CN106900977A - The method that feed is prepared using shrimping beam trawl - Google Patents
The method that feed is prepared using shrimping beam trawl Download PDFInfo
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Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2400/00—Lactic or propionic acid bacteria
- A23V2400/11—Lactobacillus
- A23V2400/123—Bulgaricus
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/87—Re-use of by-products of food processing for fodder production
Landscapes
- Fodder In General (AREA)
Abstract
本发明提供一种利用虾下脚料制备饲料的方法,步骤为1)预处理;2)活化;3)初步发酵;4)制备复合蛋白粉;5)制备饲料。其有益效果为:在添加剂1的辅助下,利用保加利亚乳杆菌和枯草芽孢杆菌的强产酸能力和产酶能力处理对虾下脚料,脱除虾壳上的蛋白质和碳酸钙,所述的方法蛋白质提取率高,虾壳脱钙率高;枯草芽孢杆菌自身合成α‑淀粉酶和蛋白酶可将植物蛋白进行降解并且分解植物蛋白抑制因子,将豆粕中的植物蛋白分解成吸收消化快的小分子量蛋白质和氨基酸,丰富了蛋白质种类,使饲料营养更全面;所述的制备方法操作简单,蛋白质提取率高,提取的蛋白活性强,经济效益高。The invention provides a method for preparing feed by using shrimp leftovers. The steps are 1) pretreatment; 2) activation; 3) preliminary fermentation; 4) preparing compound protein powder; 5) preparing feed. Its beneficial effect is: with the assistance of Additive 1, the strong acid-producing ability and enzyme-producing ability of Lactobacillus bulgaricus and Bacillus subtilis are used to process the leftovers of prawns, and the protein and calcium carbonate on the shrimp shells are removed. High extraction rate and high decalcification rate of shrimp shells; Bacillus subtilis itself synthesizes α-amylase and protease to degrade plant protein and decompose plant protein inhibitors, and decompose plant protein in soybean meal into small molecular weight proteins that can be absorbed and digested quickly and amino acids, enriches the protein types, and makes the feed nutrition more comprehensive; the preparation method is simple to operate, has high protein extraction rate, strong activity of the extracted protein, and high economic benefits.
Description
技术领域technical field
本发明涉及饲料制备技术领域,具体是一种利用虾下脚料制备饲料的方法。The invention relates to the technical field of feed preparation, in particular to a method for preparing feed using shrimp leftovers.
背景技术Background technique
对虾在我国主要分布在黄海、渤海、辽宁旅顺、天津市及山东省沿海,是沿海城市主要养殖虾类。我国是虾贸易大国,虾在所有的渔业产品中占有重要地位,在国际渔产品贸易总值中占的20%左右。Prawns are mainly distributed in the Yellow Sea, Bohai Sea, Liaoning Lushun, Tianjin and the coastal areas of Shandong Province in my country. They are the main shrimp cultured in coastal cities. my country is a big country in shrimp trade, and shrimp occupies an important position in all fishery products, accounting for about 20% of the total value of international fishery trade.
随着养殖业的迅猛发展,我国的对虾少部分用来烧制菜肴,大部分出口到世界各地。出口产品多为冷冻虾仁,舍弃掉虾头。因此,在对虾生产、加工过程中产生了大量的虾壳、虾头等副产物,这些副产物约占虾的30%-40%。据估计,每年在我国被丢弃的虾副产物约为30余万吨,除小部分会被用来生产饲料以及制备几丁质外,这些副产物并没有被充分的开发和利用,不光造成浪费,还会对环境形成污染。With the rapid development of the aquaculture industry, a small part of my country's prawns are used to cook dishes, and most of them are exported to all parts of the world. Most of the exported products are frozen shrimps, and the heads of the shrimps are discarded. Therefore, a large number of by-products such as shrimp shells and shrimp heads are produced during the production and processing of prawns, and these by-products account for about 30%-40% of the shrimp. It is estimated that more than 300,000 tons of shrimp by-products are discarded in my country every year. Except for a small part that will be used to produce feed and prepare chitin, these by-products have not been fully developed and utilized, which not only causes waste , and pollute the environment.
现有技术如授权公告号为CN102643368B的中国发明专利,公开了一种从虾头及虾下脚料中同步提取牛磺酸和甲壳素及多肽的方法,将虾头及下脚料初步粉碎后,采用超声波破碎,滤出肉浆料进入浸提工序制成浸提液,浸提液通过预过滤装置,从分离出的液体中得到虾头及下脚料中的活性锌和游离氨基酸;分离后的虾碎肉继续搅碎匀浆后水煮、过滤、去蛋白质、离心分离,清液通过树脂纯化、浓缩结晶即可得到高纯度的牛磺酸;采用酶解方式分解分离得到的虾肉浆和蛋白质,可得到含多肽的虾头及下脚料提取物;从滤出的壳中提取甲壳素。该提取方法属绿色生产工艺,极大程度保留了虾头及下脚料中的天然活性物质,产品不含有易致过敏的蛋白质,充分利用了虾资源,提高了虾在食品中的应用价值。但该方法蛋白质的提取率不高,且所分离出的蛋白质的种类单一。The prior art, such as the Chinese invention patent whose authorization notification number is CN102643368B, discloses a method for synchronously extracting taurine, chitin and polypeptides from shrimp heads and shrimp scraps. After the shrimp heads and scraps are initially crushed, use Ultrasonic crushing, the filtered meat slurry enters the leaching process to make a leaching liquid, and the leaching liquid passes through a pre-filtering device to obtain active zinc and free amino acids in the shrimp head and leftovers from the separated liquid; the separated shrimp The minced meat continues to be crushed and homogenized, boiled, filtered, protein-removed, and centrifuged. The supernatant is purified by resin, concentrated and crystallized to obtain high-purity taurine; the shrimp meat slurry and protein obtained by enzymatic hydrolysis are decomposed and separated. , can obtain the shrimp head and leftovers extract containing polypeptide; extract chitin from the filtered shell. The extraction method is a green production process, which largely retains the natural active substances in the shrimp head and leftovers. The product does not contain allergenic proteins, fully utilizes shrimp resources, and improves the application value of shrimp in food. However, the protein extraction rate of this method is not high, and the isolated protein type is single.
