CN106901604B - Pulp food processing machine and pulp food processing method - Google Patents
Pulp food processing machine and pulp food processing method Download PDFInfo
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- CN106901604B CN106901604B CN201710143110.7A CN201710143110A CN106901604B CN 106901604 B CN106901604 B CN 106901604B CN 201710143110 A CN201710143110 A CN 201710143110A CN 106901604 B CN106901604 B CN 106901604B
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- 235000013305 food Nutrition 0.000 title claims abstract description 144
- 238000012545 processing Methods 0.000 title claims abstract description 86
- 238000003672 processing method Methods 0.000 title claims abstract description 13
- 230000007246 mechanism Effects 0.000 claims abstract description 184
- 238000003860 storage Methods 0.000 claims abstract description 184
- 238000004891 communication Methods 0.000 claims abstract description 94
- 239000000463 material Substances 0.000 claims abstract description 63
- 238000002156 mixing Methods 0.000 claims description 129
- 238000010411 cooking Methods 0.000 claims description 109
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 84
- 238000000227 grinding Methods 0.000 claims description 81
- 238000009826 distribution Methods 0.000 claims description 40
- 230000035622 drinking Effects 0.000 claims description 25
- 230000009471 action Effects 0.000 claims description 24
- 239000002002 slurry Substances 0.000 claims description 21
- 238000010438 heat treatment Methods 0.000 claims description 19
- 238000003756 stirring Methods 0.000 claims description 17
- 235000013361 beverage Nutrition 0.000 claims description 16
- 238000000746 purification Methods 0.000 claims description 12
- 238000011002 quantification Methods 0.000 claims description 12
- 238000007599 discharging Methods 0.000 claims description 11
- 230000005484 gravity Effects 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 8
- 238000002791 soaking Methods 0.000 claims description 6
- 230000007423 decrease Effects 0.000 claims description 5
- 239000004615 ingredient Substances 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 4
- 235000012041 food component Nutrition 0.000 claims description 4
- 239000005417 food ingredient Substances 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- 238000005192 partition Methods 0.000 claims description 4
- 238000005086 pumping Methods 0.000 claims description 4
- 125000006850 spacer group Chemical group 0.000 claims description 4
- 238000001816 cooling Methods 0.000 claims description 3
- 239000006188 syrup Substances 0.000 claims description 3
- 235000020357 syrup Nutrition 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 21
- 235000013322 soy milk Nutrition 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- 239000008399 tap water Substances 0.000 description 3
- 235000020679 tap water Nutrition 0.000 description 3
- 238000009835 boiling Methods 0.000 description 2
- 235000013312 flour Nutrition 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 235000013336 milk Nutrition 0.000 description 2
- 239000008267 milk Substances 0.000 description 2
- 210000004080 milk Anatomy 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 235000021152 breakfast Nutrition 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000002920 hazardous waste Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 235000012149 noodles Nutrition 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000035755 proliferation Effects 0.000 description 1
- 238000004537 pulping Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 235000021055 solid food Nutrition 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J31/00—Apparatus for making beverages
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J31/00—Apparatus for making beverages
- A47J31/44—Parts or details or accessories of beverage-making apparatus
- A47J31/4403—Constructional details
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J31/00—Apparatus for making beverages
- A47J31/44—Parts or details or accessories of beverage-making apparatus
- A47J31/46—Dispensing spouts, pumps, drain valves or like liquid transporting devices
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J31/00—Apparatus for making beverages
- A47J31/44—Parts or details or accessories of beverage-making apparatus
- A47J31/46—Dispensing spouts, pumps, drain valves or like liquid transporting devices
- A47J31/462—Dispensing spouts, pumps, drain valves or like liquid transporting devices with an intermediate liquid storage tank
- A47J31/467—Dispensing spouts, pumps, drain valves or like liquid transporting devices with an intermediate liquid storage tank for the infusion
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J43/00—Implements for preparing or holding food, not provided for in other groups of this subclass
- A47J43/04—Machines for domestic use not covered elsewhere, e.g. for grinding, mixing, stirring, kneading, emulsifying, whipping or beating foodstuffs, e.g. power-driven
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J43/00—Implements for preparing or holding food, not provided for in other groups of this subclass
- A47J43/04—Machines for domestic use not covered elsewhere, e.g. for grinding, mixing, stirring, kneading, emulsifying, whipping or beating foodstuffs, e.g. power-driven
- A47J43/07—Parts or details, e.g. mixing tools, whipping tools
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Mechanical Engineering (AREA)
- General Preparation And Processing Of Foods (AREA)
- Food-Manufacturing Devices (AREA)
Abstract
一种浆饮食品加工机及浆饮食品加工方法,浆饮食品加工机包括供料装置、食品加工装置、浆饮出口、机架、气控装置、供料暂储装置、通信与控制装置和人机界面,供料装置、食品加工装置、供料暂储装置和人机界面均与通信与控制装置电联接,气控装置、供料暂储装置、人机界面和通信与控制装置均安装在机架上,供料装置与供料暂储装置连接,供料暂储装置与食品加工装置连接,供料暂储装置包括储料容器和若干个阀门机构,阀门机构与通信与控制装置电联接,阀门机构固定连接在储料容器上且将储料容器分隔成若干个小腔室。浆饮食品加工机及加工方法具有暂储食料的容器,可实现加工自动化且不会引入二次污染,可延迟或提前出单,自动化程度高。
A pulp food processing machine and a pulp food processing method. The pulp food processing machine includes a feeding device, a food processing device, a pulp outlet, a frame, a gas control device, a temporary storage device for feeding materials, a communication and control device, and The human-machine interface, feeding device, food processing device, feeding temporary storage device and human-machine interface are all electrically connected to the communication and control device. The air control device, feeding temporary storage device, human-machine interface and communication and control device are all installed On the frame, the feeding device is connected to the temporary storage device, and the temporary storage device is connected to the food processing device. The temporary storage device includes a storage container and several valve mechanisms. The valve mechanism is electrically connected to the communication and control device. The valve mechanism is fixedly connected to the storage container and divides the storage container into several small chambers. The pulp food processing machine and processing method have a container for temporarily storing food materials, which can realize processing automation without introducing secondary pollution, can delay or advance orders, and has a high degree of automation.
Description
技术领域Technical field
本发明属于食品加工机械领域,具体涉及一种浆饮食品加工机及浆饮食品加工方法。The invention belongs to the field of food processing machinery, and specifically relates to a pulp food processing machine and a pulp food processing method.
背景技术Background technique
随着人们生活水平的提高,人们对食品品质和食品安全等方面的要求越来越高,浆饮类食品,比如我国传统的豆浆,相较其他固态食品,不但营养丰富、容易吸收,而且与可口的传统油炸类面食互补搭配乃绝佳组合,深的人们喜爱,尤其是作为早餐使用,更是大受欢迎。为了使浆饮食品能适应现代人的快节奏,市场出现了速制豆浆,据一些公开报道,此类速制豆浆基本都采用兑制作法,也就是采用预制豆粉进行调制,但也时有报道指出预制“豆粉”中可能不含有豆类成分,从用户切身感受来说,日益泛滥的化学添加剂造成在食品选择时的很大顾虑。相比速制豆浆,现场磨制的传统豆浆固然原料可视、安全放心,但却由于不具有用于暂储食料的容器,也不能实现加工自动化,食品加工过程中采用泵送,因而设备在整个加工过程会引入二次污染,产生公害废物。With the improvement of people's living standards, people have higher and higher requirements for food quality and food safety. Milk-based foods, such as my country's traditional soy milk, are not only rich in nutrients and easy to absorb, but also compatible with other solid foods. The complementary combination of delicious traditional fried noodles is an excellent combination and is deeply loved by people, especially as a breakfast dish. In order to make milk-based foods adapt to the fast pace of modern people, quick-made soy milk has appeared on the market. According to some public reports, such quick-made soy milk basically adopts the mixing method, that is, using pre-made soy flour for preparation, but sometimes Reports indicate that pre-made “soy flour” may not contain soy ingredients. From the personal experience of users, the increasing proliferation of chemical additives has caused great concerns when choosing food. Compared with instant soy milk, traditional soy milk ground on site has visible raw materials and is safe and secure, but it does not have containers for temporary storage of food ingredients and cannot realize processing automation. Pumping is used in the food processing process, so the equipment is The entire processing process will introduce secondary pollution and produce hazardous waste.
发明内容Contents of the invention
本发明的第一目的是提供一种具有暂储食料的容器、可实现加工自动化且不会引入二次污染的浆饮食品加工机。The first object of the present invention is to provide a pulp food processing machine that has a container for temporarily storing food materials, can realize processing automation, and does not introduce secondary pollution.
实现上述第一目的的技术方案是:一种浆饮食品加工机,包括供料装置、食品加工装置、浆饮出口和机架,所述供料装置、食品加工装置和浆饮出口均直接或间接安装在机架上,所述供料装置有若干个,所述食品加工装置上具有第一进水口、且食品加工装置与浆饮出口连接,其创新点在于:The technical solution to achieve the above first purpose is: a pulp and beverage processing machine, including a feeding device, a food processing device, a pulp and beverage outlet and a frame. The feeding device, food processing device and pulp and beverage outlet are all directly or Indirectly installed on the frame, there are several feeding devices, the food processing device has a first water inlet, and the food processing device is connected to the pulp outlet. The innovative point is:
还包括气控装置、供料暂储装置、通信与控制装置和人机界面,所述供料装置、食品加工装置、气控装置、供料暂储装置和人机界面均与通信与控制装置电联接,所述气控装置、供料暂储装置和通信与控制装置均直接或间接安装在机架上,所述供料装置与供料暂储装置连接,供料暂储装置与食品加工装置连接,所述食品加工装置与气控装置连接;所述供料暂储装置包括储料容器和若干个阀门机构,所述阀门机构与通信与控制装置电联接,阀门机构固定连接在储料容器上且将储料容器分隔出若干个小腔室;It also includes a pneumatic control device, a temporary storage device for feeding materials, a communication and control device, and a human-machine interface. The feeding device, food processing device, pneumatic control device, temporary storage device for feeding materials, and human-machine interface are all connected with the communication and control device. Electrical connection, the pneumatic control device, the temporary feeding storage device and the communication and control device are all directly or indirectly installed on the frame, the feeding device is connected to the temporary feeding storage device, and the temporary feeding storage device is connected to the food processing device. Device connection, the food processing device is connected to the air control device; the temporary storage device for material supply includes a material storage container and several valve mechanisms, the valve mechanism is electrically connected to the communication and control device, and the valve mechanism is fixedly connected to the material storage device On the container, several small chambers are separated from the storage container;
所述储料容器具有入口段、直通段和储料出口段,储料出口段包括直出口段和斜出口段,储料容器的入口段与供料装置连接,储料容器的储料出口段与食品加工装置连接,所述阀门机构通过下述三种方式之一固定连接在储料容器上:a、所述阀门机构固定连接在储料容器的直通段上;b、储料容器的直通段上具有若干个开孔,所述斜出口段固定连接在开孔处,在储料容器的斜出口段的两端均固定连接有阀门机构;c、储料容器的直通段上具有若干个开孔,所述斜出口段固连接在开孔处,在储料容器的直通段上和储料容器的斜出口段的两端均固定连接有阀门机构。The storage container has an inlet section, a straight section and a storage outlet section. The storage outlet section includes a straight outlet section and an inclined outlet section. The inlet section of the storage container is connected to the feeding device. The storage outlet section of the storage container Connected to the food processing device, the valve mechanism is fixedly connected to the storage container in one of the following three ways: a. the valve mechanism is fixedly connected to the straight-through section of the storage container; b. the straight-through section of the storage container There are several openings on the section, the inclined outlet section is fixedly connected to the opening, and valve mechanisms are fixedly connected on both ends of the inclined outlet section of the storage container; c. The through section of the storage container has several opening, the oblique outlet section is fixedly connected to the opening, and valve mechanisms are fixedly connected to the straight section of the storage container and both ends of the oblique outlet section of the storage container.
