CN1069100C - Composite solid catalyst and its preparation method and use - Google Patents

Composite solid catalyst and its preparation method and use Download PDF

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CN1069100C
CN1069100C CN95106710A CN95106710A CN1069100C CN 1069100 C CN1069100 C CN 1069100C CN 95106710 A CN95106710 A CN 95106710A CN 95106710 A CN95106710 A CN 95106710A CN 1069100 C CN1069100 C CN 1069100C
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magnesium
catalyzer
titanium
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CN1138589A (en
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金茂筑
高明智
王毅
朱宝兰
马兆文
庄永炯
彭仁琪
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Beijing Chemical Research Institute Chin
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Abstract

The invention provides a composite solid catalyst and a preparation method thereof. The invention also provides a catalyst system for olefin polymerization, which comprises a composite solid catalyst and a cocatalyst, and additives can be added if necessary.
The composite solid catalyst and the catalyst system thereof provided by the invention have high and stable catalytic activity, and the prepared product has excellent processing performance.

Description

A kind of compounding solid catalyst and its method for making and purposes
The present invention relates to a kind of compounding solid catalyst and method for making thereof, the invention still further relates to the catalyst system of described compounding solid catalyst preparation and the purposes of this catalyst system.More particularly, what the present invention relates to is compounding solid catalyst and its catalyst system that is used for olefinic polymerization, and this catalyst system is specially adapted to the heterogeneous polymerization or the suspension polymerization of alkene.
As everyone knows, be raw material with alkene, can in the presence of a kind of catalyst system, produce polyolefine, described catalyst system is to comprise metallocene catalyst and by organo-aluminium compound, particularly the promotor formed of aikyiaiurnirsoxan beta.Yet,, therefore be not suitable for being used for the form of suspension of aliphatic hydrocarbon or the method for the heterogeneous polymerization carried out with the gas phase form because this catalyzer will use with aromatic hydrocarbons solution form.
After the homogeneous phase metallocene catalysis agent carrierization of prior art, not high by the catalyst weight calculated activity, and the distribution of prepared polyolefin molecular weight is very narrow, and MWD only is 2-3, and the poor processability energy consumption is big.
For many years, people seek making great efforts, and attempt to find a kind of highly active solid catalyst that alkene heterogeneous (being total to) polymerization process comprises metallocene that is used for, and particularly seek the high solid catalyst of a kind of metallocene content.This catalyzer is applicable to alkene heterogeneous polymerization method.In described method, catalyst particle size size-grade distribution and form are easy to control, and the polyolefinic molecular-weight average of gained is adjustable and have wide molecular weight distribution, so that prepared polymkeric substance or multipolymer can be used injection moulding, molding or extrusion molding.And wish directly to use alkylaluminium cpd, lack usefulness or, be beneficial to suitability for industrialized production without aikyiaiurnirsoxan beta.
The inventor is through studying for a long period of time, prepared a kind ofly to have highly active compounding solid catalyst in alkene (being total to) polymerization, and it is metallocene and the Nonmetallocene compound that is stated from the magnesium halide.And prepared with described compounding solid catalyst and to be used for alkene (being total to) polymeric catalyst system.
The purpose of this invention is to provide a kind of compounding solid catalyst that contains the compound of metallocene compound and Nonmetallocene compound and magnesium.
Second purpose of the present invention provided the preparation method of described compounding solid catalyst.
The 3rd purpose of the present invention provided and has been used for alkene (being total to) polymeric catalyst system with the preparation of described compounding solid catalyst.
The 4th purpose of the present invention provides with described catalyst system carries out alkene (being total to) polymeric method.
The invention provides a kind of compounding solid catalyst.
Catalyst system provided by the invention comprises described compounding solid catalyst and organo-aluminium compound or aikyiaiurnirsoxan beta or both mixtures, and selectively is added with organic silicon compound and/or organoboron compound.
Described compounding solid catalyst and method for making thereof and described catalyst system and uses thereof will be described in detail belows.
