CN106865415A - It is a kind of to restrain large-scale general lifting stabilising arrangement and method that weight swings and rotates - Google Patents
It is a kind of to restrain large-scale general lifting stabilising arrangement and method that weight swings and rotates Download PDFInfo
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- CN106865415A CN106865415A CN201710201709.1A CN201710201709A CN106865415A CN 106865415 A CN106865415 A CN 106865415A CN 201710201709 A CN201710201709 A CN 201710201709A CN 106865415 A CN106865415 A CN 106865415A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/04—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack
- B66C13/06—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack for minimising or preventing longitudinal or transverse swinging of loads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/04—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C15/00—Safety gear
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Abstract
本发明公开了一种抑止重物摆动和转动的大型通用吊装稳定装置,包括底座单元、主臂单元、重物提升单元、重物夹持单元和重物稳定单元;所述主臂单元底部与底座单元铰链连接;所述重物提升单元和重物稳定单元分别设置在主臂单元上;所述重物夹持单元通过重物牵引绳与重物提升单元连接;所述重物稳定单元通过重物稳定绳与重物夹持单元连接;本发明所阐述的重物吊装稳定性控制装置不依赖于某种特定的起重设备,对于大多数高空起重吊装设备均可以安装本发明所述吊装稳定装置对吊装重物进行稳定性控制,通用性较强;本发明吊装稳定装置结构简单、制造成本低、操作方便、实用性较强,对操作人员专业要求较低,可在各种复杂环境中进行重物吊装稳定性控制。
The invention discloses a large-scale universal hoisting and stabilizing device for restraining heavy objects from swinging and rotating, which comprises a base unit, a main arm unit, a heavy object lifting unit, a heavy object clamping unit and a heavy object stabilizing unit; The base unit is hingedly connected; the heavy object lifting unit and the heavy object stabilizing unit are respectively arranged on the main arm unit; the heavy object clamping unit is connected with the heavy object lifting unit through a heavy object traction rope; the heavy object stabilizing unit passes through The heavy object stabilizing rope is connected with the heavy object clamping unit; the heavy object hoisting stability control device described in the present invention does not depend on a certain specific lifting equipment, and can be installed on most high-altitude hoisting equipment. The hoisting and stabilizing device controls the stability of the hoisting heavy objects, and has strong versatility; the hoisting and stabilizing device of the present invention has simple structure, low manufacturing cost, convenient operation, strong practicability, low professional requirements for operators, and can be used in various complex Stability control of heavy lifting in the environment.
Description
技术领域technical field
本发明涉及一种大型重物吊装装置,尤其涉及一种抑止重物摆动和转动的大型通用吊装稳定装置及方法。The invention relates to a large-scale heavy-object hoisting device, in particular to a large-scale general-purpose hoisting and stabilizing device and method for restraining heavy objects from swinging and rotating.
背景技术Background technique
随着全球经济的快速发展,各行各业对于各种大型设备的应用越来越广泛。工业领域中涉及到的各种大型设备通常是质量较重、体积较大,需要借助各种起重机械完成设备的吊装。With the rapid development of the global economy, the application of various large-scale equipment in various industries is becoming more and more extensive. All kinds of large-scale equipment involved in the industrial field are usually heavy in weight and large in volume, and various hoisting machinery is required to complete the hoisting of the equipment.
由于起重机械具有提升各种大型物品和在空间移运物品的特殊功能,因而起重机械已成为现代化工业生产、交通运输和基本建设等方面不可缺少的设备。例如海上和陆地大型风力发电设备的安装、港口集装箱吊装、大型桥梁的建设、地铁设备的安装、车站货运箱的吊装、高层建筑设备材料的吊运、大型船舶的建造等都离不开大型起重机械。Because hoisting machinery has the special function of lifting various large items and moving items in space, hoisting machinery has become an indispensable equipment in modern industrial production, transportation and infrastructure. For example, the installation of large-scale wind power generation equipment at sea and on land, the lifting of port containers, the construction of large bridges, the installation of subway equipment, the lifting of freight containers at stations, the lifting of high-rise building equipment and materials, and the construction of large ships are all inseparable from large-scale lifting equipment. heavy machinery.
在风力较大的海上进行风电设备安装和港口集装箱吊装,强大的风力很难使所吊重物处于稳定状态;高层建筑设备材料的吊运常常是在狭小的空间中进行,重物的转动或者摆动可能会造成事故的发生;对于桥梁建设、船舶建造等常常需要精确控制所吊物体的位置进行准确安装。然而,现有的各种大型起吊机械设备在限制的环境中很难满足所需的吊装稳定要求。Wind power equipment installation and port container hoisting are carried out on the sea with strong wind force. The strong wind force makes it difficult to keep the heavy objects in a stable state; the lifting of high-rise building equipment and materials is often carried out in a small space, and the rotation of heavy objects or Swing may cause accidents; for bridge construction, ship construction, etc., it is often necessary to precisely control the position of the suspended object for accurate installation. However, it is difficult for the existing large-scale hoisting machinery and equipment to meet the required hoisting stability requirements in a restricted environment.
发明内容Contents of the invention
发明目的:为了克服现有技术中存在的不足,本发明提供一种抑止重物摆动和转动的大型通用吊装稳定装置及方法。Purpose of the invention: In order to overcome the deficiencies in the prior art, the present invention provides a large-scale universal hoisting and stabilizing device and method for suppressing the swing and rotation of heavy objects.
