CN106901546A - Quilting cushion and quilting cushion preparation method - Google Patents
Quilting cushion and quilting cushion preparation method Download PDFInfo
- Publication number
- CN106901546A CN106901546A CN201710026677.6A CN201710026677A CN106901546A CN 106901546 A CN106901546 A CN 106901546A CN 201710026677 A CN201710026677 A CN 201710026677A CN 106901546 A CN106901546 A CN 106901546A
- Authority
- CN
- China
- Prior art keywords
- cushion
- quilting
- fabric
- warp
- cylinder shape
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000002360 preparation method Methods 0.000 title claims description 7
- 239000004744 fabric Substances 0.000 claims abstract description 48
- 125000006850 spacer group Chemical group 0.000 claims abstract description 20
- 239000002184 metal Substances 0.000 claims description 20
- 229910052751 metal Inorganic materials 0.000 claims description 20
- 238000003825 pressing Methods 0.000 claims description 3
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims description 2
- 239000010931 gold Substances 0.000 claims description 2
- 229910052737 gold Inorganic materials 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 9
- 238000004500 asepsis Methods 0.000 abstract description 6
- 239000003292 glue Substances 0.000 abstract description 6
- 229920004933 Terylene® Polymers 0.000 abstract description 4
- 239000005020 polyethylene terephthalate Substances 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000000155 melt Substances 0.000 abstract description 3
- 238000010417 needlework Methods 0.000 abstract description 3
- 238000012856 packing Methods 0.000 abstract description 3
- 238000004140 cleaning Methods 0.000 abstract description 2
- 239000007787 solid Substances 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 4
- 238000004026 adhesive bonding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 206010023126 Jaundice Diseases 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/12—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/06—Embossing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/026—Knitted fabric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/06—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by a fibrous or filamentary layer mechanically connected, e.g. by needling to another layer, e.g. of fibres, of paper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/20—All layers being fibrous or filamentary
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0276—Polyester fibres
- B32B2262/0284—Polyethylene terephthalate [PET] or polybutylene terephthalate [PBT]
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Mattresses And Other Support Structures For Chairs And Beds (AREA)
Abstract
The invention discloses quilting cushion, including 3D warp-knitted spacer fabrics layer, the 3D warp-knitted spacer fabrics layer melts viscous into a single integrated structure with its surface is set precoat by ultrosonic high-temp；This quilting cushion is sewed without using needlework, bonded without using glue, so that the quilting cushion has solid attractive in appearance, do not break, without glue, the features such as environment-protecting asepsis, and using the 3D warp-knitted spacer fabrics of terylene material as intermediate layer packing material in the middle of the quilting cushion, it is ensured that the features such as the environmentally friendly, comfortable, ventilative of cushion, easy cleaning, while using ultrasonic bonds, so that quilting cushion is sewed without a pin pin, the manufacture efficiency of quilting cushion is accelerated.
Description
Technical field
The present invention relates to a kind of cushion, more particularly to quilting cushion and quilting cushion preparation method.
Background technology
At present, cushion industry, especially mattress industry, extensive utilization looped fabric add the mode of sponge to produce external casing of mattress,
But because sponge main component is polyurethane and polyethers, oxidizable jaundice and discharge harmful toxic matter.3D warp-knitted spacers in recent years
The cushion industry that appears as of fabric brings environment-protecting asepsis, ventilative washable cushion.But due to the centre of 3D warp-knitted spacer fabrics
Layer is supported by polyester monofilament, and monofilament has very strong rigidity, and when traditional needle is sewed to cushion, eedle is pricked
Stopped by monofilament during polyester monofilament or when eedle is moved, all easily cause eedle to fracture damage, in turn resulting in normally to give birth to
Produce.So general in industry bonded looped fabric with 3D space fabrics using glue, but the feature of environmental protection of glue turns into again
New problem.
The content of the invention
Present invention solves the technical problem that being to provide a kind of asepsis environment-protecting, producing efficiency quilting cushion high.
The technical solution adopted for the present invention to solve the technical problems is：Quilting cushion, including 3D warp-knitted spacer fabrics layer,
It is characterized in that：The 3D warp-knitted spacer fabrics layer melts the viscous precoat set with its surface by ultrosonic high-temp integrally to be tied
Structure.
It is further：The precoat that the surface is set includes upper strata fabric and lower floor's fabric, the 3D warp-knitted spacers
Fabric is arranged between upper strata fabric and lower floor's fabric.