This composite catalyst is to be dissolved in the solvent system of the solvent system of organic epoxy compounds and organo phosphorous compounds or organo phosphorous compounds and the homogeneous solution that forms by magnesium halide, can add inert diluent when dissolving.This homogeneous solution and metallocene compound and/or Nonmetallocene compound form solids.In case of necessity, in reaction system, can add precipitation additive.If desired, the solids of formation can be handled with monobasic or polybasic ester.After this, use metallocene compound and/or Nonmetallocene compound treatment again, solids after treatment washs with inert diluent, has just obtained containing metallocene, Nonmetallocene compound, compounding solid catalysts such as magnesium halide, organo phosphorous compounds.In case of necessity, in said process, can add organic boride.
1, the preparation of magnesium halide solution
Magnesium halide solution is meant that magnesium halide is dissolved in organo phosphorous compounds, or the homogeneous solution that obtains in organo phosphorous compounds and the organic epoxy compounds composition solvent system.Here the solvent system of indication comprises use or does not use inert diluent.
(1) magnesium halide
Magnesium halide is selected from a kind of in the group of being made up of magnesium dichloride, dibrominated magnesium, two magnesium iodides or their composition; Or the title complex of magnesium dihalide and water, alcohols; Or the derivative that replaced by-oxyl or halo-oxyl of the halogen atom in the magnesium dihalide.
(2) organo phosphorous compounds
The hydrocarbyl carbonate or the halo hydrocarbyl carbonate that comprise ortho-phosphoric acid or phosphorous acid.Example has: ortho-phosphoric acid trimethyl, ortho-phosphoric acid triethyl, ortho-phosphoric acid tri-n-butyl, ortho-phosphoric acid triphenylmethyl methacrylate, trimethyl phosphite, triethyl-phosphite, tributyl phosphate, triphenyl phosphite etc. or their composition.
(3) organic epoxy compounds
Comprise the compound such as oxide compound, glycidyl ether, inner ether of aliphatics alkene, diolefine or the halogenated aliphatic alkene or the diolefine of 2-8 carbon atom, example has: oxyethane, propylene oxide, butylene oxide ring, butadiene oxide, butadiene double oxide, epoxy chloropropane, methyl glycidyl ether, diglycidylether, tetrahydrofuran (THF) etc. or their composition.
(4) preparation of magnesium halide solution
The granularity of the magnesium halide that uses will under agitation be easy to dissolving, be dissolved under the heating and carry out, solvent temperature is 0-150 ℃, preferred 20-80 ℃, can add inert diluent during dissolving, as hexane, heptane, octane, decane, benzene,toluene,xylene, 1, as long as 2-ethylene dichloride, chlorobenzene etc. and other hydro carbons or halogenated hydrocarbon compound help the magnesium halide dissolved all can use.Above-mentioned inert solvent can use separately, use also capable of being combined, and its consumption is in every mole of magnesium halide, and organic epoxy compounds is the 0-10 mole, preferred 0.3-6 mole, organo phosphorous compounds is the 0.1-3 mole, preferred 0.3-1.5 mole.
2, the preparation of compounding solid catalyst
With above-mentioned magnesium halide solution that makes and metallocene compound, the inclusive NAND metallocene compound, or with metallocene compound and Nonmetallocene compound mixed together, or metallocene compound adds the Nonmetallocene compound earlier with after magnesium halide solution mixes again, or the Nonmetallocene compound with add metallocene compound again after magnesium halide solution mixes, separate out solids.In the solids precipitation process, can add precipitation additive in case of necessity, precipitation additive can add system with solid magnesium halide, also can generate the back at the magnesium halide homogeneous solution and add.Metallocene compound can be pure compound, also can be the solution or the suspension that form with inert diluent; Also can be the solution or the suspension that mix back formation with organoboron compound.The Nonmetallocene compound is like this too.Before or after solid separates out, also can add monobasic or multi-carboxylate, so that the solids of separating out is handled.In each above-mentioned process, can add organoboron compound, preferably contain the boron compound of fluorinated aromatic hydrocarbon base, as three (pentafluorophenyl group) boron (C 6F 5) 3B, four (pentafluorophenyl group) boron lithium (Li (C 6F 5) 4B), four (pentafluorophenyl group) boron (Dimethyl Ammonium), four (pentafluorophenyl group) boron (xylidine).
Solids to separate out operation be at-80 ℃-200 ℃, carry out under preferred-40 ℃-120 ℃.
Wherein the mass ratio of magnesium halide, metallocene compound, Nonmetallocene compound is:
M 1∶Mg=0.001-1.0
M 1∶M 2=0.01-100
Preferred quality than scope is
M 1∶Mg=0.005-0.5
M 1∶M 2=0.05-50
In the formula: M 1Total amount for metal in the metallocene compound
M 2Total amount for metal in the Nonmetallocene compound
Mg: be the content of magnesium in the magnesium halide;
(1) Nonmetallocene compound
