CN106830689A - A kind of preparation method of Sub-shine glaze sanitary ceramics - Google Patents

A kind of preparation method of Sub-shine glaze sanitary ceramics Download PDF

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CN106830689A
CN106830689A CN201710022362.4A CN201710022362A CN106830689A CN 106830689 A CN106830689 A CN 106830689A CN 201710022362 A CN201710022362 A CN 201710022362A CN 106830689 A CN106830689 A CN 106830689A
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glaze
slurry
sanitary
ball milling
ceramic
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林孝发
林孝山
高建立
唐海波
梁会师
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Jomoo Group Co Ltd
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Abstract

本发明公开了一种亚光釉卫生陶瓷的制备方法,是将27.8%~29%的石英、25.5%~26.9%的长汀钾长石、13.55%~15.5%的方解石、3.83%~4.3%的白云石、3%~3.3%的漳州高岭土、9%~10.1%的硅酸锆、9.83%~10.1%的氧化铝、3.2%~3.4%的氧化锌、0.03%~0.04%的羧甲基纤维素钠和1.06%~1.95%的纯碱球磨至浆料粒度球磨至小于10μm占比60%~65%时添加陶瓷用色料,继续球磨至粒度小于10μm占比69%~71%时结束球磨,过180目筛得到均匀的卫生陶瓷亚光釉浆,然后喷涂于卫生陶瓷素坯表面,充分干燥后于1200~1250℃的隧道窑中烧制15~18小时,冷却后得到亚光釉卫生陶瓷产品。制得的亚光釉卫生陶瓷不仅具有独特的亚光效果,还克服了传统亚光釉耐污性差的问题,色泽纯正,富有美感。The invention discloses a method for preparing matte glazed sanitary ceramics, which comprises 27.8% to 29% of quartz, 25.5% to 26.9% of Changting potassium feldspar, 13.55% to 15.5% of calcite, 3.83% to 4.3% Dolomite, 3%~3.3% Zhangzhou kaolin, 9%~10.1% zirconium silicate, 9.83%~10.1% alumina, 3.2%~3.4% zinc oxide, 0.03%~0.04% carboxymethyl Sodium cellulose and 1.06% to 1.95% of soda ash are ball milled until the particle size of the slurry is less than 10 μm, and when the proportion is 60% to 65%, add ceramic coloring materials, and continue ball milling until the particle size is less than 10 μm, accounting for 69% to 71%. , passed through a 180-mesh sieve to obtain a uniform matte glaze slurry for sanitary ceramics, and then sprayed on the surface of the sanitary ceramic biscuit, after being fully dried, it was fired in a tunnel kiln at 1200-1250°C for 15-18 hours, and the matte glaze was obtained after cooling. ceramic products. The prepared matt glaze sanitary ceramics not only have a unique matt effect, but also overcome the problem of poor stain resistance of the traditional matt glaze, with pure color and rich aesthetic feeling.

Description

一种亚光釉卫生陶瓷的制备方法A kind of preparation method of matte glaze sanitary ceramics

技术领域technical field

本发明涉及陶瓷领域,特别是涉及一种亚光釉卫生陶瓷的制备方法。The invention relates to the field of ceramics, in particular to a method for preparing matte glazed sanitary ceramics.

背景技术Background technique

现今社会,我国房地产行业的持续发展,紧紧围绕着房产伴生的卫生陶瓷市场需求巨大。随着中国陶瓷生产工艺和技术迅猛发展,卫浴市场个性化产品突出,产品发展开始趋向中端化、高端化。随着消费者个人收入和欣赏品位的提高,中高端卫生陶瓷产品需求不断扩大。另外,随着基础设施改造、居民住房建设的投资也日益增加,伴随GDP的稳步增长,普通民众的收入也不断增加,且开始讲究卫生间装饰,个性化高端卫生陶瓷需求日益上升,未来个性化、中高端卫生陶瓷市场前景广阔。In today's society, the continuous development of my country's real estate industry closely revolves around the huge market demand for sanitary ceramics associated with real estate. With the rapid development of China's ceramic production technology and technology, personalized products in the sanitary ware market are prominent, and product development has begun to tend to mid-range and high-end. With the improvement of consumers' personal income and appreciation taste, the demand for mid-to-high-end sanitary ceramic products continues to expand. In addition, with the improvement of infrastructure and the increasing investment in residential housing construction, with the steady growth of GDP, the income of ordinary people is also increasing, and they are beginning to pay attention to bathroom decoration. The demand for personalized high-end sanitary ceramics is increasing. In the future, personalized, The medium and high-end sanitary ceramics market has broad prospects.

亚光釉是一种介于光泽釉和无光釉之间的釉,即:当釉在烧成熔融时,不是完全流动平铺于坯体表面,而是形成细小或粗大的颗粒,均匀分布于坯体,形成一种特殊的艺术效果。亚光陶瓷能营造一种温暖、舒适、自由、轻松的氛围。由于这些晶体的折光率高,从而产生亚光效果,这也容易影响釉的致密性从而使釉产生吸污现象,限制了其在卫生陶瓷领域的应用。Matte glaze is a kind of glaze between glossy glaze and matte glaze, that is: when the glaze is fired and melted, it does not completely flow and spread on the surface of the body, but forms fine or coarse particles, which are evenly distributed On the green body, a special artistic effect is formed. Matte ceramics can create a warm, comfortable, free and relaxed atmosphere. Due to the high refractive index of these crystals, a matt effect is produced, which also easily affects the compactness of the glaze and causes the glaze to absorb dirt, which limits its application in the field of sanitary ceramics.

发明内容Contents of the invention

本发明提供了一种亚光釉卫生陶瓷的制备方法,其克服了现有技术所存在的不足之处。The invention provides a method for preparing matt glazed sanitary ceramics, which overcomes the shortcomings of the prior art.

