CN106830668A - A kind of circulation water law deslagging process during mineral fibre production - Google Patents

A kind of circulation water law deslagging process during mineral fibre production Download PDF

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Publication number
CN106830668A
CN106830668A CN201710010215.5A CN201710010215A CN106830668A CN 106830668 A CN106830668 A CN 106830668A CN 201710010215 A CN201710010215 A CN 201710010215A CN 106830668 A CN106830668 A CN 106830668A
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slagging
mineral fibres
except
slag
crude product
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CN106830668B (en
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林万珠
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Jiuquan Hengtong Energy Saving Science And Technology Co Ltd
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Jiuquan Hengtong Energy Saving Science And Technology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B37/00Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
    • C03B37/10Non-chemical treatment

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
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  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
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Abstract

A kind of circulation water law deslagging process during mineral fibre production, comprises the following steps:(1) immerse:Mineral fibres is immersed in the immersion groove equipped with recirculated water, mineral fibres crude product is obtained;(2) remove the gred:By step (1) chats fibres crude product by slag removing system, removed the gred;(3) collect:When the slag ball rate of the mineral fibres processed through step (2) reaches 0.5~2%, by the mineral fibres after slagging-off in step (2) by water pump, extracting;(4) it is dehydrated:The mineral fibres that will be collected into is dried treatment.Circulation water law deslagging process during mineral fibre production of the present invention is thoroughly complete to the Impurity removal in mineral fibres, requirement of the market to pure minerals fiber can be met, the effect that removed the gred compared with traditional deslagging method is obviously improved, mineral fibres can be processed on a large scale, be suitable to large-scale production processing mineral fibres.

Description

A kind of circulation water law deslagging process during mineral fibre production
Technical field
The present invention relates to fibrous material deslagging process field, more particularly it relates to a kind of mineral fibre production mistake Circulation water law deslagging process in journey.
Background technology
In recent years, with expanding economy, the exploitation of fuel, solid waste is largely produced.To the place of solid waste Reason typically refer to physics, chemistry, biology, materialization and biochemical method solid waste is converted into be suitable to transport, store, using or place The process put, the target of solid waste treatment is innoxious, minimizing, resource.Mineral fibres is from filamentary structure The fiber obtained in Minerals And Rocks, main comprise material is various oxides, such as silica, aluminum oxide, magnesia.Mineral Fiber is the effective treatment articles to solid waste, and can be used to being incubated by processing, fire resisting, the material such as friction.In mineral In the processing procedure of fiber, the slag ball of generation and be remaining coarse staple fibre, the impurity in these mineral fibres is difficult completely, Cause slagging-off rate low, influence the performance of such as refractory material in downstream on mineral fibres comprising impurity.
The content of the invention
In order to solve the above problems, the invention provides the circulation water law deslagging process during a kind of mineral fibre production And preparation method thereof.
In order to realize foregoing invention purpose, this invention takes following technical scheme:
A kind of circulation water law deslagging process during mineral fibre production, comprises the following steps:
(1) immerse:Mineral fibres is immersed in the immersion groove equipped with recirculated water, mineral fibres crude product is obtained;
(2) remove the gred:By step (1) chats fibres crude product by slag removing system, removed the gred;
(3) collect:When the slag ball rate of the mineral fibres processed through step (2) reaches 0.5~2%, by slagging-off in step (2) Mineral fibres afterwards is by water pump, extracting;
(4) it is dehydrated:The mineral fibres that will be collected into is dried treatment.
As a kind of perferred technical scheme, it is any one in the slag removing system comprising recirculated water slagging-off, scummer Kind or two kinds of combination.
As a kind of perferred technical scheme, comprising except slag chute in the slag removing system.
As a kind of perferred technical scheme, it is described except slag chute with adjacent except slag chute connecting portion is provided with air-floating apparatus.
As a kind of perferred technical scheme, it is provided with agitating device in the immersion groove.
As a kind of perferred technical scheme, the agitating device mixing speed is 10~40r/min.
As a kind of perferred technical scheme, the agitating device mixing speed is 20~30r/min.
As a kind of perferred technical scheme, the dry temperature conditionss are that initial temperature is 30~40 DEG C, with 1~4 DEG C/min be heating rate, gradient-heated is to 50~60 DEG C.
The circulation water law deslagging process that second aspect present invention provides during a kind of mineral fibre production is prepared Mineral fibres.
Third aspect present invention provides described mineral fibres and is applied in paper industry, insulation material, refractory material.
Specific embodiment
The participation in the election detailed description for being preferable to carry out method of the invention below and including embodiment this hair can be more easily understood Bright content.Unless otherwise defined, all technologies used herein and scientific terminology have common with art of the present invention The identical implication that technical staff is generally understood that.When there is contradiction, the definition in this specification is defined.
Those skilled in the art of the present technique are appreciated that unless otherwise defined, all terms used herein (including technology art Language and scientific terminology) have with art of the present invention in those of ordinary skill general understanding identical meaning.Should also Understand, those terms defined in such as general dictionary should be understood that the meaning having with the context of prior art The consistent meaning of justice, and unless defined as here, will not be with idealizing or excessively formal implication be explained.
A kind of circulation water law deslagging process during mineral fibre production, comprises the following steps:
(1) immerse:Mineral fibres is immersed in the immersion groove equipped with recirculated water, mineral fibres crude product is obtained;
(2) remove the gred:By step (1) chats fibres crude product by slag removing system, removed the gred;
(3) collect:When the slag ball rate of the mineral fibres processed through step (2) reaches 0.5~2%, by slagging-off in step (2) Mineral fibres afterwards is by water pump, extracting;
(4) it is dehydrated:The mineral fibres that will be collected into is dried treatment.
