CN106900529A - Rooted Cuttings are colonized sponge clamping type automatic separator - Google Patents
Rooted Cuttings are colonized sponge clamping type automatic separator Download PDFInfo
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- CN106900529A CN106900529A CN201710005076.7A CN201710005076A CN106900529A CN 106900529 A CN106900529 A CN 106900529A CN 201710005076 A CN201710005076 A CN 201710005076A CN 106900529 A CN106900529 A CN 106900529A
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G31/00—Soilless cultivation, e.g. hydroponics
- A01G31/02—Special apparatus therefor
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/20—Reduction of greenhouse gas [GHG] emissions in agriculture, e.g. CO2
- Y02P60/21—Dinitrogen oxide [N2O], e.g. using aquaponics, hydroponics or efficiency measures
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Abstract
本发明公开了一种水培苗定植海绵夹取式自动分离机。包括固定组件和夹取分离组件;夹取分离组件安装在固定组件一侧,通过夹取分离组件中的气缸推动夹具夹取海绵,同步带轮运输机构将滑杆向远离海绵的方向运动,滑杆上的夹具随着轨迹控制板的通槽相互之间距离变大,撕裂海绵,使用上下运动气缸将海绵插入定植板中,完成整个定植过程。本发明结构简单、功能完善、性能稳定,能够高效地实现将整块海绵分离成一小块并放入定植板中的任务。The invention discloses a sponge clamping type automatic separator for planting hydroponic seedlings. It includes a fixed component and a clamping and separating component; the clamping and separating component is installed on one side of the fixing component, and the cylinder in the clamping and separating component pushes the jig to clamp the sponge, and the synchronous pulley transport mechanism moves the slide bar away from the sponge, sliding The distance between the clamps on the rod increases with the distance between the through grooves of the track control board, and the sponge is torn, and the sponge is inserted into the planting plate by using the up and down motion cylinder to complete the whole process of planting. The invention has the advantages of simple structure, perfect function and stable performance, and can efficiently realize the task of separating the whole sponge into small pieces and putting them into the planting board.
Description
技术领域technical field
本发明涉及农业工程无土栽培技术,尤其是涉及一种水培苗定植海绵夹取式自动分离机。The invention relates to the soilless cultivation technology of agricultural engineering, in particular to a sponge clamping type automatic separator for planting hydroponic seedlings.
背景技术Background technique
在植物工厂和水培工厂中,水培苗在育苗室中绿化后,需要手工劳作,将海绵块撕裂成一小块一小块插入定植板中,这一过程叫做定植。自动分离机能够通过夹取式分离的方法将整块海绵撕裂成一小块的海绵并放入定植板中,大大减小了劳动力,节约成本,减少对苗的污染。In plant factories and hydroponic factories, after the hydroponic seedlings are greened in the nursery room, manual labor is required to tear the sponge block into small pieces and insert them into the planting plate. This process is called colonization. The automatic separator can tear the whole piece of sponge into a small piece of sponge and put it into the planting board by the method of clamping separation, which greatly reduces the labor force, saves the cost and reduces the pollution to the seedlings.
发明内容Contents of the invention
为了解决背景技术中存在的问题,本发明的目的在于提供了一种水培苗自动定植海绵分离机,以实现水培苗定植过程中的自动化定植任务。In order to solve the problems in the background technology, the object of the present invention is to provide a sponge separator for automatic planting of hydroponic seedlings, so as to realize the automatic planting task in the process of planting hydroponic seedlings.
为了实现上述目的,本发明采用的技术方案是:In order to achieve the above object, the technical scheme adopted in the present invention is:
本发明包括固定组件和夹取分离组件,夹取分离组件安装在固定组件输出端的侧方,水培苗定植海绵放置在固定组件上,夹取分离组件将固定组件上的水培苗定植海绵单块夹取后进行分离。The invention includes a fixing component and a clamping and separating component, the clamping and separating component is installed on the side of the output end of the fixing component, the hydroponic seedling planting sponge is placed on the fixing component, and the clamping and separating component separates the hydroponic seedling planting sponge on the fixed component Blocks are separated after gripping.
所述固定组件包括底架、压杆固定架、压杆、海绵架、档杆气缸架、档杆气缸、档杆架和多个档杆组件;用于放置水培苗定植海绵块的海绵架装载在底架上,底架的一侧作为固定组件的输出端,并在上部横跨安装压杆固定架,压杆固定架上沿垂直于海绵夹取方向安装有一排压杆,每个压杆上端固定在压杆固定架,下端为凸字形长片;压杆固定架对应的底架正下方设有档杆气缸架,档杆气缸通过档杆气缸架安装在底架底部,档杆气缸的气缸杆朝上并与水平的档杆架连接,档杆组件固定在档杆架上。The fixing assembly includes a bottom frame, a pressing rod fixing frame, a pressing rod, a sponge frame, a gear rod cylinder frame, a gear rod cylinder, a gear rod frame and a plurality of gear rod assemblies; Loaded on the bottom frame, one side of the bottom frame is used as the output end of the fixed assembly, and a pressure rod fixing frame is installed across the upper part. A row of pressure rods is installed on the pressure rod fixing frame perpendicular to the direction of sponge clamping. The upper end of the rod is fixed on the pressure rod fixing frame, and the lower end is a convex-shaped long piece; the gear rod cylinder frame is arranged directly under the bottom frame corresponding to the pressure rod fixing frame, and the gear rod cylinder is installed on the bottom of the bottom frame through the gear rod cylinder frame. The cylinder rod of the cylinder is upward and connected with the horizontal gear rod frame, and the gear rod assembly is fixed on the gear rod frame.