发明内容Contents of the invention
本发明的目的在于提供一种利用虾下脚料制备蛋白含量高,游离活性锌和活性小肽含量高,蛋白种类多,含几丁质酶,促消化的饲料制备方法。所述的方法操作简单,蛋白质提取率高,提取的蛋白活性强,经济效益高。The purpose of the present invention is to provide a feed preparation method that utilizes shrimp scraps to prepare feed with high protein content, high content of free active zinc and active small peptide, various types of protein, chitinase and promoting digestion. The method has the advantages of simple operation, high protein extraction rate, strong activity of the extracted protein and high economic benefit.
本发明为解决上述背景技术中提出的问题所采取的技术方案为:The technical scheme that the present invention takes for solving the problem that proposes in the above-mentioned background technology is:
预处理:用冰水对虾下脚料清洗3~4遍,去除泥沙和一些有害细菌,初步粉碎,加入料液比为1:2~1:3的水,混合均匀后,用超声波破碎仪进行破碎,功率为60~100W,时间为10~30min,游离的活性锌和部分游离氨基酸被溶解到液体中,过滤,离心得沉淀物和上清液,对上清液进行冻干操作,得游离活性锌和氨基酸的浓缩粉末。因为活性锌和氨基酸在高温下会失活,所以采用冻干的方式对其进行浓缩干燥;Pretreatment: Wash the prawn scraps with ice water for 3~4 times, remove the sediment and some harmful bacteria, crush them initially, add water with a material-to-liquid ratio of 1:2~1:3, mix them evenly, and use an ultrasonic crusher Crushing, the power is 60~100W, the time is 10~30min, the free active zinc and some free amino acids are dissolved in the liquid, filtered, centrifuged to obtain the precipitate and supernatant, and the supernatant is freeze-dried to obtain free Concentrated powder of active zinc and amino acids. Because active zinc and amino acids will be inactivated at high temperatures, they are concentrated and dried by freeze-drying;
活化:按照保加利亚乳杆菌和枯草芽孢杆菌的数量比为1:1~1:4的比例混合两种菌种,接入活化培养基进行活化,活化温度为33~45℃,pH为6.0~7.5,活化时间为15~25h。保加利亚乳杆菌是厌氧型细菌,生长过程中需要生长因子B族维生素而枯草芽孢杆菌是需氧型细菌,它可以消耗掉溶液中的氧气,使保加利亚乳杆菌更好的生长,且枯草芽孢杆菌还会分泌保加利亚乳杆菌生长所需的B族维生素,所以两者一起活化培养可以简化培养基,经济科学。按照同样的条件对枯草芽孢杆菌进行活化;Activation: Mix the two strains according to the quantitative ratio of Lactobacillus bulgaricus and Bacillus subtilis at a ratio of 1:1~1:4, insert into the activation medium for activation, the activation temperature is 33~45°C, and the pH is 6.0~7.5 , The activation time is 15~25h. Lactobacillus bulgaricus is an anaerobic bacterium, which needs growth factor B vitamins during the growth process, while Bacillus subtilis is an aerobic bacterium, which can consume the oxygen in the solution, so that Lactobacillus bulgaricus can grow better, and Bacillus subtilis It will also secrete the B vitamins needed for the growth of Lactobacillus bulgaricus, so the activation of the two together can simplify the culture medium, which is economical and scientific. Bacillus subtilis is activated according to the same conditions;
初步发酵:往步骤1中的沉淀物中接入保加利亚乳杆菌和枯草芽孢杆菌,接种量为原料总体积的5~15%,再加入添加剂1,进行复合微生物发酵,发酵温度为35~45℃,pH为6~7,发酵时间为40~55h,过滤得发酵液和固体物质。在添加剂1的辅助下,利用保加利亚乳杆菌和枯草芽孢杆菌的强产酸能力和产酶能力处理对虾下脚料,脱除虾壳上的蛋白质和碳酸钙,所述的方法蛋白质提取率高,虾壳脱钙率高。保加利亚乳杆菌可促消化,能抑制肠道中的致病菌和腐败菌的繁殖。枯草芽孢杆菌菌体能合成维生素B1、B2、B6、烟酸等多种B族维生素,提高动物体内干扰素和巨噬细胞的活性,合成的几丁质酶,可分解病原真菌的细胞壁而抑制真菌病害;Preliminary fermentation: add Lactobacillus bulgaricus and Bacillus subtilis to the sediment in step 1, the inoculum amount is 5-15% of the total volume of raw materials, then add additive 1, and carry out compound microbial fermentation at a fermentation temperature of 35-45°C , the pH is 6~7, the fermentation time is 40~55h, and the fermentation broth and solid matter are obtained by filtration. With the assistance of additive 1, the strong acid-producing ability and enzyme-producing ability of Lactobacillus bulgaricus and