本发明解决其技术问题所采用的技术方案是:The technical solution adopted by the present invention to solve its technical problems is:

一种亚光釉卫生陶瓷的制备方法,包括以下步骤:A method for preparing matte glazed sanitary ceramics, comprising the following steps:

1)按质量分数比例称取27.8%~29%的石英、25.5%~26.9%的长汀钾长石、13.55%~15.5%的方解石、3.83%~4.3%的白云石、3%~3.3%的漳州高岭土、9%~10.1%的硅酸锆、9.83%~10.1%的氧化铝、3.2%~3.4%的氧化锌、0.03%~0.04%的羧甲基纤维素钠和1.06%~1.95%的纯碱装入球磨机中,加水进行球磨,料:球:水的比例为1:1.2:0.45~0.5,浆料粒度球磨至小于10μm占比60%~65%时结束球磨,得到均匀的基础釉浆;1) Weigh 27.8% to 29% of quartz, 25.5% to 26.9% of Changting potassium feldspar, 13.55% to 15.5% of calcite, 3.83% to 4.3% of dolomite, 3% to 3.3% Zhangzhou kaolin, 9%~10.1% zirconium silicate, 9.83%~10.1% alumina, 3.2%~3.4% zinc oxide, 0.03%~0.04% sodium carboxymethyl cellulose and 1.06%~1.95% Put the soda ash into the ball mill, add water for ball milling, the ratio of material: ball: water is 1:1.2:0.45~0.5, and the ball milling is completed when the particle size of the slurry is less than 10 μm and the proportion is 60%~65%, so as to obtain a uniform basic glaze pulp;

2)在步骤1)制备的基础釉浆中添加0.3%~1%的陶瓷用色料,继续球磨至粒度小于10μm占比69%~71%时结束球磨,过180目筛得到均匀的卫生陶瓷亚光釉浆;2) Add 0.3% to 1% of ceramic pigments to the basic glaze slurry prepared in step 1), continue ball milling until the particle size is less than 10 μm and account for 69% to 71%, and end the ball milling, and pass through a 180-mesh sieve to obtain uniform sanitary ceramics matte glaze paste;

3)将步骤2)所得卫生陶瓷亚光釉浆喷涂于卫生陶瓷素坯表面,于干燥窑中干燥至含水率1%以下,于1200~1250℃的隧道窑中烧制15~18小时,冷却后得到亚光釉卫生陶瓷产品。3) Spray the sanitary ceramic matt glaze slurry obtained in step 2) on the surface of the sanitary ceramic green body, dry in a drying kiln until the moisture content is below 1%, and fire in a tunnel kiln at 1200-1250°C for 15-18 hours, and cool Finally, matte glaze sanitary ceramic products are obtained.

优选的,包括以下步骤:Preferably, the following steps are included:

1)按质量分数比例称取27.8%~28.2%的石英、26.7%~26.9%的长汀钾长石、13.55%~14.55%的方解石、3.83%~3.94%的白云石、3%~3.21%的漳州高岭土、10.0%~10.1%的硅酸锆、9.83%~9.93%的氧化铝、3.2~3.3%的氧化锌、0.03%~0.04%的羧甲基纤维素钠和1.06%~1.95%的纯碱装入球磨机中,加水进行球磨,料:球:水的比例为1:1.2:0.45~0.5,浆料粒度球磨至小于10μm占比60%~65%时结束球磨,得到均匀的基础釉浆;1) Weigh 27.8% to 28.2% of quartz, 26.7% to 26.9% of Changting potassium feldspar, 13.55% to 14.55% of calcite, 3.83% to 3.94% of dolomite, 3% to 3.21% Zhangzhou kaolin, 10.0%~10.1% zirconium silicate, 9.83%~9.93% alumina, 3.2~3.3% zinc oxide, 0.03%~0.04% sodium carboxymethyl cellulose and 1.06%~1.95% Soda ash is put into a ball mill, and water is added for ball milling. The ratio of material: ball: water is 1:1.2:0.45~0.5, and the ball milling is completed when the particle size of the slurry is less than 10 μm, accounting for 60%~65%, and a uniform basic glaze slurry is obtained. ;

2)在步骤1)制备的基础釉浆中添加1%的陶瓷用银灰色料,继续球磨至粒度小于10μm占比69%~71%时结束球磨,过180目筛得到均匀的卫生陶瓷亚光釉浆,所述陶瓷用银灰色料含有Sn和Sb;2) Add 1% silver-gray material for ceramics to the basic glaze slurry prepared in step 1), continue ball milling until the particle size is less than 10 μm and account for 69% to 71% of the ball milling, and pass through a 180-mesh sieve to obtain a uniform sanitary ceramic matt Glaze slurry, the silver-gray material for ceramics contains Sn and Sb;

3)将步骤2)所得卫生陶瓷亚光釉浆喷涂于卫生陶瓷素坯表面,于干燥窑中干燥至含水率1%以下,于1200~1240℃的隧道窑中烧制15~16小时,冷却后得到银灰亚光釉卫生陶瓷产品。3) Spray the sanitary ceramic matt glaze slurry obtained in step 2) on the surface of the sanitary ceramic green body, dry in a drying kiln until the moisture content is below 1%, and fire in a tunnel kiln at 1200-1240°C for 15-16 hours, and cool Finally, a silver-gray matte glaze sanitary ceramic product is obtained.

优选的,包括以下步骤:Preferably, the following steps are included:

1)按质量分数比例称取28.0~29.0%的石英、25.5~26.5%的长汀钾长石、14.4~15.5%的方解石、4.1~4.3%的白云石、3.3~3.4%的氧化锌、3.2~3.3%的漳州高岭土、9.0~10.0%的硅酸锆、9.9~10.1%的氧化铝、0.03%~0.04%的羧甲基纤维素钠和1.06%~1.95%的纯碱装入球磨机中,加水进行球磨,料:球:水的比例为1:1.2:0.45~0.5,浆料粒度球磨至小于10μm占比60%~65%时结束球磨,得到均匀的基础釉浆;1) Weigh 28.0-29.0% of quartz, 25.5-26.5% of Changting potassium feldspar, 14.4-15.5% of calcite, 4.1-4.3% of dolomite, 3.3-3.4% of zinc oxide, 3.2% ~3.3% of Zhangzhou kaolin, 9.0~10.0% of zirconium silicate, 9.9~10.1% of alumina, 0.03%~0.04% of sodium carboxymethylcellulose and 1.06%~1.95% of soda ash are put into the ball mill, add water Carry out ball milling, the ratio of material: ball: water is 1:1.2:0.45-0.5, and the ball milling is completed when the particle size of the slurry is less than 10 μm and accounts for 60%-65%, so as to obtain a uniform basic glaze slurry;