还包括混料分配装置,所述混料分配装置设置在供料装置至供料暂储装置之间的通道上,所述供料装置与混料分配装置连接,混料分配装置与供料暂储装置连接,且混料分配装置与通信与控制装置电联接,所述供料装置、混料分配装置、供料暂储装置和食品加工装置在机架上的安装高度依次下降。It also includes a mixing and distributing device. The mixing and distributing device is arranged on the channel between the feeding device and the temporary storage device. The feeding device is connected to the mixing and distributing device. The mixing and distributing device is connected to the temporary storage device. The storage device is connected, and the mixing and distribution device is electrically connected to the communication and control device. The installation heights of the feeding device, the mixing and distributing device, the temporary storage device for feeding and the food processing device on the rack are sequentially lowered.
还包括混料电磁三通阀,所述混料电磁三通阀设置在混料分配装置至供料暂储装置之间的通道上,混料电磁三通阀的第一进口P1口与混料分配装置连接,混料电磁三通阀的第二进口P2口连接供水源,混料电磁三通阀的出口T口与供料暂储装置的储料容器的入口段连接,混料电磁三通阀与通信与控制装置电联接。It also includes a mixing electromagnetic three-way valve. The mixing electromagnetic three-way valve is arranged on the channel between the mixing distribution device and the material supply temporary storage device. The first inlet P1 of the mixing electromagnetic three-way valve is connected to the mixing The distribution device is connected, the second inlet P2 port of the mixing electromagnetic three-way valve is connected to the water supply source, the outlet T port of the mixing electromagnetic three-way valve is connected to the inlet section of the storage container of the temporary storage device, and the mixing electromagnetic three-way The valve is electrically connected to the communication and control device.
还包括出浆装置,所述出浆装置设置在食品加工装置至浆饮出口的通道上,所述出浆装置包括箱体、热媒介质、加热机构、浆饮盘管、净水盘管、循环管和循环泵,所述箱体固定连接在机架上,所述热媒介质设置在箱体中,所述浆饮盘管和净水盘管均设置在箱体内且浸没于热媒介质中,净水盘管的一端为第三进水口,净水盘管的另一端与第一进水口和第二进水口连通,所述浆饮盘管的一端与食品加工装置连接且与气控装置连通,浆饮盘管的另一端与浆饮出口连接,所述加热机构连接在箱体上,所述循环管设置在箱体的外壁且与箱体的内腔连接,所述循环泵与循环管串接并共同作为热媒介质的循环管路。所述阀门机构包括阀杆、阀门、壳体、弹性连接件、弹性连接件驱动机构和弹性件,所述阀杆转动连接在壳体上,所述阀门固定连接在阀杆的一侧,所述弹性连接件的一端固定连接在阀杆的另一侧,弹性连接件的另一端与壳体滑动连接且与弹性件的一端连接,弹性件的另一端与壳体连接,所述弹性连接件驱动机构包括电机和螺杆,所述电机固定连接在壳体上,所述弹性连接件上具有螺纹孔,所述螺杆与电机传动连接且螺纹连接在弹性连接件的螺纹孔中。It also includes a pulp discharging device, which is arranged on the passage from the food processing device to the pulp drinking outlet. The pulp discharging device includes a box, a heat medium, a heating mechanism, a pulp drinking coil, a water purification coil, Circulation pipe and circulation pump, the box is fixedly connected to the frame, the heat medium is set in the box, the pulp drinking coil and the water purification coil are both set in the box and immersed in the heat medium. , one end of the water purification coil is the third water inlet, the other end of the water purification coil is connected to the first water inlet and the second water inlet, and one end of the pulp drinking coil is connected to the food processing device and to the air control unit. The device is connected, the other end of the pulp coil is connected to the pulp outlet, the heating mechanism is connected to the box, the circulation pipe is set on the outer wall of the box and connected to the inner cavity of the box, and the circulation pump is connected to the box. The circulation pipes are connected in series and together serve as a circulation pipe for the heat medium medium. The valve mechanism includes a valve stem, a valve, a housing, an elastic connector, an elastic connector driving mechanism and an elastic member. The valve stem is rotatably connected to the housing, and the valve is fixedly connected to one side of the valve stem. One end of the elastic connector is fixedly connected to the other side of the valve stem, the other end of the elastic connector is slidingly connected to the housing and one end of the elastic member, the other end of the elastic member is connected to the housing, the elastic connector The driving mechanism includes a motor and a screw. The motor is fixedly connected to the housing. The elastic connector has a threaded hole. The screw is drivingly connected to the motor and is threadedly connected in the threaded hole of the elastic connector.
所述供料装置包括供料储料容器、滑杆、滑片、第一磁体、第一磁开关和量化机构,所述供料储料容器固定连接在机架上,所述滑杆固定连接在供料储料容器上且滑杆上设有第一磁开关,第一磁开关与通信与控制装置电联接,所述滑片滑动连接在滑杆上且滑片上设有第一磁体;The feeding device includes a feeding and storage container, a sliding rod, a sliding piece, a first magnet, a first magnetic switch and a quantification mechanism. The feeding and storing container is fixedly connected to the frame, and the sliding rod is fixedly connected. A first magnetic switch is provided on the feed storage container and on the sliding rod. The first magnetic switch is electrically connected to the communication and control device. The sliding piece is slidingly connected to the sliding rod and the sliding piece is provided with a first magnet;
所述量化机构包含筒壳、转筒和转筒驱动机构,所述筒壳上设有上连接口和下连接口,筒壳的上连接口固定连接在供料储料容器上且筒壳的上连接口与供料储料容器连接,筒壳的下连接口与混料分配装置连接,所述转筒转动连接在筒壳上且与转筒驱动机构传动连接,转筒驱动机构与通信与控制装置电联接,转筒包括转轴和若干个隔片,相邻两个隔片与筒壳的内壁围合成旋转仓室,旋转仓室随转筒的转动而与筒壳的上连接口或下连接口连通;The quantification mechanism includes a cylinder shell, a rotating drum and a rotating drum driving mechanism. The cylinder shell is provided with an upper connection port and a lower connection port. The upper connection port of the cylinder shell is fixedly connected to the feed storage container and the cylinder shell is fixedly connected to the feed storage container. The upper connection port is connected to the feed and storage container, the lower connection port of the cylinder shell is connected to the mixing and distribution device, the drum is rotationally connected to the cylinder shell and is drivingly connected to the drum drive mechanism, and the drum drive mechanism is connected to the communication and The control device is electrically connected. The rotating drum includes a rotating shaft and several partitions. Two adjacent partitions and the inner wall of the cylinder shell form a rotating chamber. The rotating chamber is connected to the upper connection port or the lower part of the cylinder shell as the rotating drum rotates. The connection port is connected;
所述混料分配装置包括混料容器、振动发生机构和分配机构,所述混料容器固定连接在机架上且具有若干个物料输入口和物料输出口,物料输入口与供料装置的量化机构的筒壳的下连接口连接,所述振动发生机构固定连接在混料容器上,所述分配机构包括混料直通段、若干个混料斜出口段和若干个阀门机构,所述混料直通段包括进口段、中间段和混料出口段,进口段与混料容器的物料输出口连接,混料直通段的混料出口段和混料斜出口段均与混料电磁三通阀的第一进口连接,中间段具有若干个混料开孔,所述混料斜出口段和阀门机构均固定连接在中间段的混料开孔处且阀门机构与通信与控制装置电联接;The mixing and distributing device includes a mixing container, a vibration generating mechanism and a distributing mechanism. The mixing container is fixedly connected to the frame and has several material input ports and material output ports. The material input port and the feeding device are quantified The lower connection port of the cylinder shell of the mechanism is connected. The vibration generating mechanism is fixedly connected to the mixing container. The distribution mechanism includes a mixing straight section, several mixing inclined outlet sections and several valve mechanisms. The mixing mechanism The straight-through section includes an inlet section, an intermediate section and a mixing outlet section. The inlet section is connected to the material output port of the mixing container. The mixing outlet section and the mixing inclined outlet section of the mixing straight-through section are both connected to the mixing electromagnetic three-way valve. The first inlet is connected, the middle section has several mixing openings, the mixing inclined outlet section and the valve mechanism are both fixedly connected to the mixing openings in the middle section, and the valve mechanism is electrically connected to the communication and control device;
所述食品加工装置包括粉碎装置和煮浆装置,所述粉碎装置包含研磨桶、密封上盖、研磨头、驱动限位杆、壳架、供料电磁三通阀、三通、供水电磁开关、研磨动力机构和生浆循环管,所述壳架固定连接在机架上,所述研磨桶固定连接在壳架上且研磨桶上具有输入口和输出口,所述密封上盖转动连接在研磨桶上,所述驱动限位杆连接在壳架上且与研磨动力机构传动连接,研磨动力机构、供料电磁三通阀和供水电磁开关均与通信与控制装置电联接且均固定连接在机架上,所述研磨头置于研磨桶内并连接在驱动限位杆上,研磨头与研磨桶之间具有间隙,所述供料电磁三通阀的第一进口P1口与供料暂储装置的储料容器的储料出口段连接,供料电磁三通阀的第二进口P口与生浆循环管连接,供料电磁三通阀的出口T口与三通的第一进口P1口连接,供水电磁开关的进水口P口为第一进水口,供水电磁开关的出水口T口与三通的第二进口P2口连接,三通的出口T口与研磨桶的输入口连接,研磨桶的输出口与煮浆装置连接;The food processing device includes a crushing device and a pulp cooking device. The crushing device includes a grinding barrel, a sealed upper cover, a grinding head, a driving limit rod, a shell frame, a feed electromagnetic three-way valve, a three-way, a water supply electromagnetic switch, Grinding power mechanism and pulp circulation pipe, the shell frame is fixedly connected to the frame, the grinding barrel is fixedly connected to the shell frame and has an input port and an output port on the grinding barrel, and the sealing upper cover is rotatably connected to the grinding On the barrel, the driving limit rod is connected to the shell frame and is drivingly connected to the grinding power mechanism. The grinding power mechanism, the feed electromagnetic three-way valve and the water supply electromagnetic switch are all electrically connected to the communication and control device and are all fixedly connected to the machine. On the rack, the grinding head is placed in the grinding barrel and connected to the driving limit rod. There is a gap between the grinding head and the grinding barrel. The first inlet P1 of the feed electromagnetic three-way valve is connected to the temporary storage of the feed. The storage outlet section of the storage container of the device is connected, the second inlet P port of the feed electromagnetic three-way valve is connected to the raw pulp circulation pipe, and the outlet T port of the feed electromagnetic three-way valve is connected to the first inlet P1 of the three-way valve. Connection, the water inlet P port of the water supply electromagnetic switch is the first water inlet, the water outlet T port of the water supply electromagnetic switch is connected to the second inlet P2 port of the tee, the outlet T port of the tee is connected to the input port of the grinding barrel, grinding The output port of the barrel is connected to the pulp cooking device;
