CN106855352A - A kind of furnace drying method of chimney - Google Patents

A kind of furnace drying method of chimney Download PDF

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Publication number
CN106855352A
CN106855352A CN201710038525.8A CN201710038525A CN106855352A CN 106855352 A CN106855352 A CN 106855352A CN 201710038525 A CN201710038525 A CN 201710038525A CN 106855352 A CN106855352 A CN 106855352A
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CN
China
Prior art keywords
chimney
baker
drying method
furnace drying
temperature
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201710038525.8A
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Chinese (zh)
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CN106855352B (en
Inventor
陈耀
郭国义
张丹枫
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NINGBO LIANTONG EQUIPMENT MANUFACTURING Co Ltd
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NINGBO LIANTONG EQUIPMENT MANUFACTURING Co Ltd
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Priority to CN201710038525.8A priority Critical patent/CN106855352B/en
Publication of CN106855352A publication Critical patent/CN106855352A/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B23/00Heating arrangements
    • F26B23/02Heating arrangements using combustion heating
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H12/00Towers; Masts or poles; Chimney stacks; Water-towers; Methods of erecting such structures
    • E04H12/34Arrangements for erecting or lowering towers, masts, poles, chimney stacks, or the like

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

A kind of furnace drying method of chimney disclosed by the invention, comprises the following steps:First, chimney lining is poured, and maintenance terminates, and acceptance(check);2nd, Thermal Meter verification is finished needed for baker, and temperature passes through thermocouple monitoring during baker;3rd, the axially placed smoke tube inside chimney, and smoke tube is connected with blower fan;4th, the two ends of chimney are respectively arranged with shrouding, are reserved on an end-plate and send fire hole, and the ignition tube connected on burner reserves blower fan air outlet and exhaust outlet from sending fire hole to stretch into chimney on another end-plate;5th, burner is debugged, it is ensured that tracheae is unobstructed;6th, baker:Input computer heating control program, starts burner, and flame size and flame duration are controlled by the program for pre-entering, according to the automatic baker of drying out curve;Its advantage applies to the chimney of each size, and homogeneous heating can effectively control the rate of heat addition, heating-up temperature and temperature deviation.