所述的档杆组件和压杆数量相同,档杆组件和压杆相配合实现海绵架海绵的阻挡,压杆下端压在海绵架上的海绵顶面将海绵块压紧在海绵架上,档杆组件顶端向上穿过海绵架和海绵块之间的间隙后伸到压杆中,所述海绵架上开有用于档杆组件穿过的通槽,档杆组件中部位于海绵块之间的间隙中防止后排海绵块在夹取过程中发生向前的位移,并使前排海绵和后排海绵更易分离。The number of the gear rod assembly and the pressure rod is the same, and the gear rod assembly and the pressure rod cooperate to realize the blocking of the sponge in the sponge frame. The top of the rod assembly goes upwards through the gap between the sponge frame and the sponge block and then extends into the pressure rod. The sponge frame is provided with a through slot for the gear rod assembly to pass through, and the middle part of the gear rod assembly is located in the gap between the sponge blocks. Prevents the forward displacement of the rear sponge block during the clamping process, and makes it easier to separate the front sponge from the rear sponge.
所述档杆组件包括杆帽和两根杆子,两根杆子呈Z字形折线,杆帽呈半球形,杆帽下端与两根杆子上端固定连接,杆帽嵌入到压杆的凸字形长片,杆子伸入到海绵块之间的间隙中。The gear rod assembly includes a rod cap and two rods, the two rods are Z-shaped folded lines, the rod cap is hemispherical, the lower end of the rod cap is fixedly connected to the upper ends of the two rods, and the rod cap is embedded in the convex-shaped long piece of the pressure rod, The rods protrude into the gaps between the sponge blocks.
所述的压杆下端凸字形长片压紧在海绵架上四块海绵块的中间。The protruding long piece at the lower end of the pressing rod is compressed in the middle of the four sponge blocks on the sponge frame.
所述夹取分离组件包括上下驱动块、上下运动气缸、轨迹控制板、同步带轮运输机构、滑杆、上下运动长板、多个夹具、无杆滑块导轨件、两根长固定脚、两根短固定脚和长板固定机构;轨迹控制板倾斜安装,朝向固定组件的一侧作为输送入口端并通过两根长固定脚支撑,远离固定组件的一侧作为输送出口端并通过两根短固定脚支撑;轨迹控制板输送入口端下方的两侧分别安装有均沿输送方向设置的无杆滑块导轨件和同步带轮运输机构,滑杆和上下运动长板沿垂直于输送方向平行安装,滑杆和上下运动长板两端均连接有长板固定机构,固定在滑杆两端;轨迹控制板输送出口端上安装有上下运动气缸,轨迹控制板输送出口端下方设有用于推压上下运动长板的上下驱动块,上下运动气缸输出杆朝下穿过轨迹控制板与上下驱动块固定连接,轨迹控制板在输送入口端和输送出口端之间开有多条轨迹槽,多条轨迹槽从输送入口端到输送出口端以放射状设置,多个夹具下部套装在滑杆和上下运动长板中,并沿滑杆移动,多个夹具上部嵌入安装在各自的轨迹槽中,夹具用于夹取海绵块。The clamping and separating assembly includes an up and down drive block, an up and down motion cylinder, a track control board, a synchronous pulley transport mechanism, a slide bar, a long board for up and down motion, multiple clamps, rodless slider guide rails, two long fixed feet, Two short fixed feet and long plate fixing mechanism; the track control board is installed obliquely, the side facing the fixed assembly is used as the delivery inlet end and supported by two long fixed feet, and the side away from the fixed assembly is used as the delivery outlet end and passed through two Supported by short fixed feet; the two sides below the conveying inlet end of the trajectory control board are respectively equipped with rodless slider guide rails and synchronous pulley conveying mechanisms that are set along the conveying direction, and the sliding rod and the up and down moving long plate are parallel to the conveying direction. Installation, both ends of the slider and the up and down moving long board are connected with a long board fixing mechanism, which is fixed at both ends of the slider; an up and down motion cylinder is installed on the delivery outlet of the track control board, and a pusher is installed under the delivery outlet of the track control board. Press the up and down driving block of the long plate moving up and down, and the output rod of the cylinder moving up and down passes through the trajectory control board and is fixedly connected with the up and down driving block. The strip track grooves are arranged radially from the conveying inlet end to the conveying outlet end. The lower parts of multiple clamps are set in the slide bar and the long plate moving up and down, and move along the slide bar. The upper parts of multiple clamps are embedded and installed in their respective track grooves. For gripping sponge blocks.
所述的上下驱动块呈水平的U形,上下运动长板嵌入到上下驱动块U形开口。The upper and lower drive blocks are horizontally U-shaped, and the long board moving up and down is embedded in the U-shaped opening of the upper and lower drive blocks.
