CN106830647A - The bottle processed and preparation method of low borosilicate glass tube injection bottle - Google Patents
The bottle processed and preparation method of low borosilicate glass tube injection bottle Download PDFInfo
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- CN106830647A CN106830647A CN201710088622.8A CN201710088622A CN106830647A CN 106830647 A CN106830647 A CN 106830647A CN 201710088622 A CN201710088622 A CN 201710088622A CN 106830647 A CN106830647 A CN 106830647A
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B23/00—Re-forming shaped glass
- C03B23/04—Re-forming tubes or rods
- C03B23/045—Tools or apparatus specially adapted for re-forming tubes or rods in general, e.g. glass lathes, chucks
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B23/00—Re-forming shaped glass
- C03B23/04—Re-forming tubes or rods
- C03B23/09—Reshaping the ends, e.g. as grooves, threads or mouths
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Abstract
Description
技术领域:本发明型涉及玻管制瓶技术,尤其是低硼硅玻璃管注射剂瓶的制瓶装置及制备方法。Technical field: The present invention relates to glass tube bottle technology, especially the bottle making device and preparation method of low borosilicate glass tube injection bottle.
背景技术:目前,在玻璃管加工过程中有一种上料机,由于机器设计的缺陷,只能靠人力单根管递进,功效低,浪费人力;在加工时,大盘套筒中的玻璃管直接进入小盘套筒内,由于中间有4-6厘米距离空间,每根玻璃管第一次进入小盘套筒时,总是多出一截4-6厘米长的玻管被割断浪费掉。Background technology: At present, there is a feeding machine in the glass tube processing process. Due to the defects of the machine design, it can only be advanced by manpower for a single tube, which has low efficiency and wastes manpower; Directly enter the small plate sleeve, because there is a space of 4-6 cm in the middle, when each glass tube enters the small plate sleeve for the first time, there is always an extra 4-6 cm long glass tube that is cut off and wasted .
发明内容:本发明的目的是提供机械化程度较高,降低劳动强度的低硼硅玻璃管注射剂瓶的制瓶装置及制备方法,它克服了其它技术存在的缺点,本发明的目的是这样实现的,它包括自动翻转送管机、制瓶装置两个部分,自动翻转送管机安装于制瓶装置的一侧;所述自动翻转送管机包括横管架、横管链条、玻璃管槽、调整装置、竖管架、竖管链条、壳体、电机、转动体,横管架与竖管架由调整装置连接;在横管架的两侧安装着横管链条,在横管链条的中间等距分布着玻璃管槽,每根玻璃管槽两端连接在横管链条上;横管链条套在链齿上,呈梯形封闭连接;在玻璃管槽内放置着玻管;横管架为转梯形式,横管架的顶端安装着转轴,转轴与电机连接;所述调整装置的前端壳体上安装着机械手,壳体内安装着电机,调整装置后边的方块内安装着电机;所述竖管架上连接着竖管链条;竖管架的下边安装着电机;所述转动体安装在竖管架的下边,转动体内安装着转轴,此转轴与竖管架上的转轴连接。Summary of the invention: the purpose of the present invention is to provide a bottle-making device and a preparation method for a low-borosilicate glass tube injection bottle with a high degree of mechanization and reduced labor intensity, which overcomes the shortcomings of other technologies, and the purpose of the present invention is achieved in this way , which includes two parts: an automatic reversing pipe feeding machine and a bottle making device. The automatic reversing pipe feeding machine is installed on one side of the bottle making device; Adjusting device, vertical pipe frame, vertical pipe chain, shell, motor, rotating body, horizontal pipe frame and vertical pipe frame are connected by adjusting device; horizontal pipe chains are installed on both sides of the horizontal pipe frame, and horizontal pipe chains are installed The glass tube grooves are equidistantly distributed, and the two ends of each glass tube groove are connected to the horizontal pipe chain; In the form of a rotary ladder, the top of the horizontal pipe frame is equipped with a rotating shaft, which is connected to the motor; the front end housing of the adjustment device is equipped with a manipulator, the motor is installed in the housing, and the motor is installed in the box behind the adjustment device; The pipe frame is connected with the vertical pipe chain; the motor is installed under the vertical pipe frame;
所述制瓶装置包括大盘、小盘、套筒、机械手、传动机构、上探头、下探头、加温管、控制总成,小盘安装于大盘的一侧下面,机械手位于大盘与小盘的中间;传动机构与控制总成安装于大盘与小盘的下边。The bottle-making device includes a large plate, a small plate, a sleeve, a manipulator, a transmission mechanism, an upper probe, a lower probe, a heating tube, and a control assembly. The small plate is installed under one side of the large plate, and the manipulator is located between the large plate and the small plate. In the middle; the transmission mechanism and the control assembly are installed under the large plate and the small plate.
