Background technology
FPC can provide excellent electric conductivity, can be with free bend, winding, folding, also subject to millions of
Secondary dynamic bending according to space layout any arrangement of requirement, and can arbitrarily be moved and stretch without damaging wire in three dimensions
Contracting, so as to reach the integration of components and parts assembling and wire connection, therefore can meet smaller and more high-density installation setting
Meter needs, it helps reduce assembling procedure and enhancing reliability, flexible PCB is to meet miniaturization of electronic products and movement
It is required that only solution.FPC has three kinds of single-sided flexible plate, double-faced flexible plate and multi-layer flexible sheet, first during preparation
First need it is etched be made copper circuit, be coated with insulate solder mask, coating insulation solder mask more use silk screening and wet film method, point
Cai Yong not flexible solder mask and photoimageable solder resist ink.Because FPC needs to bend, fold and move, this is accomplished by
Flexible solder mask adapts to this kind of requirement, therefore the matrix resin of ink is needed with fabulous pliability, to ensure in 25 week
After phase bending, the soldering-resistance layer of solidification do not show separations, rupture or from base material, the phenomenon of wire higher slice.Therefore, flexible wires
Road plate is very high to flexible solder mask and photoimageable solder resist ink requirements, and general ink is extremely difficult to require.
Photosensitive-ink refers to sensitive to UV light, and can pass through a kind of ink of ultraviolet curing, and it is widely used in
The industries such as FPC, PCB, mobile phone, SMT, IC lead, VFD grids, wrist-watch, notebook computer shell, label.Conventional photosensitive-ink main body
Resin mainly uses urethane acrylate (PUA), and PUA is a kind of typical waterborne polyurethane resin (WPU), with brilliance
High-tension, high-tensile strength, water-proof breathable properties, obdurability and ageing-resistant performance, while having excellent biology and blood compatibility again
And chemical proofing.Also need to add reactive diluent in photosensitive-ink, reactive diluent is generally preferable using pliability
Acrylate-functional, but polyurethane acrylate prepolymer is line style prepolymer, and viscosity is larger, it is necessary to use more work
Property diluent, so as to cause ink solid content low, and line style prepolymer film forming post-crosslinking degree is relatively low, and performance can not show a candle to hyperbranched
Prepolymer.
The Chinese invention patent of Publication No. CN105254499A discloses a kind of phenolic hydroxy group eleostearate alkylationization
Compound and its application on production coating, photosensitive-ink and adhesive, the raw material for being used is tung oil, but the compound is made
Photosensitive-ink and polyimide-based flex wiring board between compatibility and poor adhesive force, it is impossible to be widely used in printing it is soft
Property wiring board, particularly widely used polyimide substrate.The Chinese invention patent of Publication No. CN103616798A is disclosed
A kind of photosensitive resin with fire resistance and its application in production photosensitive-ink, the photosensitive resin for being used is for fire-retardant
The epoxy resin of property, but compatibility and poor adhesive force between photosensitive-ink and polyimide-based flex wiring board is still present
Problem.The Chinese invention patent of publication number CN105828587A also discloses that a kind of preparation method of photosensitive-ink, sense used
Light oligomer is selected from traditional photocuring such as aromatic series amidocarbonic acid acrylate resins, epoxy acrylate, urethane acrylate
Prepolymer, because photosensitive-ink film forming post-crosslinking degree is low, ink combination property is poor.
The content of the invention
In order to overcome the shortcomings and deficiencies of the prior art described above, primary and foremost purpose of the invention is to provide a kind of containing hyperbranched
UV solidifies the photosensitive-ink of WPU prepolymers;Another object of the present invention also resides in method, the sense for providing and preparing above-mentioned photosensitive-ink
Application of the ink on printing FPC and it is printed with the FPC of the photosensitive-ink.