The invention also discloses quilting cushion preparation method, including supersonic generator, supersonic generator top is set
There is cylinder shape metal die so that the passage for placing cushion is formed between supersonic generator and cylinder shape metal die；
During making, step is：
A, 3D warp-knitted spacer fabrics and fabric are overlapped to form into cushion, cushion is put into supersonic generator and cylinder shape gold
Between category mould；
B, by cylinder shape mould along cushion roll, due to each shell fabric of cushion under ul-trasonic irradiation frictional heat, and
Pressing is melted and is sticked together in the presence of cylinder shape metal die.
It is further：The depth of the cylinder shape metal die is 5mm-20mm.
The beneficial effects of the invention are as follows：Quilting cushion of the invention is using the 3D warp-knitted spacer fabrics of terylene material as centre
Layer packing material, it melts and sticks together instead of tradition to make precoat that 3D warp-knitted spacer fabrics and its surface set by ultrasonic wave
Needlework sewing and glue bonding so that the quilting cushion for producing have it is three-dimensional it is attractive in appearance, do not break, without glue, environment-protecting asepsis
The features such as.
Brief description of the drawings
Fig. 1 is quilting cushion schematic diagram.
Fig. 2 is metal die surface groove schematic diagram.
Fig. 3 is manufacturing process schematic diagram.
Fig. 4 is supersonic generator and cylinder shape metal die schematic diagram.
Marked in figure：Upper strata fabric 1, middle-layer fabric 2, lower floor's fabric 3, supersonic generator 4, cylinder shape metal die
5。
Specific embodiment
The present invention is further described with reference to the accompanying drawings and detailed description.
Quilting cushion as shown in Figures 1 to 4, including 3D warp-knitted spacer fabrics layer, the 3D warp-knitted spacer fabrics layer are logical
Cross ultrosonic high-temp and melt viscous into a single integrated structure with its surface is set precoat；This quilting cushion is sewed without using needlework,
Without using glue bonding so that the quilting cushion has three-dimensional attractive in appearance, does not break, without glue, the features such as environment-protecting asepsis, and should
Using the 3D warp-knitted spacer fabrics of terylene material as intermediate layer packing material in the middle of quilting cushion, it is ensured that cushion it is environmentally friendly, easypro
The features such as suitable, ventilative, easy cleaning, while using ultrasonic bonds so that quilting cushion is sewed without a pin pin, accelerates quilting
The manufacture efficiency of cushion.
Additionally, the precoat that the surface is set includes upper strata fabric and lower floor's fabric, the 3D warp-knitted spacer fabrics set
Put between upper strata fabric and lower floor's fabric, the upper strata fabric and lower floor's fabric are the knitting fabric of terylene material, it is ensured that
The pliability of cushion.
The invention also discloses quilting cushion preparation method, including supersonic generator 4, the top of supersonic generator 4 sets
It is equipped with cylinder shape metal die 5 so that the passage for placing cushion is formed between supersonic generator 4 and cylinder shape metal die；
During making, step is：
A, 3D warp-knitted spacer fabrics and fabric are overlapped to form into cushion, cushion is put into supersonic generator (4) and roller
Between shape metal die 5；
B, by cylinder shape mould along cushion roll, due to each shell fabric of cushion under ul-trasonic irradiation frictional heat, and
Pressing is melted and is sticked together in the presence of cylinder shape metal die 5.
The depth of the cylinder shape metal die 5 is 5mm-20mm.
Frictional heat is vibrated under ul-trasonic irradiation by each shell fabric in the presence of ultrasonic wave when using, is gradually melted,
After now cylinder shape metal die 5 is rolled across, the protuberance of cylinder shape metal die 5 causes that three shell fabrics melt viscous to the pressure of cushion
Together, this method without foreign material so that the quilting cushion environment-protecting asepsis for producing, and adds when quilting cushion is manufactured
Work efficiency high, meanwhile, the surface of cylinder shape metal die 5 can be set to various decorative patterns so that whole quilting cushion shows metal
The decorative pattern of mould keeps the globality of trilaminate material simultaneously.
Particular embodiments described above, has been carried out further in detail to the purpose of the present invention, technical scheme and beneficial effect
Describe in detail bright, should be understood that and the foregoing is only specific embodiment of the invention, be not intended to limit the invention, it is all
Within the spirit and principles in the present invention, any modification, equivalent substitution and improvements done etc., should be included in guarantor of the invention
Within the scope of shield.
