CN106855352A - A kind of furnace drying method of chimney - Google Patents
A kind of furnace drying method of chimney Download PDFInfo
- Publication number
- CN106855352A CN106855352A CN201710038525.8A CN201710038525A CN106855352A CN 106855352 A CN106855352 A CN 106855352A CN 201710038525 A CN201710038525 A CN 201710038525A CN 106855352 A CN106855352 A CN 106855352A
- Authority
- CN
- China
- Prior art keywords
- chimney
- baker
- drying method
- furnace drying
- temperature
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000001035 drying Methods 0.000 title claims abstract description 25
- 238000010438 heat treatment Methods 0.000 claims abstract description 25
- 239000000779 smoke Substances 0.000 claims abstract description 12
- 238000012544 monitoring process Methods 0.000 claims abstract description 6
- 238000012423 maintenance Methods 0.000 claims abstract description 4
- 238000012795 verification Methods 0.000 claims abstract description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 239000007789 gas Substances 0.000 claims description 5
- 238000002485 combustion reaction Methods 0.000 claims description 4
- 238000001514 detection method Methods 0.000 claims description 4
- 239000002994 raw material Substances 0.000 claims description 4
- 238000002425 crystallisation Methods 0.000 claims description 3
- 230000008025 crystallization Effects 0.000 claims description 3
- 238000005286 illumination Methods 0.000 claims description 3
- 238000009413 insulation Methods 0.000 claims description 3
- 239000003345 natural gas Substances 0.000 claims 1
- 238000000034 method Methods 0.000 description 4
- 239000003949 liquefied natural gas Substances 0.000 description 3
- 239000003915 liquefied petroleum gas Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000006641 stabilisation Effects 0.000 description 2
- 238000011105 stabilization Methods 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 235000019504 cigarettes Nutrition 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000000567 combustion gas Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 230000002706 hydrostatic effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000007634 remodeling Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B23/00—Heating arrangements
- F26B23/02—Heating arrangements using combustion heating
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H12/00—Towers; Masts or poles; Chimney stacks; Water-towers; Methods of erecting such structures
- E04H12/34—Arrangements for erecting or lowering towers, masts, poles, chimney stacks, or the like
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Drying Of Solid Materials (AREA)
Abstract
A kind of furnace drying method of chimney disclosed by the invention, comprises the following steps:First, chimney lining is poured, and maintenance terminates, and acceptance(check);2nd, Thermal Meter verification is finished needed for baker, and temperature passes through thermocouple monitoring during baker;3rd, the axially placed smoke tube inside chimney, and smoke tube is connected with blower fan;4th, the two ends of chimney are respectively arranged with shrouding, are reserved on an end-plate and send fire hole, and the ignition tube connected on burner reserves blower fan air outlet and exhaust outlet from sending fire hole to stretch into chimney on another end-plate;5th, burner is debugged, it is ensured that tracheae is unobstructed;6th, baker:Input computer heating control program, starts burner, and flame size and flame duration are controlled by the program for pre-entering, according to the automatic baker of drying out curve;Its advantage applies to the chimney of each size, and homogeneous heating can effectively control the rate of heat addition, heating-up temperature and temperature deviation.
Description
Technical field
The present invention relates to furnace technology field, specifically a kind of furnace drying method of chimney.
Background technology
Modernization some large industry equipments parameter it is high, part is more, volume is big, weight is big, it is impossible in manufactory's group
Dress up and transport to after entirety device scene, in manufactory can only be processed into part or the assembly that will transport relieving capacity and allow is transported
Toward device scene, then assembling is combined, dresses up the complete industrial equipment of the operation that can be gone into operation.After industrial equipment is installed
Carry out Hydrostatic test, air leakage test, chain experiment, rotating part machinery branch preliminary operation, baker, boil stove, Chemical cleaning,
The work such as washing pipe, steam air-tight test and safety door adjustment.
Baker is an important step in industrial equipment installation.The new industrial equipment installed is in furnace brickwork process
In, materials for wall absorbs substantial amounts of moisture, if being in contact with high-temperature flue gas, the moisture contained in furnace wall is high and anxious because of temperature
Play evaporation, produces substantial amounts of steam.Due to the drastically expansion of steam, make furnace wall strain cracking, such industrial equipment just cannot be just
Normal operation;So industrial equipment install after using it is preceding must carry out baker reach the hot operation of furnace wall quality will
Ask.
, used as a kind of industrial equipment, it is before being taken into use for chimney, it is also desirable to carry out chimney operation.Present chimney baker
Electrical heating is used method more, due to baker need a period of time in persistently carry out, in practical operation can because power the reason for and
Being normally carried out for baker is influenceed, in addition, also there is electric leakage hidden danger using electrical heating.The furnace drying method of another chimney is stove
Heated, but limited by stove sizes, the method is only applicable to the less chimney of size.