According to an aspect of the invention, there is provided a kind of photosensitive-ink for solidifying WPU prepolymers containing hyperbranched UV, its group
Into the material including following weight portion:Hyperbranched 100 parts of UV solidification WPU prepolymers, 15~45 parts of reactive diluent, light trigger
3~8 parts and 10~100 parts of filler,
Wherein, hyperbranched UV solidifications WPU prepolymers have the structure shown in formula (I),
In formula (I), R1It is H, Cl, CH3、OH、OCH3With C (CH3)3In any one;R2It is CH2CH2、CH2CH2CH2、
CH2CH(CH3) andIn any one;The R3It is H or CH3;
Wherein, reactive diluent is isobornyl acrylate, isobornyl methacrylate, 1,6- hexanediyls
In ester, trimethylolpropane trimethacrylate, tetramethylol methane tetraacrylate and double pentaerythritol methacrylate at least one
Kind;
Wherein, light trigger be diphenylethan, α, α-diethoxy acetophenone, benzoin ethyl ether, benzoin isobutyl ether, 2,
At least one in 4,6- trimethylbenzoyls phosphine oxide and the chloro- 4- propoxyl group thioxanthones of 1-;
Wherein, filler is at least one in barium sulfate, calcium carbonate, aluminium hydroxide.
According to another aspect of the present invention, additionally provide prepare it is above-mentioned containing hyperbranched UV solidification WPU prepolymers it is photosensitive
The method of ink, comprises the following steps:
(1) by weight, at 15~25 DEG C, add in the reactor
100 parts, then the mixture of 0.05~0.3 part of 200~1000 parts of polyisocyanates and dibutyl tin laurate is added dropwise to reacting
In device, it is well mixed, after being warming up to 50~80 DEG C of 1~3h of reaction, obtains intermediate product I;
(2) by weight, I 100 parts of intermediate product is added in reactor and is dissolved with enough castor oil, to anti-
The mixture that 0.01~1 part of 50~200 parts of hydroxyalkyl acrylate and polymerization inhibitor is added dropwise in device is answered, mixed system is controlled 50~90
1~3.5h is reacted at DEG C, hyperbranched UV solidifications WPU prepolymers are obtained;
(3) in proportion by the hyperbranched UV solidification WPU prepolymers of above-mentioned preparation, reactive diluent, light trigger and filler
Mixing, obtains solidifying containing hyperbranched UV the photosensitive-ink of WPU prepolymers;
Wherein, polymerization inhibitor is at least one in MEHQ and hydroquinones.
Preferably, in step (1)In R1It is H, Cl, CH3、OH、
OCH3With C (CH3)3In any one.
Preferably, the polyisocyanates in step (1) is toluene di-isocyanate(TDI), methyl diphenylene diisocyanate, right
Phenylene diisocyanate, IPDI, XDI and dicyclohexyl hexane diisocyanate
In at least one.
Preferably, the addition of the polyisocyanates in step (1) is 400~600 weight portions.
Preferably, the hydroxyalkyl acrylate in step (2) is hydroxy-ethyl acrylate, hydroxypropyl acrylate, methacrylic acid
At least one in hydroxyl ethyl ester, hydroxy propyl methacrylate and pentaerythritol triacrylate.
According to another aspect of the present invention, the photosensitive-ink containing hyperbranched UV solidification WPU prepolymers is additionally provided to exist
Application in printing FPC.
According to another aspect of the present invention, a kind of FPC is additionally provided, the FPC is by substrate
Upper ink-jet or the above-mentioned photosensitive-ink containing hyperbranched UV solidification WPU prepolymers of printing are made.
The present invention has the following advantages and advantages relative to existing photosensitive-ink synthetic technology:
(1) base material of FPC is mostly polyimides, the FPC photosensitive-ink institute prepared by the present invention
Basic film forming matter is hyperbranched WPU, and with aromatic diamine as core, the baseplate material composition with FPC is identical,
Polyimide material is, with fabulous compatibility and adhesive force.