2)在步骤1)制备的基础釉浆中添加0.28%的棕黄陶瓷用色料、0.04%的196红色陶瓷用色料,继续球磨至粒度小于10μm占比69%~71%时结束球磨,过180目筛得到均匀的卫生陶瓷亚光釉浆;2) Add 0.28% brownish-yellow ceramic colorant and 0.04% 196 red ceramic colorant to the basic glaze slurry prepared in step 1), and continue ball milling until the particle size is less than 10 μm and account for 69% to 71%. Pass through a 180-mesh sieve to obtain a uniform matte glaze slurry for sanitary ceramics;

3)将步骤2)所得卫生陶瓷亚光釉浆喷涂于卫生陶瓷素坯表面,于干燥窑中干燥至含水率1%以下,于1202~1250℃的隧道窑中烧制15~18小时,冷却后得到米黄色亚光釉卫生陶瓷产品。3) Spray the sanitary ceramic matte glaze slurry obtained in step 2) on the surface of the sanitary ceramic green body, dry in a drying kiln until the water content is below 1%, and fire in a tunnel kiln at 1202-1250°C for 15-18 hours, and cool Finally, beige matte glaze sanitary ceramic products are obtained.

优选的,所述卫生陶瓷亚光釉浆的浓度为350±2g/200mL,浆温为25±3℃,粘性V0为80±5s/100mL,屈服值为10±4。Preferably, the density of the sanitary ceramic matte glaze slurry is 350±2g/200mL, the slurry temperature is 25±3°C, the viscosity V0 is 80±5s/100mL, and the yield value is 10±4.

优选的,所述卫生陶瓷素坯由以下方法制得:Preferably, the sanitary ceramic green body is made by the following method:

a、按坯体的组份重量百分比称取原料组分:SiO2 62.5~64%,Al2O3 22~23%,CaO 0~0.8%,MgO 0~0.7%,K2O 2.5~3.5%,Na2O 0.3~0.5%,Fe2O3+TiO2 1~1.5%,其余辅助原料1~2%,其余辅助原料包括碱面、水玻璃、白云石;将含有上述各原料组分的脊性原料、非脊性料和其余辅助原料混合,加入适量的水经球磨细化,当粒度达到小于10μm占比59~61%时进行放浆出磨再经除铁、过筛、精制和陈腐制成泥浆;a. Weigh the raw material components according to the weight percentage of the green body: SiO 2 62.5-64%, Al 2 O 3 22-23%, CaO 0-0.8%, MgO 0-0.7%, K 2 O 2.5-3.5 %, Na 2 O 0.3-0.5%, Fe 2 O 3 +TiO 2 1-1.5%, the remaining auxiliary raw materials 1-2%, the remaining auxiliary raw materials include alkali flour, water glass, dolomite; will contain the above-mentioned raw material components Ridge raw materials, non-ridge materials and other auxiliary raw materials are mixed, and an appropriate amount of water is added to refine them by ball milling. When the particle size reaches less than 10 μm and accounts for 59-61%, the slurry is discharged from the mill, and then the iron is removed, sieved, and refined. and stale mud;

b、将上述泥浆于石膏模型中进行注浆,经吃浆、巩固、脱模后在温度25~55℃、湿度10~75%的条件干燥至含水率在5%以下,即得所述卫生陶瓷素坯。b. Grouting the above mud in a gypsum model, drying the slurry at a temperature of 25 to 55°C and a humidity of 10 to 75% after grouting, consolidation, and demoulding until the moisture content is below 5%, to obtain the hygienic Ceramic bisque.

优选的,所述泥浆的浓度为353±2g/200mL,粒度(<10μm)为60±1,粘性V0为60±10s/100mL,粘性V30为90±10s/100mL,屈服值为12±3。Preferably, the concentration of the mud is 353±2g/200mL, the particle size (<10μm) is 60±1, the viscosity V0 is 60±10s/100mL, the viscosity V30 is 90±10s/100mL, and the yield value is 12±10s/100mL. 3.

硅酸锆可以使釉浆具有一定的乳浊效果,保证亚光釉不受坯体颜色的影响,从而保证呈色均匀纯正,色泽颜色。与此同时,当含量较高时,容易导致釉面失去色釉效果,阻碍亚光釉的发色。Zirconium silicate can make the glaze slurry have a certain opacity effect, so as to ensure that the matt glaze is not affected by the color of the green body, so as to ensure uniform and pure color rendering and luster. At the same time, when the content is high, it is easy to cause the glaze to lose the glaze effect and hinder the color development of the matte glaze.

二氧化硅的主要作用是生成亚光釉的主要组分,可以提高亚光釉的耐酸性、耐碱性,并能提高釉浆烧成之后的耐磨性和稳定性。The main function of silicon dioxide is to form the main component of matt glaze, which can improve the acid resistance and alkali resistance of matt glaze, and can improve the wear resistance and stability of glaze slurry after firing.

长汀钾长石的主要作用是作为亚光釉的熔剂。同时向釉中引入SiO2、Al2O3、Na2O和K2O,并且它是将发色引入到亚光釉中的一种最适合原料之一。The main function of Changting potassium feldspar is as a flux for matte glaze. Simultaneously introduce SiO 2 , Al 2 O 3 , Na 2 O and K 2 O into the glaze, and it is one of the most suitable raw materials for introducing color into matte glaze.

ZnO的主要作为助熔剂发挥作用,而且它可以提高亚光釉的弹性,增强发色材料的呈色,增大釉烧成温度范围。ZnO mainly acts as a flux, and it can improve the elasticity of the matt glaze, enhance the color of the chromogenic material, and increase the firing temperature range of the glaze.