Bacillus subtilis are used to process the prawn leftovers, and the protein and calcium carbonate on the shrimp shell are removed. The protein extraction rate of the method is high, and the shrimp Shell decalcification rate is high. Lactobacillus bulgaricus can promote digestion and inhibit the reproduction of pathogenic and spoilage bacteria in the intestinal tract. Bacillus subtilis can synthesize vitamins B1, B2, B6, niacin and other B vitamins, improve the activity of interferon and macrophages in animals, and the synthesized chitinase can decompose the cell wall of pathogenic fungi and inhibit fungal diseases;
制备复合蛋白粉:按豆粕与发酵液的料液比1:0.8~1:1.3加入粉状豆粕,随后接入枯草芽孢杆菌,枯草芽孢杆菌的接种量为原料总体积的4~7%,再加入添加剂2,进行固体发酵,发酵温度为35~45℃,pH为6.2~7.1,发酵时间为45~55h。烘干,即得复合蛋白粉。枯草芽孢杆菌自身合成α-淀粉酶和蛋白酶可将植物蛋白进行降解并且分解植物蛋白抑制因子,将豆粕中的植物蛋白分解成吸收消化快的小分子量蛋白质和氨基酸,丰富了蛋白质种类,使饲料营养更全面;Preparation of composite protein powder: add powdered soybean meal according to the solid-liquid ratio of soybean meal to fermentation liquid 1:0.8~1:1.3, then insert Bacillus subtilis, the inoculation amount of Bacillus subtilis is 4~7% of the total volume of raw materials, and then Add additive 2 and carry out solid fermentation, the fermentation temperature is 35-45°C, the pH is 6.2-7.1, and the fermentation time is 45-55h. Dried to obtain complex protein powder. Bacillus subtilis itself synthesizes α-amylase and protease, which can degrade plant protein and decompose plant protein inhibitors, and decompose plant protein in soybean meal into small molecular weight proteins and amino acids that can be absorbed and digested quickly, enriching protein types and making feed nutrition More comprehensive;
制备饲料:按照饲料配方将步骤1得到的浓缩粉末和步骤4得到的复合蛋白粉制备成高蛋白饲料。饲料配方为:20~30份游离活性锌和氨基酸的浓缩粉末,50~80份复合蛋白粉,20~30份葵花盘粉,10~15份磷酸二氢钙,10~15份玉米粉,5~10份杜仲叶粉,3~8份维生素A和5~10份硫胺素。该饲料配方蛋白含量高,蛋白质种类丰富,含粗纤维、游离活性锌,维生素,营养全面,易吸收。Preparation of feed: according to the feed formula, the concentrated powder obtained in step 1 and the compound protein powder obtained in step 4 are prepared into high-protein feed. The feed formula is: 20-30 parts of concentrated powder of free active zinc and amino acid, 50-80 parts of compound protein powder, 20-30 parts of sunflower powder, 10-15 parts of calcium dihydrogen phosphate, 10-15 parts of corn flour, 5 ~10 parts Eucommia leaf powder, 3~8 parts vitamin A and 5~10 parts thiamine. The feed formula has high protein content, rich protein types, crude fiber, free active zinc, vitamins, comprehensive nutrition and easy absorption.
添加剂1成份及其重量份为: 10~20份酵母膏,5~15份葡萄糖,10~25份乳清,7~12份脱脂奶粉,1~3份脂肪酸甲酯乙氧基化物,2~4份醋酸铵和0.5~2份褐藻糖胶。所述的添加剂1能辅助保加利亚乳杆菌和枯草芽孢杆菌,脱除虾壳上的蛋白质和碳酸钙,提高蛋白质的提取率。Additive 1 component and its parts by weight are: 10~20 parts of yeast extract, 5~15 parts of glucose, 10~25 parts of whey, 7~12 parts of skimmed milk powder, 1~3 parts of fatty acid methyl ester ethoxylate, 2~ 4 parts of ammonium acetate and 0.5~2 parts of fucoidan. The additive 1 can assist Lactobacillus bulgaricus and Bacillus subtilis to remove protein and calcium carbonate from shrimp shells and improve the extraction rate of protein.
添加剂2的成份及其重量份为:2~5份氯化钙,1~3份氯化钠,2~6份磷脂酰乙醇胺和3~8份海藻酸钠。能激活枯草芽孢杆菌分泌的蛋白质,加快植物蛋白的分解。The ingredients and parts by weight of the additive 2 are: 2-5 parts of calcium chloride, 1-3 parts of sodium chloride, 2-6 parts of phosphatidylethanolamine and 3-8 parts of sodium alginate. It can activate the protein secreted by Bacillus subtilis and accelerate the decomposition of plant protein.