所述的长板固定机构包括固定块和连接在固定块下部的螺钉,固定块固定连接滑杆的端部,螺钉从下往上穿过上下运动长板端部的通孔后连接到固定块中。The long plate fixing mechanism includes a fixed block and a screw connected to the lower part of the fixed block, the fixed block is fixedly connected to the end of the slide bar, and the screw passes through the through hole at the end of the long plate moving up and down from bottom to top and is connected to the fixed block middle.
所述四个夹具包括支撑块、轨迹轴承、固定杆、第一固定块、两根导杆、滑块、第二固定块、L形夹板、三角块、连接杆、推动杆、弹簧、气缸固定块、微型气缸和水平通孔;固定杆顶端通过轨迹轴承套装在轨迹槽中,并在固定杆顶端固定连接支撑块,支撑块置于轨迹控制板上并且直径大于轨迹槽槽宽,通过支撑块将夹具顶部悬挂安装在轨迹控制板上;固定杆底端活动地穿过第一固定块后与滑块顶端固定连接,第一固定块两侧分别与一根导杆的一端连接,两侧的两根导杆的另一端活动地穿过滑块后与第二固定块的顶端固定连接,第一固定块和滑块之间的固定杆上套装弹簧,滑块中部设有用于滑杆穿过的水平通孔;第二固定块远离固定组件一端通过气缸固定块安装有微型气缸,第二固定块朝向固定组件一端的端面安装有推动杆,微型气缸的气缸杆穿过第二固定块内部的通孔与推动杆同轴连接,第二固定块朝向固定组件一端的两侧均铰接有用于夹取海绵块的L形夹板,第二固定块两侧的两个L形夹板夹取海绵块的侧面中部设有用于夹取稳定的三角块,推动杆端部分别通过两个连接杆与两个L形夹板连接,通过微型气缸伸缩经推动杆和连接杆的传动带动两个L形夹板合拢和分离,进而实现海绵块的夹取和放开。The four clamps include a support block, a track bearing, a fixed rod, a first fixed block, two guide rods, a slider, a second fixed block, an L-shaped splint, a triangular block, a connecting rod, a push rod, a spring, and a fixed cylinder. Block, miniature cylinder and horizontal through hole; the top of the fixed rod is set in the track groove through the track bearing, and the support block is fixedly connected to the top of the fixed rod. The support block is placed on the track control board and its diameter is larger than the width of the track groove. Hang and install the top of the fixture on the trajectory control board; the bottom end of the fixed rod moves through the first fixed block and is fixedly connected with the top of the slider. Both sides of the first fixed block are respectively connected with one end of a guide rod, and the The other ends of the two guide rods movably pass through the slider and are fixedly connected to the top of the second fixed block. A spring is set on the fixed rod between the first fixed block and the slider. The horizontal through hole of the second fixed block; the end of the second fixed block away from the fixed assembly is equipped with a miniature cylinder through the cylinder fixed block, and the end face of the second fixed block facing the end of the fixed assembly is equipped with a push rod, and the cylinder rod of the miniature cylinder passes through the inside of the second fixed block The through hole is coaxially connected with the push rod, and the two sides of the second fixed block towards the end of the fixed assembly are hinged with L-shaped splints for clamping the sponge block, and the two L-shaped splints on both sides of the second fixed block clamp the sponge block. The middle part of the side is provided with a triangular block for clamping and stabilizing. The end of the push rod is respectively connected to the two L-shaped splints through two connecting rods. Separation, and then realize the clamping and releasing of the sponge block.
所述的上下运动长板上开有两道沿垂直于输送方向的长槽,上下运动长板两端通孔与螺钉间隙配合,安装在长板固定机构上,可以在螺钉上作上下运动,并且使得滑块和第二固定块之间的两根导杆分别穿过两道长槽。There are two long grooves perpendicular to the conveying direction on the up and down moving long board, and the through holes at both ends of the up and down moving long board are matched with the screw clearance, installed on the long board fixing mechanism, and can move up and down on the screw, And make the two guide rods between the slide block and the second fixed block pass through two long grooves respectively.
本发明具有的有益效果是:The beneficial effects that the present invention has are:
本发明用于定植海绵自动分离作业,通过气缸推动夹具夹取海绵,让夹具分离的办法撕裂海绵,使用上下运动气缸将海绵插入定植板中,完成整个定植过程。The invention is used for the automatic separation of the planting sponge. The sponge is clamped by pushing the clamp through the cylinder, and the sponge is torn by separating the clamp, and the sponge is inserted into the planting board by using the up and down moving cylinder to complete the whole process of planting.
本发明结构简单、功能完善、性能稳定,能够高效地实现将整块海绵分离成一小块并放入定植板中的任务,从而为植物工厂及农业水培工厂定植生产节约劳动力。The invention has the advantages of simple structure, perfect function and stable performance, and can efficiently realize the task of separating the whole sponge into small pieces and putting them into the planting board, thereby saving labor force for the planting production of plant factories and agricultural hydroponic factories.
附图说明Description of drawings
图1是本发明的立体结构示意图。Fig. 1 is a schematic diagram of the three-dimensional structure of the present invention.
图2是固定组件立体结构示意图。Fig. 2 is a schematic diagram of the three-dimensional structure of the fixing assembly.
图3是夹取分离组件立体结构示意图。Fig. 3 is a schematic perspective view of the three-dimensional structure of the clamping and separating assembly.