技术方案:为实现上述目的,本发明的一种抑止重物摆动和转动的大型通用吊装稳定装置,包括底座单元、主臂单元、重物提升单元、重物夹持单元和重物稳定单元;所述主臂单元底部与底座单元铰链连接;所述重物提升单元和重物稳定单元分别设置在主臂单元上;所述重物夹持单元通过重物牵引绳与重物提升单元连接;所述重物稳定单元通过重物稳定绳与重物夹持单元连接。Technical solution: In order to achieve the above purpose, a large-scale universal hoisting and stabilizing device for suppressing the swing and rotation of heavy objects according to the present invention includes a base unit, a main arm unit, a heavy object lifting unit, a heavy object clamping unit and a heavy object stabilizing unit; The bottom of the main arm unit is hingedly connected to the base unit; the weight lifting unit and the weight stabilizing unit are respectively arranged on the main arm unit; the weight clamping unit is connected to the weight lifting unit through a heavy object traction rope; The weight stabilizing unit is connected with the weight clamping unit through the weight stabilizing rope.
进一步的:还包括副臂单元,副臂单元包括第一副臂、第二副臂、前拉板、后拉板、第一配重绳、第二配重绳、第一配重和第二配重;所述第一副臂和第二副臂的底部分别与底座单元铰链连接,其连接处前后并列设置;所述前拉板第一端与主臂单元顶端铰链连接,前拉板第二端与第一副臂顶部铰链连接;所述后拉板第一端与第一副臂顶部铰链连接,后拉板第二端与第二副臂顶部铰链连接;所述第一配重悬空设置,并通过第一配重绳与第一副臂顶部连接;所述第二配重平放在底座单元上表面,第二配重通过第二配重绳与第一副臂顶部连接。Further: it also includes a jib unit, the jib unit includes a first jib, a second jib, a front pull plate, a rear pull plate, a first counterweight rope, a second counterweight rope, a first counterweight and a second counterweight counterweight; the bottoms of the first auxiliary arm and the second auxiliary arm are hingedly connected to the base unit respectively, and the joints are arranged side by side; the first end of the front pull plate is hinged with the top of the main arm unit, and the The two ends are hinged to the top of the first jib; the first end of the rear pull plate is hinged to the top of the first jib, and the second end of the rear pull plate is hinged to the top of the second jib; the first counterweight is suspended in the air The second counterweight is placed on the upper surface of the base unit, and the second counterweight is connected to the top of the first jib through the second counterweight rope.
进一步的,所述重物提升单元包括第一定滑轮、第二定滑轮、重物牵引绳和重物牵引绳卷扬机;所述第一定滑轮和第二定滑轮前后并列设置在主臂单元提升端;所述重物牵引绳与第一定滑轮和第二定滑轮构成定滑轮组;所述重物牵引绳第一端连接重物夹持单元,第二端连接重物牵引绳卷扬机;所述重物牵引绳卷扬机驱动重物牵引绳并带动重物夹持单元上下位移。Further, the heavy object lifting unit includes a first fixed pulley, a second fixed pulley, a heavy object traction rope and a heavy object traction rope winch; end; the heavy object traction rope forms a fixed pulley block with the first fixed pulley and the second fixed pulley; the first end of the heavy object traction rope is connected to the heavy object clamping unit, and the second end is connected to the heavy object traction rope hoist; The heavy object traction rope hoist drives the heavy object traction rope and drives the heavy object clamping unit to move up and down.
进一步的,所述重物夹持单元包括承重绳、夹持平台、夹持爪、第一电控卷扬机和第二电控卷扬机;若干所述承重绳上端共同与重物牵引绳的第一端连接,若干承重绳下端与位于夹持平台边缘的吊钩连接;所述第一电控卷扬机和第二电控卷扬机固定在夹持平台上表面,并左右对称设置;两所述夹持爪对称设置在夹持平台下部;夹持爪的驱动装置驱动夹持爪夹持重物。Further, the weight clamping unit includes a load-bearing rope, a clamping platform, a clamping claw, a first electric control winch and a second electric control winch; connection, the lower ends of several load-bearing ropes are connected to the hooks located on the edge of the clamping platform; the first electric control winch and the second electric control winch are fixed on the upper surface of the clamping platform, and are symmetrically arranged left and right; the two clamping claws are symmetrical It is arranged at the lower part of the clamping platform; the driving device of the clamping claw drives the clamping claw to clamp the heavy object.
进一步的,所述重物稳定单元包括轨道单元和行走单元;所述轨道单元设置在主臂单元侧壁;所述行走单元通过重物稳定绳与重物夹持单元连接;所述重物夹持单元带动行走单元,沿轨道单元上的轨道上下位移。Further, the weight stabilization unit includes a track unit and a walking unit; the track unit is arranged on the side wall of the main arm unit; the walking unit is connected to the weight clamping unit through a weight stabilization rope; the weight clamp The holding unit drives the walking unit to move up and down along the track on the track unit.