所述煮浆装置包括煮浆桶、搅拌器、煮浆加热机构、气控阀、煮浆电磁三通阀和搅拌驱动机构,所述煮浆桶固定连接在机架上且与气控装置连接,煮浆桶上具有进浆口和出浆口,所述搅拌器转动连接在煮浆桶上且与搅拌驱动机构传动连接,所述煮浆加热机构固定连接在煮浆桶上;The pulp cooking device includes a pulp cooking bucket, a stirrer, a pulp cooking heating mechanism, a gas control valve, a pulp cooking electromagnetic three-way valve and a stirring drive mechanism. The pulp cooking bucket is fixedly connected to the frame and connected to the gas control device. , the pulp cooking bucket has a pulp inlet and a pulp outlet, the agitator is rotatably connected to the pulp cooking bucket and is drivingly connected to the stirring drive mechanism, and the pulp cooking heating mechanism is fixedly connected to the pulp cooking bucket;
所述气控阀连接在煮浆桶上的进浆口上,所述搅拌驱动机构连接在煮浆桶上,所述煮浆电磁三通阀的接线端与通信与控制装置电联接,煮浆电磁三通阀的输入口P口与煮浆桶的出浆口连接,煮浆电磁三通阀的第一输出口T1口与出浆装置的浆饮盘管连接,煮浆电磁三通阀的第二输出口T2口与生浆循环管连接。The air control valve is connected to the pulp inlet on the pulp cooking bucket, the stirring drive mechanism is connected to the pulp cooking bucket, the terminal of the pulp cooking electromagnetic three-way valve is electrically connected to the communication and control device, and the pulp cooking electromagnetic The input port P of the three-way valve is connected to the pulp outlet of the pulp cooking barrel. The first output port T1 of the pulp cooking solenoid three-way valve is connected to the pulp drinking coil of the pulp discharge device. The third port of the pulp cooking electromagnetic three-way valve The second output port T2 is connected to the raw pulp circulation pipe.
本发明的第二目的是提供一种自动化程度高的浆饮食品的加工方法。The second object of the present invention is to provide a processing method of pulp food with a high degree of automation.
实现上述第二目的的技术方案是:一种浆饮食品的加工方法,采用浆饮食品加工机加工,包括以下步骤:The technical solution to achieve the above second purpose is: a processing method of slurry food, which is processed by a slurry food processing machine and includes the following steps:
a)、自助选料:用户通过人机界面选择所需食料,由人机界面将信号传输给通信与控制装置;a) Self-service food selection: The user selects the required food through the human-machine interface, and the human-machine interface transmits the signal to the communication and control device;
b)、量化配料:通信与控制装置控制被选食料对应的供料装置的量化机构的转筒驱动机构旋转,使转筒转动从而带动旋转仓室先与上连接口上连接口相通再与下连接口相通,所需食料从储料容器经上连接口再经旋转仓室到下连接口,到达下连接口的食料在重力的作用下先经混料分配装置再经供料暂储装置到供料电磁三通阀;b) Quantitative ingredients: The communication and control device controls the rotation of the drum driving mechanism of the quantification mechanism of the feeding device corresponding to the selected food ingredients, causing the drum to rotate and thereby drive the rotating chamber to first communicate with the upper connection port and then connect with the lower connection port. The required food passes from the storage container through the upper connection port and then through the rotating chamber to the lower connection port. The food arriving at the lower connection port first passes through the mixing distribution device and then through the temporary storage device to the supply under the action of gravity. Material solenoid three-way valve;
c)、研磨加工:食料在通信与控制装置的控制下由供料电磁三通阀通过三通到研磨桶的输入口,同时,由通信与控制装置控制供水电磁开关打开,第一进水口的水通过三通进入研磨桶的输入口,食料与水在研磨桶的输入口混合后进入研磨桶与研磨头之间的间隙,由通信与控制装置控制研磨动力机构带动研磨头旋转,使处于研磨桶之与研磨头之间的间隙的食料与水研磨成生浆饮;c) Grinding and processing: Under the control of the communication and control device, the food is fed from the feed electromagnetic three-way valve to the input port of the grinding barrel through the three-way. At the same time, the communication and control device controls the water supply electromagnetic switch to open, and the first water inlet Water enters the input port of the grinding barrel through the tee. After the food and water are mixed at the input port of the grinding barrel, it enters the gap between the grinding barrel and the grinding head. The communication and control device controls the grinding power mechanism to drive the grinding head to rotate, so that the grinding head is in the grinding state. The food and water in the gap between the barrel and the grinding head are ground into a raw pulp drink;
d)、气控抽浆:通过气控装置将煮浆装置的煮浆桶内的空气往外抽出,使煮浆桶内压力下降,气控阀因煮浆桶内压力下降而打开,生浆饮在压力的作用下由研磨桶进入煮浆桶;d) Air-controlled pulp pumping: The air in the pulp cooking barrel of the pulp cooking device is pumped out through the air control device, so that the pressure in the pulp cooking barrel drops. The air control valve opens due to the pressure drop in the pulp cooking barrel, and the pulp is drunk. Under the action of pressure, it enters the pulping barrel from the grinding barrel;
e)、生浆循环:通过将气控装置向煮浆装置的的煮浆桶内注入气体,使煮浆桶内压力升高,气控阀关闭而停止进浆,通信与控制装置控制煮浆电磁三通阀的输入口P口与煮浆电磁三通阀的第二输出口T2连接,使生浆饮在气压的作用下经生浆循环管返回研磨桶,并将步骤d至步骤e重复N次,N为正整数;e) Pulp circulation: by injecting gas into the pulp cooking barrel of the pulp cooking device through the air control device, the pressure in the pulp cooking bucket increases, the air control valve closes to stop pulp feeding, and the communication and control device controls the pulp cooking The input port P of the electromagnetic three-way valve is connected to the second output port T2 of the electromagnetic three-way valve for cooking pulp, so that the raw pulp drink can return to the grinding barrel through the raw pulp circulation pipe under the action of air pressure, and repeat steps d to e. N times, N is a positive integer;
f)、搅拌煮浆:由通信与控制装置控制搅拌驱动机构带动搅拌器旋转,由煮浆加热机构加热煮浆桶中的生浆饮,使生浆饮被搅拌加热成熟浆饮;f) Stirring and cooking pulp: The communication and control device controls the stirring drive mechanism to drive the mixer to rotate, and the pulp cooking heating mechanism heats the raw pulp drink in the pulp cooking barrel, so that the raw pulp drink is stirred and heated to mature pulp drink;
g)、气控排浆:通过气控装置将煮浆装置的煮浆桶外的空气抽进煮浆桶内而使煮浆桶内气压升高,通过通信与控制装置控制煮浆电磁三通阀的输入口P口与煮浆电磁三通阀的第一输出口T1口连接,使熟浆饮在气压的作用下快速排入浆饮盘管;g). Air-controlled pulp discharge: The air outside the pulp cooking barrel of the pulp cooking device is pumped into the pulp cooking bucket through the air control device to increase the air pressure in the pulp cooking bucket. The electromagnetic tee for pulp cooking is controlled through the communication and control device. The input port P of the valve is connected to the first output port T1 of the pulp cooking electromagnetic three-way valve, so that the cooked pulp can be quickly discharged into the pulp coil under the action of air pressure;
h)、快速降温:进入浆饮盘管的高温熟浆饮与热媒介质换热而快速降温成温浆饮;h), rapid cooling: the high-temperature cooked pulp entering the pulp coil exchanges heat with the heat medium and quickly cools down to a warm pulp;
i)、气控出浆:通过气控装置将浆饮盘管外的空气抽进浆饮盘管而使浆饮盘管内的气压升高,温浆饮在气压的作用下进入浆饮出口。i) Air-controlled pulp dispensing: The air outside the pulp drinking coil is pumped into the pulp drinking coil through the air control device to increase the air pressure in the pulp drinking coil. The warm pulp beverage enters the pulp beverage outlet under the action of air pressure.
在步骤b中设置混料分配步骤:到达下连接口的食料在重力的作用下落到混料分配装置的混料容器,在通信与控制装置的控制下打开某个混料开孔处的阀门机构,食料从该混料开孔处的混料斜出口段到供料暂储装置。Set the mixing and distribution step in step b: the food reaching the lower connection port falls to the mixing container of the mixing distribution device under the action of gravity, and the valve mechanism at a certain mixing opening is opened under the control of the communication and control device. , the food material goes from the mixing inclined outlet section at the mixing hole to the temporary storage device for material supply.
在步骤b中设置暂储浸泡步骤:到达供料暂储装置的食料储存在供料暂储装置的储料容器中,同时由通信与控制装置控制混料电磁三通阀的第二进口P2口与出口T口连通,使供水源的水进入供料暂储装置的储料容器与食料混合,食料与水的混合物在重力的作用下落到粉碎装置的供料电磁三通阀。In step b, a temporary storage and soaking step is set: the food arriving at the temporary storage device is stored in the storage container of the temporary storage device, and at the same time, the communication and control device controls the second inlet P2 of the mixing electromagnetic three-way valve. It is connected to the outlet T port, so that the water from the water supply source enters the storage container of the temporary storage device to mix with the food. The mixture of food and water falls to the feed electromagnetic three-way valve of the crushing device under the action of gravity.