Mineral fibres:
Mineral fibres belongs to mineral fibres, and its fragility is big, and dimensional stability is good, and difficulty is combined with organic fiber.Common mineral Fiber is including asbestos fibre, sepiolite, attapulgite, shepardite, wollastonite, gypsum fiber basalt fibre etc..
In mineral fibres process, due to raw materials for production and into fine many reasons, the ore deposit produced such as not exclusively The impurity such as chopped fiber, microcrystalline balls are mixed with fibres, these impurity have a significant impact to the quality of fibre, but due to fiber In these impurity difficulties go out, the producer of most mineral fibres is not carried out except Slag treatment to mineral crude fibre, or pair with The effect for not having suitable processing method or treatment except Slag treatment of mineral fibres is also unsatisfactory.
Slag ball
Slag ball of the present invention is defined as the general name of all solids impurity in mineral fibres.
Slag ball rate:
The rate of slag ball described in technical scheme is in slag removal, 10g to be taken out except random in slag chute in end in the present invention Mineral fibres (does not do dried process), adds deionized water, is stirred in beaker, after stirring 10min, dried process is not done direct Weighing cup bottom slag ball, calculates slag ball rate.Slag ball rate=(slag ball quality ÷ 10g) × 100%.
A kind of circulation water law deslagging process during mineral fibre production, comprises the following steps:
(1) immerse:Mineral fibres is immersed in the immersion groove equipped with recirculated water, mineral fibres crude product is obtained.
As a kind of perferred technical scheme, it is provided with agitating device in the immersion groove.The purpose of the agitating device is Mineral fibres is broken up, beneficial to the removal of the impurity in mineral fibres.
As a kind of perferred technical scheme, the agitating device mixing speed is 10~40r/min.
As a kind of perferred technical scheme, the agitating device mixing speed is 20~30r/min.
(2) remove the gred:By step (1) chats fibres crude product by slag removing system, removed the gred.
As a kind of perferred technical scheme, it is any one in the slag removing system comprising recirculated water slagging-off, scummer Kind or two kinds of combination.As a kind of perferred technical scheme, comprising except slag chute in the slag removing system.
Used as further preferred technical scheme, slag removing system is included, and is removed the gred for the first time, is acted on step by recirculated water (1) chats fibres crude product pushes to first except in slag chute;Remove the gred for second, acted on first time slagging-off by recirculated water Mineral fibres crude product pushes to second except in slag chute, second except slag chute is built with scummer;Third time removes the gred, by recirculated water Act on and the mineral fibres crude product of second slagging-off is pushed to the 3rd except in slag chute.
Used as further preferred technical scheme, slag removing system is included, and is removed the gred for the first time, is acted on step by recirculated water (1) chats fibres crude product pushes to first except in slag chute;Remove the gred for second, acted on first time slagging-off by recirculated water Mineral fibres crude product pushes to second except in slag chute, second except slag chute is built with scummer;Third time removes the gred, by recirculated water Act on and the mineral fibres crude product of second slagging-off is pushed to the 3rd except in slag chute;4th slagging-off, is acted on by recirculated water The mineral fibres crude product of third time slagging-off is pushed to the 4th except in slag chute.
Used as further preferred technical scheme, slag removing system is included, and is removed the gred for the first time, is acted on step by recirculated water (1) chats fibres crude product pushes to first except in slag chute;Remove the gred for second, acted on first time slagging-off by recirculated water Mineral fibres crude product pushes to second except in slag chute, second except slag chute is built with scummer;Third time removes the gred, by recirculated water Act on and the mineral fibres crude product of second slagging-off is pushed to the 3rd except in slag chute;4th slagging-off, is acted on by recirculated water The mineral fibres crude product of third time slagging-off is pushed to the 4th except in slag chute, the 4th except being provided with scummer in slag chute.
Used as further preferred technical scheme, slag removing system is included, and is removed the gred for the first time, is acted on step by recirculated water (1) chats fibres crude product pushes to first except in slag chute;Remove the gred for second, acted on first time slagging-off by recirculated water Mineral fibres crude product pushes to second except in slag chute, second except slag chute is built with scummer;Third time removes the gred, by recirculated water Act on and the mineral fibres crude product of second slagging-off is pushed to the 3rd except in slag chute;4th slagging-off, is acted on by recirculated water The mineral fibres crude product of third time slagging-off is pushed to the 4th except in slag chute, the 4th except being provided with scummer in slag chute.
Used as further preferred technical scheme, slag removing system is included, and is removed the gred for the first time, is acted on step by recirculated water (1) chats fibres crude product pushes to first except in slag chute, except being provided with scummer in slag chute;Remove the gred for second, by following The mineral fibres crude product of first time slagging-off is pushed to second except in slag chute, second except slag chute is built with slagging-off by the effect of ring water Device;Third time removes the gred, and is acted on by recirculated water and for the mineral fibres crude product of second slagging-off to push to the 3rd except in slag chute;The Four slagging-off, are acted on by recirculated water and for the mineral fibres crude product of third time slagging-off to push to the 4th except in slag chute, the 4th removes Scummer is provided with slag chute.
Used as further preferred technical scheme, slag removing system is included, and is removed the gred for the first time, is acted on step by recirculated water (1) chats fibres crude product pushes to first except in slag chute, except being provided with scummer in slag chute;Remove the gred for second, by following The mineral fibres crude product of first time slagging-off is pushed to second except in slag chute, second except slag chute is built with slagging-off by the effect of ring water Device;Third time removes the gred, and is acted on by recirculated water and for the mineral fibres crude product of second slagging-off to push to the 3rd except in slag chute;The Four slagging-off, are acted on by recirculated water and for the mineral fibres crude product of third time slagging-off to push to the 4th except in slag chute, the 4th removes Scummer is provided with slag chute;5th slagging-off, is acted on by recirculated water and pushes the 4th mineral fibres crude product of slagging-off Removed in slag chute to the 5th.