The content of the invention
The technical problems to be solved by the invention are directed to the present situation of prior art, there is provided suitable for the cigarette of each size
Chimney, homogeneous heating can effectively control a kind of furnace drying method of chimney of the rate of heat addition, heating-up temperature and temperature deviation.
The present invention solve the technical scheme that is used of above-mentioned technical problem for:
A kind of furnace drying method of chimney, comprises the following steps:
Step one, chimney lining are poured, and maintenance terminates, and acceptance(check);
Thermal Meter verification needed for step 2, baker is finished, and temperature passes through thermocouple monitoring during baker;
Step 3, the axially placed smoke tube inside chimney, and smoke tube is connected with blower fan, by blower fan, will be remote
From the cooler air of combustor end be delivered to close to combustor end heated, due to distal end air pressure, nearly combustor end heat is empty
Gas is gradually pressed onto distal end, forms chimney inside thermal cycle;
Step 4, the two ends of chimney are respectively arranged with shrouding, are reserved on an end-plate and send fire hole, the ignition tube connected on burner
From sending fire hole to stretch into chimney, blower fan air outlet and exhaust outlet are reserved on another end-plate;
Step 5, debugging burner, it is ensured that tracheae is unobstructed, it is ensured that safety;
Step 6, baker:Input computer heating control program, starts burner, and flame size and flame duration are by pre-entering
Program be controlled, according to the automatic baker of drying out curve.
It is optimization above-mentioned technical proposal, the concrete measure taken also includes:
Before above-mentioned step six baker is carried out, fire-fighting equipment passed examination, and ensure live sufficiency of illumination.
The above-mentioned heating rate for passing through computer heating control programmed controlled combustion device during baker, and at 80 DEG C to 110
DEG C insulation separate out free water, then at 200 DEG C to 330 DEG C be incubated separate out the crystallization water.
Above-mentioned thermocouple detection temperature information, and temperature information is fed back into computer heating control program, computer heating control program
Speed, thermostat temperature and the constant temperature time for heating up, temperature deviation is controlled to maintain within ± 20 DEG C.
Above-mentioned thermocouple sets one every 5 meters, and thermocouple erects setting.
Above-mentioned blower fan uses low speed resisting blower.
During above-mentioned step six baker, chimney is horizontal.
Above-mentioned exhaust outlet is arranged at the top of the horizontal rear shrouding of the chimney.
After above-mentioned chimney is horizontal, the bottom of shrouding sets osculum, and drainpipe is connected on the osculum.
Above-mentioned burner is using liquefied petroleum gas or natural gas as raw material.
A kind of furnace drying method of chimney of the invention, by chimney closed at both ends after, added using moveable burner
Heat, and the smoke tube being connected with blower fan by the setting in chimney, thermal cycle is internally formed using blower fan in chimney, so that
Ensure being heated evenly inside chimney, improve stove quality;During baker, by thermocouple monitoring temperature, and control is fed back to
Cabinet, then the rate of heat addition and heating-up temperature of burner are controlled by regulating gas air inflow such that it is able to effectively control heating
Speed and heating-up temperature, reach the purpose of uniform heating.
In addition, this furnace drying method is heated using portable burner, baker behaviour just can be carried out on the ground in barnyard
Make, it is adaptable to the chimney of various sizes;Burner is using liquefied petroleum gas or natural gas as supplying heat source, it is to avoid power-off can
The trouble that can be caused and duration lose.
Brief description of the drawings
Fig. 1 is structural representation of the invention.
Specific embodiment
The present invention is described in further detail below in conjunction with accompanying drawing embodiment.
It is as shown in Figure 1 structural representation of the invention,
Reference therein is:Chimney 1, smoke tube 2, blower fan 3, shrouding 4, exhaust outlet 41, burner 5, ignition tube 51, row
Water pipe 6, the direction of arrow represents airflow direction in figure.
As shown in figure 1,
A kind of furnace drying method of chimney, comprises the following steps:
Step one, the lining of chimney 1 are poured, and maintenance terminates, and acceptance(check);
Thermal Meter verification needed for step 2, baker is finished, and temperature passes through thermocouple monitoring during baker;
Step 3, the axially placed smoke tube 2 inside chimney 1, and smoke tube 2 is connected with blower fan 3, by blower fan 3,
Will be far from the cooler air of combustor end and be delivered to nearly combustor end being heated, due to distal end air pressure, nearly combustor end
Hot-air is gradually pressed onto distal end, forms chimney inside thermal cycle;
Step 4, the two ends of chimney 1 are respectively arranged with shrouding 4, are reserved on an end-plate 4 and send fire hole, and what is connected on burner 5 draws
Fire tube 51 reserves blower fan air outlet and exhaust outlet 41 from sending fire hole to stretch into chimney 1 on another end-plate 4;In the inner side of shrouding 4
Lining ceramic fiber blanket, to avoid heat from being lost in from end;
Step 5, debugging burner 5, it is ensured that tracheae is unobstructed, it is ensured that safety;
Step 6, baker:Input computer heating control program, starts burner 5, and flame size and flame duration are by pre-entering
Program be controlled, according to the automatic baker of drying out curve.