进一步的,所述轨道单元包括主臂卷扬机底座、第三电控卷扬机、第四电控卷扬机、第一动滑轮行走绳、第二动滑轮行走绳和行走绳支撑架;所述主臂卷扬机底座固定在主臂单元下部侧壁上;所述第三电控卷扬机和第四电控卷扬机左右并列设置在主臂卷扬机底座上;所述行走绳支撑架设置在主臂单元上部,行走绳支撑架上的第一支撑点与第三电控卷扬机的卷线端对应设置,行走绳支撑架上的第二支撑点与第四电控卷扬机的卷线端对应设置;所述第一动滑轮行走绳第一端与第三电控卷扬机的卷线端连接,第一动滑轮行走绳第二端与行走绳支撑架的第一支撑点连接;所述第二动滑轮行走绳第一端与第四电控卷扬机的卷线端连接,第二动滑轮行走绳第二端与行走绳支撑架的第二支撑点连接。Further, the track unit includes a main arm winch base, a third electric control winch, a fourth electric control winch, a first moving pulley walking rope, a second moving pulley walking rope and a walking rope support frame; the main arm winch base is fixed on On the side wall of the lower part of the main arm unit; the third electric control winch and the fourth electric control winch are arranged side by side on the base of the main arm winch; the walking rope support frame is arranged on the upper part of the main arm unit, and the walking rope support frame The first support point is set corresponding to the winding end of the third electric control winch, and the second support point on the walking rope support frame is set corresponding to the winding end of the fourth electric control winch; the first end of the first moving pulley walking rope It is connected with the reel end of the third electric control winch, and the second end of the first moving pulley walking rope is connected with the first supporting point of the walking rope support frame; the first end of the second moving pulley walking rope is connected with the coil The line ends are connected, and the second end of the walking rope of the second movable pulley is connected with the second supporting point of the walking rope support frame.
进一步的,所述行走单元包括第一动滑轮、第二动滑轮、第一重物稳定绳、第二重物稳定绳;所述第一动滑轮上的挂钩通过第一重物稳定绳,与第一电控卷扬机的卷线端连接;所述第二动滑轮上的挂钩通过第二重物稳定绳,与第二电控卷扬机的卷线端连接;所述第一动滑轮行走绳跨过第一动滑轮;所述第二动滑轮行走绳跨过第二动滑轮;所述第一动滑轮和第二动滑轮分别在第一动滑轮行走绳和第二动滑轮行走绳上行走。Further, the traveling unit includes a first movable pulley, a second movable pulley, a first weight stabilizing rope, and a second heavy object stabilizing rope; the hook on the first movable pulley is connected to the first electric The winding end of the control winch is connected; the hook on the second movable pulley is connected with the winding end of the second electric control winch through the second weight stabilization rope; the walking rope of the first movable pulley straddles the first movable pulley; The traveling rope of the second movable pulley straddles the second movable pulley; the first movable pulley and the second movable pulley travel on the traveling rope of the first movable pulley and the traveling rope of the second movable pulley respectively.
进一步的,一种抑止重物摆动和转动的大型通用吊装稳定方法如下:Further, a large-scale universal hoisting and stabilizing method for suppressing the swing and rotation of heavy objects is as follows:
当所吊重物在起吊初始仅受重力作用时,通过操作安装在夹持单元的夹持平台上的第一电控卷扬机和第二电控卷扬机分别卷取第一重物稳定绳和第二重物稳定绳对第一动滑轮和第二动滑轮施加适量的牵引力,使第一动滑轮和第二动滑轮的滑轮槽分别与行走单元中的第一动滑轮行走绳和第二动滑轮行走绳紧密接触;When the hoisted object is only under the action of gravity at the beginning of hoisting, the first electric-controlled winch and the second electric-controlled hoist installed on the clamping platform of the clamping unit are respectively wound up the first heavy object stabilizing rope and the second heavy load. The object stabilization rope applies an appropriate amount of traction force to the first movable pulley and the second movable pulley, so that the pulley grooves of the first movable pulley and the second movable pulley are in close contact with the first movable pulley running rope and the second movable pulley walking rope in the walking unit respectively;
吊装重物稳定方法包括抑止重物前后摆动方法、抑止重物左右摆动方法和抑止重物转动方法;The methods of stabilizing heavy objects in hoisting include the method of restraining the weight from swinging back and forth, the method of restraining the weight from swinging left and right, and the method of restraining the weight from rotating;
抑止重物前后摆动方法:吊装重物在提升过程或安装过程中受风力或自身惯性力作用,重物会向前或者向后摆动,当重物向前摆动时,通过第一电控卷扬机和第二电控卷扬机分别卷取第一重物稳定绳和第二重物稳定绳,并对夹持单元施加适量的牵引拉力,抑止外界风力,实现重物保持重力作用下的垂直位置;当重物向后摆动时,通过第一电控卷扬机和第二电控卷扬机分别卷取第一重物稳定绳和第二重物稳定绳,迎风力方向对夹持单元施加适量牵引力防止第一动滑轮和第二动滑轮脱离第一动滑轮行走绳和第二动滑轮行走绳坠落,由于重物质量较大,在重物向后摆动到一定角度后,重物牵引绳对夹持单元的牵引力在水平方向上的分量能够自适应抑止风力,风力衰减的过程中通过第一电控卷扬机和第二电控卷扬机分别慢速释放第一重物稳定绳和第二重物稳定绳使摆动重物回归仅受重力作用下的垂直位置;在上述过程中第一动滑轮行走绳和第二动滑轮行走绳可能会出现松弛,第三电控卷扬机和第四电控卷扬机分别收缩第一动滑轮行走绳和第二动滑轮行走绳使其始终处于绷紧状态;The method of restraining the heavy object from swinging back and forth: the hoisting heavy object is affected by the wind force or its own inertial force during the lifting process or the installation process, and the heavy object will swing forward or backward. When the heavy object swings forward, the first electric control winch and The second electronically controlled winch winds up the first and second weight stabilizing ropes respectively, and applies an appropriate amount of pulling force to the clamping unit to restrain the external wind force and realize the vertical position of the weight under the action of gravity; When the object swings backwards, the first and second electric-controlled hoisting machines are used to wind up the first and second heavy-object stabilizing ropes respectively, and apply an appropriate amount of traction force to the clamping unit in the direction of the wind force to prevent the first movable pulley and The second movable pulley falls away from the first movable pulley running rope and the second movable