漳州高岭土在釉料中的作用主要可以提高亚光釉的均一性、悬浮性,使釉浆不容易产生沉淀,并可以提供一定量的三氧化二铝。The role of Zhangzhou kaolin in the glaze can mainly improve the uniformity and suspension of the matte glaze, make the glaze slurry not easy to precipitate, and provide a certain amount of aluminum oxide.

氧化铝是形成亚光釉面的主要成分之一,它的加入可以使釉层析出Al2O3微晶,从而达到釉面亚光的效果。Aluminum oxide is one of the main components to form a matte glaze, and its addition can precipitate Al 2 O 3 microcrystals in the glaze layer, thereby achieving the matte effect of the glaze.

相较于现有技术,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:

1、本发明的亚光釉卫生陶瓷为纯陶瓷材料表面,采用纯生料基础釉,不含铅、硼等易渗出有害材料,釉面更光滑平整,发色更稳定纯正,经得住长时间、高温的煅烧,烧后表面光滑、平整,具备耐磨、耐腐蚀、抗污、稳定、档次高等优点。釉面不仅具有独特的亚光效果,还克服了亚光釉耐污性差的特性。1. The matte glazed sanitary ceramics of the present invention is a pure ceramic material surface, adopts pure raw material base glaze, does not contain lead, boron and other harmful materials that are easy to ooze out, the glaze surface is smoother and smoother, the color is more stable and pure, and it can withstand Calcined for a long time and at high temperature, the surface after firing is smooth and flat, and has the advantages of wear resistance, corrosion resistance, pollution resistance, stability, and high grade. The glaze surface not only has a unique matte effect, but also overcomes the poor stain resistance of matte glaze.

2、采用二次投料技术,有效地保证发色材料的尺寸,保证发色材料不易被破坏。可施釉于大部分卫生陶瓷,包括洗面盆、座便器等,适应性较强,易于实现规模化生产。2. The secondary feeding technology is adopted to effectively ensure the size of the chromogenic material and ensure that the chromogenic material is not easily damaged. It can be glazed on most sanitary ceramics, including washbasins, toilets, etc. It has strong adaptability and is easy to realize large-scale production.

3、银灰色系给人以高端典雅、宁静柔和的观感。将银灰色系与亚光釉相结合应用在卫生陶瓷产品上,个性独特、风格典雅,具有良好的应用前景和市场前景。3. The silver-gray system gives people a high-end, elegant, quiet and soft look. The combination of silver-gray color and matte glaze is applied to sanitary ceramic products, which has a unique personality and elegant style, and has a good application prospect and market prospect.

4、浅米黄色亚光能营造一种温暖、舒适、自由、轻松的氛围。亚光釉极具美感,业主可以根据自己的喜好通过亚光釉卫生陶瓷来彰显个性。同时,亚光釉没有强烈反光,对于保护儿童、老年人的视觉具有显著的好处。4. Light beige matt can create a warm, comfortable, free and relaxed atmosphere. The matt glaze is very aesthetic, and the owners can express their individuality through the matt glaze sanitary ceramics according to their own preferences. At the same time, the matt glaze has no strong reflection, which has significant benefits for protecting the vision of children and the elderly.

以下实施例对本发明作进一步详细说明;但本发明的一种亚光釉卫生陶瓷的制备方法不局限于实施例。The following examples illustrate the present invention in further detail; but the preparation method of a matte glazed sanitary ceramic of the present invention is not limited to the examples.

具体实施方式detailed description

实施例1Example 1

本实施例中的银灰亚光釉卫生陶瓷的制备是按以下步骤实现的:一、按比例称取27.8%石英、26.7%长汀钾长石、13.55%方解石、3.84%白云石、3.1%漳州高岭土、10%硅酸锆、9.83%氧化铝、3.2%氧化锌和适量的羧甲基纤维素钠和纯碱装入球磨机中,加水进行球磨。其中,羧甲基纤维素钠和纯碱的质量分别占原料总质量的0.03%和1.95%。料:球:水的比例为1:1.2:0.45~0.5,浆料粒度球磨至小于10μm占比大于60%时结束球磨,得到均匀的基础釉浆;二、在步骤一制备的基础釉浆中添加1%的银灰色料(主要成分:Sn和Sb),继续球磨至粒度小于10μm占比大于69%,过180目筛得到均匀的卫生陶瓷银灰亚光釉浆;三、将步骤二所得卫生陶瓷银灰亚光釉浆喷涂于卫生陶瓷素坯表面,充分干燥后入窑,于1200℃烧成,烧成时间为16小时,冷却后得到银灰亚光釉卫生陶瓷产品。采用日本KONICA厂家生产的CR-10色差计测得其L值为77.9,a(红值):0.2,b(黄值):-1.1。采用KGZ-1A光泽度仪测得该实施例所得产品的光泽度为12.7。The preparation of the silver-gray matte glaze sanitary ceramics in the present embodiment is realized according to the following steps: One, take by weighing 27.8% quartz, 26.7% Changting potassium feldspar, 13.55% calcite, 3.84% dolomite, 3.1% Zhangzhou Kaolin, 10% zirconium silicate, 9.83% aluminum oxide, 3.2% zinc oxide, appropriate amount of sodium carboxymethylcellulose and soda ash are loaded into a ball mill, and water is added for ball milling. Wherein, the quality of sodium carboxymethyl cellulose and soda ash accounts for 0.03% and 1.95% of the total mass of raw materials respectively. Material: Ball: The ratio of water is 1:1.2:0.45~0.5, and the ball milling is completed when the particle size of the slurry is less than 10 μm and the proportion is greater than 60%, so as to obtain a uniform basic glaze slurry; 2. In the basic glaze slurry prepared in step 1 Add 1% silver-gray material (main components: Sn and Sb), continue ball milling until the particle size is less than 10 μm and the proportion is greater than 69%, pass through a 180-mesh sieve to obtain a uniform silver-gray matt glaze slurry for sanitary ceramics; Ceramic silver-gray matte glaze slurry is sprayed on the surface of the sanitary ceramic body, and after being fully dried, it is put into a kiln and fired at 1200°C for 16 hours. After cooling, the silver-gray matte glazed sanitary ceramic product is obtained. The CR-10 color difference meter produced by the Japanese KONICA manufacturer is used to measure the L value of 77.9, a (red value): 0.2, b (yellow value): -1.1. Adopting KGZ-1A gloss meter to measure the glossiness of the product obtained in this embodiment is 12.7.

