CN106830693A - A kind of preparation method of high-strength conductive glass fibre - Google Patents

A kind of preparation method of high-strength conductive glass fibre Download PDF

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Publication number
CN106830693A
CN106830693A CN201611263170.4A CN201611263170A CN106830693A CN 106830693 A CN106830693 A CN 106830693A CN 201611263170 A CN201611263170 A CN 201611263170A CN 106830693 A CN106830693 A CN 106830693A
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parts
glass fibre
conductive glass
strength conductive
wire drawing
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雷笑天
宋昊
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C13/00Fibre or filament compositions
    • C03C13/003Conducting or semi-conducting fibres
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B37/00Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
    • C03B37/01Manufacture of glass fibres or filaments
    • C03B37/02Manufacture of glass fibres or filaments by drawing or extruding, e.g. direct drawing of molten glass from nozzles; Cooling fins therefor
    • C03B37/022Manufacture of glass fibres or filaments by drawing or extruding, e.g. direct drawing of molten glass from nozzles; Cooling fins therefor from molten glass in which the resultant product consists of different sorts of glass or is characterised by shape, e.g. hollow fibres, undulated fibres, fibres presenting a rough surface
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C1/00Ingredients generally applicable to manufacture of glasses, glazes, or vitreous enamels
    • C03C1/02Pretreated ingredients
    • C03C1/026Pelletisation or prereacting of powdered raw materials
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B2205/00Fibre drawing or extruding details
    • C03B2205/42Drawing at high speed, i.e. > 10 m/s
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B2205/00Fibre drawing or extruding details
    • C03B2205/60Optical fibre draw furnaces
    • C03B2205/72Controlling or measuring the draw furnace temperature

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Inorganic Fibers (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)

Abstract

The present invention relates to a kind of preparation method of high-strength conductive glass fibre, belong to glass-fibre technology field.The invention provides a kind of by the use of quartz sand and anorthite as base-material, after high-temperature fusion mixes, dissolved using sulfuric acid solution, form mesoporous silicon oxide, then by adding surface-active directed agents and copper chloride crystal auxiliary agent, the calcium sulfate crystal whiskers combination copper ion for being formed at high temperature under high pressure is carried on inside mesoporous silicon oxide, improve mechanical property and electric conductivity, finally mix with the raw material such as aluminum oxide and auxiliary agent, it is prepared into high-strength conductive glass fibre, high-strength conductive glass fibre high mechanical properties prepared by the present invention, wearability and washing fastness are good, electric conductivity is high.