pulley walking rope. Due to the large weight of the heavy object, after the heavy object swings backward to a certain angle, the traction force of the heavy object traction rope on the clamping unit will increase in the horizontal direction. The component can self-adaptively restrain the wind force. During the process of wind attenuation, the first and second electric control hoist respectively slowly release the first weight stabilization rope and the second weight stabilization rope so that the swinging weight returns only to be affected by gravity. In the above-mentioned process, the first moving pulley walking rope and the second moving pulley walking rope may be slack, and the third electric control winch and the fourth electric control hoist respectively contract the first moving pulley walking rope and the second moving pulley walking rope to make It is always in tension;
抑止重物左右摆动方法:吊装重物在提升过程或安装过程中受风力或自身惯性力作用出现向左或向右摆动,当吊装重物向左摆动时,第二电控卷扬机收缩第二重物稳定绳,防止第二动滑轮脱离第二动滑轮行走绳而坠落;第一电控卷扬机收缩第一重物稳定绳,同时慢速释放第二重物稳定绳,左摆动的重物被拉回重力作用下的垂直位置;随着重物被提升,第一电控卷扬机和第二电控卷扬机同步慢速收缩第一重物稳定绳和第二重物稳定绳,使其始终处于绷紧状态;当所吊重物在风力或者自身惯性力作用下出现向右摆动时,抑止重物向右摆动的操作过程与抑止重物向左摆动的操作过程相反;在上述过程中第一动滑轮行走绳和第二动滑轮行走绳可能会出现松弛,第三电控卷扬机和第四电控卷扬机分别收缩第一动滑轮行走绳和第二动滑轮行走绳使其始终处于绷紧状态;The method of restraining the left and right swing of the heavy object: the hoisting heavy object swings to the left or right due to the wind force or its own inertial force during the lifting process or the installation process. When the hoisting heavy object swings to the left, the second electric control winch shrinks the second weight The object stabilizing rope prevents the second moving pulley from falling away from the second moving pulley walking rope; the first electronically controlled winch shrinks the first heavy object stabilizing rope, and at the same time slowly releases the second heavy object stabilizing rope, and the weight swinging to the left is pulled back to gravity The vertical position under the action; as the weight is lifted, the first electric control hoist and the second electric control hoist synchronously and slowly shrink the first weight stabilization rope and the second weight stabilization rope, so that they are always in a taut state; when the When the hoisted object swings to the right under the action of wind force or its own inertial force, the operation process of restraining the weight from swinging to the right is opposite to the operation process of restraining the weight from swinging to the left; The traveling rope of the movable pulley may be slack, and the third electric control hoist and the fourth electric control hoist respectively shrink the first movable pulley and the second movable pulley to keep them in a tight state;
抑止重物转动方法:吊装重物在提升过程或安装过程中受风力或自身惯性力作用可出现顺时针或者逆时针转动,当吊装重物顺时针转动时,通过操作第一电控卷扬机收缩第一重物稳定绳,防止第一动滑轮脱离第一动滑轮行走绳而坠落;第二电控卷扬机收缩第二重物稳定绳,同时慢速释放第一稳定绳,顺时针转动的重物被拉回重力作用下的垂直位置;随着重物被提升,第一电控卷扬机和第二电控卷扬机同步慢速收缩第一稳定绳和第二稳定绳使其始终处于绷紧状态;当所吊重物在风力或者自身惯性力作用下出现逆时针转动时,抑止重物逆时针转动的操作过程与抑止重物顺时针转动的操作过程相反;在上述过程中第一动滑轮行走绳和第二动滑轮行走绳可能会出现松弛,第三电控卷扬机和第四电控卷扬机分别收缩第一动滑轮行走绳和第二动滑轮行走绳使其始终处于绷紧状态;Method of inhibiting the rotation of heavy objects: the hoisting heavy objects may rotate clockwise or counterclockwise under the action of wind force or its own inertial force during the lifting process or installation process. A weight stabilizing rope prevents the first moving pulley from falling away from the first moving pulley walking rope; the second electronically controlled winch shrinks the second weight stabilizing rope, and at the same time releases the first stabilizing rope slowly, and the clockwise rotating weight is pulled back The vertical position under the action of gravity; as the weight is lifted, the first electric control hoist and the second electric control hoist synchronously and slowly shrink the first stable rope and the second stable rope so that they are always in a taut state; When counterclockwise rotation occurs under the action of wind force or its own inertial force, the operation process of restraining the weight from rotating counterclockwise is opposite to the operation process of restraining the weight from rotating clockwise; in the above process, the walking rope of the first moving pulley and the walking rope of the second moving pulley may There will be slack, and the third electric control hoist and the fourth electric control hoist respectively shrink the first moving pulley running rope and the second moving pulley running rope to keep them in a tight state;
回收阶段:所吊重物达到所需高度完成目标要求后,在夹持单元下降的过程中第一电控卷扬机和第二电控卷扬机分别慢速释放第一稳定绳和第二稳定绳,同时始终保持第一稳定绳和第二稳定绳对夹持装置施加适量的牵引力,使夹持单元发生一定角度偏转,防止第一动滑轮和第二动滑轮在自身重力作用下脱离第一动滑轮行走绳和第二动滑轮行走绳而坠落。Recovery stage: After the hoisted weight reaches the required height and fulfills the target requirements, the first electric control winch and the second electric control winch slowly release the first and second stabilizing ropes respectively during the descent of the clamping unit, and at the same time Always keep the first stable rope and the second stable rope to apply an appropriate amount of traction to the clamping device, so that the clamping unit is deflected at a certain angle, and prevent the first movable pulley and the second movable pulley from breaking away from the first movable pulley and the second movable pulley under the action of their own gravity. The two movable pulleys fell while walking on the rope.