Before baker is carried out, fire-fighting equipment passed examination, and ensure live sufficiency of illumination.
In embodiment, by the heating rate of computer heating control programmed controlled combustion device 5 during baker, and at 80 DEG C extremely
110 DEG C of insulations separate out free water, are then incubated at 200 DEG C to 330 DEG C and separate out the crystallization water.
In embodiment, thermocouple detection temperature information, and temperature information is fed back into computer heating control program, computer heating control journey
Speed, thermostat temperature and constant temperature time that sequence control heats up, temperature deviation are maintained within ± 20 DEG C.
In embodiment, blower fan 3 uses low speed resisting blower, and with burnout-proof, blower fan 3 terminates entirely since baker to baker
Journey must assure that in work, it is ensured that the internal temperature of chimney 1 is uniform, it is ensured that Baker effect.
During baker, chimney 1 is horizontal;The operation of baker can so be facilitated.
In embodiment, exhaust outlet 41 is arranged at the top of the horizontal rear shrouding 4 of the chimney 1.
In embodiment, after chimney 1 is horizontal, the bottom of shrouding 4 sets osculum, and drainpipe 6 is connected on the osculum.
During baker, exhaust outlet 41 need to be opened in good time, and vapor is excluded in time, and only guaranteed vapor is discharged in time,
Just can guarantee that the rising of in-furnace temperature stabilization.And osculum is set can not will become the water of vapor and discharge in time, to ensure
The effect of baker.
In embodiment, burner 5 is using liquefied petroleum gas or natural gas as raw material.Using combustion gas as heat supply raw material,
Trouble and the duration loss being likely to result in can be avoided powering off, hidden danger of leaking electricity is it also avoid.
In order to ensure the accuracy of temperature detection, thermocouple sets one every 5 meters, and thermocouple erects setting, and can not
It is placed directly against on lining.
The furnace drying method of this chimney, is heated using portable burner 5, as long as finding suitable barnyard ground, is become
Furnace operation can be carried out, the method is applied to the chimney of various sizes.During baker, start burner 5 and blower fan 3, using combustion
The heat that burner 5 is produced is heated to the air in chimney 1, meanwhile, the operating of blower fan 3 will be far from the cooler sky of combustor end
Air after gas is delivered to nearly combustor end and is heated by smoke tube 2, and nearly combustor end is heated is due to distal end sky
Atmospheric pressure, moves and enters in smoke tube 2 to distal end, has so just been internally formed a thermal cycle in chimney, makes in chimney 1
Temperature is uniform, stabilization rises.
In heating process, by thermocouple monitoring temperature, and switch board is fed back to, then control by regulating gas air inflow
The rate of heat addition and heating-up temperature of burner 5, reach the purpose of uniform heating.
Highly preferred embodiment of the present invention has been illustrated, and the various change or remodeling made by those of ordinary skill in the art are not
Can depart from the scope of the present invention.
Claims (10)
1. a kind of furnace drying method of chimney, it is characterized in that:Comprise the following steps:
Step one, chimney (1) lining are poured, and maintenance terminates, and acceptance(check);
Thermal Meter verification needed for step 2, baker is finished, and temperature passes through thermocouple monitoring during baker;
Step 3, the axially placed smoke tube (2) inside chimney (1), and smoke tube (2) is connected with blower fan (3), lead to
Blower fan (3) is crossed, will be far from the cooler air of combustor end and be delivered to nearly combustor end being heated, due to distal end air pressure,
Nearly combustor end hot-air is gradually pressed onto distal end, forms chimney inside thermal cycle;
Step 4, the two ends of chimney (1) are respectively arranged with shrouding (4), are reserved on an end-plate (4) and send fire hole, on burner (5)
The ignition tube (51) of connection reserves blower fan air outlet and exhaust outlet from sending fire hole to stretch into chimney (1) on another end-plate (4)
(41);
Step 5, debugging burner (5), it is ensured that tracheae is unobstructed, it is ensured that safety;
Step 6, baker:Input computer heating control program, starts burner (5), and flame size and flame duration are by defeated in advance
The program for entering is controlled, according to the automatic baker of drying out curve.