图4是档杆组件正视图。Figure 4 is a front view of the gear lever assembly.
图5是海绵架俯视图。Fig. 5 is a plan view of the sponge holder.
图6是夹具立体结构示意图。Fig. 6 is a schematic diagram of the three-dimensional structure of the clamp.
图7是夹取分离组件分离状态仰视角度示意图。Fig. 7 is a schematic bottom view of the separation state of the clamping and separation assembly.
图8是图2的局部放大图。FIG. 8 is a partially enlarged view of FIG. 2 .
图9是图3的局部放大图。FIG. 9 is a partially enlarged view of FIG. 3 .
图10是上下运动长板俯视图。Fig. 10 is a plan view of the longboard moving up and down.
图11是压杆的立体结构示意图。Fig. 11 is a three-dimensional structural schematic view of the pressing rod.
图12是固定组件档杆组件插入状态示意图。Fig. 12 is a schematic diagram of the insertion state of the stopper lever assembly of the fixing assembly.
图13是图12的局部放大图。FIG. 13 is a partially enlarged view of FIG. 12 .
图中:1、固定组件,2、夹取分离组件,3、底架,4、压杆固定架,5、压杆,6、海绵架,7、档杆气缸架,8、档杆气缸,9、档杆架,10、档杆组件,11、上下驱动块,12、上下运动气缸,13、轨迹控制板,14、同步带轮运输机构,15、滑杆,16、上下运动长板,17、夹具,18、无杆滑块导轨件,19、长固定脚,20、短固定脚,21、长板固定机构,22、轨迹槽;5-1、凸字形长片,6-1、通槽,10-1、杆帽,10-2、杆子,16-1、长槽,17-1、支撑块,17-2、轨迹轴承,17-3、固定杆,17-4、第一固定块,17-5、导杆,17-6、滑块,17-7、第二固定块,17-8、L形夹板,17-9、三角块,17-10、连接杆,17-11、推动杆,17-12、弹簧,17-13、气缸固定块,17-14、微型气缸,17-15、水平通孔。In the figure: 1. Fixing component, 2. Clamping and separating component, 3. Underframe, 4. Pressure rod fixing frame, 5. Pressure rod, 6. Sponge frame, 7. Gear rod cylinder frame, 8. Gear rod cylinder, 9, gear rod frame, 10, gear rod assembly, 11, up and down drive block, 12, up and down motion cylinder, 13, track control board, 14, synchronous pulley transport mechanism, 15, slide bar, 16, up and down motion long plate, 17. Fixtures, 18. Rodless slider guide rail parts, 19. Long fixed feet, 20. Short fixed feet, 21. Long plate fixing mechanism, 22. Track groove; 5-1, Convex long piece, 6-1, Through groove, 10-1, rod cap, 10-2, rod, 16-1, long groove, 17-1, support block, 17-2, track bearing, 17-3, fixed rod, 17-4, first Fixed block, 17-5, guide rod, 17-6, slide block, 17-7, second fixed block, 17-8, L-shaped splint, 17-9, triangular block, 17-10, connecting rod, 17- 11, push rod, 17-12, spring, 17-13, cylinder fixed block, 17-14, miniature cylinder, 17-15, horizontal through hole.
具体实施方式detailed description
下面结合附图和实例对本发明作进一步说明。The present invention will be further described below in conjunction with accompanying drawing and example.
如图1所示,本发明具体实施包括固定组件1和夹取分离组件2,夹取分离组件2安装在固定组件1输出端的侧方,水培苗定植海绵放置在固定组件1上,夹取分离组件2将固定组件1上的水培苗定植海绵单块夹取后进行分离。As shown in Figure 1, the specific implementation of the present invention includes a fixing assembly 1 and a clamping and separating assembly 2, the clamping and separating assembly 2 is installed on the side of the output end of the fixing assembly 1, the hydroponic seedlings planting sponge is placed on the fixing assembly 1, and the clamping and separating assembly 2 is installed on the side of the output end of the fixing assembly 1. The separation component 2 separates the hydroponic planting sponge on the fixed component 1 after clamping it in one piece.
如图2、图8、图12、图13所示,固定组件1包括底架3、压杆固定架4、压杆5、海绵架6、档杆气缸架7、档杆气缸8、档杆架9和多个档杆组件10;用于放置水培苗定植海绵块的海绵架6装载在底架3上,底架3的一侧作为固定组件1的输出端,并在上部横跨安装压杆固定架4,压杆固定架4横跨安装在海绵架6和底架3上方,压杆固定架4上沿垂直于海绵夹取方向安装有一排压杆5,每个压杆5上端固定在压杆固定架4,下端为凸字形长片5-1;压杆固定架4对应的底架3正下方设有档杆气缸架7,档杆气缸8通过档杆气缸架7安装在底架3底部,档杆气缸8的气缸杆朝上并与水平的档杆架9连接,档杆架9位于压杆固定架4的正下方,档杆组件10固定在档杆架9上。As shown in Figure 2, Figure 8, Figure 12, and Figure 13, the fixed assembly 1 includes a bottom frame 3, a pressure rod fixing frame 4, a pressure rod 5, a sponge frame 6, a gear rod cylinder frame 7, a gear rod cylinder 8, a gear rod Frame 9 and a plurality of gear rod assemblies 10; the sponge frame 6 for placing the sponge block for planting hydroponic seedlings is loaded on the bottom frame 3, and one side of the bottom frame 3 is used as the output end of the fixed assembly 1, and is installed across the upper part The pressure rod fixing frame 4 is installed across the sponge frame 6 and the bottom frame 3. A row of pressure rods 5 is installed on the pressure rod fixing frame 4 along the direction perpendicular to the clamping direction of the sponge. The upper end of each pressure rod 5 It is fixed on the pressure rod fixed frame 4, and the lower end is a protruding long piece 5-1; the bottom frame 3 corresponding to the pressure rod fixed frame 4 is provided with a gear rod cylinder frame 7, and the gear rod cylinder 8 is installed on the At the bottom of the chassis 3, the cylinder rod of the gear rod cylinder 8 faces upwards and is connected with the horizontal gear rod frame 9.