(2) present invention firstly provides hyperbranched WPU resins be used for FPC photosensitive-ink thinking, it is designed simultaneously
The hyperbranched WPU resins of synthesis had both avoided the safety and environmental issue of traditional thermo-cured ink, the photosensitive oil for again preparing it
Ink is in aspect excellent performances such as pliability, anti-tortuosity, printability, rate of drying, water repelling property, colour brightnesses.
(3) present invention improves traditional method for preparing polyimides through heat or chemical treatment by the sub- acid of polyamides, by containing
The photosensitive-ink of hyperbranched UV solidifications WPU prepolymers directly obtains solder mask through UV solidifications, greatly reduces chemical treatment band
A large amount of energy consumptions needed for the pollution and heat treatment that come.
(4) photosensitive-ink containing hyperbranched UV solidification WPU prepolymers prepared by the present invention has moderate viscosity, insulation and protects
The advantages of shield effect is good, solidification rate is fast, UV solidifications photosensitive-ink is easy to print FPC by the method for inkjet printing,
Simplify the print steps of ink, the wiring board after spraying can also expose rapid solidification, convenient production, it is not necessary to solidification by UV
Region also can be clean by organic solvent washing.
(5) the photosensitive-ink modest viscosity for solidifying WPU prepolymers containing hyperbranched UV prepared by the present invention, is not required to using
Excessive reactive diluent, therefore the photosensitive-ink containing hyperbranched UV solidification WPU prepolymers can raise ink solid content, oil
Black film forming post-crosslinking degree is high, good combination property.
Specific embodiment
With reference to embodiment, the present invention is further detailed explanation, but embodiments of the present invention not limited to this.
1st, the preparation of hyperbranched WPU resin prepolymers core:
Dihydromethyl propionic acid and aromatic diamine as shown in table 1 is sequentially added in a kettle., with dihydromethyl propionic acid
Consumption be 100 parts of weight meters, the addition of aromatic diamine be based on the weight of dihydromethyl propionic acid, it is molten with solvent orange 2 A
Solution dihydromethyl propionic acid and aromatic diamine, are well mixed, and carry out 0.5~2.5h of neutralization reaction, are stirred continuously in course of reaction,
Obtain hyperbranched WPU resin prepolymers core.
Table 1 prepares the substrate and condition of hyperbranched WPU resin prepolymers core
In other embodiments, aromatic diamine can also be 1,5 naphthylenediamines and its naphthalene nucleus substituent, 1,5 naphthylenediamine and its
Naphthalene nucleus substituent reacts with dihydromethyl propionic acid, can equally prepare hyperbranched WPU resin prepolymers core, and then super for preparing
Branched UV solidifies WPU prepolymers, and solidifies the photosensitive-ink of WPU prepolymers containing hyperbranched UV for preparing.
2nd, the preparation of hyperbranched hydroxy resin:
After the completion of the preparation reaction of above-mentioned hyperbranched WPU resin prepolymers core, dihydroxy is added to continuation in aforesaid reaction vessel
Methylpropanoic acid and esterification catalyst, the addition of dihydromethyl propionic acid was 100 parts of weight meters in single step reaction in the past, this step reaction
Middle dihydromethyl propionic acid and the weight portion of esterification catalyst addition as shown in table 2, after being uniformly mixed, are warming up to 100~180
DEG C 1~3h of dehydration is vacuumized, be then cooled to 65~75 DEG C, add enough solvent orange 2 A dissolving mixed substrates, then put
Cooled down in 5~15 DEG C of environment, then crystallized to product and separate out precipitation toward addition precipitation agent in reaction mixture, be vacuum dried
Crystalline solid is to obtain hyperbranched hydroxy resin.