本发明的好处在于:1)、由于浆饮食品加工机采用供料暂储装置,所述供料暂储装置包括储料容器和若干个阀门机构,阀门机构固定连接在储料容器上且将储料容器分隔成若干个小腔室,因而食料可暂储在储料容器的小腔室,让用户有更充裕的时间预约下单,且为食材的提前浸泡提供基础;2)、由于浆饮食品加工机的所述供料装置、食品加工装置、供料暂储装置和人机界面均与通信与控制装置电联接,因而可实现加工自动化;3)、由于通过通信与控制装置控制储料容器的不同小腔室上的阀门机构的开关,可使储存在不同小腔室内的食材按需输出,实现提前或延迟出单;4)、由于浆饮食品加工机的食品加工装置与气控装置连接,浆饮食品加工机用气控装置替代传统的泵送,因而本发明的浆饮食品加工机在整个加工过程不会引入二次污染,不会产生公害废物;5)、由于浆饮食品的加工方法均由通信与控制装置控制,因而加工的自动化程度高。The advantages of the present invention are: 1). Since the pulp food processing machine adopts a temporary storage device for material supply, the temporary storage device for material supply includes a material storage container and several valve mechanisms. The valve mechanism is fixedly connected to the material storage container and The storage container is divided into several small chambers, so food can be temporarily stored in the small chambers of the storage container, allowing users more time to make reservations and place orders, and providing a basis for soaking ingredients in advance; 2), due to the slurry The feeding device, food processing device, feeding temporary storage device and human-machine interface of the food and beverage processing machine are all electrically connected with the communication and control device, so processing automation can be realized; 3), because the storage is controlled through the communication and control device The switch of the valve mechanism on different small chambers of the food container can enable the food materials stored in different small chambers to be output on demand, enabling early or delayed ordering; 4). Since the food processing device of the slurry food processor is incompatible with the gas The pulp food processing machine uses a pneumatic control device to replace traditional pumping. Therefore, the pulp food processing machine of the present invention will not introduce secondary pollution during the entire processing process and will not produce pollutant waste; 5). The processing methods of food and beverages are controlled by communication and control devices, so the degree of automation of processing is high.
附图说明Description of drawings
图1为本发明的浆饮食品加工机的爆炸图;Figure 1 is an exploded view of the slurry food processing machine of the present invention;
图2为供料装置、食品加工装置、混料分配装置、供料暂储装置、气控装置、通信与控制装置和人机界面连接示意图;Figure 2 is a schematic diagram of the connection between the feeding device, food processing device, mixing distribution device, temporary storage device, air control device, communication and control device and human-machine interface;
图3为供料装置、食品加工装置、混料分配装置、供料暂储装置、人机界面与通信与控制装置电联接的示意图;Figure 3 is a schematic diagram of the electrical connection between the feeding device, food processing device, mixing distribution device, temporary storage device, human-machine interface and communication and control device;
图4为阀门机构固定连接在储料容器的直通段且阀门机构关闭时的示意图;Figure 4 is a schematic diagram when the valve mechanism is fixedly connected to the through section of the storage container and the valve mechanism is closed;
图5为阀门机构固定连接在储料容器的直通段且一个小腔室的一个阀门机构打开时的示意图;Figure 5 is a schematic diagram when the valve mechanism is fixedly connected to the through section of the storage container and a valve mechanism of a small chamber is opened;
图6为阀门机构固定连接在储料容器的斜出口段的两端且阀门机构关闭时的示意图;Figure 6 is a schematic diagram when the valve mechanism is fixedly connected to both ends of the oblique outlet section of the storage container and the valve mechanism is closed;
图7为阀门机构固定连接在储料容器的斜出口段的两端且一个小腔室的一个入口阀门机构打开、另一个小腔室的一个出口阀门机构打开时的示意图;Figure 7 is a schematic diagram when the valve mechanism is fixedly connected to both ends of the oblique outlet section of the storage container, and an inlet valve mechanism of one small chamber is opened, and an outlet valve mechanism of another small chamber is opened;
图8为阀门机构固定连接在储料容器的直通段和斜出口段的两端且阀门机构关闭时的示意图;Figure 8 is a schematic diagram when the valve mechanism is fixedly connected to both ends of the straight section and the inclined outlet section of the storage container and the valve mechanism is closed;
图9为阀门机构固定连接在储料容器的直通段和斜出口段的两端且一个小腔室的一个入口阀机构打开、另一个小腔室的一个出口阀门机构打开时的示意图;Figure 9 is a schematic diagram when the valve mechanism is fixedly connected to both ends of the straight section and the inclined outlet section of the storage container, and an inlet valve mechanism of one small chamber is opened, and an outlet valve mechanism of another small chamber is opened;
图10为出浆装置的示意图;Figure 10 is a schematic diagram of the pulp discharge device;
图11为阀门机构的弹性连接件驱动机构为电机且阀门机构打开时的示意图;Figure 11 is a schematic diagram when the elastic connector driving mechanism of the valve mechanism is a motor and the valve mechanism is opened;
图12为阀门机构的弹性连接件驱动机构为磁体和电磁铁且阀门机构打开时的示意图;Figure 12 is a schematic diagram when the elastic connector driving mechanism of the valve mechanism is a magnet and an electromagnet and the valve mechanism is opened;
图13为阀门机构的弹性连接件驱动机构为磁体和电磁铁且阀门机构关闭时的示意图;Figure 13 is a schematic diagram when the elastic connector driving mechanism of the valve mechanism is a magnet and an electromagnet and the valve mechanism is closed;
图14为供料装置的示意图;Figure 14 is a schematic diagram of the feeding device;
图15为图14的A—A的剖视示意图;Figure 15 is a schematic cross-sectional view along line A-A of Figure 14;
图16为转筒的示意图;Figure 16 is a schematic diagram of the rotating drum;
图17为混料分配装置的示意图;Figure 17 is a schematic diagram of the mixing distribution device;
图18为粉碎装置的示意图;Figure 18 is a schematic diagram of the crushing device;
图19为煮浆装置的示意图。Figure 19 is a schematic diagram of the pulp boiling device.
图20为一种浆饮食品的加工方法步骤示意图。Figure 20 is a schematic diagram of the steps of a processing method for slurry food.
图21为增加混料分配步骤的一种浆饮食品的加工方法步骤示意图。Figure 21 is a schematic diagram of the steps of a pulp food processing method that adds a mixing and dispensing step.
图22为增加暂储浸泡步骤的一种浆饮食品的加工方法步骤示意图。Figure 22 is a schematic diagram of the processing steps of a pulp food product that adds a temporary storage and soaking step.
图23为增加混料分配和暂储浸泡步骤的一种浆饮食品的加工方法步骤示意图。Figure 23 is a schematic diagram of the steps of a pulp food processing method that adds mixing distribution and temporary storage and soaking steps.
具体实施方式Detailed ways
以下结合附图以及给出的实施例,对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings and the examples given.
如图1~图3所示,一种浆饮食品加工机,包括供料装置1、食品加工装置100、浆饮出口10和机架101,所述供料装置1、食品加工装置100和浆饮出口10均直接或间接安装在机架101上,所述供料装置1有若干个,各个供料装置1中可放置不同的食料,所述食品加工装置100上具有第一进水口、且食品加工装置100与浆饮出口10连接,其创新点在于:As shown in Figures 1 to 3, a pulp food processing machine includes a feeding device 1, a food processing device 100, a pulp outlet 10 and a frame 101. The feeding device 1, the food processing device 100 and the pulp The drinking outlets 10 are directly or indirectly installed on the frame 101. There are several feeding devices 1, and different food materials can be placed in each feeding device 1. The food processing device 100 has a first water inlet, and The food processing device 100 is connected to the syrup outlet 10, and its innovative points are:
还包括气控装置6、供料暂储装置7、通信与控制装置8和人机界面9,所述供料装置1、食品加工装置100、气控装置(6)、供料暂储装置7和人机界面9均与通信与控制装置8电联接,所述气控装置6、供料暂储装置7和通信与控制装置8均直接或间接安装在机架101上,所述供料装置1与供料暂储装置7连接,供料暂储装置7与食品加工装置100连接,所述食品加工装置100与气控装置6连接;所述通信与控制装置8可以是PLC、单片机、电脑等,PLC的型号为三菱F×3U或西门子S7-200。由人机界面9与通信与控制装置8实现通信和数据交换,人机界面9可以是远程的人机界面和本机的人机界面,远程的人机界面通过无线天线9-1连接互联网或手机客户端,本机的人机界面如105-QM5触摸屏、EA-043A触摸屏等;所述气控装置6可以采用AC1009228A100抽打两用微型气泵、AC1008045A100抽打两用微型气泵等。所述机架101上还设浆饮容器安置位101-1、人机界面安装口101-2和可视窗口101-3。机架101的侧壁设有可视窗101-3,即利于替换补料和维修保养,又展示本发明浆饮食品加工机将原料制成成品的全过程,让用户吃的放心、安心。It also includes a pneumatic control device 6, a supply temporary storage device 7, a communication and control device 8 and a human-machine interface 9. The feed device 1, food processing device 100, pneumatic control device (6), and supply temporary storage device 7 and the human-machine interface 9 are electrically connected to the communication and control device 8. The air control device 6, the material supply temporary storage device 7 and the communication and control device 8 are directly or indirectly installed on the frame 101. The material supply device 1 is connected to the temporary storage device 7 for feeding materials, the temporary storage device 7 for feeding materials is connected to the food processing device 100, and the food processing device 100 is connected to the air control device 6; the communication and control device 8 can be a PLC, a single chip microcomputer, or a computer. etc., the PLC model is Mitsubishi F×3U or Siemens S7-200. Communication and data exchange are realized between the human-machine interface 9 and the communication and control device 8. The human-machine interface 9 can be a remote human-machine interface or a local human-machine interface. The remote human-machine interface is connected to the Internet or the Internet through a wireless antenna 9-1. Mobile client, the human-machine interface of this machine is such as 105-QM5 touch screen, EA-043A touch screen, etc.; the air control device 6 can use AC1009228A100 whipping dual-purpose micro air pump, AC1008045A100 whipping dual-purpose micro air pump, etc. The frame 101 is also provided with a beverage container placement position 101-1, a human-machine interface installation port 101-2 and a visual window 101-3. The side wall of the frame 101 is provided with a visual window 101-3, which not only facilitates material replacement and maintenance, but also displays the entire process of making raw materials into finished products by the slurry food processing machine of the present invention, allowing users to eat with peace of mind.