档杆组件10和压杆5数量相同,档杆组件10和压杆5相配合实现海绵架6海绵的阻挡,压杆5下端压在海绵架6上的海绵顶面将海绵块压紧在海绵架6上,档杆组件10顶端向上穿过海绵架6和海绵块之间的间隙后伸到压杆5中,所述海绵架6上开有用于档杆组件10穿过的通槽6-1,档杆组件10中部位于海绵块之间的间隙中,防止后排海绵块在夹取过程中发生向前的位移,并使前排海绵和后排海绵更易分离。The gear bar assembly 10 and the pressure bar 5 have the same number, and the gear bar assembly 10 and the pressure bar 5 cooperate to realize the blocking of the sponge frame 6 sponge, and the lower end of the pressure bar 5 presses the sponge top surface on the sponge frame 6 to compress the sponge block on the sponge On the frame 6, the top end of the gear lever assembly 10 extends upwards through the gap between the sponge frame 6 and the sponge block and then extends into the pressure rod 5. The sponge frame 6 is provided with a through groove 6- for the gear lever assembly 10 to pass through. 1. The middle part of the gear lever assembly 10 is located in the gap between the sponge blocks, preventing the rear row of sponge blocks from moving forward during the clamping process, and making it easier to separate the front row of sponges from the rear row of sponges.
如图4、图11所示,具体的档杆组件10包括杆帽10-1和两根杆子10-2,两根杆子10-2呈Z字形折线,中间部分倾斜两边竖直,杆帽10-1呈半球形,杆帽10-1下端与两根杆子10-2上端固定连接,杆帽10-1嵌入到压杆5的凸字形长片5-1,杆子10-2伸入到海绵块之间的间隙中。压杆5下端凸字形长片5-1压紧在海绵架6上四块海绵块的中间。As shown in Figure 4 and Figure 11, the specific gear rod assembly 10 includes a rod cap 10-1 and two rods 10-2. -1 is hemispherical, the lower end of the rod cap 10-1 is fixedly connected to the upper ends of the two rods 10-2, the rod cap 10-1 is embedded into the protruding long piece 5-1 of the pressure rod 5, and the rod 10-2 extends into the sponge in the gaps between the blocks. The protruding long piece 5-1 of the lower end of the depression bar 5 is compressed in the middle of four sponge blocks on the sponge frame 6.
如图3、图7、图9所示,夹取分离组件2包括上下驱动块11、上下运动气缸12、轨迹控制板13、同步带轮运输机构14、滑杆15、上下运动长板16、多个夹具17、无杆滑块导轨件18、两根长固定脚19、两根短固定脚20和长板固定机构21;轨迹控制板13倾斜安装,倾斜方向朝向远离固定组件1的方向,朝向固定组件1的一侧作为输送入口端并通过两根长固定脚19支撑,远离固定组件1的一侧作为输送出口端并通过两根短固定脚20支撑。As shown in Fig. 3, Fig. 7 and Fig. 9, the clamping and separating assembly 2 includes an up and down drive block 11, an up and down motion cylinder 12, a track control board 13, a synchronous pulley transport mechanism 14, a slide bar 15, a long plate for up and down motion 16, A plurality of clamps 17, rodless slider guide rail parts 18, two long fixed feet 19, two short fixed feet 20 and a long plate fixing mechanism 21; the trajectory control board 13 is installed obliquely, and the direction of inclination is towards the direction away from the fixed assembly 1, The side facing the fixing assembly 1 is used as the delivery inlet end and is supported by two long fixing feet 19 , and the side away from the fixing assembly 1 is used as the delivery outlet end and is supported by two short fixing feet 20 .
轨迹控制板13输送入口端下方的两侧分别安装有均沿输送方向设置的无杆滑块导轨件18和同步带轮运输机构14,无杆滑块导轨件18的导轨沿输送方向布置安装,同步带轮运输机构14的同步带沿输送方向布置安装,滑杆15和上下运动长板16沿垂直于输送方向分别上下平行安装,滑杆15和上下运动长板16两端均连接有长板固定机构21,固定在滑杆15两端。The two sides below the delivery inlet end of the trajectory control board 13 are respectively equipped with rodless slider guide rail parts 18 and synchronous pulley transport mechanism 14 which are arranged along the conveying direction, and the guide rails of the rodless slider guide rail parts 18 are arranged and installed along the conveying direction. The synchronous belt of the synchronous pulley transport mechanism 14 is arranged and installed along the conveying direction, and the slide bar 15 and the up and down moving long plate 16 are respectively installed up and down parallel to the conveying direction, and both ends of the slide bar 15 and the up and down moving long plate 16 are connected with long plates The fixing mechanism 21 is fixed on both ends of the slide bar 15 .