Used as further preferred technical scheme, slag removing system is included, and is removed the gred for the first time, is acted on step by recirculated water (1) chats fibres crude product pushes to first except in slag chute, except being provided with scummer in slag chute;Remove the gred for second, by following The mineral fibres crude product of first time slagging-off is pushed to second except in slag chute, second except slag chute is built with slagging-off by the effect of ring water Device;Third time removes the gred, and is acted on by recirculated water and for the mineral fibres crude product of second slagging-off to push to the 3rd except in slag chute;The Four slagging-off, are acted on by recirculated water and for the mineral fibres crude product of third time slagging-off to push to the 4th except in slag chute, the 4th removes Scummer is provided with slag chute;5th slagging-off, is acted on by recirculated water and pushes the 4th mineral fibres crude product of slagging-off Removed in slag chute to the 5th;6th slagging-off, is acted on by recirculated water and for the mineral fibres crude product of the 5th slagging-off to push to the Six except in slag chute, and the 4th except being provided with scummer in slag chute.
Used as further preferred technical scheme, slag removing system is included, and is removed the gred for the first time, is acted on step by recirculated water (1) chats fibres crude product pushes to first except in slag chute, except being provided with scummer in slag chute;Remove the gred for second, by following The mineral fibres crude product of first time slagging-off is pushed to second except in slag chute, second except slag chute is built with slagging-off by the effect of ring water Device;Third time removes the gred, and is acted on by recirculated water and for the mineral fibres crude product of second slagging-off to push to the 3rd except in slag chute;The Four slagging-off, are acted on by recirculated water and for the mineral fibres crude product of third time slagging-off to push to the 4th except in slag chute, the 4th removes Scummer is provided with slag chute;5th slagging-off, is acted on by recirculated water and pushes the 4th mineral fibres crude product of slagging-off Removed in slag chute to the 5th;6th slagging-off, is acted on by recirculated water and for the mineral fibres crude product of the 5th slagging-off to push to the Six except in slag chute, and the 4th except being provided with scummer in slag chute;7th slagging-off, is acted on the 6th ore deposit of slagging-off by recirculated water Fibres crude product pushes to the 7th except in slag chute.
Used as further preferred technical scheme, slag removing system is included, and is removed the gred for the first time, is acted on step by recirculated water (1) chats fibres crude product pushes to first except in slag chute, except being provided with scummer in slag chute;Remove the gred for second, by following The mineral fibres crude product of first time slagging-off is pushed to second except in slag chute, second except slag chute is built with slagging-off by the effect of ring water Device;Third time removes the gred, and is acted on by recirculated water and for the mineral fibres crude product of second slagging-off to push to the 3rd except in slag chute;The Four slagging-off, are acted on by recirculated water and for the mineral fibres crude product of third time slagging-off to push to the 4th except in slag chute, the 4th removes Scummer is provided with slag chute;5th slagging-off, is acted on by recirculated water and pushes the 4th mineral fibres crude product of slagging-off Removed in slag chute to the 5th;6th slagging-off, is acted on by recirculated water and for the mineral fibres crude product of the 5th slagging-off to push to the Six except in slag chute, and the 4th except being provided with scummer in slag chute;7th slagging-off, is acted on the 6th ore deposit of slagging-off by recirculated water Fibres crude product pushes to the 7th except in slag chute;8th slagging-off, acts on that the 7th mineral of slagging-off are fine by recirculated water Dimension crude product pushes to the 6th except in slag chute, and the 8th except being provided with scummer in slag chute.
Used as further preferred technical scheme, slag removing system is included, and is removed the gred for the first time, is acted on step by recirculated water (1) chats fibres crude product pushes to first except in slag chute, except being provided with scummer in slag chute;Remove the gred for second, by following The mineral fibres crude product of first time slagging-off is pushed to second except in slag chute, second except slag chute is built with slagging-off by the effect of ring water Device;Third time removes the gred, and is acted on by recirculated water and for the mineral fibres crude product of second slagging-off to push to the 3rd except in slag chute;The Four slagging-off, are acted on by recirculated water and for the mineral fibres crude product of third time slagging-off to push to the 4th except in slag chute, the 4th removes Scummer is provided with slag chute;5th slagging-off, is acted on by recirculated water and pushes the 4th mineral fibres crude product of slagging-off Removed in slag chute to the 5th;6th slagging-off, is acted on by recirculated water and for the mineral fibres crude product of the 5th slagging-off to push to the Six except in slag chute, and the 4th except being provided with scummer in slag chute;7th slagging-off, is acted on the 6th ore deposit of slagging-off by recirculated water Fibres crude product pushes to the 7th except in slag chute;8th slagging-off, acts on that the 7th mineral of slagging-off are fine by recirculated water Dimension crude product pushes to the 6th except in slag chute, and the 8th except being provided with scummer in slag chute;9th slagging-off, is acted on by recirculated water The mineral fibres crude product of the 8th slagging-off is pushed to the 9th except in slag chute.
