,处理效率高,处理效果佳。(1), the chromium-containing wastewater treatment system of the present invention effectively separates Cr 6+ and other metal ions such as Cu 2+ , Ni 2+ , Co 2+ , Fe 3+ , Zn 2+ , Fe 2 by using a cationic resin exchange system + , Cr 3+ , Ca 2+ and one or more impurities are separated, and then the waste water containing Cr 6+ and other metal ions such as Cu 2+ , Ni 2+ , Co 2+ are separated by the solid-liquid separation system. , Fe 3+ , Zn 2+ , Fe 2+ , Cr 3+ , Ca 2+ and other one or more impurities are subjected to solid-liquid separation treatment, with high treatment efficiency and good treatment effect.
(2)、进一步地,本发明的固液分离系统通过在沉淀反应池使废水中的金属离子与碱性物质如氢氧化钠等发生沉淀反应生成沉淀,再经过浓缩膜装置浓缩,使沉淀颗粒浓缩聚集增粗增大,加速沉淀,再在沉淀池进行固液分离,收集池中收集的清水再通过设置纳滤-微滤组合装置进行微滤和纳滤双重过滤后,可更彻底除去清水中的微量的细小固体悬浮物,过滤得到的沉淀物分批排入到沉淀池中再处理,沉淀池中的沉淀物经离心机或压滤机进行脱水,得到的固体废渣不含PAC、PAM等有机杂质,含水率也较低,然后经过煅烧炉煅烧处理,得到的金属氧化物及其它化合物不仅可以回收利用,而且实现零污染物排放,有效降低了污泥处理成本和负荷,以及解决了资源浪费的问题,并大大降低了企业的生产成本,具有很大的社会和经济效益。(2), further, the solid-liquid separation system of the present invention generates precipitation by causing the metal ions in the wastewater to react with alkaline substances such as sodium hydroxide in the precipitation reaction tank, and then concentrate through the concentration membrane device to make the precipitated particles Concentration and aggregation thicken and increase, accelerate precipitation, and then carry out solid-liquid separation in the sedimentation tank, and the clean water collected in the collection tank can be more thoroughly removed after double filtration of microfiltration and nanofiltration by setting up a nanofiltration-microfiltration combination device A small amount of fine suspended solids in the filter, the sediment obtained by filtration is discharged into the sedimentation tank in batches for further treatment, and the sediment in the sedimentation tank is dehydrated by a centrifuge or a filter press, and the obtained solid waste does not contain PAC and PAM and other organic impurities, the water content is also low, and then calcined in a calciner, the metal oxides and other compounds obtained can not only be recycled, but also achieve zero pollutant discharge, effectively reducing the cost and load of sludge treatment, and solving the problem of It eliminates the problem of resource waste, and greatly reduces the production cost of enterprises, which has great social and economic benefits.
(3)、进一步地,本发明的固液分离系统通过对沉淀反应池设置pH监测装置实时监测反应池内的pH值,并根据相应的pH值控制加药装置自动加药,使该系统自动化程度高、运行安全、稳定、操作简单、管理方便且处理效果更好。(3), further, the solid-liquid separation system of the present invention monitors the pH value in the reaction tank in real time by setting a pH monitoring device to the precipitation reaction tank, and controls the automatic dosing of the dosing device according to the corresponding pH value, so that the degree of automation of the system is improved. High, safe and stable operation, simple operation, convenient management and better processing effect.
尽管以上较多使用了表示结构的术语,例如“第一沉淀反应池”、“第一浓缩膜装置”、“第一pH监测装置”等,但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本发明的本质;把它们解释成任何一种附加的限制都是与本发明精神相违背的。Although terminologies representing structures are often used above, such as "first precipitation reaction tank", "first concentration membrane device", "first pH monitoring device", etc., the possibility of using other terms is not excluded. These terms are used only for the purpose of describing and explaining the essence of the present invention more conveniently; interpreting them as any kind of additional limitation is against the spirit of the present invention.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内。The above is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Anyone skilled in the art can easily think of changes or substitutions within the technical scope disclosed in the present invention. Should be covered within the protection scope of the present invention.
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| CN201710187775.8A CN106830489A (en) | 2017-03-27 | 2017-03-27 | System for processing chrome-containing wastewater |
| PCT/CN2018/080320 WO2018177222A1 (en) | 2017-03-27 | 2018-03-23 | System and process for treating for wastewater containing chromium |
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Effective date of registration: 20190425 Address after: 363000 Xingjing Road, Fulong Industrial Park, Jiaomei Town, Zhangzhou Taiwanese Investment Zone, Longhai City, Zhangzhou City, Fujian Province Applicant after: Fujian Xihai Environmental Protection Technology Co.,Ltd. Address before: 363107 Xingjing Road, Fulong Industrial Park, Zhangzhou Taiwanese Investment Zone, Fujian Province Applicant before: SINYU TECHNOLOGY (FUJIAN) Co.,Ltd. |
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