所述大盘上固定着十二个套筒,十二个套筒上套着玻璃管,套筒与套筒之间30度;小盘上固定着六个套筒,套筒之间为60度,每个小盘套筒的下边有夹头;大盘的直径是小盘直径的两倍;大盘与小盘的中间距离为4-6厘米。Twelve sleeves are fixed on the large plate, glass tubes are set on the twelve sleeves, and the distance between the sleeves is 30 degrees; six sleeves are fixed on the small plate, and the distance between the sleeves is 60 degrees , each small disk sleeve has a chuck on the lower side; the diameter of the large disk is twice the diameter of the small disk; the middle distance between the large disk and the small disk is 4-6 cm.
所述的上探头位于大盘一侧,且与大盘上的套筒相照应;所述的下探头位于大盘一侧,且与大盘下边的燃气头相照应;上探头、下探头与控制总成连接。The upper probe is located on the side of the large plate and corresponds to the sleeve on the large plate; the lower probe is located on the side of the large plate and corresponds to the gas head under the large plate; the upper probe and the lower probe are connected to the control assembly .
所述的加温管位于大盘一侧,且与大盘上的玻璃管相照应,加温管与天然气管连接。The heating pipe is located on one side of the large plate, corresponding to the glass tube on the large plate, and the heating pipe is connected with the natural gas pipe.
所述的吹风管位于大盘下边部分燃气管的中间,吹风管与风机连接。Described blowpipe is positioned at the middle of part of the gas pipe of the lower side of the large plate, and blowpipe is connected with blower fan.
本发明的应用方法是:首先启动电机,带动横管架上的转轴,转轴带动链条周动,此时,人们在背面将玻管放进玻璃管槽内,当链条带着玻璃管槽及玻璃管槽内的玻管从背面的下边转到顶端后,从顶端又转到前边往下落,当玻璃管槽内的玻璃管转到下落方向时,玻璃管落下,被机械手抓住;此时机械手由电机的带动,调整方向90度,由横管变成竖管后插入大盘的套筒上,由此循环往复;在制瓶时,大盘上的套筒插上玻璃管后进行转动,由开始的自动插管,到定长、切料预热,到制瓶底时用火焰切断,此时的玻璃管就插到了小盘的套筒上,玻璃管在小盘的套筒上经过保温落瓶、保温、废瓶卸掉,到制瓶底成型加热并火焰吹穿;制瓶底成型后又转到大盘上,在大盘上经过制瓶颈前预热、制瓶颈即初成型、制瓶颈间加热,到制瓶颈成型,完成一个周期;由此循环往复;在冬天,开始生产时,由于气温较低,玻璃管易碎,此时点燃加温管对玻璃管进行加热;在加工玻璃管时,有些需要降温处理的环节,即用大盘下边部分燃气管中间的吹风管吹风降温即可。The application method of the present invention is: first start the motor, drive the rotating shaft on the horizontal tube frame, and the rotating shaft drives the chain to move around. At this time, people put the glass tube into the glass tube groove on the back side. The glass tube in the tube groove turns from the lower side of the back to the top, and then turns from the top to the front to fall. When the glass tube in the glass tube groove turns to the falling direction, the glass tube falls and is caught by the manipulator; at this time, the manipulator Driven by the motor, it adjusts the direction by 90 degrees, changes from a horizontal tube to a vertical tube and inserts it into the sleeve of the large plate, and then it goes back and forth; when making bottles, the sleeve on the large plate is inserted into the glass tube and then rotates, starting from The automatic intubation of the automatic intubation tube, to the fixed length, preheating of material cutting, and cutting off with a flame when reaching the bottom of the bottle. Bottles, heat preservation, and waste bottles are unloaded, and the bottom of the bottle is heated and blown through by flame; after the bottom of the bottle is formed, it is transferred to the large plate, and it is preheated on the large plate before the bottle neck is made, the bottle neck is initially formed, and the bottle neck is made. Heating, until the bottle neck is formed, completes a cycle; thus the cycle is repeated; in winter, when the production starts, due to the low temperature, the glass tube is fragile, at this time, the heating tube is ignited to heat the glass tube; when processing the glass tube , Some links that need to be cooled, that is, use the blower in the middle of the gas pipe under the large plate to cool down.