如图4~图9所示,所述供料暂储装置7包括储料容器71和若干个阀门机构110,所述阀门机构110与通信与控制装置8电联接,阀门机构110固定连接在储料容器71上且将储料容器71分隔出若干个小腔室73;由通信与控制装置8控制阀门机构110动作使小腔室73形成封闭结构,用于储存食料。As shown in Figures 4 to 9, the temporary material supply storage device 7 includes a material storage container 71 and several valve mechanisms 110. The valve mechanisms 110 are electrically connected to the communication and control device 8. The valve mechanisms 110 are fixedly connected to the storage device. Several small chambers 73 are formed on the material container 71 and separate the material storage container 71; the communication and control device 8 controls the action of the valve mechanism 110 to form a closed structure in the small chambers 73 for storing food.
所述储料容器71具有入口段74、直通段75和储料出口段76,储料出口段76包括直出口段76-1和斜出口段76-2,储料容器(71)的入口段74与供料装置1连接,储料容器71的储料出口段76与食品加工装置100连接,所述阀门机构110通过下述三种方式之一固定连接在储料容器71上:a、所述阀门机构110固定连接在储料容器71的直通段75上;b、储料容器71的直通段75上具有若干个开孔72,所述斜出口段76-2固定连接在开孔72处,在储料容器(71)的斜出口段(76-2)的两端均固定连接有阀门机构;c、储料容器71的直通段75上具有若干个开孔72,所述斜出口段76-2固定连接在开孔72处,在储料容器71的直通段75上和储料容器71的斜出口段76-2的两端均固定连接有阀门机构110。The storage container 71 has an inlet section 74, a straight section 75 and a storage outlet section 76. The storage outlet section 76 includes a straight outlet section 76-1 and an inclined outlet section 76-2. The inlet section of the storage container (71) 74 is connected to the feeding device 1, and the storage outlet section 76 of the storage container 71 is connected to the food processing device 100. The valve mechanism 110 is fixedly connected to the storage container 71 in one of the following three ways: a. The valve mechanism 110 is fixedly connected to the straight section 75 of the storage container 71; b. The straight section 75 of the storage container 71 has several openings 72, and the oblique outlet section 76-2 is fixedly connected to the openings 72. , valve mechanisms are fixedly connected to both ends of the inclined outlet section (76-2) of the storage container (71); c. The through section 75 of the storage container 71 has several openings 72, and the inclined outlet section 76-2 is fixedly connected to the opening 72, and the valve mechanism 110 is fixedly connected to both ends of the straight section 75 of the storage container 71 and the oblique outlet section 76-2 of the storage container 71.
如图4~图5所示,在a种方式时,当阀门机构110固定连接在储料容器71的直通段75时,直通段75的相邻两个阀门机构110和储料容器71的直通段75会形成一个小腔室73,阀门机构110在通信与控制装置的控制下打开时,小腔室73可与其它相邻小腔室73相通,或小腔室73与储料容器71的入口段74相通,或小腔室73与储料容器71的直出口段76-1相通,相邻两个阀门机构110在通信与控制装置的控制下均关闭时小腔室73可封闭,用于暂时储存食料。As shown in Figures 4 and 5, in mode a, when the valve mechanism 110 is fixedly connected to the through section 75 of the storage container 71, the two adjacent valve mechanisms 110 in the through section 75 and the storage container 71 are connected. Section 75 will form a small chamber 73. When the valve mechanism 110 is opened under the control of the communication and control device, the small chamber 73 can communicate with other adjacent small chambers 73, or the small chamber 73 can communicate with the storage container 71. The inlet section 74 is connected, or the small chamber 73 is connected with the straight outlet section 76-1 of the storage container 71. When the two adjacent valve mechanisms 110 are closed under the control of the communication and control device, the small chamber 73 can be closed. For temporary storage of food.
如图6~图7所示,在b种方式时,当储料容器71的直通段75上具有若干个开孔72,所述斜出口段76-2固定连接在开孔72处,所述阀门机构110固定连接在储料容器71的斜出口段76-2的两端时,斜出口段76-2的两端的阀门机构110与斜出口段76-2形成小腔室73,当阀门机构110在通信与控制装置的控制下打开时,小腔室73可与储料容器71的直通段75相通,或小腔室73与食品加工装置100相通,当斜出口段76-2的两端的阀门机构110均关闭时小腔室73可封闭,用于暂时储存食料。As shown in Figures 6 to 7, in mode b, when the straight section 75 of the storage container 71 has several openings 72, the oblique outlet section 76-2 is fixedly connected to the openings 72, and the When the valve mechanism 110 is fixedly connected to both ends of the oblique outlet section 76-2 of the storage container 71, the valve mechanisms 110 at both ends of the oblique outlet section 76-2 and the oblique outlet section 76-2 form a small chamber 73. When the valve mechanism 110 is opened under the control of the communication and control device, the small chamber 73 can communicate with the through section 75 of the storage container 71, or the small chamber 73 can communicate with the food processing device 100. When the two ends of the inclined outlet section 76-2 When the valve mechanisms 110 are closed, the small chamber 73 can be closed for temporary storage of food.
如图8~图9所示,在c种方式时,当储料容器71的直通段75上具有若干个开孔72,所述斜出口段76-2固定连接在开孔72处,阀门机构110固定连接在储料容器71的直通段75和斜出口段76-2的两端时,直通段75的相邻两个阀门机构110和储料容器71的直通段75形成直通段75的小腔室73,斜出口段76-2的两端的阀门机构110与斜出口段76-2形成斜出口段76-2的小腔室73,当直通段75的阀门机构110在通信与控制装置8的控制下打开时,直通段75的小腔室73可与其它直通段75的小腔室73相通,或直通段75的小腔室73与储料容器71的入口段74相通,或直通段75的小腔室73与储料容器71的直出口段76-1相通,直通段75的相邻两个阀门机构110均关闭时直通段75的小腔室73可封闭,用于暂时储存食料。As shown in Figures 8 to 9, in mode c, when the straight section 75 of the storage container 71 has several openings 72, and the oblique outlet section 76-2 is fixedly connected to the openings 72, the valve mechanism When 110 is fixedly connected to both ends of the straight section 75 and the inclined outlet section 76-2 of the storage container 71, the two adjacent valve mechanisms 110 of the straight section 75 and the straight section 75 of the storage container 71 form a small portion of the straight section 75. Chamber 73, the valve mechanisms 110 at both ends of the inclined outlet section 76-2 and the inclined outlet section 76-2 form a small chamber 73 of the inclined outlet section 76-2. When the valve mechanism 110 of the straight-through section 75 is in the communication and control device 8 When opened under the control of , the small chamber 73 of the through section 75 can communicate with the small chambers 73 of other through sections 75 , or the small chamber 73 of the through section 75 can communicate with the inlet section 74 of the storage container 71 , or the through section The small chamber 73 of 75 is connected with the straight outlet section 76-1 of the storage container 71. When the two adjacent valve mechanisms 110 of the straight section 75 are closed, the small chamber 73 of the straight section 75 can be closed for temporary storage of food. .
当斜出口段76-2的小腔室73的阀门机构110在通信与控制装置8的控制下打开时,斜出口段76-2的小腔室73可与储料容器71的直通段75相通;或斜出口段76-2的小腔室73与食品加工装置100相通,斜出口段76-2的两端的阀门机构110均关闭时斜出口段76-2的小腔室73可封闭,用于暂时储存食料。所述储料容器71的若干个斜出口段76-2可汇合成一个出口后与食品加工装置100连接,也可以储料容器71的若干个斜出口段76-2均与食品加工装置100连接。When the valve mechanism 110 of the small chamber 73 of the inclined outlet section 76 - 2 is opened under the control of the communication and control device 8 , the small chamber 73 of the inclined outlet section 76 - 2 can communicate with the through section 75 of the storage container 71 ; Or the small chamber 73 of the inclined outlet section 76-2 is connected with the food processing device 100. When the valve mechanisms 110 at both ends of the inclined outlet section 76-2 are closed, the small chamber 73 of the inclined outlet section 76-2 can be closed. For temporary storage of food. Several oblique outlet sections 76-2 of the storage container 71 can be combined into one outlet and then connected to the food processing device 100, or several oblique outlet sections 76-2 of the storage container 71 can be connected to the food processing device 100. .
如图1~图3所示,还包括混料分配装置4,所述混料分配装置4设置在供料装置1至供料暂储装置7之间的通道上,所述供料装置1与混料分配装置4连接,混料分配装置4与供料暂储装置7连接,且混料分配装置4与通信与控制装置8电联接,所述供料装置1、混料分配装置4、供料暂储装置7和食品加工装置100在机架101上的安装高度依次下降。As shown in Figures 1 to 3, it also includes a mixing and distributing device 4. The mixing and distributing device 4 is arranged on the passage between the feeding device 1 and the temporary feeding storage device 7. The feeding device 1 and The mixing distribution device 4 is connected, the mixing distribution device 4 is connected to the temporary storage device 7, and the mixing distribution device 4 is electrically connected to the communication and control device 8. The feeding device 1, the mixing distribution device 4, and the supply device 8 are electrically connected. The installation heights of the temporary material storage device 7 and the food processing device 100 on the frame 101 decrease in sequence.
如图4~图9所示,还包括混料电磁三通阀77,所述混料电磁三通阀77设置在混料分配装置4至供料暂储装置7之间的通道上,混料电磁三通阀77的第一进口P1口与混料分配装置4连接,混料电磁三通阀77的第二进口P2口为第二进水口,通过管道连接净水盘管的另一端获得供水,供水源也可以是自来水管,也可以是水箱,混料电磁三通阀77的出口T口与供料暂储装置7的储料容器71的入口段74连接,混料电磁三通阀77与通信与控制装置8电联接。As shown in Figures 4 to 9, it also includes a mixing electromagnetic three-way valve 77. The mixing electromagnetic three-way valve 77 is arranged on the channel between the mixing distribution device 4 and the material supply temporary storage device 7. The first inlet P1 of the electromagnetic three-way valve 77 is connected to the mixing distribution device 4, and the second inlet P2 of the mixing electromagnetic three-way valve 77 is the second water inlet. The other end of the water purification coil is connected through a pipeline to obtain water supply. The water supply source can also be a tap water pipe or a water tank. The outlet T port of the mixing electromagnetic three-way valve 77 is connected to the inlet section 74 of the storage container 71 of the temporary storage device 7. The mixing electromagnetic three-way valve 77 It is electrically connected to the communication and control device 8 .