Description

A kind of furnace drying method of chimney
Technical field
The present invention relates to furnace technology field, specifically a kind of furnace drying method of chimney.
Background technology
Modernization some large industry equipments parameter it is high, part is more, volume is big, weight is big, it is impossible in manufactory's group Dress up and transport to after entirety device scene, in manufactory can only be processed into part or the assembly that will transport relieving capacity and allow is transported Toward device scene, then assembling is combined, dresses up the complete industrial equipment of the operation that can be gone into operation.After industrial equipment is installed Carry out Hydrostatic test, air leakage test, chain experiment, rotating part machinery branch preliminary operation, baker, boil stove, Chemical cleaning, The work such as washing pipe, steam air-tight test and safety door adjustment.
Baker is an important step in industrial equipment installation.The new industrial equipment installed is in furnace brickwork process In, materials for wall absorbs substantial amounts of moisture, if being in contact with high-temperature flue gas, the moisture contained in furnace wall is high and anxious because of temperature Play evaporation, produces substantial amounts of steam.Due to the drastically expansion of steam, make furnace wall strain cracking, such industrial equipment just cannot be just Normal operation;So industrial equipment install after using it is preceding must carry out baker reach the hot operation of furnace wall quality will Ask.
, used as a kind of industrial equipment, it is before being taken into use for chimney, it is also desirable to carry out chimney operation.Present chimney baker Electrical heating is used method more, due to baker need a period of time in persistently carry out, in practical operation can because power the reason for and Being normally carried out for baker is influenceed, in addition, also there is electric leakage hidden danger using electrical heating.The furnace drying method of another chimney is stove Heated, but limited by stove sizes, the method is only applicable to the less chimney of size.
The content of the invention
The technical problems to be solved by the invention are directed to the present situation of prior art, there is provided suitable for the cigarette of each size Chimney, homogeneous heating can effectively control a kind of furnace drying method of chimney of the rate of heat addition, heating-up temperature and temperature deviation.
The present invention solve the technical scheme that is used of above-mentioned technical problem for:
A kind of furnace drying method of chimney, comprises the following steps:
Step one, chimney lining are poured, and maintenance terminates, and acceptance(check);
Thermal Meter verification needed for step 2, baker is finished, and temperature passes through thermocouple monitoring during baker;
Step 3, the axially placed smoke tube inside chimney, and smoke tube is connected with blower fan, by blower fan, will be remote From the cooler air of combustor end be delivered to close to combustor end heated, due to distal end air pressure, nearly combustor end heat is empty Gas is gradually pressed onto distal end, forms chimney inside thermal cycle;
Step 4, the two ends of chimney are respectively arranged with shrouding, are reserved on an end-plate and send fire hole, the ignition tube connected on burner From sending fire hole to stretch into chimney, blower fan air outlet and exhaust outlet are reserved on another end-plate;
Step 5, debugging burner, it is ensured that tracheae is unobstructed, it is ensured that safety;
Step 6, baker:Input computer heating control program, starts burner, and flame size and flame duration are by pre-entering Program be controlled, according to the automatic baker of drying out curve.
It is optimization above-mentioned technical proposal, the concrete measure taken also includes:
Before above-mentioned step six baker is carried out, fire-fighting equipment passed examination, and ensure live sufficiency of illumination.
The above-mentioned heating rate for passing through computer heating control programmed controlled combustion device during baker, and at 80 DEG C to 110 DEG C insulation separate out free water, then at 200 DEG C to 330 DEG C be incubated separate out the crystallization water.
Above-mentioned thermocouple detection temperature information, and temperature information is fed back into computer heating control program, computer heating control program Speed, thermostat temperature and the constant temperature time for heating up, temperature deviation is controlled to maintain within ± 20 DEG C.
Above-mentioned thermocouple sets one every 5 meters, and thermocouple erects setting.
Above-mentioned blower fan uses low speed resisting blower.
During above-mentioned step six baker, chimney is horizontal.
Above-mentioned exhaust outlet is arranged at the top of the horizontal rear shrouding of the chimney.
After above-mentioned chimney is horizontal, the bottom of shrouding sets osculum, and drainpipe is connected on the osculum.
Above-mentioned burner is using liquefied petroleum gas or natural gas as raw material.
A kind of furnace drying method of chimney of the invention, by chimney closed at both ends after, added using moveable burner Heat, and the smoke tube being connected with blower fan by the setting in chimney, thermal cycle is internally formed using blower fan in chimney, so that Ensure being heated evenly inside chimney, improve stove quality;During baker, by thermocouple monitoring temperature, and control is fed back to Cabinet, then the rate of heat addition and heating-up temperature of burner are controlled by regulating gas air inflow such that it is able to effectively control heating Speed and heating-up temperature, reach the purpose of uniform heating.