2. the furnace drying method of a kind of chimney according to claim 1, it is characterized in that:Before described step six baker is carried out,
Fire-fighting equipment passed examination, and ensure live sufficiency of illumination.
3. the furnace drying method of a kind of chimney according to claim 2, it is characterized in that:Pass through computer heating control during baker
The heating rate of programmed controlled combustion device (5), and free water is separated out in 80 DEG C to 110 DEG C insulations, then at 200 DEG C to 330 DEG C
Shi Baowen separates out the crystallization water.
4. the furnace drying method of a kind of chimney according to claim 3, it is characterized in that:Described thermocouple detection temperature letter
Breath, and temperature information is fed back into computer heating control program, speed that described computer heating control programme-control heats up, thermostat temperature with
And constant temperature time, temperature deviation maintained within ± 20 DEG C.
5. the furnace drying method of a kind of chimney according to claim 4, it is characterized in that:Described thermocouple is every 5 meters of settings
One, described thermocouple erects setting.
6. the furnace drying method of a kind of chimney according to claim 5, it is characterized in that:Described blower fan (3) is resistance to using low speed
High-temperature blower.
7. the furnace drying method of a kind of chimney according to claim 6, it is characterized in that:It is described during described step six baker
Chimney (1) it is horizontal.
8. the furnace drying method of a kind of chimney according to claim 7, it is characterized in that:Described exhaust outlet (41) is arranged at institute
State the top of the horizontal rear shrouding (4) of chimney (1).
9. the furnace drying method of a kind of chimney according to claim 8, it is characterized in that:After described chimney (1) is horizontal, shrouding
(4) bottom sets osculum, and drainpipe (6) is connected on the osculum.
10. the furnace drying method of a kind of chimney according to claim 9, it is characterized in that:Described burner (5) is using liquefaction
Oil gas or natural gas are used as raw material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710038525.8A CN106855352B (en) | 2017-01-19 | 2017-01-19 | A kind of furnace drying method of chimney |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710038525.8A CN106855352B (en) | 2017-01-19 | 2017-01-19 | A kind of furnace drying method of chimney |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106855352A true CN106855352A (en) | 2017-06-16 |
| CN106855352B CN106855352B (en) | 2019-07-30 |
Family
ID=59125116
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710038525.8A Active CN106855352B (en) | 2017-01-19 | 2017-01-19 | A kind of furnace drying method of chimney |
Country Status (1)
| Country | Link |
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| CN (1) | CN106855352B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112676763A (en) * | 2020-11-30 | 2021-04-20 | 中化二建集团有限公司 | Method for repairing lining at steel chimney subsection hoisting interface position |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201081398Y (en) * | 2007-09-10 | 2008-07-02 | 甘光明 | Horizontal hot air stove |
| CN101353579A (en) * | 2008-08-26 | 2009-01-28 | 武汉钢铁(集团)公司 | 7.63m coke oven negative pressure in-furnace furnace drying method |
| CN104019446A (en) * | 2014-06-19 | 2014-09-03 | 宜兴瑞泰耐火材料工程有限公司 | Energy-saving environmentally-friendly boiler baking method for CFB boiler wear-resisting lining engineering |
| CN106017105A (en) * | 2016-07-07 | 2016-10-12 | 宁波中能连通机械有限公司 | Furnace drying method of industrial furnace module and furnace drying device of furnace drying method |
| CN205808111U (en) * | 2016-06-03 | 2016-12-14 | 中节能(汕头)再生资源技术有限公司 | A kind of kiln furnace drying device |
-
2017
- 2017-01-19 CN CN201710038525.8A patent/CN106855352B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201081398Y (en) * | 2007-09-10 | 2008-07-02 | 甘光明 | Horizontal hot air stove |
| CN101353579A (en) * | 2008-08-26 | 2009-01-28 | 武汉钢铁(集团)公司 | 7.63m coke oven negative pressure in-furnace furnace drying method |
| CN104019446A (en) * | 2014-06-19 | 2014-09-03 | 宜兴瑞泰耐火材料工程有限公司 | Energy-saving environmentally-friendly boiler baking method for CFB boiler wear-resisting lining engineering |
| CN205808111U (en) * | 2016-06-03 | 2016-12-14 | 中节能(汕头)再生资源技术有限公司 | A kind of kiln furnace drying device |
| CN106017105A (en) * | 2016-07-07 | 2016-10-12 | 宁波中能连通机械有限公司 | Furnace drying method of industrial furnace module and furnace drying device of furnace drying method |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112676763A (en) * | 2020-11-30 | 2021-04-20 | 中化二建集团有限公司 | Method for repairing lining at steel chimney subsection hoisting interface position |
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| CN106855352B (en) | 2019-07-30 |
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