保加利亚乳杆菌和枯草芽孢杆菌复合菌的活化培养基成份及其重量比为:15~30份葡萄糖,3~10份碳酸钙,10~30份乳清,5~10份脱脂奶粉,3~8份氯化钠,20~40份酵母膏,8~12份柠檬酸和1~5份硫酸角质素。可快速的得到活力旺盛,数量足够的菌落。The composition and weight ratio of the activated medium of Lactobacillus bulgaricus and Bacillus subtilis complex bacteria are: 15-30 parts of glucose, 3-10 parts of calcium carbonate, 10-30 parts of whey, 5-10 parts of skimmed milk powder, 3-8 Sodium chloride, 20-40 parts of yeast extract, 8-12 parts of citric acid and 1-5 parts of keratan sulfate. Vigorous and sufficient colonies can be obtained quickly.
枯草芽孢杆菌的活化培养基成份及其重量比为:4~8份磷酸二氢钾,5~15份酵母膏,2~4份氯化钠,8~17份螺旋藻提取物和2~5份月桂醇聚氧乙烯醚。The composition and weight ratio of the activation medium of Bacillus subtilis are: 4~8 parts of potassium dihydrogen phosphate, 5~15 parts of yeast extract, 2~4 parts of sodium chloride, 8~17 parts of spirulina extract and 2~5 parts part lauryl polyoxyethylene ether.
与现有技术相比,本发明的有点在于:用超声波破碎仪进行破碎和冻干浓缩干燥不会破坏游离锌和氨基酸的活性;保加利亚乳杆菌和枯草芽孢杆菌一起活化,保加利亚乳杆菌是厌氧型细菌,生长过程中需要生长因子B族维生素而枯草芽孢杆菌是需氧型细菌,它可以消耗掉溶液中的氧气,使保加利亚乳杆菌更好的生长,且枯草芽孢杆菌还会分泌保加利亚乳杆菌生长所需的B族维生素,所以两者一起活化培养可以简化培养基,经济科学;活化的培养基成份及其重量比为:4~8份磷酸二氢钾,5~15份酵母膏,2~4份氯化钠,8~17份螺旋藻提取物和2~5份月桂醇聚氧乙烯醚。使用该培养基活化复合菌,可快速得到活力旺盛,数量足够的菌落;在添加剂1的辅助下,利用保加利亚乳杆菌和枯草芽孢杆菌的强产酸能力和产酶能力处理对虾下脚料,脱除虾壳上的蛋白质和碳酸钙,所述的方法蛋白质提取率高,虾壳脱钙率高。保加利亚乳杆菌可促消化,能抑制肠道中的致病菌和腐败菌的繁殖。枯草芽孢杆菌菌体能合成维生素B1、B2、B6、烟酸等多种B族维生素,提高动物体内干扰素和巨噬细胞的活性,合成的几丁质酶,可分解病原真菌的细胞壁从而抑制真菌病害;枯草芽孢杆菌自身合成α-淀粉酶和蛋白酶可将植物蛋白进行降解并且分解植物蛋白抑制因子,将豆粕中的植物蛋白分解成吸收消化快的小分子量蛋白质和氨基酸,丰富了蛋白质种类,使饲料营养更全面;该饲料配方蛋白含量高,蛋白质种类丰富,含粗纤维、游离活性锌,维生素,营养全面,易吸收;所述的方法操作简单,蛋白质提取率高,提取的蛋白活性强,经济效益高。Compared with the prior art, the present invention has the advantages of: crushing with an ultrasonic crusher and freeze-drying, concentrating and drying will not destroy the activity of free zinc and amino acids; Lactobacillus bulgaricus and Bacillus subtilis are activated together, and Lactobacillus bulgaricus is anaerobic Bacillus subtilis is an aerobic bacterium, which can consume the oxygen in the solution, so that Lactobacillus bulgaricus can grow better, and Bacillus subtilis can also secrete Lactobacillus bulgaricus The B vitamins required for growth, so the activation of the two together can simplify the medium, which is economical and scientific; the components of the activated medium and their weight ratios are: 4~8 parts of potassium dihydrogen phosphate, 5~15 parts of yeast extract, 2 ~4 parts sodium chloride, 8~17 parts spirulina extract, and 2~5 parts laureth. Using this medium to activate complex bacteria can quickly obtain vigorous and sufficient colonies; with the assistance of Additive 1, use the strong acid-producing ability and enzyme-producing ability of Lactobacillus bulgaricus and Bacillus subtilis to treat shrimp waste, remove Protein and calcium carbonate on the shrimp shell, the method has a high protein extraction rate and a high decalcification rate of the shrimp shell. Lactobacillus bulgaricus can promote digestion and inhibit the reproduction of pathogenic and spoilage bacteria in the intestinal tract. Bacillus subtilis can synthesize vitamins B1, B2, B6, niacin and other B vitamins, improve the activity of interferon and macrophages in animals, and the synthesized chitinase can decompose the cell wall of pathogenic fungi to inhibit Fungal diseases; Bacillus subtilis itself synthesizes α-amylase and protease, which can degrade plant protein and decompose plant protein inhibitors, and decompose plant protein in soybean meal into small molecular weight proteins and amino acids that can be absorbed and digested quickly, enriching protein types, Make feed nutrition more comprehensive; the feed formula has high protein content, rich protein types, crude fiber, free active zinc, vitamins, comprehensive nutrition, easy absorption; the method is simple to operate, high protein extraction rate, and the extracted protein activity is strong , high economic benefit.