实施例2Example 2

本实施例与实施例1不同的是步骤一中的各组成比例分别为27.8%石英、26.7%长汀钾长石、14.55%方解石、3.83%白云石、3%漳州高岭土、10%硅酸锆、9.83%氧化铝、3.2%氧化锌。羧甲基纤维素钠和纯碱的质量分别占原料总质量的0.03%和1.06%。步骤三中的烧成温度为1220℃,烧成时间为15h。采用日本KONICA厂家生产的CR-10色差计测得该产品的L值为75.1,a(红值):0.3,b(黄值):-0.5。采用KGZ-1A光泽度仪测得该实施例所得产品的光泽度为10.6。其他步骤和参数与实施例1相同。The difference between this embodiment and Example 1 is that the composition ratios in step one are 27.8% quartz, 26.7% Changting potassium feldspar, 14.55% calcite, 3.83% dolomite, 3% Zhangzhou kaolin, 10% zirconium silicate , 9.83% aluminum oxide, 3.2% zinc oxide. The quality of sodium carboxymethyl cellulose and soda ash accounts for 0.03% and 1.06% of the total mass of raw materials respectively. The firing temperature in step 3 is 1220° C., and the firing time is 15 hours. The CR-10 color difference meter produced by the Japanese KONICA manufacturer was used to measure the L value of the product to be 75.1, a (red value): 0.3, b (yellow value): -0.5. Adopt KGZ-1A gloss meter to measure the glossiness of the product obtained in this embodiment to be 10.6. Other steps and parameters are the same as in Example 1.

实施例3Example 3

本实施例与实施例1不同的是步骤一中的各组成比例分别为28.2%石英、26.8%长汀钾长石、13.55%方解石、3.9%白云石、3.21%漳州高岭土、10%硅酸锆、9.93%氧化铝、3.3%氧化锌。羧甲基纤维素钠和纯碱的质量分别占原料总质量的0.03%和1.14%。步骤三中的烧成温度为1240℃,烧成时间为15.5h。采用日本KONICA厂家生产的CR-10色差计测得该产品的L值为78.7,a(红值):0.5,b(黄值):-1。采用KGZ-1A光泽度仪测得该实施例所得产品的光泽度为14.0。其他步骤和参数与实施例1相同。The difference between this embodiment and Example 1 is that the composition ratios in step one are 28.2% quartz, 26.8% Changting potassium feldspar, 13.55% calcite, 3.9% dolomite, 3.21% Zhangzhou kaolin, 10% zirconium silicate , 9.93% aluminum oxide, 3.3% zinc oxide. The quality of sodium carboxymethylcellulose and soda ash accounts for 0.03% and 1.14% of the total mass of raw materials respectively. The firing temperature in step 3 is 1240° C., and the firing time is 15.5 hours. The CR-10 color difference meter produced by the Japanese KONICA manufacturer was used to measure the L value of the product to be 78.7, a (red value): 0.5, b (yellow value): -1. Adopt KGZ-1A gloss meter to measure the glossiness of the product obtained in this embodiment to be 14.0. Other steps and parameters are the same as in Example 1.

实施例4Example 4

本实施例与实施例1不同的是步骤一中的各组成比例分别为27.8%石英、26.9%长汀钾长石、13.55%方解石、3.94%白云石、3.1%漳州高岭土、10.1%硅酸锆、9.89%氧化铝、3.2%氧化锌。羧甲基纤维素钠和纯碱的质量分别占原料总质量的0.04%和1.48%。步骤三中的烧成温度为1240℃,烧成时间为15h。采用日本KONICA厂家生产的CR-10色差计测得该产品的L值为79.4,a(红值):-0.3,b(黄值):-0.8。采用KGZ-1A光泽度仪测得该实施例所得产品的光泽度为8.4。其他步骤和参数与实施例1相同。The difference between this example and Example 1 is that the composition ratios in step one are 27.8% quartz, 26.9% Changting potassium feldspar, 13.55% calcite, 3.94% dolomite, 3.1% Zhangzhou kaolin, and 10.1% zirconium silicate , 9.89% aluminum oxide, 3.2% zinc oxide. The quality of sodium carboxymethyl cellulose and soda ash accounts for 0.04% and 1.48% of the total mass of raw materials respectively. The firing temperature in step 3 is 1240° C., and the firing time is 15 hours. The CR-10 color difference meter produced by the Japanese KONICA manufacturer was used to measure the L value of the product to be 79.4, a (red value): -0.3, b (yellow value): -0.8. Adopt KGZ-1A gloss meter to measure the glossiness of the product obtained in this embodiment to be 8.4. Other steps and parameters are the same as in Example 1.

实施例5Example 5

(1)制备卫生陶瓷浅米黄色亚光釉料:(1) Preparation of light beige matt glaze for sanitary ceramics:

a、将水、长汀钾长石、石英、方解石、白云石、氧化锌、氧化铝、漳州高岭土、硅酸锆和陶瓷用CMC以及纯碱进行配料后,投入球磨机中球磨,当粒度达到小于10μm占比60~65%时,球磨结束,得基础釉浆;a. After mixing water, Changting potassium feldspar, quartz, calcite, dolomite, zinc oxide, alumina, Zhangzhou kaolin, zirconium silicate and ceramics with CMC and soda ash, put them into a ball mill for ball milling. When the particle size reaches less than 10μm When the proportion is 60-65%, the ball milling is over, and the basic glaze slurry is obtained;

b、在上述基础釉浆中添加棕黄陶瓷用色料、196红色陶瓷用色料,继续进行球磨,当粒度达到小于10μm占比(69~71)%时进行放浆出磨,并过180目筛精制、调制后,继续搅拌均匀,即得所述卫生陶瓷浅米黄色亚光釉料(浓度为350±2g/200mL,浆温为25±5℃,粘性V0为80±5s/100mL,屈服值为10±4);b. Add brownish-yellow ceramic colorant and 196 red ceramic colorant to the above-mentioned basic glaze slurry, continue ball milling, and when the particle size reaches less than 10 μm (69-71)%, carry out the pulping and grinding, and pass 180 After the mesh sieve is refined and prepared, continue to stir evenly to obtain the light beige matt glaze for sanitary ceramics (concentration is 350±2g/200mL, slurry temperature is 25±5°C, viscosity V0 is 80±5s/100mL , the yield value is 10±4);