Claims (4)
1. quilting cushion, including 3D warp-knitted spacer fabric layer, it is characterised in that：The 3D warp-knitted spacer fabrics layer passes through ultrasonic wave
The precoat that high-temperature molten is viscous with its surface is set is into a single integrated structure.
2. quilting cushion as claimed in claim 1, it is characterised in that：The precoat that the surface is set include upper strata fabric and
Lower floor's fabric, the 3D warp-knitted spacer fabrics are arranged between upper strata fabric and lower floor's fabric.
3. quilting cushion preparation method, it is characterised in that：Including supersonic generator (4), supersonic generator (4) top is set
There is cylinder shape metal die (5) so that formed between supersonic generator (4) and cylinder shape metal die and place the logical of cushion
Road；
During making, step is：
A, 3D warp-knitted spacer fabrics and fabric are overlapped to form into cushion, cushion is put into supersonic generator (4) and cylinder shape gold
Between category mould (5)；
B, cylinder shape mould is rolled along cushion, each layer of cushion frictional heat under ul-trasonic irradiation, and in cylinder shape metal pattern
Pressing is melted and is sticked together in the presence of tool (5).
4. quilting cushion preparation method as stated in claim 3, it is characterised in that：The depth of the cylinder shape metal die (5)
It is 5mm-20mm to spend.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710026677.6A CN106901546A (en) | 2017-01-14 | 2017-01-14 | Quilting cushion and quilting cushion preparation method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710026677.6A CN106901546A (en) | 2017-01-14 | 2017-01-14 | Quilting cushion and quilting cushion preparation method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106901546A true CN106901546A (en) | 2017-06-30 |
Family
ID=59207206
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710026677.6A Pending CN106901546A (en) | 2017-01-14 | 2017-01-14 | Quilting cushion and quilting cushion preparation method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106901546A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2568056Y (en) * | 2002-09-19 | 2003-08-27 | 上海中路实业有限公司 | Air cushion |
| CN1695931A (en) * | 2002-12-05 | 2005-11-16 | Tks工程有限公司 | Foamed polyurethane mat containing charcoal, and its processing method |
| CN101273929A (en) * | 2007-03-28 | 2008-10-01 | 王妙玲 | Absorbent medical bed mattress |
| CN101395314A (en) * | 2006-02-01 | 2009-03-25 | 奥托·博克保健Ip两合公司 | Spacer fabric and method for manufacturing the same |
| US20090159860A1 (en) * | 2004-05-07 | 2009-06-25 | Wenstrup David E | Heat and flame shield |
| CN202051331U (en) * | 2011-01-28 | 2011-11-30 | 福建福联精编有限公司 | Warp-knitted spaced fabric mattress |
| CN202699473U (en) * | 2012-09-07 | 2013-01-30 | 刘尧彦 | Anti-diffusion medical mattress |
| CN104983231A (en) * | 2015-07-24 | 2015-10-21 | 安徽农业大学 | Health environmental friendly biomass loofah sponge baby mattress and processing method thereof |
-
2017
- 2017-01-14 CN CN201710026677.6A patent/CN106901546A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2568056Y (en) * | 2002-09-19 | 2003-08-27 | 上海中路实业有限公司 | Air cushion |
| CN1695931A (en) * | 2002-12-05 | 2005-11-16 | Tks工程有限公司 | Foamed polyurethane mat containing charcoal, and its processing method |
| US20090159860A1 (en) * | 2004-05-07 | 2009-06-25 | Wenstrup David E | Heat and flame shield |
| CN101395314A (en) * | 2006-02-01 | 2009-03-25 | 奥托·博克保健Ip两合公司 | Spacer fabric and method for manufacturing the same |
| CN101273929A (en) * | 2007-03-28 | 2008-10-01 | 王妙玲 | Absorbent medical bed mattress |
| CN202051331U (en) * | 2011-01-28 | 2011-11-30 | 福建福联精编有限公司 | Warp-knitted spaced fabric mattress |
| CN202699473U (en) * | 2012-09-07 | 2013-01-30 | 刘尧彦 | Anti-diffusion medical mattress |
| CN104983231A (en) * | 2015-07-24 | 2015-10-21 | 安徽农业大学 | Health environmental friendly biomass loofah sponge baby mattress and processing method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170630 |