本发明的意义是:由于采用自动翻转送管机,提高了工作效率高,节约了劳动力;下料准确;废品率低;由于在制瓶装置上机械手的应用,减少了废品;提高了效率;探头的应用,能够及时、准确地将玻璃管的制瓶情况反馈到控制总成,控制总成又将信息传到传动机构和自动翻转送管机,以便确保本装置的正常运转。The significance of the present invention is: due to the use of the automatic reversing pipe feeding machine, the work efficiency is high and the labor force is saved; the blanking is accurate; the waste product rate is low; due to the application of the manipulator on the bottle making device, the waste products are reduced; the efficiency is improved; The application of the probe can timely and accurately feed back the bottle-making status of the glass tube to the control assembly, and the control assembly transmits the information to the transmission mechanism and the automatic turning tube feeding machine, so as to ensure the normal operation of the device.
附图说明;图1为自动翻转送管机的结构示意图,图中1、横管架 2、横管链条 3、玻璃管槽 4、调整装置 5、竖管架 6、竖管链条 7、壳体 8、电机 9、转动体。Description of the drawings: Figure 1 is a schematic structural view of the automatic flip tube feeding machine, in which 1, horizontal tube frame 2, horizontal tube chain 3, glass tube groove 4, adjustment device 5, vertical tube frame 6, vertical tube chain 7, shell Body 8, motor 9, rotating body.
图2为玻璃管制瓶装置的结构示意图,图中10、大盘 11、小盘 12、套筒 13、机械手14、传动机构 15、上探头 16、下探头 17、加温管 18、控制总成。Fig. 2 is a structural schematic diagram of a glass control bottle device, in which 10, a large plate 11, a small plate 12, a sleeve 13, a manipulator 14, a transmission mechanism 15, an upper probe 16, a lower probe 17, a heating tube 18, and a control assembly.
具体实施方式:实施例1、本发明包括自动翻转送管机、制瓶装置两个部分,自动翻转送管机安装于制瓶装置的一侧;所述自动翻转送管机包括横管架1、横管链条2 、玻璃管槽3、调整装置4 、竖管架5 、竖管链条6 、壳体7、电机8、转动体9,横管架1与竖管架5由调整装置4连接;在横管架1的两侧安装着横管链条2,在横管链条2的中间等距分布着玻璃管槽3,每根玻璃管槽3两端连接在横管链条2上;横管链条2套在链齿上,呈梯形封闭连接;在玻璃管槽3内放置着玻管;横管架1为转梯形式,横管架1的顶端安装着转轴,转轴与电机连接;所述调整装置4的前端壳体7上安装着机械手,壳体7内安装着电机8,调整装置4后边的方块内安装着电机;所述竖管架5上连接着竖管链条6;竖管架5的下边安装着电机;所述转动体9安装在竖管架5的下边,转动体9内安装着转轴,此转轴与竖管架5上的转轴连接。Specific embodiments: Embodiment 1. The present invention includes two parts: an automatic overturning tube feeder and a bottle making device. The automatic overturning tube feeder is installed on one side of the bottle making device; the automatic overturning tube feeder includes a horizontal tube rack 1 , horizontal pipe chain 2, glass pipe groove 3, adjustment device 4, vertical pipe frame 5, vertical pipe chain 6, housing 7, motor 8, rotating body 9, horizontal pipe frame 1 and vertical pipe frame 5 are connected by adjustment device 4 On both sides of the horizontal tube frame 1, the horizontal tube chain 2 is installed, and the glass tube groove 3 is equidistantly distributed in the middle of the horizontal tube chain 2, and the two ends of each glass tube groove 3 are connected on the horizontal tube chain 2; The chain 2 is set on the sprocket and is connected in a trapezoidal closed manner; the glass tube is placed in the glass tube groove 3; the horizontal tube frame 1 is in the form of a rotary ladder, and the top of the horizontal tube frame 1 is equipped with a rotating shaft, which is connected to the motor; A manipulator is installed on the front end housing 7 of the adjusting device 4, a motor 8 is installed in the housing 7, and a motor is installed in the block behind the adjusting device 4; the vertical pipe frame 5 is connected with the vertical pipe chain 6; the vertical pipe frame The bottom of 5 is equipped with motor; Described rotating body 9 is installed in the bottom of standpipe frame 5, and rotating shaft is installed in the rotating body 9, and this rotating shaft is connected with the rotating shaft on the standpipe frame 5.