上述各组分的具体配比如下:以水为介质,其中含有25.5~26.5%的长汀钾长石、28.0~29.0%的石英、14.4~15.5%的方解石、4.1~4.3%的白云石、3.3~3.4%的氧化锌、3.2~3.3%的漳州高岭土、9.0~10.0%的硅酸锆、9.9~10.1%的三氧化二铝、0.28%的棕黄陶瓷用色料、0.04%的196红色陶瓷用色料、0.03%~0.04%的羧甲基纤维素钠和1.06%~1.95%的纯碱。The specific proportions of the above-mentioned components are as follows: using water as the medium, which contains 25.5-26.5% of Changting potassium feldspar, 28.0-29.0% of quartz, 14.4-15.5% of calcite, 4.1-4.3% of dolomite, 3.3-3.4% zinc oxide, 3.2-3.3% Zhangzhou kaolin, 9.0-10.0% zirconium silicate, 9.9-10.1% aluminum oxide, 0.28% brown-yellow ceramic pigment, 0.04% 196 red Coloring material for ceramics, 0.03%-0.04% sodium carboxymethyl cellulose and 1.06%-1.95% soda ash.

(2)制备卫生陶瓷素坯;(2) preparing sanitary ceramic green body;

按坯体的组份重量百分比称取原料组分:SiO2 62.5~64%,Al2O3 22~23%,CaO0~0.8%,MgO 0~0.7%,K2O 2.5~3.5%,Na2O 0.3~0.5%,Fe2O3+TiO2 1~1.5%,其余辅助原料1~2%,其余辅助原料包括碱面、水玻璃、白云石;将含有上述各原料组分的脊性原料、非脊性料和其余辅助原料混合,加入适量的水经球磨细化,当粒度达到小于10μm占比59~61%时进行放浆出磨再经除铁、过筛、精制和陈腐制成泥浆,泥浆的浓度为353±2g/200mL,粒度(<10μm)为60±1,粘性V0为60±10s/100mL,粘性V30为90±10s/100mL,屈服值为12±3。;将上述泥浆于石膏模型中进行注浆,经吃浆、巩固、脱模后在温度25~55℃、湿度10~75%的条件干燥至含水率在5%以下,即得卫生陶瓷素坯。Weigh the raw material components according to the weight percentage of the green body: SiO 2 62.5-64%, Al 2 O 3 22-23%, CaO 0-0.8%, MgO 0-0.7%, K 2 O 2.5-3.5%, Na 2 O 0.3~0.5%, Fe 2 O 3 +TiO 2 1~1.5%, other auxiliary raw materials 1~2%, other auxiliary raw materials include alkali flour, water glass, dolomite; Raw materials, non-ridged materials and other auxiliary materials are mixed, adding an appropriate amount of water and refined by ball milling. When the particle size reaches less than 10 μm and the proportion is 59-61%, the slurry is discharged from the mill, and then the iron is removed, sieved, refined and stale. Slurry, the concentration of the slurry is 353±2g/200mL, the particle size (<10μm) is 60±1, the viscosity V 0 is 60±10s/100mL, the viscosity V 30 is 90±10s/100mL, and the yield value is 12±3. ; grouting the above mud in a plaster model, drying the slurry at a temperature of 25 to 55°C and a humidity of 10 to 75% after grouting, consolidation and demoulding until the water content is below 5%, to obtain a sanitary ceramic green body .

(3)将所述卫生陶瓷浅米黄色亚光釉料用施釉喷枪涂覆于上述卫生陶瓷素坯表面,并于干燥窑内干燥至含水率1%以下,得到浅米黄色亚光釉卫生陶瓷“白坯”;(3) Apply the light beige matte glaze on the surface of the above-mentioned sanitary ceramic green body with a glazing spray gun, and dry in a drying kiln until the moisture content is below 1%, to obtain light beige matt glaze sanitary ceramics "white blank";

(4)将上述浅米黄色亚光釉卫生陶瓷“白坯”置于含水率1%以下的同步收缩垫上,于1202~1250℃的隧道窑中烧制15h~18h,即得浅米黄色亚光釉卫生陶瓷产品。(4) Place the above-mentioned light beige matte glaze sanitary ceramics "white blank" on a synchronous shrinkage pad with a moisture content of less than 1%, and fire it in a tunnel kiln at 1202-1250°C for 15h-18h to obtain a light beige matte glaze. Light glazed sanitary ceramic products.

实施例6Example 6

按表2的釉料配方选取相应比例的方解石、硅酸锆、白云石、石英、长汀钾长石、氧化锌、三氧化二铝等进行配料,根据实施例5的技术方案制作卫生陶瓷浅米黄色亚光釉料:According to the glaze formula in Table 2, calcite, zirconium silicate, dolomite, quartz, Changting potassium feldspar, zinc oxide, aluminum oxide, etc. in corresponding proportions are selected for batching, and sanitary ceramics are made according to the technical scheme of embodiment 5. Beige Matte Glaze:

表2浅米黄色亚光釉釉配方表(重量百分比,%)Table 2 light beige matt glaze formula table (weight percent, %)