In addition, this furnace drying method is heated using portable burner, baker behaviour just can be carried out on the ground in barnyard Make, it is adaptable to the chimney of various sizes;Burner is using liquefied petroleum gas or natural gas as supplying heat source, it is to avoid power-off can The trouble that can be caused and duration lose.
Brief description of the drawings
Fig. 1 is structural representation of the invention.
Specific embodiment
The present invention is described in further detail below in conjunction with accompanying drawing embodiment.
It is as shown in Figure 1 structural representation of the invention,
Reference therein is:Chimney 1, smoke tube 2, blower fan 3, shrouding 4, exhaust outlet 41, burner 5, ignition tube 51, row Water pipe 6, the direction of arrow represents airflow direction in figure.
As shown in figure 1,
A kind of furnace drying method of chimney, comprises the following steps:
Step one, the lining of chimney 1 are poured, and maintenance terminates, and acceptance(check);
Thermal Meter verification needed for step 2, baker is finished, and temperature passes through thermocouple monitoring during baker;
Step 3, the axially placed smoke tube 2 inside chimney 1, and smoke tube 2 is connected with blower fan 3, by blower fan 3, Will be far from the cooler air of combustor end and be delivered to nearly combustor end being heated, due to distal end air pressure, nearly combustor end Hot-air is gradually pressed onto distal end, forms chimney inside thermal cycle;
Step 4, the two ends of chimney 1 are respectively arranged with shrouding 4, are reserved on an end-plate 4 and send fire hole, and what is connected on burner 5 draws Fire tube 51 reserves blower fan air outlet and exhaust outlet 41 from sending fire hole to stretch into chimney 1 on another end-plate 4;In the inner side of shrouding 4 Lining ceramic fiber blanket, to avoid heat from being lost in from end;
Step 5, debugging burner 5, it is ensured that tracheae is unobstructed, it is ensured that safety;
Step 6, baker:Input computer heating control program, starts burner 5, and flame size and flame duration are by pre-entering Program be controlled, according to the automatic baker of drying out curve.
Before baker is carried out, fire-fighting equipment passed examination, and ensure live sufficiency of illumination.
In embodiment, by the heating rate of computer heating control programmed controlled combustion device 5 during baker, and at 80 DEG C extremely 110 DEG C of insulations separate out free water, are then incubated at 200 DEG C to 330 DEG C and separate out the crystallization water.
In embodiment, thermocouple detection temperature information, and temperature information is fed back into computer heating control program, computer heating control journey Speed, thermostat temperature and constant temperature time that sequence control heats up, temperature deviation are maintained within ± 20 DEG C.
In embodiment, blower fan 3 uses low speed resisting blower, and with burnout-proof, blower fan 3 terminates entirely since baker to baker Journey must assure that in work, it is ensured that the internal temperature of chimney 1 is uniform, it is ensured that Baker effect.
During baker, chimney 1 is horizontal;The operation of baker can so be facilitated.
In embodiment, exhaust outlet 41 is arranged at the top of the horizontal rear shrouding 4 of the chimney 1.
In embodiment, after chimney 1 is horizontal, the bottom of shrouding 4 sets osculum, and drainpipe 6 is connected on the osculum.
During baker, exhaust outlet 41 need to be opened in good time, and vapor is excluded in time, and only guaranteed vapor is discharged in time, Just can guarantee that the rising of in-furnace temperature stabilization.And osculum is set can not will become the water of vapor and discharge in time, to ensure The effect of baker.
In embodiment, burner 5 is using liquefied petroleum gas or natural gas as raw material.Using combustion gas as heat supply raw material, Trouble and the duration loss being likely to result in can be avoided powering off, hidden danger of leaking electricity is it also avoid.
In order to ensure the accuracy of temperature detection, thermocouple sets one every 5 meters, and thermocouple erects setting, and can not It is placed directly against on lining.
The furnace drying method of this chimney, is heated using portable burner 5, as long as finding suitable barnyard ground, is become Furnace operation can be carried out, the method is applied to the chimney of various sizes.During baker, start burner 5 and blower fan 3, using combustion The heat that burner 5 is produced is heated to the air in chimney 1, meanwhile, the operating of blower fan 3 will be far from the cooler sky of combustor end Air after gas is delivered to nearly combustor end and is heated by smoke tube 2, and nearly combustor end is heated is due to distal end sky Atmospheric pressure, moves and enters in smoke tube 2 to distal end, has so just been internally formed a thermal cycle in chimney, makes in chimney 1 Temperature is uniform, stabilization rises.
In heating process, by thermocouple monitoring temperature, and switch board is fed back to, then control by regulating gas air inflow The rate of heat addition and heating-up temperature of burner 5, reach the purpose of uniform heating.
Highly preferred embodiment of the present invention has been illustrated, and the various change or remodeling made by those of ordinary skill in the art are not Can depart from the scope of the present invention.