有益效果:本发明的优点如下:Beneficial effect: the advantages of the present invention are as follows:
1、相对于传统起重机械吊装重物不能在重物起升过程中对重物稳定性控制的不足,本发明能够很好的控制重物在起升过程以及安装中的稳定性,达到吊装要求,减少安全事故发生,提高吊装效率;1. Compared with the insufficiency of the traditional hoisting machinery that cannot control the stability of the heavy object during the lifting process, the present invention can well control the stability of the heavy object during the lifting process and installation, and achieve the goal of hoisting Requirements, reduce safety accidents, improve hoisting efficiency;
2、本发明所阐述的重物吊装稳定性控制装置不依赖于某种特定的起重设备,对于大多数高空起重吊装设备均可以安装本发明所述吊装稳定装置对吊装重物进行稳定性控制,通用性较强;2. The heavy object hoisting stability control device described in the present invention does not depend on a specific lifting equipment, and most high-altitude hoisting equipment can be installed with the hoisting stabilization device of the present invention to stabilize the hoisting heavy objects. Control, strong versatility;
3、本发明所述吊装稳定装置结构简单、制造成本低、操作方便、实用性较强,对操作人员专业要求较低,可在各种复杂环境中进行重物吊装稳定性控制。3. The hoisting and stabilizing device of the present invention has the advantages of simple structure, low manufacturing cost, convenient operation, strong practicability, low professional requirements for operators, and can control the hoisting stability of heavy objects in various complex environments.
附图说明Description of drawings
图1为本发明专利的总结构二维主视图;Fig. 1 is a two-dimensional front view of the general structure of the patent of the present invention;
图2为本发明专利的三维总结构图;Fig. 2 is a three-dimensional overall structure diagram of the patent of the present invention;
图3为本发明专利夹持单元和稳定单元三维局部放大结构图;Fig. 3 is a three-dimensional partial enlarged structural diagram of the clamping unit and the stabilizing unit of the patent of the present invention;
图4为本发明专利夹持单元三维结构图。Fig. 4 is a three-dimensional structure diagram of the clamping unit of the patent of the present invention.
具体实施方式detailed description
下面结合附图对本发明作更进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
如附图1或2所示,一种抑止重物摆动和转动的大型通用吊装稳定装置,包括底座单元、主臂单元1、重物提升单元、重物夹持单元7和重物稳定单元;所述主臂单元1底部与底座单元铰链连接;所述重物提升单元和重物稳定单元分别设置在主臂单元上;所述重物夹持单元通过重物牵引绳9与重物提升单元连接;所述重物稳定单元通过重物稳定绳6与重物夹持单元7连接。As shown in accompanying drawing 1 or 2, a kind of large-scale universal hoisting and stabilizing device that restrains heavy objects from swinging and rotating includes a base unit, a main arm unit 1, a heavy object lifting unit, a heavy object clamping unit 7 and a heavy object stabilizing unit; The bottom of the main arm unit 1 is hingedly connected to the base unit; the weight lifting unit and the weight stabilizing unit are respectively arranged on the main arm unit; Connection; the weight stabilizing unit is connected with the weight clamping unit 7 through the weight stabilizing rope 6 .
如附图1或2所示,还包括副臂单元;所述副臂单元包括第一副臂17、第二副臂18、前拉板13、后拉板16、第一配重绳15、第二配重绳20、第一配重19和第二配重21;所述第一副臂17和第二副臂18的底部分别与底座单元铰链连接,其连接处前后并列设置;所述前拉板13第一端与主臂单元1顶端铰链连接,前拉板13第二端与第一副臂17顶部铰链连接;所述后拉板16第一端与第一副臂17顶部铰链连接,后拉板16第二端与第二副臂18顶部铰链连接;所述第一配重19悬空设置,并通过第一配重绳15与第一副臂17顶部连接;所述第二配重21平放在底座单元上表面,第二配重21通过第二配重绳20与第一副臂17顶部连接。As shown in accompanying drawing 1 or 2, also comprise auxiliary arm unit; Said auxiliary arm unit comprises first auxiliary arm 17, second auxiliary arm 18, front pull plate 13, rear pull plate 16, first counterweight rope 15, The second counterweight rope 20, the first counterweight 19 and the second counterweight 21; the bottoms of the first auxiliary arm 17 and the second auxiliary arm 18 are hingedly connected to the base unit respectively, and the joints are arranged side by side; The first end of the front pull plate 13 is hinged to the top of the main arm unit 1, the second end of the front pull plate 13 is hinged to the top of the first auxiliary arm 17; the first end of the rear pull plate 16 is hinged to the top of the first auxiliary arm 17 connection, the second end of the rear pull plate 16 is hingedly connected to the top of the second jib 18; the first counterweight 19 is suspended and connected to the top of the first jib 17 through the first counterweight rope 15; the second The counterweight 21 is placed flat on the upper surface of the base unit, and the second counterweight 21 is connected to the top of the first auxiliary arm 17 through the second counterweight rope 20 .