Description

A kind of preparation method of high-strength conductive glass fibre
Technical field
The present invention relates to a kind of preparation method of high-strength conductive glass fibre, belong to glass-fibre technology field.
Background technology
Glass fibre is a kind of new function material and structural material in Inorganic Non-metallic Materials.Due to it have it is non-ignitable Property, high temperature resistant, anticorrosive, intensity is high, density is small, moisture absorption is low and extends a series of excellent specific properties such as small, be widely used to pass System industry, agricultural, construction industry and electronics, communication, nuclear energy, Aeronautics and Astronautics, weapons, naval vessels and ocean development, genetic engineering etc. High and new technology industry, the new and high technology material as the indispensable sustainable development of the 21 century mankind.In recent years, many researchs Person attempts, by method modified glass-fibers such as modern chemistry, physics, preparing electroconductive glass fibre as polymer composite Conductive filler material, for solving the problems, such as Contamination of Electromagnetic Wave.Chemical plating as material surface metalized technology, As preparing one of conventional technology of electroconductive glass fibre, but traditional glass fibre chemistry plating because being needed during its plating Matrix is slightly spent, is sensitized, activation process, the heavy metal palladium price for not only being needed in complex process, and activation process hold high Expensive, these all limit the further development that electroless plating method prepares electroconductive glass fibre.
In the case of plating metal conducting layer, what conductance was higher in metal has Ag, Cu, Al, Ni, but because silver will cause plating Film high cost is so limit its application;Copper facing, lead glass fiber have a preferable electric conductivity, but place a period of time or After heat treatment its electric conductivity drastically declines;This is because freshly prepd copper, aluminium coat have surface electrostatic higher dust absorption Energy and oxidation susceptibility, impurity is easily absorbed from surrounding environment or oxide layer influence electric conductivity is oxidized to form;Nickel coating unlike Copper facing, aluminium lamination are easily aoxidized, but the electrical conductivity of nickel is relatively low;In a word, the technical process of plating metal is very complicated, and price is high It is expensive;Meanwhile, after fiberglass surfacing plates metal, conductive materials are easily peeled off after rubbed and washing, wearability and washing fastness Difference, causing the mechanical property of glass fibre reduces, and have impact on the performance of glass fibre.
The content of the invention
The technical problems to be solved by the invention:Conductive fiber is prepared generally using chemical plating, in glass fibers for tradition After dimension table face plates metal, conductive materials are easily peeled off after rubbed and washing, and wearability and washing fastness are poor, cause the power of fiber Learn performance reduction, influence the problem of glass fibre performance, the invention provides it is a kind of by the use of quartz sand and anorthite as Base-material, after high-temperature fusion mixes, is dissolved using sulfuric acid solution, forms mesoporous silicon oxide, is then lived by adding surface Property directed agents and copper chloride crystal auxiliary agent, the calcium sulfate crystal whiskers combination copper ion for being formed at high temperature under high pressure are carried on mesoporous dioxy Inside SiClx, mechanical property and electric conductivity are improved, finally mixed with the raw material such as aluminum oxide and auxiliary agent, be prepared into high-strength conductive glass Glass fiber, high-strength conductive glass fibre high mechanical properties prepared by the present invention, wearability and washing fastness are high, electric conductivity It is good.
In order to solve the above technical problems, the present invention is using technical scheme as described below:
(1)In mass ratio 2:3~2:5, take quartz sand and anorthite is well mixed, it is put into induction furnace, design temperature is 1750 ~1780 DEG C, insulation 40~50min of melting naturally cools to room temperature, collects the molten mixture in induction furnace, is put into ball mill In, to the steel ball of a diameter of 50mm that 4~6 times of melting mixing amount of substance is added in ball mill, with 300r/min 2~3h of ball milling, Again ball-milled mixtures are crossed with 200 mesh sieves, sieving particle is collected;
(2)In mass ratio 1:3, the sulfuric acid solution that above-mentioned sieving particle and mass fraction are 75% is put into container, and will be held Device is placed in ultrasonic oscillation device, and setpoint frequency is 2.0~2.2MHz, shakes 30~40min, then respectively in addition in container The Cetyltrimethylammonium bromide of sieving granular mass 5~8% and the copper chloride of above-mentioned sieving granular mass 4~6% are stated, after 1~2h of continuous concussion;
(3)After above-mentioned concussion terminates, the water of 1~2 times of the mixture in container and mixture quality is put into reactor, if Constant temperature degree is 145~150 DEG C, and pressure is 1.1~1.3MPa, and 9~10h is stirred with 100r/min, is then depressurized to normal atmosphere Pressure, discharges while hot, collects out material and filters while hot, filter residue is put into 300 DEG C of drying boxes and dries 2~3h, collects dried object;