Table 2 prepares the substrate and condition of hyperbranched hydroxy resin
3rd, the preparation of modified polyisocyanate:
Under the conditions of 15~25 DEG C, the hyperbranched hydroxy resin prepared in above-mentioned all embodiments is added in a kettle., then
The mixture of polyisocyanates and dibutyl tin laurate is added dropwise in reactor, regulation rate of addition and control is in 1~2h
Inside drip off, be well mixed, counted by 100 parts of weight of the addition of hyperbranched hydroxy resin, polyisocyanates and tin dilaurate two
The addition of butyl tin is based on the weight of hyperbranched hydroxy resin, the specific species and consumption such as table 3 of two kinds of substrates
It is shown, after being warming up to 50~80 DEG C and 1~3h of stirring reaction, obtain intermediate product I, i.e. modified polyisocyanate.
Table 3 prepares the substrate and condition of modified polyisocyanate
4th, hyperbranched UV solidifies the preparation of WPU prepolymers:
The obtained modified polyisocyanate of reaction is added in reactor, many isocyanides that are modified are dissolved with enough castor oil
Acid esters, to a certain amount of hydroxyalkyl acrylate and polymerization inhibitor are added dropwise in reactor, the addition with modified polyisocyanate is 100
The addition of part weight meter, hydroxyalkyl acrylate and polymerization inhibitor is based on the weight of modified polyisocyanate, acrylic acid
The specific species and addition of hydroxyalkyl and polymerization inhibitor are as shown in table 4.Control mixed system temperature is carried out instead in 50~90 DEG C
After answering 1~3.5h, hyperbranched UV solidifications WPU prepolymers are obtained.
Table 4 prepares the substrate and condition of hyperbranched UV solidifications WPU prepolymers
The preparation of the photosensitive-ink the 5th, containing hyperbranched UV solidification WPU prepolymers:
Hyperbranched UV solidification WPU prepolymers and reactive diluent, light trigger and the filler that above-mentioned reaction is prepared
The parts by weight mixing based on, obtains solidifying containing hyperbranched UV the photosensitive-ink of WPU prepolymers.WPU pre-polymerizations are solidified with hyperbranched UV
The addition of thing is 100 parts of weight meters, and the addition of reactive diluent, light trigger and filler is to be consolidated relative to hyperbranched UV
Change the weight meter of WPU prepolymers, the addition of reactive diluent, light trigger and filler is as shown in table 5.
The component of the photosensitive-ink of table 5
In other embodiments, when preparing the ink containing hyperbranched UV solidification WPU prepolymers, can also be according to actual need
Ask, to adding conventional auxiliary agent, such as anti skinning agent (hydroquinones, first and second in the photosensitive-ink mixture obtained by above-described embodiment
Ketoxime etc.), dispersant (anionic dispersing agents, non-ionic dispersing agent etc.), wetting agent (ethoxylated non-ionic surface-active
Agent, ethylene glycol etc.), stabilizer (pH stable agent) etc..When preparing ink, claim by the ingredients listed of above-mentioned table 5 and corresponding weight portion
Each component is taken, each component is stirred by mixing and is obtained the photosensitive oil containing ultra-branched polyurethane acrylate prepolymer
Ink.During using ink, the photosensitive-ink containing hyperbranched UV solidification WPU prepolymers of above-mentioned preparation is loaded into ink-jet printing apparatus
In, it is after the completion of pi FPC ink-jet, i.e., ultraviolet by 30W by ink jet printing pi FPC
Lamp carries out UV solidifications and completes printing work.
Printing electric line plate:
(1) processing substrate:With liquid detergent cleaning base plate surface, go to degrease, be placed on immersion in spent etching solution, meanwhile, use
Toothbrush scrubs 10s, is dried after being dried with paper handkerchief.
(2) photosensitive-ink containing hyperbranched UV solidification WPU prepolymers of above-mentioned preparation is loaded into ink-jet printing apparatus,
By ink jet printing pi flexible base board, the flexible base board for having sprayed dries under being placed in sunshine.
(3) after the completion of the ink-jet of pi FPC, UV solidifications are carried out by 2 parallel 30W uviol lamps lamps
There is cross-linking reaction and be hardened in 5min, hyperbranched UV solidifications WPU prepolymers, complete UV solidifications under ultraviolet catalytic.