Used as further preferred technical scheme, slag removing system is included, and is removed the gred for the first time, is acted on step by recirculated water (1) chats fibres crude product pushes to first except in slag chute, except being provided with scummer in slag chute;Remove the gred for second, by following The mineral fibres crude product of first time slagging-off is pushed to second except in slag chute, second except slag chute is built with slagging-off by the effect of ring water Device;Third time removes the gred, and is acted on by recirculated water and for the mineral fibres crude product of second slagging-off to push to the 3rd except in slag chute;The Four slagging-off, are acted on by recirculated water and for the mineral fibres crude product of third time slagging-off to push to the 4th except in slag chute, the 4th removes Scummer is provided with slag chute;5th slagging-off, is acted on by recirculated water and pushes the 4th mineral fibres crude product of slagging-off Removed in slag chute to the 5th;6th slagging-off, is acted on by recirculated water and for the mineral fibres crude product of the 5th slagging-off to push to the Six except in slag chute, and the 4th except being provided with scummer in slag chute;7th slagging-off, is acted on the 6th ore deposit of slagging-off by recirculated water Fibres crude product pushes to the 7th except in slag chute;8th slagging-off, acts on that the 7th mineral of slagging-off are fine by recirculated water Dimension crude product pushes to the 6th except in slag chute, and the 8th except being provided with scummer in slag chute;9th slagging-off, is acted on by recirculated water The mineral fibres crude product of the 8th slagging-off is pushed to the 6th except in slag chute;Tenth slagging-off, is acted on the by recirculated water The mineral fibres crude product of nine slagging-off pushes to the tenth except in slag chute, and the tenth except being provided with scummer in slag chute.
Used as further preferred technical scheme, slag removing system is included, and is removed the gred for the first time, is acted on step by recirculated water (1) chats fibres crude product pushes to first except in slag chute, except being provided with scummer in slag chute;Remove the gred for second, by following The mineral fibres crude product of first time slagging-off is pushed to second except in slag chute, second except slag chute is built with slagging-off by the effect of ring water Device;Third time removes the gred, and is acted on by recirculated water and for the mineral fibres crude product of second slagging-off to push to the 3rd except in slag chute;The Four slagging-off, are acted on by recirculated water and for the mineral fibres crude product of third time slagging-off to push to the 4th except in slag chute, the 4th removes Scummer is provided with slag chute;5th slagging-off, is acted on by recirculated water and pushes the 4th mineral fibres crude product of slagging-off Removed in slag chute to the 5th;6th slagging-off, is acted on by recirculated water and for the mineral fibres crude product of the 5th slagging-off to push to the Six except in slag chute;7th slagging-off, pushes to the 7th and removes by recirculated water effect by the mineral fibres crude product of the 6th slagging-off In slag chute;8th slagging-off, is acted on by recirculated water and for the mineral fibres crude product of the 7th slagging-off to push to the 6th except slag chute Interior, the 8th except being provided with scummer in slag chute;9th slagging-off, acts on that the mineral fibres of the 8th slagging-off is thick by recirculated water Product pushes to the 6th except in slag chute;Tenth slagging-off, is acted on the 9th mineral fibres crude product of slagging-off by recirculated water The tenth is pushed to except in slag chute.
As a kind of perferred technical scheme, it is described except slag chute with adjacent except slag chute connecting portion is provided with air-floating apparatus. Air-floating apparatus are that air dissolving system produces substantial amounts of micro air bubble in water, air is adhered in the micro-bubble form of high degree of dispersion On suspended particle, mineral fibres is dispelled, be conducive to the sedimentation of slag ball.In slag removal, air-floating apparatus are always on, Until slagging-off is completed, mineral fibres slurries remove the gred when completing with recirculated water, close air-floating apparatus.
As one kind preferred embodiment, deslagging agent is added in described slagging-off grooved circulating water.The deslagging agent of addition It is nanometer hydroxyapatite or modifted-nano-hydroxyapatite.Immersion mineral fibres and the matter for removing the deslagging agent added in slag chute Amount is than being 1:(0.005~0.015).More preferably, mineral fibres slurry and the quality except the deslagging agent of addition in slag chute Than being 1:(0.008~0.012).
Nanometer hydroxyapatite
Hydroxyapatite is that, containing pure end member (endmember) hydroxy in apatite, the crystallographic system of hydroxyapatite is Hexagonal crystal system, hydroxyapatite crystal is hexagonal crystal system, belongs to L6PC symmetric forms and P63/ m space groups, its structure is hexagonal cylinder, Proportion is 3.08, and mohs hardness is 5.Pure hydroxyapatite powder is white, but natural hydroxyapatite can be mingled with palm fibre Color, yellow or green.
Hydroxyapatite of the present invention is bought from Nanjing Ai Purui nano materials Co., Ltd.Hydroxyapatite proterties White crystalline powder, water insoluble and organic solvent.
Nanometer hydroxyapatite is pre-processed:To be added in nanometer hydroxyapatite stir 30min under watery hydrochloric acid, room temperature condition Afterwards, dilute sodium acid carbonate is added, the hydrochloric acid in solution is neutralized, to solution in neutrality.
Modifted-nano-hydroxyapatite
By pretreated nanometer hydroxyapatite and SOC12Mixing, is subsequently adding DMF as catalyst, suspension elder generation Crushed in disintegrating machine, mixed solution is then placed in back flow reaction in oil bath, filtered, by the chloride hydroxyl of gained after drying Apatite mixes with lauryl amine solution in DMF solvent, is placed in oil bath pan and reacts, and eventually passes filter and is obtained to ten after drying The modified hydroxyapatite of diamines.
Using above-mentioned homemade nanometer hydroxyapatite as deslagging agent, because nano-hydroapatite particles are tiny, In the presence of recirculated water, hydrated sheath can be formed around hydroxyapatite, hydrated sheath be there is also around slag ball surface, in recirculated water Motion and surface between in the presence of gravitation, on the outer wall of hydroxyapatite adhesion slag ball, form one layer of densification, interlaced Hydrated sheath, makes slag ball be separated with mineral fibres system, greatly accelerates the sedimentation beneficial to slag ball.Using lauryl amine nano hydroxyapatite Lime stone is modified, and bristle is more easy to be separated with mineral fibres during alkyl chain long causes system.
(3) collect:When the slag ball rate of the mineral fibres processed through step (2) reaches 0.5~2%, by slagging-off in step (2) Mineral fibres afterwards is by water pump, extracting.