轨迹控制板13输送出口端上安装有上下运动气缸12,轨迹控制板13输送出口端下方设有用于推压上下运动长板16的上下驱动块11,上下运动气缸12输出杆朝下穿过轨迹控制板13与上下驱动块11固定连接,上下驱动块11呈水平的U形,上下运动长板16嵌入到上下驱动块11U形开口。轨迹控制板13在输送入口端和输送出口端之间开有多条轨迹槽22,多条轨迹槽22从输送入口端到输送出口端以放射状设置,即在输送入口端多条轨迹槽22紧挨靠近,在输送出口端多条轨迹槽22分散远离,多个夹具17下部套装在滑杆15和上下运动长板16中,并沿滑杆15移动,多个夹具17上部嵌入安装在各自的轨迹槽22中,夹具17的数量和轨迹槽22的数量相同,夹具17用于夹取海绵块;在滑杆15沿输送方向移动时,通过夹具17在轨迹槽22中沿轨迹槽22的移动使得多个夹具17从输送入口端到输送出口端逐渐相分离,实现单列海绵的块分离。Up and down motion cylinder 12 is installed on the conveying outlet end of track control board 13, and the up and down drive block 11 for pushing up and down moving long board 16 is arranged below the conveying outlet end of track control board 13, and the output rod of up and down moving cylinder 12 passes through the track downwards The control board 13 is fixedly connected with the upper and lower driving blocks 11, the upper and lower driving blocks 11 are in a horizontal U shape, and the up and down moving long board 16 is embedded in the U-shaped opening of the upper and lower driving blocks 11. The trajectory control plate 13 has a plurality of trajectory grooves 22 between the delivery inlet and the delivery outlet, and the plurality of trajectory grooves 22 are arranged radially from the delivery inlet to the delivery outlet, that is, the plurality of trajectory grooves 22 at the delivery inlet. Close to each other, multiple track grooves 22 are scattered away at the delivery outlet end, the lower parts of multiple clamps 17 are set in the slide bar 15 and the long plate 16 moving up and down, and move along the slide bar 15, and the upper parts of multiple clamps 17 are embedded and installed in their respective In the track groove 22, the number of clamps 17 is the same as the number of track grooves 22, and the clamps 17 are used to clamp the sponge block; The plurality of clamps 17 are gradually separated from the delivery inlet end to the delivery outlet end, so as to realize the block separation of a single row of sponges.
如图5所示,上下运动长板16上开有两道沿垂直于输送方向的长槽16-1,上下运动长板16两端通孔与螺钉间隙配合,安装在长板固定机构21上,可以在螺钉上作上下运动,并且使得滑块17-6和第二固定块17-7之间的两根导杆17-5分别穿过两道长槽16-1,并且上下运动长板16通过导杆17-5底部的阶梯进行轴向轴结构定位。As shown in Figure 5, there are two long grooves 16-1 perpendicular to the conveying direction on the long plate 16 moving up and down, and the through holes at both ends of the long plate 16 moving up and down are matched with the screw clearance, and are installed on the long plate fixing mechanism 21 , can move up and down on the screw, and make the two guide rods 17-5 between the slider 17-6 and the second fixed block 17-7 pass through the two long slots 16-1 respectively, and move the long board up and down 16 carries out the axial shaft structure positioning through the step at the bottom of the guide rod 17-5.
如图10所示,长板固定机构21包括固定块和连接在固定块下部的螺钉,固定块固定连接滑杆15的端部,螺钉从下往上穿过上下运动长板16端部的通孔后连接到固定块中,从而将上下运动长板16置于滑杆15下方。As shown in Figure 10, the long plate fixing mechanism 21 includes a fixed block and a screw connected to the bottom of the fixed block, the fixed block is fixedly connected to the end of the slide bar 15, and the screw passes through the passage at the end of the long plate 16 moving up and down from bottom to top. The hole is connected in the fixed block behind, thereby the long plate 16 moving up and down is placed under the slide bar 15 .