(4)Count by weight, take 50~60 parts of above-mentioned dried objects, 20~25 parts of aluminum oxide, 12~15 parts of boraxs, 7~9 parts Water, 4~7 parts of zirconium oxides, 3~5 parts of lithias and 1~4 part of barium sulfate, are put into pulverizer and are crushed, and collect compound, will be mixed Close material to be put into mould, and mould is placed in smelting furnace, design temperature is 1300~1350 DEG C, 3~6h is melted, then by crucible Take out, then the fused mass in crucible is put into wire drawing machine, wire drawing machine temperature as 1200~1250 DEG C is set, with 1200r/min Wire drawing is carried out, wire drawing thing is collected, you can high-strength conductive glass fibre is obtained.
The high-strength conductive glass fibre that after testing prepared by the present invention is obtained:Resistivity is 0.69~1.23 × 10-4Ω cm, High-strength conductive glass fibre 15min prepared by 150 DEG C for the treatment of present invention, resistivity is 1.19~2.16 × 10-4Ω cm, draw Intensity is stretched for 6000~6800MPa, and wearability improves 2~4 times, and conducting objects will not be separated out or are deprived of.
Compared with other method, Advantageous Effects are the present invention:
(1)High-strength conductive glass fibre high mechanical properties prepared by the present invention, wearability and washing fastness are high, electric conductivity It is good;
(2)High-strength conductive glass fibre prepared by the present invention is simple to operate, strong applicability, and fibre property loss is few, and quality can Lean on, and environmental pollution can be reduced, it is adaptable to industrialized production.
Specific embodiment
In mass ratio 2:3~2:5, take quartz sand and anorthite is well mixed, it is put into induction furnace, design temperature is 1750 ~1780 DEG C, insulation 40~50min of melting naturally cools to room temperature, collects the molten mixture in induction furnace, is put into ball mill In, to the steel ball of a diameter of 50mm that 4~6 times of melting mixing amount of substance is added in ball mill, with 300r/min 2~3h of ball milling, Again ball-milled mixtures are crossed with 200 mesh sieves, sieving particle is collected;
In mass ratio 1:3, the sulfuric acid solution that above-mentioned sieving particle and mass fraction are 75% is put into container, and container is put In ultrasonic oscillation device, setpoint frequency is 2.0~2.2MHz, shakes 30~40min, then respectively to adding above-mentioned mistake in container The Cetyltrimethylammonium bromide of granular mass 5~8% and the copper chloride of above-mentioned sieving granular mass 4~6% are sieved, continues to shake Swing 1~2h;After above-mentioned concussion terminates, the water of 1~2 times of the mixture in container and mixture quality is put into reactor, Design temperature is 145~150 DEG C, and pressure is 1.1~1.3MPa, and 9~10h is stirred with 100r/min, is then depressurized to standard big Air pressure, discharges while hot, collects out material and filters while hot, filter residue is put into 300 DEG C of drying boxes and dries 2~3h, collects drying Thing;Count by weight, take 50~60 parts of above-mentioned dried objects, 20~25 parts of aluminum oxide, 12~15 parts of boraxs, 7~9 parts of water, 4~ 7 parts of zirconium oxides, 3~5 parts of lithias and 1~4 part of barium sulfate, are put into pulverizer and are crushed, and collect compound, and compound is put In entering mould, and mould is placed in smelting furnace, design temperature is 1300~1350 DEG C, melts 3~6h, then takes out crucible, The fused mass in crucible is put into wire drawing machine again, sets wire drawing machine temperature as 1200~1250 DEG C, drawn with 1200r/min Silk, collects wire drawing thing, you can obtain high-strength conductive glass fibre.
Example 1
In mass ratio 2:3, take quartz sand and anorthite is well mixed, it is put into induction furnace, design temperature is 1750 DEG C, and insulation is molten Melt 40min, naturally cool to room temperature, collect the molten mixture in induction furnace, be put into ball mill, it is molten to being added in ball mill Melt the steel ball of a diameter of 50mm of 4 times of mixture quality, with 300r/min ball milling 2h, then ball-milled mixtures are crossed with 200 mesh sieves, receive Collection sieving particle;In mass ratio 1:3, the sulfuric acid solution that above-mentioned sieving particle and mass fraction are 75% is put into container, and Container is placed in ultrasonic oscillation device, setpoint frequency is 2.0MHz, shakes 30min, then respectively to adding above-mentioned mistake in container The Cetyltrimethylammonium bromide of granular mass 5% and the copper chloride of above-mentioned sieving granular mass 4% are sieved, continues to shake 1h; After above-mentioned concussion terminates, the water of 1 times of the mixture in container and mixture quality is put into reactor, design temperature is 145 DEG C, pressure is 1.1MPa, and 9h is stirred with 100r/min, is then depressurized to standard atmospheric pressure, is discharged while hot, collects out material And filter while hot, filter residue is put into 2h is dried in 300 DEG C of drying boxes, collect dried object;Count by weight, take 50 parts it is above-mentioned dry Dry thing, 20 parts of aluminum oxide, 12 parts of boraxs, 7 parts of water, 4 parts of zirconium oxides, 3 parts of lithias and 1 part of barium sulfate, being put into pulverizer is carried out Crush, collect compound, compound is put into mould, and mould is placed in smelting furnace, design temperature is 1300 DEG C, melting 3h, then takes out crucible, then the fused mass in crucible is put into wire drawing machine, sets wire drawing machine temperature as 1200 DEG C, with 1200r/min carries out wire drawing, collects wire drawing thing, you can obtain high-strength conductive glass fibre.