(4) it is dehydrated:The mineral fibres that will be collected into is dried treatment.
As a kind of perferred technical scheme, the dry temperature conditionss are that initial temperature is 30~40 DEG C, with 1~4 DEG C/min be heating rate, gradient-heated is to 50~60 DEG C.
The circulation water law deslagging process that second aspect present invention provides during a kind of mineral fibre production is prepared Mineral fibres.
Third aspect present invention provides described mineral fibres and is applied in paper industry, insulation material, refractory material.
With reference to specific embodiment, the present invention is described in further detail.
It is commercially available that raw material of the present invention does not have specified otherwise to be.
Embodiment 1
A kind of circulation water law deslagging process during mineral fibre production, comprises the following steps:
(1) immerse:100g mineral fibres is immersed in the immersion groove equipped with recirculated water, mineral fibres crude product is obtained.
(2) remove the gred:By step (1) chats fibres crude product by slag removing system, removed the gred;The slag removing system For, remove the gred for the first time, acted on by recirculated water and step (1) chats fibres crude product is pushed to first except in slag chute;Second Secondary slagging-off, is acted on by recirculated water and for the mineral fibres crude product of first time slagging-off to push to second except in slag chute, second removes the gred Groove is built with scummer;Third time removes the gred, and is acted on by recirculated water and for the mineral fibres crude product of second slagging-off to push to the Three except in slag chute.The scummer is hydrocyclone.
(3) collect:When the slag ball rate of the mineral fibres processed through step (2) reaches 2%, after slagging-off in step (2) Mineral fibres is by water pump, extracting.
(4) it is dehydrated:The mineral fibres that will be collected into is dried treatment.The dry temperature conditionss are for initial temperature 30 DEG C, be heating rate with 1 DEG C/min, gradient-heated to 50 DEG C, by temperature stabilization in 50 DEG C, heating, drying fiber.
Embodiment 2
(1) immerse:100g mineral fibres is immersed in the immersion groove equipped with recirculated water, mineral fibres crude product is obtained.
(2) remove the gred:By step (1) chats fibres crude product by slag removing system, removed the gred;The slag removing system is Remove the gred for the first time, acted on by recirculated water and step (1) chats fibres crude product is pushed to first except in slag chute;Remove for the second time Slag, is acted on by recirculated water and for the mineral fibres crude product of first time slagging-off to push to second except in slag chute, second except in slag chute Equipped with scummer;Third time removes the gred, and the mineral fibres crude product of second slagging-off is pushed into the 3rd by recirculated water effect removes In slag chute;4th slagging-off, is acted on by recirculated water and for the mineral fibres crude product of third time slagging-off to push to the 4th except slag chute It is interior.The scummer is hydrocyclone.
(3) collect:When the slag ball rate of the mineral fibres processed through step (2) reaches 1.5%, after slagging-off in step (2) Mineral fibres by water pump, extracting.
(4) it is dehydrated:The mineral fibres that will be collected into is dried treatment.The dry temperature conditionss are for initial temperature 35 DEG C, be heating rate with 2 DEG C/min, gradient-heated to 55 DEG C, by temperature stabilization in 55 DEG C, heating, drying fiber.
Embodiment 3
(1) immerse:100g mineral fibres is immersed in the immersion groove equipped with recirculated water, mineral fibres crude product is obtained.
(2) remove the gred:By step (1) chats fibres crude product by slag removing system, removed the gred;The slag removing system is Remove the gred for the first time, acted on by recirculated water and step (1) chats fibres crude product is pushed to first except in slag chute;Remove for the second time Slag, is acted on by recirculated water and for the mineral fibres crude product of first time slagging-off to push to second except in slag chute, second except in slag chute Equipped with scummer;Third time removes the gred, and the mineral fibres crude product of second slagging-off is pushed into the 3rd by recirculated water effect removes In slag chute;4th slagging-off, is acted on by recirculated water and for the mineral fibres crude product of third time slagging-off to push to the 4th except slag chute Interior, the 4th except being provided with scummer in slag chute.The scummer is hydrocyclone.
(3) collect:When the slag ball rate of the mineral fibres processed through step (2) reaches 1.2%, after slagging-off in step (2) Mineral fibres by water pump, extracting.
(4) it is dehydrated:The mineral fibres that will be collected into is dried treatment.The dry temperature conditionss are for initial temperature 40 DEG C, be heating rate with 3 DEG C/min, gradient-heated to 60 DEG C, by temperature stabilization in 60 DEG C, heating, drying fiber.
Embodiment 4
(1) immerse:100g mineral fibres is immersed in the immersion groove equipped with recirculated water, mineral fibres crude product is obtained.
(2) remove the gred:By step (1) chats fibres crude product by slag removing system, removed the gred;The slag removing system is Remove the gred for the first time, acted on by recirculated water and step (1) chats fibres crude product is pushed to first except in slag chute, except in slag chute It is provided with scummer;Remove the gred for second, acted on by recirculated water and the mineral fibres crude product of first time slagging-off is pushed to second Except in slag chute, second except slag chute is built with scummer;Third time removes the gred, and acts on that second mineral of slagging-off are fine by recirculated water Dimension crude product pushes to the 3rd except in slag chute;4th slagging-off, acts on that the mineral fibres of third time slagging-off is thick by recirculated water Product pushes to the 4th except in slag chute, and the 4th except being provided with scummer in slag chute.The scummer is hydrocyclone.
(3) collect:When the slag ball rate of the mineral fibres processed through step (2) reaches 1%, after slagging-off in step (2) Mineral fibres is by water pump, extracting.