具体实施例specific embodiment
下面通过实施例,对本发明方案进行进一步的介绍:Below by embodiment, the scheme of the present invention is further introduced:
实施例1:Example 1:
利用虾下脚料制备饲料的方法,具体步骤如下:Utilize the method for preparing feed from shrimp leftovers, the concrete steps are as follows:
1)预处理:用冰水对虾下脚料清洗3~4遍,去除泥沙和一些有害细菌,初步粉碎,加入料液比为1:2~1:3的水,混合均匀后,用超声波破碎仪进行破碎,功率为60~100W,时间为10~30min,游离的活性锌和部分游离氨基酸被溶解到液体中,过滤,离心得沉淀物和上清液,对上清液进行冻干操作,得游离活性锌和氨基酸的浓缩粉末。因为活性锌和氨基酸在高温下会失活,所以采用冻干的方式对其进行浓缩干燥;1) Pretreatment: Wash prawn scraps with ice water for 3~4 times, remove sediment and some harmful bacteria, crush them initially, add water with a material-to-liquid ratio of 1:2~1:3, mix well, and crush with ultrasonic waves The instrument is crushed, the power is 60~100W, and the time is 10~30min. The free active zinc and some free amino acids are dissolved in the liquid, filtered, centrifuged to obtain the precipitate and supernatant, and the supernatant is freeze-dried. Concentrated powder of free active zinc and amino acids. Because active zinc and amino acids will be inactivated at high temperatures, they are concentrated and dried by freeze-drying;
2)活化:按照保加利亚乳杆菌和枯草芽孢杆菌的数量比为1:1~1:4的比例混合两种菌种,接入活化培养基进行活化,活化温度为33~45℃,pH为6.0~7.5,活化时间为15~25h。保加利亚乳杆菌是厌氧型细菌,生长过程中需要生长因子B族维生素而枯草芽孢杆菌是需氧型细菌,它可以消耗掉溶液中的氧气,使保加利亚乳杆菌更好的生长,且枯草芽孢杆菌还会分泌保加利亚乳杆菌生长所需的B族维生素,所以两者一起活化培养可以简化培养基,经济科学。按照同样的条件对枯草芽孢杆菌进行活化;2) Activation: Mix the two strains according to the quantitative ratio of Lactobacillus bulgaricus and Bacillus subtilis at a ratio of 1:1~1:4, insert into the activation medium for activation, the activation temperature is 33~45°C, and the pH is 6.0 ~7.5, the activation time is 15~25h. Lactobacillus bulgaricus is an anaerobic bacterium, which needs growth factor B vitamins during the growth process, while Bacillus subtilis is an aerobic bacterium, which can consume the oxygen in the solution, so that Lactobacillus bulgaricus can grow better, and Bacillus subtilis It will also secrete the B vitamins needed for the growth of Lactobacillus bulgaricus, so the activation of the two together can simplify the culture medium, which is economical and scientific. Bacillus subtilis is activated according to the same conditions;
3)初步发酵:往步骤1中的沉淀物中接入保加利亚乳杆菌和枯草芽孢杆菌,接种量为原料总体积的5~15%,再加入添加剂1,进行复合微生物发酵,发酵温度为35~45℃,pH为6~7,发酵时间为40~55h,过滤得发酵液和固体物质。在添加剂1的辅助下,利用保加利亚乳杆菌和枯草芽孢杆菌的强产酸能力和产酶能力处理对虾下脚料,脱除虾壳上的蛋白质和碳酸钙,所述的方法蛋白质提取率高,虾壳脱钙率高。保加利亚乳杆菌可促消化,能抑制肠道中的致病菌和腐败菌的繁殖。枯草芽孢杆菌菌体能合成维生素B1、B2、B6、烟酸等多种B族维生素,提高动物体内干扰素和巨噬细胞的活性,合成的几丁质酶,可分解病原真菌的细胞壁而抑制真菌病害;3) Preliminary fermentation: Add Lactobacillus bulgaricus and Bacillus subtilis to the sediment in step 1, the inoculum amount is 5-15% of the total volume of raw materials, and then add additive 1 to carry out compound microbial fermentation, the fermentation temperature is 35-35% 45°C, pH 6~7, fermentation time 40~55h, filter to obtain fermentation broth and solid matter. With the assistance of additive 1, the strong acid-producing ability and enzyme-producing ability of Lactobacillus bulgaricus and Bacillus subtilis are used to process the prawn leftovers, and the protein and calcium carbonate on the shrimp shell are removed. The protein extraction rate of the method is high, and the shrimp Shell decalcification rate is high. Lactobacillus bulgaricus can promote digestion and inhibit the reproduction of pathogenic and spoilage bacteria in the intestinal tract. Bacillus subtilis can synthesize vitamins B1, B2, B6, niacin and other B vitamins, improve the activity of interferon and macrophages in animals, and the synthesized chitinase can decompose the cell wall of pathogenic fungi and inhibit fungal diseases;