The high-strength conductive glass fibre that after testing prepared by the present invention is obtained:Resistivity is 0.69 × 10-4Ω cm, 150 DEG C High-strength conductive glass fibre 15min prepared by the treatment present invention, resistivity is 1.19 × 10-4Ω cm, tensile strength is 6000MPa, wearability improves 2 times, and conducting objects will not be separated out or are deprived of.
Example 2
In mass ratio 2:5, take quartz sand and anorthite is well mixed, it is put into induction furnace, design temperature is 1780 DEG C, and insulation is molten Melt 50min, naturally cool to room temperature, collect the molten mixture in induction furnace, be put into ball mill, it is molten to being added in ball mill Melt the steel ball of a diameter of 50mm of 6 times of mixture quality, with 300r/min ball milling 3h, then ball-milled mixtures are crossed with 200 mesh sieves, receive Collection sieving particle;In mass ratio 1:3, the sulfuric acid solution that above-mentioned sieving particle and mass fraction are 75% is put into container, and Container is placed in ultrasonic oscillation device, setpoint frequency is 2.2MHz, shakes 40min, then respectively to adding above-mentioned mistake in container The Cetyltrimethylammonium bromide of granular mass 8% and the copper chloride of above-mentioned sieving granular mass 6% are sieved, continues to shake 2h; After above-mentioned concussion terminates, the water of 2 times of the mixture in container and mixture quality is put into reactor, design temperature is 150 DEG C, pressure is 1.3MPa, and 10h is stirred with 100r/min, is then depressurized to standard atmospheric pressure, is discharged while hot, collects out material And filter while hot, filter residue is put into 3h is dried in 300 DEG C of drying boxes, collect dried object;Count by weight, take 60 parts it is above-mentioned dry Dry thing, 25 parts of aluminum oxide, 15 parts of boraxs, 9 parts of water, 7 parts of zirconium oxides, 5 parts of lithias and 4 parts of barium sulfate, being put into pulverizer is carried out Crush, collect compound, compound is put into mould, and mould is placed in smelting furnace, design temperature is 1350 DEG C, melting 6h, then takes out crucible, then the fused mass in crucible is put into wire drawing machine, sets wire drawing machine temperature as 1250 DEG C, with 1200r/min carries out wire drawing, collects wire drawing thing, you can obtain high-strength conductive glass fibre.
The high-strength conductive glass fibre that after testing prepared by the present invention is obtained:Resistivity is 1.23 × 10-4Ω cm, 150 DEG C High-strength conductive glass fibre 15min prepared by the treatment present invention, resistivity is 2.16 × 10-4Ω cm, tensile strength is 6800MPa, wearability improves 4 times, and conducting objects will not be separated out or are deprived of.
Example 3
In mass ratio 2:4, take quartz sand and anorthite is well mixed, it is put into induction furnace, design temperature is 1770 DEG C, and insulation is molten Melt 45min, naturally cool to room temperature, collect the molten mixture in induction furnace, be put into ball mill, it is molten to being added in ball mill Melt the steel ball of a diameter of 50mm of 5 times of mixture quality, with 300r/min ball milling 3h, then ball-milled mixtures are crossed with 200 mesh sieves, receive Collection sieving particle;In mass ratio 1:3, the sulfuric acid solution that above-mentioned sieving particle and mass fraction are 75% is put into container, and Container is placed in ultrasonic oscillation device, setpoint frequency is 2.1MHz, shakes 35min, then respectively to adding above-mentioned mistake in container The Cetyltrimethylammonium bromide of granular mass 7% and the copper chloride of above-mentioned sieving granular mass 5% are sieved, continues to shake 2h; After above-mentioned concussion terminates, the water of 2 times of the mixture in container and mixture quality is put into reactor, design temperature is 148 DEG C, pressure is 1.2MPa, and 10h is stirred with 100r/min, is then depressurized to standard atmospheric pressure, is discharged while hot, collects out material And filter while hot, filter residue is put into 3h is dried in 300 DEG C of drying boxes, collect dried object;Count by weight, take 55 parts it is above-mentioned dry Dry thing, 23 parts of aluminum oxide, 13 parts of boraxs, 8 parts of water, 6 parts of zirconium oxides, 4 parts of lithias and 3 parts of barium sulfate, being put into pulverizer is carried out Crush, collect compound, compound is put into mould, and mould is placed in smelting furnace, design temperature is 1330 DEG C, melting 5h, then takes out crucible, then the fused mass in crucible is put into wire drawing machine, sets wire drawing machine temperature as 1230 DEG C, with 1200r/min carries out wire drawing, collects wire drawing thing, you can obtain high-strength conductive glass fibre.
The high-strength conductive glass fibre that after testing prepared by the present invention is obtained:Resistivity is 1.05 × 10-4Ω cm, 150 DEG C High-strength conductive glass fibre 15min prepared by the treatment present invention, resistivity is 1.68 × 10-4Ω cm, tensile strength is 6630MPa, wearability improves 3 times, and conducting objects will not be separated out or are deprived of.