实施例2、所述制瓶装置包括大盘10 、小盘11 、套筒12、机械手13、传动机构14、上探头15、下探头16、加温管17、控制总成18,小盘11安装于大盘10的一侧下面,机械手13位于大盘10与小盘11的中间;传动机构14与控制总成18安装于大盘10与小盘11的下边。Embodiment 2, the bottle making device includes a large plate 10, a small plate 11, a sleeve 12, a manipulator 13, a transmission mechanism 14, an upper probe 15, a lower probe 16, a heating tube 17, a control assembly 18, and the small plate 11 is installed Under one side of the large plate 10, the manipulator 13 is located in the middle of the large plate 10 and the small plate 11; the transmission mechanism 14 and the control assembly 18 are installed under the large plate 10 and the small plate 11.
实施例3、所述大盘10上固定着十二个套筒12,十二个套筒12上套着玻璃管,套筒12与套筒之间30度;小盘11上固定着六个套筒,套筒之间为60度,每个小盘11套筒的下边有夹头;大盘10的直径是小盘11直径的两倍;大盘10与小盘11的中间距离为4-6厘米。Embodiment 3. Twelve sleeves 12 are fixed on the large plate 10, and glass tubes are set on the twelve sleeves 12, and the distance between the sleeve 12 and the sleeve is 30 degrees; six sleeves are fixed on the small plate 11. 60 degrees between the sleeves, each small plate 11 has a chuck on the lower side of the sleeve; the diameter of the large plate 10 is twice the diameter of the small plate 11; the middle distance between the large plate 10 and the small plate 11 is 4-6 cm .
实施例4、所述的上探头15位于大盘10一侧,且与大盘10上的套筒12相照应;所述的下探头16位于大盘10一侧,且与大盘10下边的燃气头相照应;上探头15、下探头16与控制总成18连接。Embodiment 4, the upper probe 15 is located on the side of the large plate 10, and corresponds to the sleeve 12 on the large plate 10; the lower probe 16 is located on the side of the large plate 10, and corresponds to the gas head under the large plate 10 ; The upper probe 15, the lower probe 16 are connected with the control assembly 18.
实施例5、所述的加温管17位于大盘10一侧,且与大盘10上的玻璃管相照应,加温管17与天然气管连接。Embodiment 5. The heating pipe 17 is located on one side of the large plate 10, and corresponds to the glass tube on the large plate 10, and the heating pipe 17 is connected with a natural gas pipe.
实施例6、所述的吹风管位于大盘10下边部分燃气管的中间,吹风管与风机连接。Embodiment 6. The blowing pipe is located in the middle of the part of the gas pipe on the lower side of the large plate 10, and the blowing pipe is connected with the fan.