4)制备复合蛋白粉:按豆粕与发酵液的料液比1:0.8~1:1.3加入粉状豆粕,随后接入枯草芽孢杆菌,枯草芽孢杆菌的接种量为原料总体积的4~7%,再加入添加剂2,进行固体发酵,发酵温度为35~45℃,pH为6.2~7.1,发酵时间为45~55h。烘干,即得复合蛋白粉。枯草芽孢杆菌自身合成α-淀粉酶和蛋白酶可将植物蛋白进行降解并且分解植物蛋白抑制因子,将豆粕中的植物蛋白分解成吸收消化快的小分子量蛋白质和氨基酸,丰富了蛋白质种类,使饲料营养更全面;4) Preparation of composite protein powder: Add powdery soybean meal according to the solid-liquid ratio of soybean meal to fermentation broth 1:0.8~1:1.3, and then add Bacillus subtilis, the inoculum amount of Bacillus subtilis is 4~7% of the total volume of raw materials , and then add additive 2 for solid fermentation, the fermentation temperature is 35-45°C, the pH is 6.2-7.1, and the fermentation time is 45-55h. Dried to obtain complex protein powder. Bacillus subtilis itself synthesizes α-amylase and protease, which can degrade plant protein and decompose plant protein inhibitors, and decompose plant protein in soybean meal into small molecular weight proteins and amino acids that can be absorbed and digested quickly, enriching protein types and making feed nutrition More comprehensive;
5)制备饲料:按照饲料配方将步骤1得到的浓缩粉末和步骤4得到的复合蛋白粉制备成高蛋白饲料。饲料配方为:20~30份游离活性锌和氨基酸的浓缩粉末,50~80份复合蛋白粉,20~30份葵花盘粉,10~15份磷酸二氢钙,10~15份玉米粉,5~10份杜仲叶粉,3~8份维生素A和5~10份硫胺素。该饲料配方蛋白含量高,蛋白质种类丰富,含粗纤维、游离活性锌,维生素,营养全面,易吸收。5) Preparation of feed: According to the feed formula, the concentrated powder obtained in step 1 and the compound protein powder obtained in step 4 are prepared into high-protein feed. The feed formula is: 20-30 parts of concentrated powder of free active zinc and amino acid, 50-80 parts of compound protein powder, 20-30 parts of sunflower powder, 10-15 parts of calcium dihydrogen phosphate, 10-15 parts of corn flour, 5 ~10 parts Eucommia leaf powder, 3~8 parts vitamin A and 5~10 parts thiamine. The feed formula has high protein content, rich protein types, crude fiber, free active zinc, vitamins, comprehensive nutrition and easy absorption.
添加剂1成份及其重量份为: 10~20份酵母膏,5~15份葡萄糖,10~25份乳清,7~12份脱脂奶粉,1~3份脂肪酸甲酯乙氧基化物,2~4份醋酸铵和0.5~2份褐藻糖胶。所述的添加剂1能辅助保加利亚乳杆菌和枯草芽孢杆菌,脱除虾壳上的蛋白质和碳酸钙,提高蛋白质的提取率。Additive 1 component and its parts by weight are: 10~20 parts of yeast extract, 5~15 parts of glucose, 10~25 parts of whey, 7~12 parts of skimmed milk powder, 1~3 parts of fatty acid methyl ester ethoxylate, 2~ 4 parts of ammonium acetate and 0.5~2 parts of fucoidan. The additive 1 can assist Lactobacillus bulgaricus and Bacillus subtilis to remove protein and calcium carbonate from shrimp shells and improve the extraction rate of protein.
添加剂2的成份及其重量份为:2~5份氯化钙,1~3份氯化钠,2~6份磷脂酰乙醇胺和3~8份海藻酸钠。能激活枯草芽孢杆菌分泌的蛋白质,加快植物蛋白的分解。The ingredients and parts by weight of the additive 2 are: 2-5 parts of calcium chloride, 1-3 parts of sodium chloride, 2-6 parts of phosphatidylethanolamine and 3-8 parts of sodium alginate. It can activate the protein secreted by Bacillus subtilis and accelerate the decomposition of plant protein.
保加利亚乳杆菌和枯草芽孢杆菌复合菌的活化培养基成份及其重量比为:15~30份葡萄糖,3~10份碳酸钙,10~30份乳清,5~10份脱脂奶粉,3~8份氯化钠,20~40份酵母膏,8~12份柠檬酸和1~5份硫酸角质素。可快速的得到活力旺盛,数量足够的菌落。The composition and weight ratio of the activated medium of Lactobacillus bulgaricus and Bacillus subtilis complex bacteria are: 15-30 parts of glucose, 3-10 parts of calcium carbonate, 10-30 parts of whey, 5-10 parts of skimmed milk powder, 3-8 Sodium chloride, 20-40 parts of yeast extract, 8-12 parts of citric acid and 1-5 parts of keratan sulfate. Vigorous and sufficient colonies can be obtained quickly.
枯草芽孢杆菌的活化培养基成份及其重量比为:4~8份磷酸二氢钾,5~15份酵母膏,2~4份氯化钠,8~17份螺旋藻提取物和2~5份月桂醇聚氧乙烯醚。The composition and weight ratio of the activation medium of Bacillus subtilis are: 4~8 parts of potassium dihydrogen phosphate, 5~15 parts of yeast extract, 2~4 parts of sodium chloride, 8~17 parts of spirulina extract and 2~5 parts part lauryl polyoxyethylene ether.