(4) it is dehydrated:The mineral fibres that will be collected into is dried treatment.The dry temperature conditionss are for initial temperature 40 DEG C, be heating rate with 4 DEG C/min, gradient-heated to 60 DEG C, by temperature stabilization in 60 DEG C, heating, drying fiber.
Embodiment 5
(1) immerse:100g mineral fibres is immersed in the immersion groove equipped with recirculated water, mineral fibres crude product is obtained.
(2) remove the gred:By step (1) chats fibres crude product by slag removing system, removed the gred;The slag removing system is Remove the gred for the first time, acted on by recirculated water and step (1) chats fibres crude product is pushed to first except in slag chute, except in slag chute It is provided with scummer;Remove the gred for second, acted on by recirculated water and the mineral fibres crude product of first time slagging-off is pushed to second Except in slag chute, second except slag chute is built with scummer;Third time removes the gred, and acts on that second mineral of slagging-off are fine by recirculated water Dimension crude product pushes to the 3rd except in slag chute;4th slagging-off, acts on that the mineral fibres of third time slagging-off is thick by recirculated water Product pushes to the 4th except in slag chute, and the 4th except being provided with scummer in slag chute;5th slagging-off, is acted on the by recirculated water The mineral fibres crude product of four slagging-off pushes to the 5th except in slag chute;6th slagging-off, is acted on the 5th time by recirculated water The mineral fibres crude product of slagging-off pushes to the 6th except in slag chute, and the 4th except being provided with scummer in slag chute;7th slagging-off, leads to Cross recirculated water effect and the mineral fibres crude product of the 6th slagging-off is pushed to the 7th except in slag chute.The scummer is removed for taper Slag device.
(3) collect:When the slag ball rate of the mineral fibres processed through step (2) reaches 1%, after slagging-off in step (2) Mineral fibres is by water pump, extracting.
(4) it is dehydrated:The mineral fibres that will be collected into is dried treatment.The dry temperature conditionss are for initial temperature 40 DEG C, be heating rate with 5 DEG C/min, gradient-heated to 60 DEG C, by temperature stabilization in 60 DEG C, heating, drying fiber.
Embodiment 6
(1) immerse:100g mineral fibres is immersed in the immersion groove equipped with recirculated water, mineral fibres crude product is obtained.
(2) remove the gred:By step (1) chats fibres crude product by slag removing system, removed the gred;The slag removing system is Remove the gred for the first time, acted on by recirculated water and step (1) chats fibres crude product is pushed to first except in slag chute, except in slag chute It is provided with scummer;Remove the gred for second, acted on by recirculated water and the mineral fibres crude product of first time slagging-off is pushed to second Except in slag chute, second except slag chute is built with scummer;Third time removes the gred, and acts on that second mineral of slagging-off are fine by recirculated water Dimension crude product pushes to the 3rd except in slag chute;4th slagging-off, acts on that the mineral fibres of third time slagging-off is thick by recirculated water Product pushes to the 4th except in slag chute, and the 4th except being provided with scummer in slag chute;5th slagging-off, is acted on the by recirculated water The mineral fibres crude product of four slagging-off pushes to the 5th except in slag chute;6th slagging-off, is acted on the 5th time by recirculated water The mineral fibres crude product of slagging-off pushes to the 6th except in slag chute, and the 4th except being provided with scummer in slag chute;7th slagging-off, leads to Cross recirculated water effect and the mineral fibres crude product of the 6th slagging-off is pushed to the 7th except in slag chute.The scummer is removed for taper Slag device.Wherein the three, the five, the 7th except 1g deslagging agents are separately added into slag chute, and the deslagging agent is nanometer hydroxyapatite.
Nanometer hydroxyapatite is pre-processed:500mL watery hydrochloric acid will be added in 10g nanometer hydroxyapatites, under room temperature condition After stirring 30min, dilute sodium acid carbonate is added, neutralize the hydrochloric acid in solution, to solution in neutrality, obtain final product deslagging agent.
(3) collect:When the slag ball rate of the mineral fibres processed through step (2) reaches 1%, after slagging-off in step (2) Mineral fibres is by water pump, extracting.
(4) it is dehydrated:The mineral fibres that will be collected into is dried treatment.The dry temperature conditionss are for initial temperature 40 DEG C, be heating rate with 5 DEG C/min, gradient-heated to 60 DEG C, by temperature stabilization in 60 DEG C, heating, drying fiber.
Embodiment 7
(1) immerse:100g mineral fibres is immersed in the immersion groove equipped with recirculated water, mineral fibres crude product is obtained.
(2) remove the gred:By step (1) chats fibres crude product by slag removing system, removed the gred;The slag removing system is Remove the gred for the first time, acted on by recirculated water and step (1) chats fibres crude product is pushed to first except in slag chute, except in slag chute It is provided with scummer;Remove the gred for second, acted on by recirculated water and the mineral fibres crude product of first time slagging-off is pushed to second Except in slag chute, second except slag chute is built with scummer;Third time removes the gred, and acts on that second mineral of slagging-off are fine by recirculated water Dimension crude product pushes to the 3rd except in slag chute;4th slagging-off, acts on that the mineral fibres of third time slagging-off is thick by recirculated water Product pushes to the 4th except in slag chute, and the 4th except being provided with scummer in slag chute;5th slagging-off, is acted on the by recirculated water The mineral fibres crude product of four slagging-off pushes to the 5th except in slag chute;6th slagging-off, is acted on the 5th time by recirculated water The mineral fibres crude product of slagging-off pushes to the 6th except in slag chute, and the 4th except being provided with scummer in slag chute;7th slagging-off, leads to Cross recirculated water effect and the mineral fibres crude product of the 6th slagging-off is pushed to the 7th except in slag chute.The scummer is removed for taper Slag device.Wherein the three, the five, the 7th except 0.5g deslagging agents are separately added into slag chute, and the deslagging agent is lauryl amine modified Nano Hydroxyapatite.