如图10所示,还包括出浆装置5,所述出浆装置5设置在食品加工装置100至浆饮出口10的通道上,所述出浆装置5包括箱体51、热媒介质52、加热机构53、浆饮盘管54、净水盘管55、循环管56和循环泵57,所述箱体51固定连接在机架101上,所述热媒介质52设置在箱体51中,热媒介质52可以是热水或乙二醇。所述浆饮盘管54和净水盘管55均设置在箱体51内且浸没于热媒介质52中,净水盘管55一端为第三进水口,与第三进水口连接的可以是自来水管,也可以是水箱,净水盘管55的另一端与第一进水口和第二进水口连通,所述浆饮盘管54的一端与食品加工装置100连接且与气控装置6连通,浆饮盘管54的另一端与浆饮出口10连接,所述加热机构53连接在箱体51上,或置于箱体51内的热媒介质52中。加热机构53的型号可以是GYY4-220/6或GYY2-220/3;所述加热机构53也可以是向热媒介质52中输入的蒸汽的连接蒸汽发生器的供气管。所述循环管56设置在箱体51的外壁且与箱体51的内腔连接,所述循环泵57与循环管56串接并共同作为热媒介质52的循环管路,所述循环泵57驱动热媒介质52在箱体51内与循环管56内移动。采用热媒介质52、加热机构53和净水盘管55,具有恒温功能,使高温的熟浆饮能迅速降至宜温状态,利于用户即取即饮。As shown in Figure 10, it also includes a pulp discharging device 5. The pulp discharging device 5 is arranged on the passage from the food processing device 100 to the pulp drinking outlet 10. The pulp discharging device 5 includes a box 51, a heat medium 52, Heating mechanism 53, pulp drinking coil 54, water purification coil 55, circulation pipe 56 and circulation pump 57, the box 51 is fixedly connected to the frame 101, the heat medium 52 is arranged in the box 51, The heat medium 52 may be hot water or ethylene glycol. The pulp drinking coil 54 and the water purifying coil 55 are both arranged in the box 51 and immersed in the heat medium 52. One end of the purifying water coil 55 is the third water inlet, and the connection with the third water inlet can be The tap water pipe can also be a water tank. The other end of the water purification coil 55 is connected to the first water inlet and the second water inlet. One end of the slurry coil 54 is connected to the food processing device 100 and connected to the air control device 6 , the other end of the pulp coil 54 is connected to the pulp outlet 10 , and the heating mechanism 53 is connected to the box 51 or placed in the heat medium 52 in the box 51 . The model of the heating mechanism 53 can be GYY4-220/6 or GYY2-220/3; the heating mechanism 53 can also be a gas supply pipe connected to the steam generator for inputting steam into the heat medium 52 . The circulation pipe 56 is arranged on the outer wall of the box 51 and is connected to the inner cavity of the box 51 . The circulation pump 57 and the circulation pipe 56 are connected in series and together serve as a circulation pipeline for the heat medium 52 . The circulation pump 57 The heat medium 52 is driven to move within the box 51 and the circulation pipe 56 . The heat medium 52, the heating mechanism 53 and the water purification coil 55 are used, and have a constant temperature function, so that the high-temperature cooked pulp drink can be quickly reduced to a suitable temperature state, which is convenient for the user to take and drink immediately.
如图11~图13所示,所述阀门机构110包括阀杆111、阀门112、壳体113、弹性连接件114、弹性连接件驱动机构115和弹性件120,弹性连接件114的材料为弹性材料,所述阀杆111转动连接在壳体113上,所述阀门112固定连接在阀杆111的一侧,所述弹性连接件114的一端固定连接在阀杆111的另一侧,弹性连接件114的另一端与壳体113滑动连接且与弹性件120的一端连接,弹性件120的另一端与壳体113连接,所述弹性连接件驱动机构115包括电机116和螺杆117)所述电机116固定连接在壳体113上,所述弹性连接件114上具有螺纹孔114-1,所述螺杆117与电机116传动连接且螺纹连接在弹性连接件114的螺纹孔114-1中。所述弹性连接件驱动机构115也可以是包括磁体118和电磁铁119,所述磁体118设于弹性连接件114的中部且磁极沿弹性连接件114的法向布置,所述磁体118的两侧的壳体113上均固定连接有电磁铁119,电磁铁119与通信与控制装置8电联接,两个电磁铁119与磁体118的两极相匹配,且两个电磁铁119的磁极始终同极相向。As shown in Figures 11 to 13, the valve mechanism 110 includes a valve stem 111, a valve 112, a housing 113, an elastic connector 114, an elastic connector driving mechanism 115 and an elastic member 120. The material of the elastic connector 114 is elastic. material, the valve stem 111 is rotatably connected to the housing 113, the valve 112 is fixedly connected to one side of the valve stem 111, one end of the elastic connector 114 is fixedly connected to the other side of the valve stem 111, and the elastic connection The other end of the elastic member 114 is slidingly connected to the housing 113 and connected to one end of the elastic member 120. The other end of the elastic member 120 is connected to the housing 113. The elastic connector driving mechanism 115 includes a motor 116 and a screw 117). 116 is fixedly connected to the housing 113. The elastic connector 114 has a threaded hole 114-1. The screw 117 is drivingly connected to the motor 116 and is threadedly connected in the threaded hole 114-1 of the elastic connector 114. The elastic connector driving mechanism 115 may also include a magnet 118 and an electromagnet 119. The magnet 118 is located in the middle of the elastic connector 114 and the magnetic poles are arranged along the normal direction of the elastic connector 114. Both sides of the magnet 118 Electromagnets 119 are fixedly connected to the housings 113. The electromagnets 119 are electrically connected to the communication and control device 8. The two electromagnets 119 match the two poles of the magnet 118, and the magnetic poles of the two electromagnets 119 are always facing the same pole. .
如图14~图16所示,所述供料装置1包括供料储料容器11、滑杆12、滑片13、第一磁体14、第一磁开关15和量化机构16,所述供料储料容器11固定连接在机架101上,所述滑杆12固定连接在供料储料容器11上且滑杆12上设有第一磁开关15,第一磁开关15与通信与控制装置8电联接,所述滑片13滑动连接在滑杆12上且滑片13上设有第一磁体14;在滑杆12上,沿竖向布置9个第一磁开关15,分别布置在容器内高度的0%、5%、10%、20%、40%、60%、80%、95%、100%处,与第一磁开关15相匹配的第一磁体14设在滑片13内部靠近滑杆12约0.5mm处,当滑片13到达上述检测位时,第一磁开关15向通信与控制装置8提供反馈信号。As shown in Figures 14 to 16, the feeding device 1 includes a feeding storage container 11, a sliding rod 12, a sliding piece 13, a first magnet 14, a first magnetic switch 15 and a quantification mechanism 16. The storage container 11 is fixedly connected to the frame 101, the sliding rod 12 is fixedly connected to the supply storage container 11, and the sliding rod 12 is provided with a first magnetic switch 15. The first magnetic switch 15 is connected to the communication and control device 8 electrical connection, the sliding piece 13 is slidingly connected to the sliding rod 12 and the sliding piece 13 is provided with a first magnet 14; on the sliding rod 12, 9 first magnetic switches 15 are arranged vertically, respectively arranged on the container. The first magnet 14 matching the first magnetic switch 15 is located inside the slide 13 at 0%, 5%, 10%, 20%, 40%, 60%, 80%, 95%, and 100% of the inner height. About 0.5 mm close to the slide rod 12, when the slide 13 reaches the above-mentioned detection position, the first magnetic switch 15 provides a feedback signal to the communication and control device 8.
所述量化机构16包含筒壳17、转筒18和转筒驱动机构19,所述筒壳17上设有上连接口17-1和下连接口17-2,筒壳17的上连接口17-1固定连接在供料储料容器11上且筒壳17的上连接口17-1与供料储料容器11连接,筒壳17的下连接口17-2与混料分配装置4连通,所述转筒18转动连接在筒壳17上且与转筒驱动机构19传动连接,转筒驱动机构19与通信与控制装置8电联接,转筒18包括转轴18-1和若干个隔片18-2,相邻两个隔片18-2与筒壳17的内壁围合成旋转仓室18-3,旋转仓室18-3随转筒18的转动而与筒壳17的上连接口17-1或下连接口17-2连通;所述量化机构16还可以包含有计数装置,在每一个隔片18-2邻近筒壳17底面的边沿设一第二磁铁,同时,在下连接口17-2与第二磁铁相对应的部位设一第二磁开关,第二磁开关与通信与控制装置8电联接,两者贴近发生耦合时,第二磁开关动作,即转筒18每步进一个旋转仓室位,通信与控制装置8将获得一个计数脉冲,实现计数。The quantification mechanism 16 includes a cylinder shell 17, a rotating drum 18 and a rotating drum driving mechanism 19. The cylinder shell 17 is provided with an upper connection port 17-1 and a lower connection port 17-2. The upper connection port 17 of the cylinder shell 17 -1 is fixedly connected to the feed storage container 11 and the upper connection port 17-1 of the cylinder shell 17 is connected to the feed storage container 11, and the lower connection port 17-2 of the cylinder shell 17 is connected to the mixing distribution device 4, The drum 18 is rotatably connected to the drum shell 17 and is drivingly connected to the drum driving mechanism 19. The drum driving mechanism 19 is electrically connected to the communication and control device 8. The drum 18 includes a rotating shaft 18-1 and several spacers 18. -2. Two adjacent partitions 18-2 and the inner wall of the cylinder shell 17 form a rotating chamber 18-3. The rotating chamber 18-3 is connected to the upper connection port 17- of the cylinder shell 17 as the rotating cylinder 18 rotates. 1 or the lower connection port 17-2 is connected; the quantification mechanism 16 can also include a counting device, and a second magnet is provided on the edge of each spacer 18-2 adjacent to the bottom surface of the cylinder shell 17, and at the same time, at the lower connection port 17- 2. A second magnetic switch is provided at the position corresponding to the second magnet. The second magnetic switch is electrically connected to the communication and control device 8. When the two are in close proximity and coupled, the second magnetic switch acts, that is, the drum 18 moves one step at a time. By rotating the warehouse position, the communication and control device 8 will obtain a counting pulse to realize counting.