(4) shadow is rushed:The substrate 2min that developer solution is rinsed after solidification, crosslinks the hyperbranched UV solidification WPU pre-polymerizations of reaction
Thing can not be rinsed, and not receive the photosensitive-ink part of ultraviolet catalyzed, not crosslink reaction, therefore, the sense of this part
The developed liquid of ink is washed off.
(5) etch:With running water cleaning base plate surface, untill wash clean, then dry naturally, the substrate that will be dried is placed in
15~30min is soaked in environment-friendly type etching solution, is shaken to make a movement every 2min and is contained the container of environment-friendly type etching solution.
(6) demoulding:Demoulding solution is prepared, the good substrate of above-mentioned etching is immersed in 5min in demoulding solution, now removed
Blue oil in electric line, that is, obtain printing flexible polyimide electric line plate.
The photosensitive-ink containing hyperbranched UV solidification WPU prepolymers that the various embodiments described above are prepared is used for combination property
Test, i.e., carry out properties test under the same conditions, and test result is shown in Table 6.
The test of surface drying time:Photosensitive-ink is uniformly applied to polytetrafluoroethylene (PTFE) plate surface, setting light source and
Solidify through UV under time for exposure.According to GB1728-79, cured film is dried into counterweight with 200g and presses upper a piece of filter paper, certain hour
After remove counterweight, overturn cured film, filter paper can freely fall down, that is, think surface drying, determine ink solidification surface drying time.
Ink Fineness is characterized using granularmetric analysis:Using Malvern companies of Britain ZS Nano S types Malvern nanometer
Grain size analysis tester test ink.
Viscosity Analysis are characterized:Tested using Shanghai precision instrumentation Co., Ltd NDJ-8S rotation viscometers, test temperature
Spend is 25 DEG C.
Stability test:Heat endurance and mechanical stability analysis and characterization, thermal stability analysis are respectively adopted, take ink in
In 50 DEG C of constant temperature ovens, observe its outward appearance and change with time, record the time needed for being layered.Mechanical stability is analyzed,
Ink is taken in centrifuge tube, 20min is centrifuged under 8000r/min with centrifuge, see whether to be layered.
Ink levelability is tested:After ink is applied, wet film can flow and eliminate the performance for applying trace.Levelling in the present embodiment
Property method of testing recover or reach the time required to uniform smooth surface to represent that within 5min the film of levelling is levelling with film
Property it is excellent, within 10min the film of levelling be levelability it is good.
The measure of ink solidification film dynamic performance:Using the precision mechanics testing machine (Japan) of AG-I-50 types, according to
GB13022-91 determines the mechanical property of photocured film.
Water resistance is characterized by water absorption rate, is tested according to the method for GB/T1733-93.
The measure of adhesive force is tested according to the method for GB/T9286-1998.
The all-round property testing result of table 6
Good UV cured printing inks typically have solidification rate soon, and hardness is moderate, right after film forming the features such as excellent in mechanical performance
For photosensitive, this requires that resin surface drying time is shorter, tensile strength is bigger, pliability it is better i.e. elongation at break more it is big then
Resin combination property is better, and the surface drying time of the photosensitive-ink containing hyperbranched UV solidification WPU prepolymers prepared by the present invention is equal
Less than 30 seconds, fineness was respectively less than 250nm, viscosity integrated distribution between 1000~2200pas, heat endurance and mechanical stability
Analysis is not stratified, and levelability is excellent, and elongation at break is all higher than 7%, and water absorption rate is low, and the ink attachment of cut edge is preferable, only
There is part coating shedding occur, therefore the combination property such as solidification rate and film dynamic performance fully meets practical application needs.
Above-described is only some embodiments of the present invention.For the person of ordinary skill of the art, not
On the premise of departing from the invention design, various modifications and improvements can be made, these belong to protection model of the invention
Enclose.