实施例7、本发明的应用方法是:首先启动电机,带动横管架1上的转轴,转轴带动链条2周动,此时,人们在背面将玻管放进玻璃管槽3内,当链条带着玻璃管槽及玻璃管槽内的玻管从背面的下边转到顶端后,从顶端又转到前边往下落,当玻璃管槽3内的玻璃管转到下落方向时,玻璃管落下,被机械手抓住;此时机械手由电机的带动,调整方向90度,由横管变成竖管后插入大盘10的套筒12上,由此循环往复;在制瓶时,大盘10上的套筒12插上玻璃管后进行转动,由开始的自动插管,到定长、切料预热,到制瓶底时用火焰切断,此时的玻璃管就插到了小盘11的套筒上,玻璃管在小盘11的套筒上经过保温落瓶、保温、废瓶卸掉,到制瓶底成型加热并火焰吹穿;制瓶底成型后又转到大盘10上,在大盘10上经过制瓶颈前预热、制瓶颈即初成型、制瓶颈间加热,到制瓶颈成型,完成一个周期;由此循环往复;在冬天,开始生产时,由于气温较低,玻璃管易碎,此时点燃加温管17对玻璃管进行加热;在加工玻璃管时,有些需要降温处理的环节,即用大盘10下边部分燃气管中间的吹风管吹风降温即可。Embodiment 7, the application method of the present invention is: at first start motor, drive the rotating shaft on the horizontal tube frame 1, and rotating shaft drives chain 2 circles, and at this moment, people put glass tube in the glass tube groove 3 on the back side, when chain After the glass tube groove and the glass tube in the glass tube groove are turned from the lower side of the back to the top, they are turned from the top to the front to fall. When the glass tube in the glass tube groove 3 turns to the falling direction, the glass tube falls. At this time, the manipulator is driven by the motor, adjusts the direction by 90 degrees, and inserts it into the sleeve 12 of the large plate 10 after changing from a horizontal tube to a vertical tube, thus reciprocating; when making bottles, the sleeve on the large plate 10 The cylinder 12 is inserted into the glass tube and then rotated. From the automatic intubation at the beginning, to the fixed length, material cutting and preheating, and to the bottom of the bottle, it is cut off with a flame. At this time, the glass tube is inserted into the sleeve of the small plate 11. , the glass tube is put on the sleeve of the small plate 11 through heat preservation, bottle dropping, heat preservation, waste bottle unloading, to the bottom of the bottle forming, heating and flame blowing through; After preheating before making the bottle neck, initial molding of the bottle neck, heating between the bottle neck and forming of the bottle neck, a cycle is completed; thus the cycle is repeated; in winter, when the production starts, due to the low temperature, the glass tube is fragile, and this time When lighting heating tube 17, glass tube is heated; when processing glass tube, some need the link of cooling process, promptly get final product with blowing pipe blowing in the middle of large plate 10 lower part gas pipes.
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| CN111056735A (en) * | 2020-01-08 | 2020-04-24 | 石家庄宏宇玻璃制品有限公司 | Removing device with automatic glass tube head clamping function |
| CN113336427A (en) * | 2021-07-20 | 2021-09-03 | 山东国泰民安玻璃科技有限公司 | Controllable heat preservation device is used in glass bottle production |
| US20210380460A1 (en) * | 2020-06-04 | 2021-12-09 | Gerresheimer Bünde Gmbh | Method and System for Producing a Glass Container as Well as Said Container |
| CN116332489A (en) * | 2022-12-15 | 2023-06-27 | 山东国泰民安玻璃科技有限公司 | A kind of bottle making method of glass bottle |
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| CN108423975A (en) * | 2018-04-26 | 2018-08-21 | 江苏嘉佳药用玻璃制品有限公司 | Base angle pipe-produced glass bottle bottle-making machine and its base angle pipe-produced glass bottle manufacturing method |
| CN111056735A (en) * | 2020-01-08 | 2020-04-24 | 石家庄宏宇玻璃制品有限公司 | Removing device with automatic glass tube head clamping function |
| US20210380460A1 (en) * | 2020-06-04 | 2021-12-09 | Gerresheimer Bünde Gmbh | Method and System for Producing a Glass Container as Well as Said Container |
| CN113336427A (en) * | 2021-07-20 | 2021-09-03 | 山东国泰民安玻璃科技有限公司 | Controllable heat preservation device is used in glass bottle production |
| CN116332489A (en) * | 2022-12-15 | 2023-06-27 | 山东国泰民安玻璃科技有限公司 | A kind of bottle making method of glass bottle |
| CN116332489B (en) * | 2022-12-15 | 2024-03-12 | 山东国泰民安玻璃科技有限公司 | A method of making glass bottles |
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