如附图1或2所示,重物提升单元包括第一定滑轮11、第二定滑轮12、重物牵引绳9、和重物牵引绳卷扬机;所述第一定滑轮11和第二定滑轮12前后并列设置在主臂单元1提升端;所述重物牵引绳9与第一定滑轮11和第二定滑轮12构成定滑轮组;所述重物牵引绳9第一端连接重物夹持单元7,第二端连接重物牵引绳卷扬机;所述重物牵引绳卷扬机驱动重物牵引绳9并带动重物夹持单元7上下位移。As shown in accompanying drawing 1 or 2, the weight lifting unit comprises the first fixed pulley 11, the second fixed pulley 12, the heavy object traction rope 9 and the heavy object traction rope winch; The first fixed pulley 11 and the second fixed pulley The pulleys 12 are arranged side by side at the lifting end of the main arm unit 1; the heavy object traction rope 9 forms a fixed pulley block with the first fixed pulley 11 and the second fixed pulley 12; the first end of the heavy object traction rope 9 is connected to the heavy object clamp The holding unit 7 is connected to the second end of the heavy object traction rope hoist; the heavy object traction rope hoist drives the heavy object traction rope 9 and drives the weight clamping unit 7 to move up and down.
如图3或图4所示,重物夹持单元7包括承重绳701、夹持平台702、夹持爪703、第一电控卷扬机801和第二电控卷扬机802;若干所述承重绳701上端共同与重物牵引绳9的第一端连接,若干承重绳701下端与位于夹持平台702边缘的吊钩连接;所述第一电控卷扬机801和第二电控卷扬机802固定在夹持平台702上表面,并左右对称设置;两所述夹持爪703对称设置在夹持平台702下部;夹持爪703的驱动装置驱动夹持爪703夹持重物。As shown in Figure 3 or Figure 4, the weight clamping unit 7 includes a load-bearing rope 701, a clamping platform 702, a clamping claw 703, a first electric control winch 801 and a second electric control winch 802; several load-bearing ropes 701 The upper end is jointly connected with the first end of the heavy object traction rope 9, and the lower ends of several load-bearing ropes 701 are connected with the hooks on the edge of the clamping platform 702; the first electric control winch 801 and the second electric control winch 802 are fixed on the clamp The upper surface of the platform 702 is symmetrically arranged left and right; the two clamping claws 703 are symmetrically arranged on the lower part of the clamping platform 702; the driving device of the clamping claws 703 drives the clamping claws 703 to clamp heavy objects.
如图3所示,重物稳定单元包括轨道单元和行走单元;所述轨道单元设置在主臂单元1侧壁;所述行走单元通过重物稳定绳6与重物夹持单元7连接;所述重物夹持单元7带动行走单元,沿轨道单元上的轨道上下位移。As shown in Figure 3, the weight stabilization unit includes a track unit and a walking unit; the track unit is arranged on the side wall of the main arm unit 1; the walking unit is connected with the weight holding unit 7 through a weight stabilization rope 6; The weight clamping unit 7 drives the walking unit to move up and down along the track on the track unit.
如图3所示,轨道单元包括主臂卷扬机底座2、第三电控卷扬机301、第四电控卷扬机302、第一动滑轮行走绳401、第二动滑轮行走绳402和行走绳支撑架10;所述主臂卷扬机底座2通过螺栓螺母201安装固定在主臂单元1下部侧壁上;所述第三电控卷扬机301和第四电控卷扬机302左右并列设置在主臂卷扬机底座2上;所述行走绳支撑架10设置在主臂单元1上部,行走绳支撑架10上的第一支撑点与三电控卷扬机301的卷线端对应设置,行走绳支撑架10上的第二支撑点与第四电控卷扬机302的卷线端对应设置;所述第一动滑轮行走绳401第一端与第三电控卷扬机301的卷线端连接,第一动滑轮行走绳401第二端与行走绳支撑架10的第一支撑点连接;所述第二动滑轮行走绳402第一端与第四电控卷扬机302的卷线端连接,第二动滑轮行走绳402第二端与行走绳支撑架10的第二支撑点连接。As shown in Figure 3, the track unit includes the main arm winch base 2, the third electric control winch 301, the fourth electric control winch 302, the first moving pulley walking rope 401, the second moving pulley walking rope 402 and the walking rope support frame 10; The base 2 of the main arm hoist is installed and fixed on the side wall of the lower part of the main arm unit 1 through bolts and nuts 201; the third electronically controlled hoist 301 and the fourth electronically controlled hoist 302 are arranged side by side on the base 2 of the main arm hoist; The walking rope support frame 10 is arranged on the upper part of the main arm unit 1, the first support point on the walking rope support frame 10 is set correspondingly to the winding end of the three-electric control winch 301, and the second support point on the walking rope support frame 10 is connected to the first support point. The winding ends of the four electric control winches 302 are correspondingly arranged; the first end of the first moving pulley walking rope 401 is connected to the winding end of the third electric control winding machine 301, and the second end of the first moving pulley walking rope 401 is connected to the walking rope support frame The first support point of 10 is connected; the first end of the second moving pulley walking rope 402 is connected with the winding end of the fourth electric control winch 302, the second end of the second moving pulley walking rope 402 is connected with the second end of the walking rope support frame 10 Support point connection.