实施例2:Example 2:
利用虾下脚料制备饲料的方法,具体步骤如下:Utilize the method for preparing feed from shrimp leftovers, the concrete steps are as follows:
1)预处理:用冰水对虾下脚料清洗3遍,去除泥沙和一些有害细菌,初步粉碎,加入料液比为1:3的水,混合均匀后,用超声波破碎仪进行破碎,功率为80W,时间为20min,游离的活性锌和部分游离氨基酸被溶解到液体中,过滤,离心得沉淀物和上清液,对上清液进行冻干操作,得游离活性锌和氨基酸的浓缩粉末。因为活性锌和氨基酸在高温下会失活,所以采用冻干的方式对其进行浓缩干燥;1) Pretreatment: Wash the shrimp scraps with ice water for 3 times to remove the sediment and some harmful bacteria, and then crush them initially, add water with a material-to-liquid ratio of 1:3, mix them evenly, and crush them with an ultrasonic crusher with a power of 80W, time is 20min, the free active zinc and some free amino acids are dissolved in the liquid, filtered, centrifuged to obtain the precipitate and supernatant, and the supernatant is freeze-dried to obtain the concentrated powder of free active zinc and amino acid. Because active zinc and amino acids will be inactivated at high temperatures, they are concentrated and dried by freeze-drying;
2)活化:按照保加利亚乳杆菌和枯草芽孢杆菌的数量比为1:2的比例混合两种菌种,接入活化培养基进行活化,活化温度为40℃,pH为7,活化时间为20h。保加利亚乳杆菌是厌氧型细菌,生长过程中需要生长因子B族维生素而枯草芽孢杆菌是需氧型细菌,它可以消耗掉溶液中的氧气,使保加利亚乳杆菌更好的生长,且枯草芽孢杆菌还会分泌保加利亚乳杆菌生长所需的B族维生素,所以两者一起活化培养可以简化培养基,经济科学。按照同样的条件对枯草芽孢杆菌进行活化;2) Activation: Mix the two strains according to the quantitative ratio of Lactobacillus bulgaricus and Bacillus subtilis at a ratio of 1:2, insert into the activation medium for activation, the activation temperature is 40°C, the pH is 7, and the activation time is 20h. Lactobacillus bulgaricus is an anaerobic bacterium, which needs growth factor B vitamins during the growth process, while Bacillus subtilis is an aerobic bacterium, which can consume the oxygen in the solution, so that Lactobacillus bulgaricus can grow better, and Bacillus subtilis It will also secrete the B vitamins needed for the growth of Lactobacillus bulgaricus, so the activation of the two together can simplify the culture medium, which is economical and scientific. Bacillus subtilis is activated according to the same conditions;
3)初步发酵:往步骤1中的沉淀物中接入保加利亚乳杆菌和枯草芽孢杆菌,接种量为原料总体积的10%,再加入添加剂1,进行复合微生物发酵,发酵温度为40℃,pH为7,发酵时间为50h,过滤得发酵液和固体物质。在添加剂1的辅助下,利用保加利亚乳杆菌和枯草芽孢杆菌的强产酸能力和产酶能力处理对虾下脚料,脱除虾壳上的蛋白质和碳酸钙,所述的方法蛋白质提取率高,虾壳脱钙率高。保加利亚乳杆菌可促消化,能抑制肠道中的致病菌和腐败菌的繁殖。枯草芽孢杆菌菌体能合成维生素B1、B2、B6、烟酸等多种B族维生素,提高动物体内干扰素和巨噬细胞的活性,合成的几丁质酶,可分解病原真菌的细胞壁而抑制真菌病害;3) Preliminary fermentation: add Lactobacillus bulgaricus and Bacillus subtilis to the sediment in step 1, the inoculum amount is 10% of the total volume of raw materials, and then add additive 1 to carry out compound microbial fermentation, the fermentation temperature is 40°C, pH 7, the fermentation time was 50h, and the fermentation broth and solid matter were filtered. With the assistance of additive 1, the strong acid-producing ability and enzyme-producing ability of Lactobacillus bulgaricus and Bacillus subtilis are used to process the prawn leftovers, and the protein and calcium carbonate on the shrimp shell are removed. The protein extraction rate of the method is high, and the shrimp Shell decalcification rate is high. Lactobacillus bulgaricus can promote digestion and inhibit the reproduction of pathogenic and spoilage bacteria in the intestinal tract. Bacillus subtilis can synthesize vitamins B1, B2, B6, niacin and other B vitamins, improve the activity of interferon and macrophages in animals, and the synthesized chitinase can decompose the cell wall of pathogenic fungi and inhibit fungal diseases;