所述转筒驱动机构19可以是在筒壳17的外侧设置一个环形的电磁铁组,电磁铁组与通信与控制装置8电联接,通信与控制装置8控制电磁铁组中各电磁铁的电流的大小、方向及相位,使该电磁铁组在筒壳17内产生步进式旋转磁场,在转筒18的每一个隔片18-2上,邻近筒壳17内壁的边沿设置条形磁体,磁体的磁极沿径向布置,以使其与电磁铁组的耦合作用力最强,在电磁铁组产生的磁场作用下,磁体带动转筒18作步进式旋转。转筒驱动机构19也可以是与转筒18间采用常规的主从齿轮啮合传动,即转轴18-1或转筒18上设有从动齿轮,而与之啮合的驱动齿轮连接有步进电机,该步进电机固定在筒壳17外且与通信与控制装置8电联接。The drum driving mechanism 19 may be an annular electromagnet group arranged outside the cylinder shell 17. The electromagnet group is electrically connected to the communication and control device 8. The communication and control device 8 controls the current of each electromagnet in the electromagnet group. The size, direction and phase of the electromagnet group cause the electromagnet group to generate a step-type rotating magnetic field in the cylinder shell 17. On each spacer 18-2 of the rotating cylinder 18, a bar magnet is provided adjacent to the edge of the inner wall of the cylinder shell 17. The magnetic poles of the magnet are arranged in the radial direction so that the coupling force with the electromagnet group is the strongest. Under the action of the magnetic field generated by the electromagnet group, the magnet drives the drum 18 to rotate step by step. The drum driving mechanism 19 can also adopt a conventional master-slave gear meshing transmission with the drum 18, that is, a driven gear is provided on the rotating shaft 18-1 or the drum 18, and the driving gear meshed with it is connected to a stepper motor. , the stepper motor is fixed outside the cylinder shell 17 and is electrically connected to the communication and control device 8 .
如图17所示,所述混料分配装置4包括混料容器41、振动发生机构42和分配机构43,所述混料容器41固定连接在机架101上且具有若干个物料输入口41-1和物料输出口41-2,物料输入口41-1与供料装置1的量化机构16的筒壳17的下连接口17-2连接,所述振动发生机构42固定连接在混料容器41上,振动发生机构42可以是e-19振动马达或CK1012振动马达,所述分配机构43包括混料直通段44、若干个混料斜出口段45和若干个阀门机构110,所述混料直通段44包括进口段46、中间段47和混料出口段48,进口段46与混料容器41的物料输出口41-2连接,混料直通段44的混料出口段48和混料斜出口段45均与混料电磁三通阀77的第一进口连接,中间段47具有若干个混料开孔49,所述混料斜出口段45和阀门机构110均固定连接在中间段47的混料开孔49处且阀门机构110与通信与控制装置8电联接;当分配机构43的所有阀门机构110在通信与控制装置8的控制下均关闭时分配机构43的混料直通段44的进口段46与出口段48连通,当某个混料开孔49处的阀门机构110在通信与控制装置8的控制下打开时分配机构43的混料直通段44的进口段46与该混料开孔49处的混料斜出口段45连通。As shown in Figure 17, the mixing and distributing device 4 includes a mixing container 41, a vibration generating mechanism 42 and a distributing mechanism 43. The mixing container 41 is fixedly connected to the frame 101 and has several material input ports 41- 1 and the material output port 41-2, the material input port 41-1 is connected to the lower connection port 17-2 of the cylinder shell 17 of the quantification mechanism 16 of the feeding device 1, and the vibration generating mechanism 42 is fixedly connected to the mixing container 41 On the top, the vibration generating mechanism 42 can be an e-19 vibration motor or a CK1012 vibration motor. The distribution mechanism 43 includes a mixing straight-through section 44, several mixing inclined outlet sections 45 and several valve mechanisms 110. The mixing straight-through Section 44 includes an inlet section 46, a middle section 47 and a mixing outlet section 48. The inlet section 46 is connected to the material output port 41-2 of the mixing container 41, and the mixing outlet section 48 of the mixing straight-through section 44 and the mixing inclined outlet The sections 45 are all connected to the first inlet of the mixing electromagnetic three-way valve 77. The middle section 47 has several mixing openings 49. The mixing inclined outlet section 45 and the valve mechanism 110 are both fixedly connected to the mixing opening of the middle section 47. The material opening 49 is located and the valve mechanism 110 is electrically connected to the communication and control device 8; when all the valve mechanisms 110 of the distribution mechanism 43 are closed under the control of the communication and control device 8, the inlet of the mixing straight section 44 of the distribution mechanism 43 The section 46 is connected with the outlet section 48. When the valve mechanism 110 at a certain mixing opening 49 is opened under the control of the communication and control device 8, the inlet section 46 of the mixing through section 44 of the distribution mechanism 43 is opened to the mixture. The mixing inclined outlet section 45 at the hole 49 is connected.
如图2、图18所示,所述食品加工装置100包括粉碎装置2和煮浆装置3,所述粉碎装置2包含研磨桶21、密封上盖22、研磨头23、驱动限位杆24、壳架25、供料电磁三通阀26、三通27、供水电磁开关28、研磨动力机构29和生浆循环管30,所述壳架25固定连接在机架101上,所述研磨桶21固定连接在壳架25上且研磨桶21上具有输入口21-1和输出口21-2,所述密封上盖22转动连接在研磨桶21上,所述驱动限位杆24转动连接在壳架25上且与研磨动力机构29传动连接,研磨动力机构29、供料电磁三通阀26和供水电磁开关28均与通信与控制装置8电联接且均固定连接在机架101上,所述研磨头23置于研磨桶21内并固定连接在驱动限位杆24上,研磨头23与研磨桶21之间具有间隙,所述供料电磁三通阀26的第一进口P1口与供料暂储装置7的储料容器71的储料出口段76连接,供料电磁三通阀26的第二进口P2与生浆循环管30连接,供料电磁三通阀26的出口T口与三通27的第一进口P1口连接,供水电磁开关28的进水口P口为第一进水口,第一进水口通过管道连接净水盘管的另一端获得供水,供水源还可以是自来水管,也可以是水箱,供水电磁开关28的出水口T口与三通27的第二进口P2口连接,三通27的出口T口与研磨桶21的输入口21-1连接,研磨桶21的输出口21-2与煮浆装置3连接;所述研磨动力机构29可以是电机,也可以是电机通过齿轮机构与驱动限位杆24传动连接,电机与通信与控制装置8电联接。As shown in Figures 2 and 18, the food processing device 100 includes a crushing device 2 and a pulp cooking device 3. The crushing device 2 includes a grinding barrel 21, a sealing upper cover 22, a grinding head 23, a driving limit rod 24, Shell frame 25, feed electromagnetic three-way valve 26, tee 27, water supply electromagnetic switch 28, grinding power mechanism 29 and pulp circulation pipe 30. The shell frame 25 is fixedly connected to the frame 101, and the grinding barrel 21 It is fixedly connected to the shell frame 25 and has an input port 21-1 and an output port 21-2 on the grinding barrel 21. The sealing upper cover 22 is rotatably connected to the grinding barrel 21, and the driving limit rod 24 is rotatably connected to the shell. The grinding power mechanism 29, the feed electromagnetic three-way valve 26 and the water supply electromagnetic switch 28 are all electrically connected to the communication and control device 8 and are fixedly connected to the frame 101. The grinding head 23 is placed in the grinding barrel 21 and is fixedly connected to the driving limit rod 24. There is a gap between the grinding head 23 and the grinding barrel 21. The first inlet P1 of the feed electromagnetic three-way valve 26 is connected to the feed The storage outlet section 76 of the storage container 71 of the temporary storage device 7 is connected, the second inlet P2 of the feed electromagnetic three-way valve 26 is connected with the raw pulp circulation pipe 30, the outlet T port of the feed electromagnetic three-way valve 26 is connected with the three The first inlet P1 of the pass 27 is connected, and the water inlet P of the water supply electromagnetic switch 28 is the first water inlet. The first water inlet is connected to the other end of the water purification coil through a pipeline to obtain water supply. The water supply source can also be a tap water pipe. It can also be a water tank. The water outlet T port of the water supply electromagnetic switch 28 is connected to the second inlet P2 port of the tee 27. The outlet T port of the tee 27 is connected to the input port 21-1 of the grinding barrel 21. The output of the grinding barrel 21 The port 21-2 is connected to the pulp cooking device 3; the grinding power mechanism 29 can be a motor, or the motor can be transmission connected to the driving limit rod 24 through a gear mechanism, and the motor is electrically connected to the communication and control device 8.
如图19所示,所述煮浆装置3包括煮浆桶31、搅拌器32、煮浆加热机构33、气控阀34、煮浆电磁三通阀35和搅拌驱动机构36,所述煮浆桶31固定连接在机架101上且与气控装置6连接,煮浆桶31上具有进浆口31-1和出浆口31-2,所述搅拌驱动机构36连接在煮浆桶31上,搅拌驱动机构36为电磁铁组或电磁线圈组或永磁体组,所述搅拌器32置于煮浆桶31内且设有与搅拌驱动机构36耦合的永磁体32-1,所述搅拌驱动机构36与通信与控制装置8电联接,所述煮浆加热机构33固定连接在煮浆桶31上;煮浆加热机构33的型号为GYY4-220/6或GYY2-220/3。As shown in Figure 19, the pulp cooking device 3 includes a pulp cooking barrel 31, a stirrer 32, a pulp cooking heating mechanism 33, a gas control valve 34, a pulp cooking electromagnetic three-way valve 35 and a stirring drive mechanism 36. The barrel 31 is fixedly connected to the frame 101 and connected to the air control device 6. The pulp cooking barrel 31 has a pulp inlet 31-1 and a pulp outlet 31-2. The stirring drive mechanism 36 is connected to the pulp cooking barrel 31. , the stirring drive mechanism 36 is an electromagnet group or an electromagnetic coil group or a permanent magnet group. The stirrer 32 is placed in the pulp cooking barrel 31 and is provided with a permanent magnet 32-1 coupled with the stirring drive mechanism 36. The stirring drive The mechanism 36 is electrically connected to the communication and control device 8, and the pulp cooking heating mechanism 33 is fixedly connected to the pulp cooking barrel 31; the model of the pulp cooking heating mechanism 33 is GYY4-220/6 or GYY2-220/3.