Claims (1)

1. a kind of preparation method of high-strength conductive glass fibre, it is characterised in that specific preparation process is:
(1)In mass ratio 2:3~2:5, take quartz sand and anorthite is well mixed, it is put into induction furnace, design temperature is 1750 ~1780 DEG C, insulation 40~50min of melting naturally cools to room temperature, collects the molten mixture in induction furnace, is put into ball mill In, to the steel ball of a diameter of 50mm that 4~6 times of melting mixing amount of substance is added in ball mill, with 300r/min 2~3h of ball milling, Again ball-milled mixtures are crossed with 200 mesh sieves, sieving particle is collected;
(2)In mass ratio 1:3, the sulfuric acid solution that above-mentioned sieving particle and mass fraction are 75% is put into container, and will be held Device is placed in ultrasonic oscillation device, and setpoint frequency is 2.0~2.2MHz, shakes 30~40min, then respectively in addition in container The Cetyltrimethylammonium bromide of sieving granular mass 5~8% and the copper chloride of above-mentioned sieving granular mass 4~6% are stated, after 1~2h of continuous concussion;
(3)After above-mentioned concussion terminates, the water of 1~2 times of the mixture in container and mixture quality is put into reactor, if Constant temperature degree is 145~150 DEG C, and pressure is 1.1~1.3MPa, and 9~10h is stirred with 100r/min, is then depressurized to normal atmosphere Pressure, discharges while hot, collects out material and filters while hot, filter residue is put into 300 DEG C of drying boxes and dries 2~3h, collects dried object;
(4)Count by weight, take 50~60 parts of above-mentioned dried objects, 20~25 parts of aluminum oxide, 12~15 parts of boraxs, 7~9 parts Water, 4~7 parts of zirconium oxides, 3~5 parts of lithias and 1~4 part of barium sulfate, are put into pulverizer and are crushed, and collect compound, will be mixed Close material to be put into mould, and mould is placed in smelting furnace, design temperature is 1300~1350 DEG C, 3~6h is melted, then by crucible Take out, then the fused mass in crucible is put into wire drawing machine, wire drawing machine temperature as 1200~1250 DEG C is set, with 1200r/min Wire drawing is carried out, wire drawing thing is collected, you can high-strength conductive glass fibre is obtained.
CN201611263170.4A 2016-12-30 2016-12-30 A kind of preparation method of high-strength conductive glass fibre Pending CN106830693A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62230644A (en) * 1986-03-29 1987-10-09 Shimadzu Corp Method for manufacturing conductive fibers
CN102008979A (en) * 2010-11-03 2011-04-13 南京工业大学 Mesoporous Molecular Sieve Supported Copper Complex and Its Application in Heck Reaction
CN104003621A (en) * 2014-05-23 2014-08-27 南通市中友钢化玻璃制造有限公司 Production process of electroconductive glass fiber
CN104532354A (en) * 2015-02-03 2015-04-22 贵州省冶金化工研究所 Preparation method of light-color conducting whiskers
CN106145687A (en) * 2016-07-08 2016-11-23 中国计量大学 A kind of high strength glass fiber

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62230644A (en) * 1986-03-29 1987-10-09 Shimadzu Corp Method for manufacturing conductive fibers
CN102008979A (en) * 2010-11-03 2011-04-13 南京工业大学 Mesoporous Molecular Sieve Supported Copper Complex and Its Application in Heck Reaction
CN104003621A (en) * 2014-05-23 2014-08-27 南通市中友钢化玻璃制造有限公司 Production process of electroconductive glass fiber
CN104532354A (en) * 2015-02-03 2015-04-22 贵州省冶金化工研究所 Preparation method of light-color conducting whiskers
CN106145687A (en) * 2016-07-08 2016-11-23 中国计量大学 A kind of high strength glass fiber

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