Nanometer hydroxyapatite is pre-processed:500mL watery hydrochloric acid will be added in 10g nanometer hydroxyapatites, under room temperature condition After stirring 30min, dilute sodium acid carbonate is added, neutralize the hydrochloric acid in solution, to solution in neutrality, obtain final product deslagging agent.
Lauryl amine modifted-nano-hydroxyapatite:By the pretreated nanometer hydroxyapatites of 5g and 100mL SOC12It is mixed Close, be subsequently adding 500mL DMF as catalyst, suspension is first crushed in disintegrating machine, and mixed solution then is placed in into 80 DEG C Back flow reaction in oil bath, filtering, after drying by the chloride hydroxyapatite of gained and 8.5g lauryl amine solutions in DMF solvent Mixing, is placed in 65 DEG C of oil bath pans and reacts, and eventually passes filter and obtains the hydroxyapatite modified to lauryl amine after drying.
(3) collect:When the slag ball rate of the mineral fibres processed through step (2) reaches 1%, after slagging-off in step (2) Mineral fibres is by water pump, extracting.
(4) it is dehydrated:The mineral fibres that will be collected into is dried treatment.The dry temperature conditionss are for initial temperature 40 DEG C, be heating rate with 5 DEG C/min, gradient-heated to 60 DEG C, by temperature stabilization in 60 DEG C, heating, drying fiber.
Embodiment 8
(1) immerse:100g mineral fibres is immersed in the immersion groove equipped with recirculated water, mineral fibres crude product is obtained.
(2) remove the gred:By step (1) chats fibres crude product by slag removing system, removed the gred;The slag removing system is Remove the gred for the first time, acted on by recirculated water and step (1) chats fibres crude product is pushed to first except in slag chute, except in slag chute It is provided with scummer;Remove the gred for second, acted on by recirculated water and the mineral fibres crude product of first time slagging-off is pushed to second Except in slag chute, second except slag chute is built with scummer;Third time removes the gred, and acts on that second mineral of slagging-off are fine by recirculated water Dimension crude product pushes to the 3rd except in slag chute;4th slagging-off, acts on that the mineral fibres of third time slagging-off is thick by recirculated water Product pushes to the 4th except in slag chute, and the 4th except being provided with scummer in slag chute;5th slagging-off, is acted on the by recirculated water The mineral fibres crude product of four slagging-off pushes to the 5th except in slag chute;6th slagging-off, is acted on the 5th time by recirculated water The mineral fibres crude product of slagging-off pushes to the 6th except in slag chute, and the 4th except being provided with scummer in slag chute;7th slagging-off, leads to Cross recirculated water effect and the mineral fibres crude product of the 6th slagging-off is pushed to the 7th except in slag chute.The scummer is removed for taper Slag device.Wherein the three, the five, the 7th except 1.5g deslagging agents are separately added into slag chute, and the deslagging agent is lauryl amine modified Nano Hydroxyapatite.
Nanometer hydroxyapatite is pre-processed:500mL watery hydrochloric acid will be added in 10g nanometer hydroxyapatites, under room temperature condition After stirring 30min, dilute sodium acid carbonate is added, neutralize the hydrochloric acid in solution, to solution in neutrality, obtain final product deslagging agent.
Lauryl amine modifted-nano-hydroxyapatite:By the pretreated nanometer hydroxyapatites of 5g and 100mL SOC12It is mixed Close, be subsequently adding 500mL DMF as catalyst, suspension is first crushed in disintegrating machine, and mixed solution then is placed in into 80 DEG C Back flow reaction in oil bath, filtering, after drying by the chloride hydroxyapatite of gained and 8.5g lauryl amine solutions in DMF solvent Mixing, is placed in 65 DEG C of oil bath pans and reacts, and eventually passes filter and obtains the hydroxyapatite modified to lauryl amine after drying.
(3) collect:When the slag ball rate of the mineral fibres processed through step (2) reaches 1%, after slagging-off in step (2) Mineral fibres is by water pump, extracting.
(4) it is dehydrated:The mineral fibres that will be collected into is dried treatment.The dry temperature conditionss are for initial temperature 40 DEG C, be heating rate with 5 DEG C/min, gradient-heated to 60 DEG C, by temperature stabilization in 60 DEG C, heating, drying fiber.
Embodiment 9
(1) immerse:100g mineral fibres is immersed in the immersion groove equipped with recirculated water, mineral fibres crude product is obtained.
(2) remove the gred:By step (1) chats fibres crude product by slag removing system, removed the gred;The slag removing system is Remove the gred for the first time, acted on by recirculated water and step (1) chats fibres crude product is pushed to first except in slag chute, except in slag chute It is provided with scummer;Remove the gred for second, acted on by recirculated water and the mineral fibres crude product of first time slagging-off is pushed to second Except in slag chute, second except slag chute is built with scummer;Third time removes the gred, and acts on that second mineral of slagging-off are fine by recirculated water Dimension crude product pushes to the 3rd except in slag chute;4th slagging-off, acts on that the mineral fibres of third time slagging-off is thick by recirculated water Product pushes to the 4th except in slag chute, and the 4th except being provided with scummer in slag chute;5th slagging-off, is acted on the by recirculated water The mineral fibres crude product of four slagging-off pushes to the 5th except in slag chute;6th slagging-off, is acted on the 5th time by recirculated water The mineral fibres crude product of slagging-off pushes to the 6th except in slag chute;7th slagging-off, is acted on the 6th slagging-off by recirculated water Mineral fibres crude product push to the 7th except in slag chute;8th slagging-off, is acted on the 7th ore deposit of slagging-off by recirculated water Fibres crude product pushes to the 6th except in slag chute, and the 8th except being provided with scummer in slag chute;9th slagging-off, by recirculated water Act on and the mineral fibres crude product of the 8th slagging-off is pushed to the 6th except in slag chute;Tenth slagging-off, is acted on by recirculated water The mineral fibres crude product of the 9th slagging-off is pushed to the tenth except in slag chute.Wherein the three, the five, the six, the seven, the 9th, Tenth except 1g deslagging agents are separately added into slag chute, and the deslagging agent is lauryl amine modifted-nano-hydroxyapatite.