Claims (10)

1. a kind of furnace drying method of chimney, it is characterized in that:Comprise the following steps:
Step one, chimney (1) lining are poured, and maintenance terminates, and acceptance(check);
Thermal Meter verification needed for step 2, baker is finished, and temperature passes through thermocouple monitoring during baker;
Step 3, the axially placed smoke tube (2) inside chimney (1), and smoke tube (2) is connected with blower fan (3), lead to Blower fan (3) is crossed, will be far from the cooler air of combustor end and be delivered to nearly combustor end being heated, due to distal end air pressure, Nearly combustor end hot-air is gradually pressed onto distal end, forms chimney inside thermal cycle;
Step 4, the two ends of chimney (1) are respectively arranged with shrouding (4), are reserved on an end-plate (4) and send fire hole, on burner (5) The ignition tube (51) of connection reserves blower fan air outlet and exhaust outlet from sending fire hole to stretch into chimney (1) on another end-plate (4) (41);
Step 5, debugging burner (5), it is ensured that tracheae is unobstructed, it is ensured that safety;
Step 6, baker:Input computer heating control program, starts burner (5), and flame size and flame duration are by defeated in advance The program for entering is controlled, according to the automatic baker of drying out curve.
2. the furnace drying method of a kind of chimney according to claim 1, it is characterized in that:Before described step six baker is carried out, Fire-fighting equipment passed examination, and ensure live sufficiency of illumination.
3. the furnace drying method of a kind of chimney according to claim 2, it is characterized in that:Pass through computer heating control during baker The heating rate of programmed controlled combustion device (5), and free water is separated out in 80 DEG C to 110 DEG C insulations, then at 200 DEG C to 330 DEG C Shi Baowen separates out the crystallization water.
4. the furnace drying method of a kind of chimney according to claim 3, it is characterized in that:Described thermocouple detection temperature letter Breath, and temperature information is fed back into computer heating control program, speed that described computer heating control programme-control heats up, thermostat temperature with And constant temperature time, temperature deviation maintained within ± 20 DEG C.
5. the furnace drying method of a kind of chimney according to claim 4, it is characterized in that:Described thermocouple is every 5 meters of settings One, described thermocouple erects setting.
6. the furnace drying method of a kind of chimney according to claim 5, it is characterized in that:Described blower fan (3) is resistance to using low speed High-temperature blower.
7. the furnace drying method of a kind of chimney according to claim 6, it is characterized in that:It is described during described step six baker Chimney (1) it is horizontal.
8. the furnace drying method of a kind of chimney according to claim 7, it is characterized in that:Described exhaust outlet (41) is arranged at institute State the top of the horizontal rear shrouding (4) of chimney (1).
9. the furnace drying method of a kind of chimney according to claim 8, it is characterized in that:After described chimney (1) is horizontal, shrouding (4) bottom sets osculum, and drainpipe (6) is connected on the osculum.
10. the furnace drying method of a kind of chimney according to claim 9, it is characterized in that:Described burner (5) is using liquefaction Oil gas or natural gas are used as raw material.
CN201710038525.8A 2017-01-19 2017-01-19 A kind of furnace drying method of chimney Active CN106855352B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN106855352B CN106855352B (en) 2019-07-30

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112676763A (en) * 2020-11-30 2021-04-20 中化二建集团有限公司 Method for repairing lining at steel chimney subsection hoisting interface position

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201081398Y (en) * 2007-09-10 2008-07-02 甘光明 Horizontal hot air stove
CN101353579A (en) * 2008-08-26 2009-01-28 武汉钢铁(集团)公司 7.63m coke oven negative pressure in-furnace furnace drying method
CN104019446A (en) * 2014-06-19 2014-09-03 宜兴瑞泰耐火材料工程有限公司 Energy-saving environmentally-friendly boiler baking method for CFB boiler wear-resisting lining engineering
CN106017105A (en) * 2016-07-07 2016-10-12 宁波中能连通机械有限公司 Furnace drying method of industrial furnace module and furnace drying device of furnace drying method
CN205808111U (en) * 2016-06-03 2016-12-14 中节能(汕头)再生资源技术有限公司 A kind of kiln furnace drying device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201081398Y (en) * 2007-09-10 2008-07-02 甘光明 Horizontal hot air stove
CN101353579A (en) * 2008-08-26 2009-01-28 武汉钢铁(集团)公司 7.63m coke oven negative pressure in-furnace furnace drying method
CN104019446A (en) * 2014-06-19 2014-09-03 宜兴瑞泰耐火材料工程有限公司 Energy-saving environmentally-friendly boiler baking method for CFB boiler wear-resisting lining engineering
CN205808111U (en) * 2016-06-03 2016-12-14 中节能(汕头)再生资源技术有限公司 A kind of kiln furnace drying device
CN106017105A (en) * 2016-07-07 2016-10-12 宁波中能连通机械有限公司 Furnace drying method of industrial furnace module and furnace drying device of furnace drying method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112676763A (en) * 2020-11-30 2021-04-20 中化二建集团有限公司 Method for repairing lining at steel chimney subsection hoisting interface position

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