如图6所示,四个夹具17包括支撑块17-1、轨迹轴承17-2、固定杆17-3、第一固定块17-4、两根导杆17-5、滑块17-6、第二固定块17-7、L形夹板17-8、三角块17-9、连接杆17-10、推动杆17-11、弹簧17-12、气缸固定块17-13、微型气缸17-14和水平通孔17-15;固定杆17-3顶端通过轨迹轴承17-2套装在轨迹槽22中,并在固定杆17-3顶端固定连接支撑块17-1,支撑块17-1置于轨迹控制板13上并且直径大于轨迹槽22槽宽,通过支撑块17-1将夹具17顶部悬挂安装在轨迹控制板13上;固定杆17-3底端活动地穿过第一固定块17-4后与滑块17-6顶端固定连接,固定杆17-3与第一固定块17-4中间的穿孔间隙配合,第一固定块17-4两侧分别与一根导杆17-5的一端连接,两侧的两根导杆17-5的另一端活动地穿过滑块17-6后与第二固定块17-7的顶端固定连接,导杆17-5和滑块17-6的孔间隙配合,第一固定块17-4和滑块17-6之间的固定杆17-3上套装弹簧17-12,滑块17-6中部设有用于滑杆15穿过的水平通孔17-15,滑杆15与水平通孔17-15间隙配合。As shown in Figure 6, the four fixtures 17 include a support block 17-1, a track bearing 17-2, a fixed rod 17-3, a first fixed block 17-4, two guide rods 17-5, and a slide block 17-6 , the second fixed block 17-7, L-shaped splint 17-8, triangular block 17-9, connecting rod 17-10, push rod 17-11, spring 17-12, cylinder fixed block 17-13, miniature cylinder 17- 14 and the horizontal through hole 17-15; the top of the fixed rod 17-3 is set in the track groove 22 through the track bearing 17-2, and is fixedly connected to the support block 17-1 at the top of the fixed rod 17-3, and the support block 17-1 is set On the track control board 13 and the diameter is greater than the width of the track groove 22, the top of the clamp 17 is suspended and installed on the track control board 13 by the support block 17-1; the bottom end of the fixed rod 17-3 passes through the first fixed block 17 movably After -4, it is fixedly connected with the top of the slide block 17-6, and the fixed rod 17-3 cooperates with the perforated gap in the middle of the first fixed block 17-4, and the first fixed block 17-4 both sides are connected with a guide rod 17-5 respectively. One end of the two guide rods 17-5 on both sides is fixedly connected with the top of the second fixed block 17-7 after the other end of the two guide rods 17-5 movably passes through the slider 17-6, and the guide rod 17-5 and the slider 17- The holes of 6 are clearance fit, the spring 17-12 is set on the fixed rod 17-3 between the first fixed block 17-4 and the slide block 17-6, and the middle part of the slide block 17-6 is provided with a level for the slide rod 15 to pass through. The through hole 17-15, the slide bar 15 is in clearance fit with the horizontal through hole 17-15.
如图6所示,第二固定块17-7远离固定组件1一端通过气缸固定块17-13安装有微型气缸17-14,第二固定块17-7朝向固定组件1一端的端面安装有推动杆17-11,微型气缸17-14的气缸杆穿过第二固定块17-7内部的通孔与推动杆17-11同轴连接,第二固定块17-7朝向固定组件1一端的两侧均铰接有用于夹取海绵块的L形夹板17-8,第二固定块17-7两侧的两个L形夹板17-8夹取海绵块的侧面中部设有用于夹取稳定的三角块17-9,推动杆17-11端部分别通过两个连接杆17-10与两个L形夹板17-8连接,通过微型气缸17-14伸缩经推动杆17-11和连接杆17-10的传动带动两个L形夹板17-8合拢和分离,进而实现海绵块的夹取和放开。As shown in Figure 6, the end of the second fixed block 17-7 away from the fixed assembly 1 is equipped with a miniature cylinder 17-14 through the cylinder fixed block 17-13, and the end face of the second fixed block 17-7 towards the end of the fixed assembly 1 is equipped with a push Rod 17-11, the cylinder rod of miniature cylinder 17-14 passes through the through hole in the second fixed block 17-7 and is coaxially connected with the push rod 17-11, and the second fixed block 17-7 faces the two ends of one end of the fixed assembly 1. The sides are hinged with L-shaped splints 17-8 for clamping the sponge block, and the two L-shaped splints 17-8 on both sides of the second fixed block 17-7 are provided with a triangle for clamping and stabilizing the middle part of the side of the sponge block. Block 17-9, the ends of push rod 17-11 are respectively connected with two L-shaped splints 17-8 by two connecting rods 17-10, telescopically through pushing rod 17-11 and connecting rod 17-8 through miniature cylinder 17-14 The transmission of 10 drives two L-shaped splints 17-8 to close up and separate, and then realize the clamping and releasing of the sponge block.
如图10所示,上下运动长板16上开有两道沿垂直于输送方向的长槽16-1,上下运动长板16两端通孔与螺钉间隙配合,安装在长板固定机构上,可以在螺钉上作上下运动,并且使得滑块17-6和第二固定块17-7之间的两根导杆17-5分别穿过两道长槽16-1。As shown in Figure 10, there are two long grooves 16-1 perpendicular to the conveying direction on the long plate 16 moving up and down, and the through holes at both ends of the long plate 16 moving up and down are matched with the screw clearance, and are installed on the long plate fixing mechanism. It can move up and down on the screw, and make the two guide rods 17-5 between the slide block 17-6 and the second fixed block 17-7 pass through the two long slots 16-1 respectively.