4)制备复合蛋白粉:按豆粕与发酵液的料液比1:1加入粉状豆粕,随后接入枯草芽孢杆菌,枯草芽孢杆菌的接种量为原料总体积的5%,再加入添加剂2,进行固体发酵,发酵温度为40℃,pH为7,发酵时间为40h。烘干,即得复合蛋白粉。枯草芽孢杆菌自身合成α-淀粉酶和蛋白酶可将植物蛋白进行降解并且分解植物蛋白抑制因子,将豆粕中的植物蛋白分解成吸收消化快的小分子量蛋白质和氨基酸,丰富了蛋白质种类,使饲料营养更全面;4) Preparation of composite protein powder: add powdery soybean meal according to the solid-liquid ratio of soybean meal to fermentation broth 1:1, then insert Bacillus subtilis, the inoculum amount of Bacillus subtilis is 5% of the total volume of raw materials, and then add additive 2, Carry out solid fermentation, the fermentation temperature is 40°C, the pH is 7, and the fermentation time is 40h. Dried to obtain complex protein powder. Bacillus subtilis itself synthesizes α-amylase and protease, which can degrade plant protein and decompose plant protein inhibitors, and decompose plant protein in soybean meal into small molecular weight proteins and amino acids that can be absorbed and digested quickly, enriching protein types and making feed nutrition More comprehensive;
5)制备饲料:按照饲料配方将步骤1得到的浓缩粉末和步骤4得到的复合蛋白粉制备成高蛋白饲料。饲料配方为:20份游离活性锌和氨基酸的浓缩粉末,70份复合蛋白粉,25份葵花盘粉,12份磷酸二氢钙,15份玉米粉,8份杜仲叶粉,4份维生素A和6份硫胺素。该饲料配方蛋白含量高,蛋白质种类丰富,含粗纤维、游离活性锌,维生素,营养全面,易吸收。5) Preparation of feed: According to the feed formula, the concentrated powder obtained in step 1 and the compound protein powder obtained in step 4 are prepared into high-protein feed. The feed formula is: 20 parts of concentrated powder of free active zinc and amino acid, 70 parts of compound protein powder, 25 parts of sunflower powder, 12 parts of calcium dihydrogen phosphate, 15 parts of corn flour, 8 parts of Eucommia leaf powder, 4 parts of vitamin A and 6 parts thiamine. The feed formula has high protein content, rich protein types, crude fiber, free active zinc, vitamins, comprehensive nutrition and easy absorption.
添加剂1成份及其重量份为:15份酵母膏,10份葡萄糖,20份乳清,10份脱脂奶粉,2份脂肪酸甲酯乙氧基化物,2份醋酸铵和1份褐藻糖胶。所述的添加剂1能辅助保加利亚乳杆菌和枯草芽孢杆菌,脱除虾壳上的蛋白质和碳酸钙,提高蛋白质的提取率。The ingredients of additive 1 and their parts by weight are: 15 parts of yeast extract, 10 parts of glucose, 20 parts of whey, 10 parts of skimmed milk powder, 2 parts of fatty acid methyl ester ethoxylate, 2 parts of ammonium acetate and 1 part of fucoidan. The additive 1 can assist Lactobacillus bulgaricus and Bacillus subtilis to remove protein and calcium carbonate from shrimp shells and improve the extraction rate of protein.
添加剂2的成份及其重量份为:3份氯化钙,2份氯化钠,5份磷脂酰乙醇胺和7份海藻酸钠。能激活枯草芽孢杆菌分泌的蛋白质,加快植物蛋白的分解。The ingredients and parts by weight of additive 2 are: 3 parts of calcium chloride, 2 parts of sodium chloride, 5 parts of phosphatidylethanolamine and 7 parts of sodium alginate. It can activate the protein secreted by Bacillus subtilis and accelerate the decomposition of plant protein.
枯草芽孢杆菌的活化培养基成份及其重量比为:5份磷酸二氢钾,12份酵母膏,4份氯化钠,15份螺旋藻提取物和3份月桂醇聚氧乙烯醚。螺旋藻提取物和月桂醇聚氧乙烯醚的组合物能有效提高枯草芽孢杆菌培养基的反应效率,产物中的活性小肽含量高。保加利亚乳杆菌和枯草芽孢杆菌复合菌的活化培养基成份及其重量比为:26份葡萄糖,6份碳酸钙,15份乳清,8份脱脂奶粉,5份氯化钠,30份酵母膏,10份柠檬酸和4份硫酸角质素。可快速的得到活力旺盛,数量足够的菌落。The composition and weight ratio of the activation medium of Bacillus subtilis are: 5 parts of potassium dihydrogen phosphate, 12 parts of yeast extract, 4 parts of sodium chloride, 15 parts of spirulina extract and 3 parts of polyoxyethylene lauryl ether. The composition of the spirulina extract and polyoxyethylene lauryl ether can effectively improve the reaction efficiency of the subtilis culture medium, and the active small peptide content in the product is high. The composition and weight ratio of the activated medium of Lactobacillus bulgaricus and Bacillus subtilis composite bacteria are: 26 parts of glucose, 6 parts of calcium carbonate, 15 parts of whey, 8 parts of skimmed milk powder, 5 parts of sodium chloride, 30 parts of yeast extract, 10 parts citric acid and 4 parts keratan sulfate. Vigorous and sufficient colonies can be obtained quickly.
以上实施方式仅用于说明本发明,而并非对本发明的限制,本领域的普通技术人员,在不脱离本发明的精神和范围的情况下,还可以做出各种变化和变型。因此,所有等同的技术方案也属于本发明的范畴,本发明的专利保护范围应由权利要求限定。The above embodiments are only used to illustrate the present invention, but not to limit the present invention. Those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, all equivalent technical solutions also belong to the category of the present invention, and the scope of patent protection of the present invention should be defined by the claims.
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Application publication date: 20170630 |