Nanometer hydroxyapatite is pre-processed:500mL watery hydrochloric acid will be added in 10g nanometer hydroxyapatites, under room temperature condition After stirring 30min, dilute sodium acid carbonate is added, neutralize the hydrochloric acid in solution, to solution in neutrality, obtain final product deslagging agent.
Lauryl amine modifted-nano-hydroxyapatite:By the pretreated nanometer hydroxyapatites of 5g and 100mL SOC12It is mixed Close, be subsequently adding 500mL DMF as catalyst, suspension is first crushed in disintegrating machine, and mixed solution then is placed in into 80 DEG C Back flow reaction in oil bath, filtering, after drying by the chloride hydroxyapatite of gained and 8.5g lauryl amine solutions in DMF solvent Mixing, is placed in 65 DEG C of oil bath pans and reacts, and eventually passes filter and obtains the hydroxyapatite modified to lauryl amine after drying.
(3) collect:When the slag ball rate of the mineral fibres processed through step (2) reaches 1%, after slagging-off in step (2) Mineral fibres is by water pump, extracting.
(4) it is dehydrated:The mineral fibres that will be collected into is dried treatment.The dry temperature conditionss are for initial temperature 40 DEG C, be heating rate with 5 DEG C/min, gradient-heated to 60 DEG C, by temperature stabilization in 60 DEG C, heating, drying fiber.
Comparative example 1
Method deslagging process during mineral fibre production, comprises the following steps:
(1) immerse:100g mineral fibres is immersed in immersion groove, mineral fibres crude product is obtained.
(2) remove the gred:By step (1) chats fibres crude product by slag removing system, removed the gred;The slag removing system is Scummer.
(3) collect:By the mineral fibres after slagging-off in step (2) by water pump, extracting.
(4) it is dehydrated:The mineral fibres that will be collected into is dried treatment.
Comparative example 2
Mineral fibres is carried out except Slag treatment using scummer with traditional deslagging process.
Performance test
The measure of average slag ball rate:Embodiment goes the removal of impurity with comparative example by each described slag removing system, and is done Dry treatment.Take mineral fibres 10g after drying at random respectively, be placed in beaker, add deionized water, after stirring 10min, drying is burnt Cup bottom slag ball, weighs, and calculates slag ball rate.
Slag ball rate=(slag ball quality ÷ 10g) × 100%.
Repeat aforesaid operations 3 times, average.
The average lower surface of slag ball rate score, by being got over to the Impurity removal effect in mineral fibres after the deslagging process It is preferable.
The average slag ball rate test result of table 1
Obtained as drawn a conclusion with the average slag ball rate test result of comparative example by the embodiment of table 1:
Circulation water law deslagging process during mineral fibre production of the present invention is to the Impurity removal in mineral fibres Thoroughly completely, requirement of the market to pure minerals fiber can be met, the effect that removed the gred compared with traditional deslagging method has aobvious The lifting of work, recirculated water of the present invention can be recycled, and not result in the waste of water resource, and meeting environmental protection will Ask, on the other hand, mineral fibres can be processed on a large scale, obtain excellent slagging-off effect, be suitable to large-scale production and add Industrial and mineral fibres.

Claims (10)

1. the circulation water law deslagging process during a kind of mineral fibre production, it is characterised in that comprise the following steps:
(1) immerse:Mineral fibres is immersed in the immersion groove equipped with recirculated water, mineral fibres crude product is obtained;
(2) remove the gred:By step (1) chats fibres crude product by slag removing system, removed the gred;
(3) collect:When the slag ball rate of the mineral fibres processed through step (2) reaches 0.5~2%, after slagging-off in step (2) Mineral fibres is by water pump, extracting;
(4) it is dehydrated:The mineral fibres that will be collected into is dried treatment.
2. the circulation water law deslagging process during mineral fibre production according to claim 1, it is characterised in that described Combination comprising any one in recirculated water slagging-off, scummer or two kinds in slag removing system.
3. the circulation water law deslagging process during mineral fibre production according to claim 1, it is characterised in that described Comprising except slag chute in slag removing system.
4. the circulation water law deslagging process during mineral fibre production according to claim 3, it is characterised in that described Except slag chute with adjacent except slag chute connecting portion is provided with air-floating apparatus.
5. the circulation water law deslagging process during mineral fibre production according to claim 1, it is characterised in that described Agitating device is provided with immersion groove.
6. the circulation water law deslagging process during mineral fibre production according to claim 5, it is characterised in that described Agitating device mixing speed is 10~40r/min.
7. the circulation water law deslagging process during mineral fibre production according to claim 6, it is characterised in that described Agitating device mixing speed is 20~30r/min.
8. the circulation water law deslagging process during mineral fibre production according to claim 1, it is characterised in that described Dry temperature conditionss are that initial temperature is 30~40 DEG C, are heating rate with 1~4 DEG C/min, and gradient-heated is to 50~60 DEG C.
9. the circulation water law deslagging process during the mineral fibre production according to any one of claim 1 to 8 is prepared Mineral fibres.
10. the mineral fibres described in claim 9 is applied in paper industry, insulation material, refractory material.
CN201710010215.5A 2017-01-06 2017-01-06 Circulating water method deslagging process in mineral fiber production process Expired - Fee Related CN106830668B (en)

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