本发明的工作过程如下:Working process of the present invention is as follows:
如图1~图13所示,以4乘以12规格的定植海绵为例,初始位置四个夹具17在轨迹控制板13的一端,微型气缸17-14推出状态,夹具17处于打开状态,上下运动气缸处于收回状态,弹簧处于正常状态,海绵第一列与第二列的间隙被压杆5压住,档杆气缸8收回状态。首先,档杆气缸8推出,档杆组件10随着档杆架9向上运动,档杆组件10通过海绵架6的通槽6-1插入海绵缝隙,杆帽10-1进入凸字形长片5-1中,同步带轮运输机构14将夹具17向海绵方向运输直至夹具17的两块L形夹板17-8插入海绵缝隙,微型气缸17-14收回,通过连接杆17-6和推动杆17-7运动,使得两块L形夹板17-8闭合,夹具17夹紧海绵,同步带轮运输机构14将滑杆向远离海绵的方向运输,夹具17通过安装在滑杆15上的滑块17-6随着滑杆15和轨迹控制板13对应的轨迹槽22运动,夹具17间隔变大,第一列海绵和第二列海绵分离且第一列海绵之间被撕裂成一小块,同步带轮运输机构14将夹具17运输到相应位置,上下运动长板16进入上下驱动块11的凹槽,上下运动气缸12向下推出,上下驱动块11带动上下运动气缸12向下运动,上下运动气缸带动夹具17的第二固定块17-7和第一固定块17-4向下运动,弹簧17-1被压缩,L形夹板17-8进入定植板中,微型气缸17-14推出,夹具17松开,上下运动气缸12收回,第一固定块17-4和第二固定块17-7随着上下驱动块11回到原位,同步带轮运输机构14将滑杆15向海绵方向运输,夹具17随着滑杆向海绵方向靠近且夹具17间距缩短,回到初始位置。As shown in Figures 1 to 13, taking a planting sponge with a specification of 4 times 12 as an example, the four clamps 17 at the initial position are at one end of the track control board 13, the miniature cylinders 17-14 are pushed out, and the clamps 17 are in the open state. The motion cylinder is in retracted state, the spring is in normal state, the gap between the first row of sponge and the second row is pushed down by depression rod 5, and the gear rod cylinder 8 is retracted. First, the shift rod cylinder 8 is pushed out, and the shift rod assembly 10 moves upward along with the shift rod frame 9, and the shift rod assembly 10 is inserted into the sponge gap through the slot 6-1 of the sponge frame 6, and the rod cap 10-1 enters the convex-shaped long piece 5 In -1, the synchronous pulley transport mechanism 14 transports the clamp 17 to the direction of the sponge until the two L-shaped splints 17-8 of the clamp 17 are inserted into the gap of the sponge, and the miniature cylinder 17-14 is withdrawn, and the connecting rod 17-6 and the push rod 17 -7 moves so that two L-shaped splints 17-8 are closed, the clamp 17 clamps the sponge, and the synchronous pulley transport mechanism 14 transports the slide bar to the direction away from the sponge, and the clamp 17 passes through the slide block 17 installed on the slide bar 15 -6 With the movement of the slide bar 15 and the track groove 22 corresponding to the track control board 13, the distance between the clamps 17 becomes larger, the first row of sponges is separated from the second row of sponges and the first row of sponges is torn into a small piece, synchronously The pulley transport mechanism 14 transports the jig 17 to the corresponding position, the up and down moving long plate 16 enters the groove of the up and down driving block 11, the up and down moving cylinder 12 is pushed out downward, and the up and down driving block 11 drives the up and down moving cylinder 12 to move down and up and down The cylinder drives the second fixed block 17-7 and the first fixed block 17-4 of the clamp 17 to move downward, the spring 17-1 is compressed, the L-shaped splint 17-8 enters the planting plate, the miniature cylinder 17-14 is pushed out, and the clamp 17 is loosened, the up and down motion cylinder 12 is retracted, the first fixed block 17-4 and the second fixed block 17-7 return to their original positions along with the up and down drive block 11, and the synchronous pulley transport mechanism 14 transports the slide bar 15 to the direction of the sponge , the clamp 17 returns to the initial position as the slide bar approaches the sponge and the distance between the clamps 17 shortens.
由此,本发明能进行定植海绵自动分离作业,撕裂海绵完成定植过程,为植物工厂及农业水培工厂定植生产节约劳动力。Thus, the present invention can automatically separate the planting sponges, tear the sponges to complete the planting process, and save labor for plant factories and agricultural hydroponic plant planting production.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2020177280A1 (en) * | 2019-03-01 | 2020-09-10 | 福建省中科生物股份有限公司 | Sponge tearing and filling device |
| CN112088766A (en) * | 2020-10-12 | 2020-12-18 | 福建省中科生物股份有限公司 | Sponge filling device of planting cup |
| CN115399123A (en) * | 2022-07-27 | 2022-11-29 | 浙江大学 | Automatic splitting device for sponge blocks with seedlings |
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| KR20090008912A (en) * | 2007-07-19 | 2009-01-22 | 메탈엔지니어링(주) | Foam Sponge Feeder |
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| CN105197562A (en) * | 2015-09-14 | 2015-12-30 | 苏州天裁纺织工艺品有限公司 | Automatic sponge feeding and conveying mechanism |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2020177280A1 (en) * | 2019-03-01 | 2020-09-10 | 福建省中科生物股份有限公司 | Sponge tearing and filling device |
| CN112088766A (en) * | 2020-10-12 | 2020-12-18 | 福建省中科生物股份有限公司 | Sponge filling device of planting cup |
| CN115399123A (en) * | 2022-07-27 | 2022-11-29 | 浙江大学 | Automatic splitting device for sponge blocks with seedlings |
| CN115399123B (en) * | 2022-07-27 | 2024-02-20 | 浙江大学 | An automatic splitting device for sponge blocks with seedlings |
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| CN106900529B (en) | 2022-07-08 |
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