根据实施例5的技术方案,将上述各组卫生陶瓷浅米黄色亚光釉料用压缩空气喷枪喷涂于上述相应的各组卫生陶瓷素坯表面,施釉量为5mm~7mm,经过干燥窑炉,进入隧道窑烧制,最高烧成温度1200~1250℃,时间900~1080min,经过品质检验工序,最后制得浅米黄色亚光釉产品,且产品颜色稳定,色值独具特色,窑炉各部位的发色一致无色差,颜色纯正、拥有丝绸质感,宛若皓月当空、装饰效果及艺术美感强。经检测产品各项指标如下表3:According to the technical scheme of embodiment 5, above-mentioned each group of sanitary ceramic light beige matte glaze is sprayed on above-mentioned corresponding each group of sanitary ceramic biscuit surface with compressed air spray gun, and the glaze application amount is 5mm~7mm, passes through drying kiln, Enter the tunnel kiln for firing, the highest firing temperature is 1200-1250°C, and the time is 900-1080min. After the quality inspection process, the light beige matte glaze product is finally produced, and the product color is stable and the color value is unique. The hair color of the parts is consistent without color difference, the color is pure, and has a silk texture, just like a bright moon in the sky, with strong decorative effect and artistic beauty. The indicators of the tested products are as follows in Table 3:

表3产品品质检验结果Table 3 product quality inspection results

上述实施例仅用来进一步说明本发明的一种亚光釉卫生陶瓷的制备方法,但本发明并不局限于实施例,凡是依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均落入本发明技术方案的保护范围内。Above-mentioned embodiment is only used for further illustrating the preparation method of a kind of matte glaze sanitary ceramics of the present invention, but the present invention is not limited to embodiment, any simple modification done to above embodiment according to technical essence of the present invention, is equivalent to Changes and modifications all fall within the protection scope of the technical solutions of the present invention.

Claims (6)