所述气控阀34连接在煮浆桶31上的进浆口31-1上,所述煮浆电磁三通阀35的接线端与通信与控制装置8电联接,煮浆电磁三通阀35的输入口P口与煮浆桶31的出浆口31-2连接,煮浆电磁三通阀35的第一输出口T1口与出浆装置5的浆饮盘管54连接,煮浆电磁三通阀35的第二输出口T2与生浆循环管30连接。所述供料装置1的数量为A个,所述混料分配装置4设有B个物料输入口41-1及M个物料输出口41-2,所述粉碎装置2的数量为C个,所述煮浆装置3的数量为D个,所述浆饮盘管54的数量为E个,且具有B≥A,M≥C,C=D,E≥D。混分料装置4的数量大于供料装置A数量进一步落实用户需求多样化的问题,并为实现多套粉碎装置2的同时作业提供条件,提高机器的整体响应速度、缩短用户等待时间。供料装置1采用带快拆接口的标准化的壳体,增强其通用性和互换性,并能实现免工具的快速安装和拆除,利于替换补料和维修保养。由于煮浆电磁三通阀35的第二输出口T2与生浆循环管30连接,可控制成品浆饮颗粒的粒径,利于食材被充分研磨至无渣,以提高食材利用率和人体吸收度。通过气控装置6将煮浆装置3的煮浆桶31内的空气往外抽出,使煮浆桶31内压力下降,气控阀34因煮浆桶31内压力下降而打开,生浆饮在压力的作用下由研磨桶21进入煮浆桶31,非常方便。The air control valve 34 is connected to the pulp inlet 31-1 on the pulp cooking bucket 31. The terminal of the pulp cooking electromagnetic three-way valve 35 is electrically connected to the communication and control device 8. The pulp cooking electromagnetic three-way valve 35 The input port P is connected to the pulp outlet 31-2 of the pulp cooking barrel 31, and the first output port T1 of the pulp cooking electromagnetic three-way valve 35 is connected to the pulp drinking coil 54 of the pulp discharging device 5. The pulp cooking electromagnetic three The second output port T2 of the through valve 35 is connected to the raw pulp circulation pipe 30 . The number of the feeding devices 1 is A, the mixing and distribution device 4 is provided with B material input ports 41-1 and M material output ports 41-2, the number of the crushing devices 2 is C, The number of the pulp boiling devices 3 is D, the number of the pulp drinking coils 54 is E, and the conditions are B≥A, M≥C, C=D, and E≥D. The number of mixing devices 4 is greater than the number of feeding devices A to further address the issue of diversified user needs and provide conditions for simultaneous operation of multiple sets of crushing devices 2, thereby improving the overall response speed of the machine and shortening user waiting time. The feeding device 1 adopts a standardized shell with a quick-release interface, which enhances its versatility and interchangeability, and enables tool-free rapid installation and removal, which is convenient for replacement, replenishing, and maintenance. Since the second output port T2 of the pulp cooking electromagnetic three-way valve 35 is connected to the raw pulp circulation pipe 30, the particle size of the finished pulp beverage particles can be controlled, which is conducive to the food being fully ground without residue, thereby improving the utilization rate of the food and human body absorption. . The air in the pulp cooking barrel 31 of the pulp cooking device 3 is pumped out through the air control device 6, so that the pressure in the pulp cooking barrel 31 decreases. The air control valve 34 opens due to the pressure drop in the pulp cooking barrel 31, and the raw pulp is drunk under the pressure. The grinding barrel 21 enters the pulp cooking barrel 31 under the action of the grinding barrel 21, which is very convenient.
如图20~图23所示,一种浆饮食品的加工方法,采用浆饮食品加工机加工,包括以下步骤:As shown in Figures 20 to 23, a processing method of pulp food, using a pulp food processing machine, includes the following steps:
a)、自助选料:用户通过人机界面9选择所需食料,由人机界面9将信号传输给通信与控制装置8;a) Self-service food selection: The user selects the required food through the human-machine interface 9, and the human-machine interface 9 transmits the signal to the communication and control device 8;
b)、量化配料:通信与控制装置8控制被选食料对应的供料装置1的量化机构16的转筒驱动机构19旋转,使转筒18转动从而带动旋转仓室18-3先与上连接口上连接口17-1相通再与下连接口17-2相通,所需食料从储料容器71经上连接口17-1再经旋转仓室18-3到下连接口17-2,到达下连接口17-2的食料在重力的作用下先经混料分配装置4再经供料暂储装置7到供料电磁三通阀26;b) Quantitative ingredients: The communication and control device 8 controls the rotation of the drum driving mechanism 19 of the quantification mechanism 16 of the feeding device 1 corresponding to the selected food ingredients, so that the drum 18 rotates to drive the rotating chamber 18-3 to be connected first The upper connection port 17-1 is connected to the lower connection port 17-2, and the required food material passes from the storage container 71 through the upper connection port 17-1 and then through the rotating chamber 18-3 to the lower connection port 17-2, and then reaches the lower connection port 17-1. The food in the connection port 17-2 first passes through the mixing and distribution device 4 and then through the temporary storage device 7 to the feed electromagnetic three-way valve 26 under the action of gravity;
c)、研磨加工:食料在通信与控制装置8的控制下由供料电磁三通阀26通过三通27到研磨桶21的输入口,同时,由通信与控制装置8控制供水电磁开关28打开,第一进水口的水通过三通27进入研磨桶21的输入口21-1,食料与水在研磨桶21的输入口21-1混合后进入研磨桶21与研磨头23之间的间隙,由通信与控制装置8控制研磨动力机构29带动研磨头23旋转,使处于研磨桶21之与研磨头23之间的间隙的食料与水研磨成生浆饮;c) Grinding and processing: Under the control of the communication and control device 8, the food material passes through the feed electromagnetic three-way valve 26 through the tee 27 to the input port of the grinding barrel 21. At the same time, the communication and control device 8 controls the water supply electromagnetic switch 28 to open. , the water from the first water inlet enters the input port 21-1 of the grinding barrel 21 through the tee 27, and the food and water enter the gap between the grinding barrel 21 and the grinding head 23 after mixing at the input port 21-1 of the grinding barrel 21. The communication and control device 8 controls the grinding power mechanism 29 to drive the grinding head 23 to rotate, so that the food and water in the gap between the grinding barrel 21 and the grinding head 23 are ground into a raw pulp drink;
d)、气控抽浆:通过气控装置6将煮浆装置3的煮浆桶31内的空气往外抽出,使煮浆桶31内压力下降,气控阀34因煮浆桶31内压力下降而打开,生浆饮在压力的作用下由研磨桶21进入煮浆桶31;d), air-controlled pulp extraction: the air in the pulp cooking barrel 31 of the pulp cooking device 3 is pumped out through the air control device 6, so that the pressure in the pulp cooking barrel 31 decreases, and the air control valve 34 decreases due to the pressure in the pulp cooking barrel 31. When opened, the raw pulp drink enters the pulp cooking bucket 31 from the grinding barrel 21 under the action of pressure;
e)、生浆循环:通过将气控装置6向煮浆装置3的的煮浆桶31内注入气体,使煮浆桶31内压力升高,气控阀34关闭而停止进浆,通信与控制装置8控制煮浆电磁三通阀35的输入口P口与煮浆电磁三通阀35的第二输出口T2口连接,使生浆饮在气压的作用下经生浆循环管30返回研磨桶21,并将步骤d至步骤e重复N次,N为正整数;e) Pulp circulation: by injecting gas from the gas control device 6 into the pulp cooking barrel 31 of the pulp cooking device 3, the pressure in the pulp cooking barrel 31 increases, the gas control valve 34 closes to stop pulp feeding, and the communication with The control device 8 controls the input port P of the pulp cooking electromagnetic three-way valve 35 to be connected to the second output port T2 of the pulp cooking electromagnetic three-way valve 35, so that the raw pulp drink can be returned to grinding through the raw pulp circulation pipe 30 under the action of air pressure. Bucket 21, and repeat step d to step e N times, N is a positive integer;
f)、搅拌煮浆:由通信与控制装置控制搅拌驱动机构210带动搅拌器200旋转,由煮浆加热机构33加热煮浆桶31中的生浆饮,使生浆饮被搅拌加热成熟浆饮;f) Stirring and cooking pulp: The communication and control device controls the stirring drive mechanism 210 to drive the stirrer 200 to rotate, and the pulp heating mechanism 33 heats the raw pulp drink in the pulp cooking bucket 31, so that the raw pulp drink is stirred and heated to mature pulp drink. ;
g)、气控排浆:通过气控装置6将煮浆装置3的煮浆桶31外的空气抽进煮浆桶31内而使煮浆桶31内气压升高,通过通信与控制装置8控制煮浆电磁三通阀35的输入口P口与煮浆电磁三通阀35的第一输出口T1口连接,使熟浆饮在气压的作用下快速排入浆饮盘管54;g). Air-controlled slurry discharge: The air outside the slurry barrel 31 of the slurry cooking device 3 is drawn into the slurry barrel 31 through the air control device 6 to increase the air pressure in the slurry barrel 31. Through the communication and control device 8 Control the input port P of the pulp cooking electromagnetic three-way valve 35 to be connected to the first output port T1 of the pulp cooking electromagnetic three-way valve 35, so that the cooked pulp beverage can be quickly discharged into the pulp beverage coil 54 under the action of air pressure;
h)、快速降温:进入浆饮盘管54的高温熟浆饮与热媒介质52换热而快速降温成温浆饮;h), rapid cooling: the high-temperature cooked pulp beverage entering the pulp beverage coil 54 exchanges heat with the heat medium 52 and rapidly cools down to a warm pulp beverage;
i)、气控出浆:通过气控装置6将浆饮盘管54外的空气抽进浆饮盘管54而使浆饮盘管54内的气压升高,温浆饮在气压的作用下进入浆饮出口10。i), air-controlled pulp dispensing: the air outside the pulp drinking coil 54 is pumped into the pulp drinking coil 54 through the air control device 6 to increase the air pressure in the pulp drinking coil 54, and the warm pulp beverage is heated under the action of the air pressure Enter the syrup exit 10.
在步骤b中设置混料分配步骤:到达下连接口17-2的食料在重力的作用下落到混料分配装置4的混料容器41,在通信与控制装置8的控制下打开某个混料开孔49处的阀门机构110,食料从该混料开孔49处的混料斜出口段45到供料暂储装置7。In step b, a mixing distribution step is set: the food reaching the lower connection port 17-2 falls to the mixing container 41 of the mixing distribution device 4 under the action of gravity, and a certain mixing is opened under the control of the communication and control device 8 The valve mechanism 110 at the opening 49 allows the food material to pass from the mixing inclined outlet section 45 at the mixing opening 49 to the temporary storage device 7 for the material.
在步骤b中设置暂储浸泡步骤:到达供料暂储装置7的食料储存在供料暂储装置7的储料容器71中,同时由通信与控制装置8控制混料电磁三通阀77的第二进口P2与出口T口连通,使第二进水口的水进入供料暂储装置7的储料容器71与食料混合,食料与水的混合物在重力的作用下落到粉碎装置2的供料电磁三通阀26。In step b, a temporary storage and soaking step is set: the food arriving at the temporary storage device 7 is stored in the storage container 71 of the temporary storage device 7 , and at the same time, the communication and control device 8 controls the mixing electromagnetic three-way valve 77 The second inlet P2 is connected with the outlet T, so that the water from the second water inlet enters the storage container 71 of the temporary storage device 7 and mixes with the food. The mixture of food and water falls to the feed of the crushing device 2 under the action of gravity. Solenoid three-way valve 26.
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