如图3所示,行走单元包括第一动滑轮501、第二动滑轮502、第一重物稳定绳601、第二重物稳定绳602;所述第一动滑轮501上的挂钩通过第一重物稳定绳601,与第一电控卷扬机801的卷线端连接;所述第二动滑轮502上的挂钩通过第二重物稳定绳602,与第二电控卷扬机802的卷线端连接;所述第一动滑轮行走绳401跨过第一动滑轮501;所述第二动滑轮行走绳402跨过第二动滑轮502;所述第一动滑轮501和第二动滑轮502分别在第一动滑轮行走绳401和第二动滑轮行走绳402上行走。As shown in Figure 3, the traveling unit includes a first movable pulley 501, a second movable pulley 502, a first weight stabilizing rope 601, and a second heavy object stabilizing rope 602; the hook on the first movable pulley 501 is stabilized by the first heavy object The rope 601 is connected to the winding end of the first electric control hoist 801; the hook on the second movable pulley 502 is connected to the winding end of the second electric control hoist 802 through the second weight stabilization rope 602; A moving pulley running rope 401 crosses the first moving pulley 501; the second moving pulley walking rope 402 crosses the second moving pulley 502; Walk on the walking rope 402.
如图1、2、3和4一种抑止重物摆动和转动的大型通用吊装稳定方法如下:As shown in Figures 1, 2, 3 and 4, a large-scale universal hoisting and stabilizing method for suppressing the swing and rotation of heavy objects is as follows:
当所吊重物在起吊初始仅受重力作用时,通过操作安装在夹持单元7的夹持平台702上的第一电控卷扬机801和第二电控卷扬机802分别卷取第一重物稳定绳601和第二重物稳定绳602对第一动滑轮502和第二动滑轮502施加适量的牵引力,使第一动滑轮501和第二动滑轮502的滑轮槽分别与行走单元中的第一动滑轮行走绳401和第二动滑轮行走绳402紧密接触;When the hoisted heavy object is only under the action of gravity at the beginning of hoisting, the first electric control winch 801 and the second electric control hoist 802 installed on the clamping platform 702 of the clamping unit 7 are operated to wind up the first heavy object stabilizing rope respectively. 601 and the second weight stabilizing rope 602 apply an appropriate amount of traction to the first movable pulley 502 and the second movable pulley 502, so that the pulley grooves of the first movable pulley 501 and the second movable pulley 502 are respectively connected with the first movable pulley walking rope 401 and the second movable pulley in the walking unit. The second moving pulley walking rope 402 is in close contact;
吊装重物稳定方法包括抑止重物前后摆动方法、抑止重物左右摆动方法和抑止重物转动方法;The methods of stabilizing heavy objects in hoisting include the method of restraining the weight from swinging back and forth, the method of restraining the weight from swinging left and right, and the method of restraining the weight from rotating;
抑止重物前后摆动方法:吊装重物在提升过程或安装过程中受风力或自身惯性力作用,重物会向前或者向后摆动,当重物向前摆动时,通过第一电控卷扬机801和第二电控卷扬机802分别卷取第一重物稳定绳601和第二重物稳定绳602,并对夹持单元7施加适量的牵引拉力,抑止外界风力,实现重物保持重力作用下的垂直位置;当重物向后摆动时,通过第一电控卷扬机801和第二电控卷扬机802分别卷取第一重物稳定绳601和第二重物稳定绳602,迎风力方向对夹持单元7施加适量牵引力防止第一动滑轮501和第二动滑轮502脱离第一动滑轮行走绳401和第二动滑轮行走绳402坠落,由于重物质量较大,在重物向后摆动到一定角度后,重物牵引绳9对夹持单元7的牵引力在水平方向上的分量能够自适应抑止风力,风力衰减的过程中通过第一电控卷扬机801和第二电控卷扬机802分别慢速释放第一重物稳定绳601和第二重物稳定绳602使摆动重物回归仅受重力作用下的垂直位置;在上述过程中第一动滑轮行走绳401和第二动滑轮行走绳402可能会出现松弛,第三电控卷扬机301和第四电控卷扬机302分别收缩第一动滑轮行走绳401和第二动滑轮行走绳402使其始终处于绷紧状态;The method of restraining heavy objects from swinging back and forth: the hoisting heavy objects are affected by wind force or their own inertial force during the lifting process or installation process, and the heavy objects will swing forward or backward. When the heavy objects swing forward, the first electronically controlled hoist 801 and the second electronically controlled winch 802 respectively wind the first heavy object stabilizing rope 601 and the second heavy object stabilizing rope 602, and apply an appropriate amount of pulling force to the clamping unit 7 to restrain the external wind force and realize the weight holding under the action of gravity. Vertical position; when the weight swings backwards, the first weight stabilizing rope 601 and the second weight stabilizing rope 602 are wound up by the first electric control winch 801 and the second electric control hoist 802 respectively, and the direction of the windward force is clamped Unit 7 applies an appropriate amount of traction to prevent the first movable pulley 501 and the second movable pulley 502 from falling from the first movable pulley walking rope 401 and the second movable pulley walking rope 402. The horizontal component of the traction force of the object traction rope 9 on the clamping unit 7 can self-adaptively restrain the wind force. During the process of wind force attenuation, the first heavy object is slowly released by the first electronically controlled hoist 801 and the second electronically controlled hoist 802 respectively. Stabilizing rope 601 and the second weight stabilizing rope 602 make the swinging weight return to the vertical position only under the action of gravity; in the above-mentioned process, the first moving pulley walking rope 401 and the second moving pulley walking rope 402 may appear slack, and the third electric pulley may slack. The control hoist 301 and the fourth electric control hoist 302 shrink the first moving pulley running rope 401 and the second moving pulley running rope 402 respectively so that they are always in a taut state;