1.一种亚光釉卫生陶瓷的制备方法,其特征在于包括以下步骤:1. a preparation method of matt glaze sanitary ceramics, characterized in that it may further comprise the steps: 1)按质量分数比例称取27.8%~29%的石英、25.5%~26.9%的长汀钾长石、13.55%~15.5%的方解石、3.83%~4.3%的白云石、3%~3.3%的漳州高岭土、9%~10.1%的硅酸锆、9.83%~10.1%的氧化铝、3.2%~3.4%的氧化锌、0.03%~0.04%的羧甲基纤维素钠和1.06%~1.95%的纯碱装入球磨机中,加水进行球磨,料:球:水的比例为1:1.2:0.45~0.5,浆料粒度球磨至小于10μm占比60%~65%时结束球磨,得到均匀的基础釉浆;1) Weigh 27.8% to 29% of quartz, 25.5% to 26.9% of Changting potassium feldspar, 13.55% to 15.5% of calcite, 3.83% to 4.3% of dolomite, 3% to 3.3% Zhangzhou kaolin, 9%~10.1% zirconium silicate, 9.83%~10.1% alumina, 3.2%~3.4% zinc oxide, 0.03%~0.04% sodium carboxymethyl cellulose and 1.06%~1.95% Put the soda ash into the ball mill, add water for ball milling, the ratio of material: ball: water is 1:1.2:0.45~0.5, and the ball milling is completed when the particle size of the slurry is less than 10 μm and the proportion is 60%~65%, so as to obtain a uniform basic glaze pulp; 2)在步骤1)制备的基础釉浆中添加0.3%~1%的陶瓷用色料,继续球磨至粒度小于10μm占比69%~71%时结束球磨,过180目筛得到均匀的卫生陶瓷亚光釉浆;2) Add 0.3% to 1% of ceramic pigments to the basic glaze slurry prepared in step 1), continue ball milling until the particle size is less than 10 μm and account for 69% to 71%, and end the ball milling, and pass through a 180-mesh sieve to obtain uniform sanitary ceramics matte glaze paste; 3)将步骤2)所得卫生陶瓷亚光釉浆喷涂于卫生陶瓷素坯表面,于干燥窑中干燥至含水率1%以下,于1200~1250℃的隧道窑中烧制15~18小时,冷却后得到亚光釉卫生陶瓷产品。3) Spray the sanitary ceramic matt glaze slurry obtained in step 2) on the surface of the sanitary ceramic green body, dry in a drying kiln until the moisture content is below 1%, and fire in a tunnel kiln at 1200-1250°C for 15-18 hours, and cool Finally, matte glaze sanitary ceramic products are obtained. 2.根据权利要求1所述的制备方法,其特征在于包括以下步骤:2. preparation method according to claim 1, is characterized in that comprising the following steps: 1)按质量分数比例称取27.8%~28.2%的石英、26.7%~26.9%的长汀钾长石、13.55%~14.55%的方解石、3.83%~3.94%的白云石、3%~3.21%的漳州高岭土、10.0%~10.1%的硅酸锆、9.83%~9.93%的氧化铝、3.2~3.3%的氧化锌、0.03%~0.04%的羧甲基纤维素钠和1.06%~1.95%的纯碱装入球磨机中,加水进行球磨,料:球:水的比例为1:1.2:0.45~0.5,浆料粒度球磨至小于10μm占比60%~65%时结束球磨,得到均匀的基础釉浆;1) Weigh 27.8% to 28.2% of quartz, 26.7% to 26.9% of Changting potassium feldspar, 13.55% to 14.55% of calcite, 3.83% to 3.94% of dolomite, 3% to 3.21% Zhangzhou kaolin, 10.0%~10.1% zirconium silicate, 9.83%~9.93% alumina, 3.2~3.3% zinc oxide, 0.03%~0.04% sodium carboxymethyl cellulose and 1.06%~1.95% Soda ash is put into a ball mill, and water is added for ball milling. The ratio of material: ball: water is 1:1.2:0.45~0.5, and the ball milling is completed when the particle size of the slurry is less than 10 μm, accounting for 60%~65%, and a uniform basic glaze slurry is obtained. ; 2)在步骤1)制备的基础釉浆中添加1%的陶瓷用银灰色料,继续球磨至粒度小于10μm占比69%~71%时结束球磨,过180目筛得到均匀的卫生陶瓷亚光釉浆,所述陶瓷用银灰色料含有Sn和Sb;2) Add 1% silver-gray material for ceramics to the basic glaze slurry prepared in step 1), continue ball milling until the particle size is less than 10 μm and account for 69% to 71% of the ball milling, and pass through a 180-mesh sieve to obtain a uniform sanitary ceramic matt Glaze slurry, the silver-gray material for ceramics contains Sn and Sb; 3)将步骤2)所得卫生陶瓷亚光釉浆喷涂于卫生陶瓷素坯表面,于干燥窑中干燥至含水率1%以下,于1200~1240℃的隧道窑中烧制15~16小时,冷却后得到银灰亚光釉卫生陶瓷产品。3) Spray the sanitary ceramic matt glaze slurry obtained in step 2) on the surface of the sanitary ceramic green body, dry in a drying kiln until the moisture content is below 1%, and fire in a tunnel kiln at 1200-1240°C for 15-16 hours, and cool Finally, a silver-gray matte glaze sanitary ceramic product is obtained. 3.根据权利要求1所述的制备方法,其特征在于包括以下步骤:3. preparation method according to claim 1, is characterized in that comprising the following steps: 1)按质量分数比例称取28.0~29.0%的石英、25.5~26.5%的长汀钾长石、14.4~15.5%的方解石、4.1~4.3%的白云石、3.3~3.4%的氧化锌、3.2~3.3%的漳州高岭土、9.0~10.0%的硅酸锆、9.9~10.1%的氧化铝、0.03%~0.04%的羧甲基纤维素钠和1.06%~1.95%的纯碱装入球磨机中,加水进行球磨,料:球:水的比例为1:1.2:0.45~0.5,浆料粒度球磨至小于10μm占比60%~65%时结束球磨,得到均匀的基础釉浆;1) Weigh 28.0-29.0% of quartz, 25.5-26.5% of Changting potassium feldspar, 14.4-15.5% of calcite, 4.1-4.3% of dolomite, 3.3-3.4% of zinc oxide, 3.2% ~3.3% of Zhangzhou kaolin, 9.0~10.0% of zirconium silicate, 9.9~10.1% of alumina, 0.03%~0.04% of sodium carboxymethylcellulose and 1.06%~1.95% of soda ash are put into the ball mill, add water Carry out ball milling, the ratio of material: ball: water is 1:1.2:0.45-0.5, and the ball milling is completed when the particle size of the slurry is less than 10 μm and accounts for 60%-65%, so as to obtain a uniform basic glaze slurry; 2)在步骤1)制备的基础釉浆中添加0.28%的棕黄陶瓷用色料、0.04%的196红色陶瓷用色料,继续球磨至粒度小于10μm占比69%~71%时结束球磨,过180目筛得到均匀的卫生陶瓷亚光釉浆;2) Add 0.28% brownish-yellow ceramic colorant and 0.04% 196 red ceramic colorant to the basic glaze slurry prepared in step 1), and continue ball milling until the particle size is less than 10 μm and account for 69% to 71%. Pass through a 180-mesh sieve to obtain a uniform matte glaze slurry for sanitary ceramics; 3)将步骤2)所得卫生陶瓷亚光釉浆喷涂于卫生陶瓷素坯表面,于干燥窑中干燥至含水率1%以下,于1202~1250℃的隧道窑中烧制15~18小时,冷却后得到米黄色亚光釉卫生陶瓷产品。3) Spray the sanitary ceramic matte glaze slurry obtained in step 2) on the surface of the sanitary ceramic green body, dry in a drying kiln until the water content is below 1%, and fire in a tunnel kiln at 1202-1250°C for 15-18 hours, and cool Finally, beige matte glaze sanitary ceramic products are obtained. 4.根据权利要求1所述的制备方法,其特征在于:所述卫生陶瓷亚光釉浆的浓度为350±2g/200mL,浆温为25±3℃,粘性V0为80±5s/100mL,屈服值为10±4。4. The preparation method according to claim 1, characterized in that: the density of the sanitary ceramic matt glaze slurry is 350±2g/200mL, the slurry temperature is 25±3°C, and the viscosity V0 is 80±5s/100mL , The yield value is 10±4. 5.根据权利要求1所述的制备方法,其特征在于:所述卫生陶瓷素坯由以下方法制得:5. The preparation method according to claim 1, characterized in that: the sanitary ceramic green body is made by the following method: a、按坯体的组份重量百分比称取原料组分:SiO2 62.5~64%,Al2O3 22~23%,CaO 0~0.8%,MgO 0~0.7%,K2O 2.5~3.5%,Na2O 0.3~0.5%,Fe2O3+TiO2 1~1.5%,其余辅助原料1~2%,其余辅助原料包括碱面、水玻璃、白云石;将含有上述各原料组分的脊性原料、非脊性料和其余辅助原料混合,加入适量的水经球磨细化,当粒度达到小于10μm占比59~61%时进行放浆出磨再经除铁、过筛、精制和陈腐制成泥浆;a. Weigh the raw material components according to the weight percentage of the green body: SiO 2 62.5-64%, Al 2 O 3 22-23%, CaO 0-0.8%, MgO 0-0.7%, K 2 O 2.5-3.5 %, Na 2 O 0.3-0.5%, Fe 2 O 3 +TiO 2 1-1.5%, the remaining auxiliary raw materials 1-2%, the remaining auxiliary raw materials include alkali flour, water glass, dolomite; will contain the above-mentioned raw material components Ridge raw materials, non-ridge materials and other auxiliary raw materials are mixed, and an appropriate amount of water is added to refine them by ball milling. When the particle size reaches less than 10 μm and accounts for 59-61%, the slurry is discharged from the mill, and then the iron is removed, sieved, and refined. and stale mud; b、将上述泥浆于石膏模型中进行注浆,经吃浆、巩固、脱模后在温度25~55℃、湿度10~75%的条件干燥至含水率在5%以下,即得所述卫生陶瓷素坯。b. Grouting the above mud in a gypsum model, drying the slurry at a temperature of 25 to 55°C and a humidity of 10 to 75% after grouting, consolidation, and demoulding until the moisture content is below 5%, to obtain the hygienic Ceramic bisque. 6.根据权利要求5所述的制备方法,其特征在于:所述泥浆的浓度为353±2g/200mL,粘性V0为60±10s/100mL,粘性V30为90±10s/100mL,屈服值为12±3。6. The preparation method according to claim 5, characterized in that: the concentration of the mud is 353±2g/200mL, the viscosity V0 is 60±10s/100mL, the viscosity V30 is 90±10s/100mL, and the yield value is 12±3.
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