抑止重物左右摆动方法:吊装重物在提升过程或安装过程中受风力或自身惯性力作用出现向左或向右摆动,当吊装重物向左摆动时,第二电控卷扬机802收缩第二重物稳定绳602,防止第二动滑轮502脱离第二动滑轮行走绳402而坠落;第一电控卷扬机801收缩第一重物稳定绳601,同时慢速释放第二重物稳定绳602,左摆动的重物被拉回重力作用下的垂直位置;随着重物被提升,第一电控卷扬机801和第二电控卷扬机802同步慢速收缩第一重物稳定绳601和第二重物稳定绳602,使其始终处于绷紧状态;当所吊重物在风力或者自身惯性力作用下出现向右摆动时,抑止重物向右摆动的操作过程与抑止重物向左摆动的操作过程相反;在上述过程中第一动滑轮行走绳401和第二动滑轮行走绳402可能会出现松弛,第三电控卷扬机301和第四电控卷扬机302分别收缩第一动滑轮行走绳401和第二动滑轮行走绳402使其始终处于绷紧状态;The method of restraining the left and right swing of the heavy object: the hoisting heavy object swings to the left or right due to the wind force or its own inertial force during the lifting process or the installation process. When the hoisting heavy object swings to the left, the second electric control hoist 802 shrinks the The heavy object stabilizing rope 602 prevents the second movable pulley 502 from falling away from the second movable pulley walking rope 402; the first electronically controlled winch 801 shrinks the first heavy object stabilizing rope 601, and at the same time slowly releases the second heavy object stabilizing rope 602, swinging to the left The weight is pulled back to the vertical position under the action of gravity; as the weight is lifted, the first electric control winch 801 and the second electric control winch 802 synchronously and slowly shrink the first weight stabilizing rope 601 and the second weight stabilizing rope 602, so that it is always in a taut state; when the suspended weight swings to the right under the action of wind force or its own inertial force, the operation process of restraining the weight from swinging to the right is opposite to the operation process of restraining the weight from swinging to the left; In the above process, the first movable pulley running rope 401 and the second movable pulley running rope 402 may become slack, and the third electric control hoist 301 and the fourth electric control hoist 302 contract the first movable pulley running rope 401 and the second movable pulley running rope 402 to make It is always in tension;
抑止重物转动方法:吊装重物在提升过程或安装过程中受风力或自身惯性力作用可出现顺时针或者逆时针转动,当吊装重物顺时针转动时,通过操作第一电控卷扬机801收缩第一重物稳定绳601,防止第一动滑轮501脱离第一动滑轮行走绳401而坠落;第二电控卷扬机802收缩第二重物稳定绳602,同时慢速释放第一稳定绳601,顺时针转动的重物被拉回重力作用下的垂直位置;随着重物被提升,第一电控卷扬机801和第二电控卷扬机802同步慢速收缩第一稳定绳601和第二稳定绳602使其始终处于绷紧状态;当所吊重物在风力或者自身惯性力作用下出现逆时针转动时,抑止重物逆时针转动的操作过程与抑止重物顺时针转动的操作过程相反;在上述过程中第一动滑轮行走绳401和第二动滑轮行走绳402可能会出现松弛,第三电控卷扬机301和第四电控卷扬机302分别收缩第一动滑轮行走绳401和第二动滑轮行走绳402使其始终处于绷紧状态;Method of inhibiting the rotation of heavy objects: the hoisting heavy objects may rotate clockwise or counterclockwise under the action of wind force or its own inertial force during the lifting process or installation process. The first weight stabilizing rope 601 prevents the first moving pulley 501 from falling away from the first moving pulley walking rope 401; the second electronically controlled winch 802 shrinks the second heavy stabilizing rope 602, and at the same time releases the first stabilizing rope 601 slowly, clockwise The rotating weight is pulled back to the vertical position under the action of gravity; as the weight is lifted, the first electric control winch 801 and the second electric control winch 802 synchronously and slowly shrink the first stabilizing rope 601 and the second stabilizing rope 602 to make it It is always in a tight state; when the suspended weight rotates counterclockwise under the action of wind force or its own inertial force, the operation process of restraining the counterclockwise rotation of the weight is opposite to the operation process of restraining the weight from clockwise rotation; in the above process, the first The first moving pulley walking rope 401 and the second moving pulley walking rope 402 may appear slack, and the third electric control hoist 301 and the fourth electric control hoist 302 respectively contract the first moving pulley walking rope 401 and the second moving pulley walking rope 402 so that they are always in tension. tight state;
回收阶段:所吊重物达到所需高度完成目标要求后,在夹持单元7下降的过程中第一电控卷扬机801和第二电控卷扬机802分别慢速释放第一稳定绳401和第二稳定绳402,同时始终保持第一稳定绳401和第二稳定绳402对夹持装置7施加适量的牵引力,使夹持单元7发生一定角度偏转,防止第一动滑轮501和第二动滑轮502在自身重力作用下脱离第一动滑轮行走绳401和第二动滑轮行走绳402而坠落。Recovery stage: After the hoisted object reaches the required height and fulfills the target requirements, the first electronically controlled hoist 801 and the second electronically controlled hoist 802 slowly release the first stabilizing rope 401 and the second stabilizing rope 401 respectively while the clamping unit 7 is descending. The stabilizing rope 402, while keeping the first stabilizing rope 401 and the second stabilizing rope 402 applying an appropriate amount of traction to the clamping device 7, so that the clamping unit 7 is deflected at a certain angle, preventing the first movable pulley 501 and the second movable pulley 502 from moving on their own Break away from the first movable pulley traveling rope 401 and the second movable pulley traveling rope 402 under the action of gravity and fall.
以上所述仅是本发明的优选实施方式,应当指出:对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications are also possible. It should be regarded as the protection scope of the present invention.
Claims (8)
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