The Nonmetallocene compound is meant halogen compound, hydroxyhalide, alkoxy halide, hydrohalogen and the alkyl halide of periodictable III B, IV B, V B and VI B group 4 transition metal.Halogen can be chlorine or bromine or iodine, alkyl in alkoxy halide and the alkyl halide is generally 1-12 carbon atom, it can be straight or branched, preferred IV B, V B group 4 transition metal halogenide, for example tri-chlorination scandium, the tetrabormated scandium, titanium tetrachloride, titanium tetrabromide, titanium tetra iodide, four titanium butoxide, purity titanium tetraethoxide, one chlorine triethoxy titanium, dichloro diethoxy titanium, trichlorine one ethanolato-titanium, zirconium tetrachloride, the tetrabormated zirconium, hafnium tetrachloride, hafnium, the oxychlorination hafnium, vanadium tetrachloride, five vanadium chlorides, the pentabromo-vanadium, vanadium oxytrichloride etc. or their composition.
(2) metallocene compound
Metallocene compound is by general formula R 1R 2R 3R 4Represented compound, M is an IV B family metallic element in the formula, preferred Ti, Zr, Hf; R 1The representative ring alkadienyl, or by the alkyl of the preferred 1-6 of at least one an alkyl carbon atom such as methyl, ethyl, or at least one alkoxyl group, alkoxyl group such as methoxyl group, oxyethyl group, propoxy-or the butoxy of preferred 1-6 carbon atom, or the loop chain dialkylene of silylation replacement, or R 1Expression condensed loop chain dialkylene, the described group of preferred 7-14 carbon atom such as indenyl or tetrahydroindenyl or green onion are basic or by fused rings alkadienyl that above-mentioned substituting group replaced; R 2, R 3Or R 4Can be identical also can be different, the representative ring alkadienyl preferably has conjugated C 5Cycloalkadienyl such as cyclopentadienyl; Contained the alkyl preferable methyl of 1-6 carbon atom by at least one, ethyl, or a loop chain dialkylene and a condensed loop chain dialkylene that contains the preferred methoxyl group of alkoxyl group, oxyethyl group or the silylation replacement of 1-6 carbon atom; The preferred phenyl of aryl that contains 6-19 carbon atom; The alkyl preferable methyl, the ethyl that contain 1-6 carbon atom; The preferred cyclohexyl of cycloalkyl that contains 5-7 carbon atom; The preferred methoxyl group of alkoxyl group, oxyethyl group, propoxy-, the butoxy that contain 1-12 carbon atom; The preferred chlorine of halogen, bromine; Hydrogen atom.Condition is: work as R 2The loop chain dialkylene of representative ring alkadienyl, replacement, or when condensed loop chain dialkylene or the fused rings alkadienyl that replaces, R 1And R 2Keyed jointing directly, or the preferred ethylidene of low-grade alkylidene by a low-grade alkylidene such as 1-4 carbon atom, or the preferred inferior dimethylsilyl of silicylene, inferior diethylsilyl, the mutual keyed jointing of tetramethyl-disilane base.The example of metallocene compound has: molybdenyl dichloride (cyclopentadienyl) titanium, two (cyclopentadienyl) dibenzyl titanium, dichloride ethylenebis (4,5,6,7-tetrahydrochysene 11 indenyls) titanium, two (indenyl) methylcyclopentadienyl zirconiums of molybdenyl dichloride (five dipentadiene bases) lithium chlorination, two (cyclopentadienyl) phenoxy group zirconiums of chlorination, two (indenyl) zirconiums of protochloride dimethylsilyl, chlorination ethylenebis (4,5,6,7-tetrachloro 11 indenyls) zirconium, two (cyclopentadienyl) hafniums of a chlorine one hydrogenation, two (encircling luxuriant dialkylene) the alkylphenyl group hafniums of chlorination etc. or their composition.
(3) precipitation additive
Precipitation additive comprises compounds such as organic acid anhydride, organic acid, ketone, ether, and example has: diacetyl oxide, Tetra hydro Phthalic anhydride, Succinic anhydried, MALEIC ANHYDRIDE, pyromellitic acid anhydride, acetic acid, propionic acid, butyric acid, vinylformic acid, methacrylic acid, acetone, butanone, benzophenone, methyl ether, ether, propyl ether, butyl ether, amyl ether etc. or their composition.
(4) monobasic or multi-carboxylate
Monobasic or multi-carboxylate comprise aliphatic carboxylic acid esters, and aromatic carboxylic acid esters, and example has: methyl-formiate, butyl formate, butylacetate, butyl propionate, ethyl benzoate, butyl benzoate, the naphthoic acid butyl ester, diethyl malonate, butyl ethyl malonate, Polycizer W 260, ethyl sebacate, n-butyl phthalate, diisobutyl phthalate, dimixo-octyl phthalate, diethyl maleate, maleic acid n-butyl, the naphthalene dicarboxylic acids diethyl ester, the naphthalene dicarboxylic acids dibutylester, triethyl trimellitate, tributyl trimellitate, the benzene-1,2,3-tricarboxylic acid triethyl, connection benzenetricarboxylic acid tri-n-butyl, the pyromellitic acid tetra-ethyl ester, pyromellitic acid four butyl esters etc. or their composition.
Above-mentioned solids is mingled with multiple complicated complex compound and impurity, needs further to handle.Solids can be with the mixture process of metallocene compound or itself and inert diluent; The mixture process of available Nonmetallocene compound or itself and inert diluent; Or both handle simultaneously.Solids after treatment washs with inert diluent subsequently.Solids after the washing is compounding solid catalyst of the present invention, can solids or the use down of suspension state.
The feature and the chemical constitution of compounding solid catalyst of the present invention are as follows;
The prepared compounding solid catalyst of the present invention is the pulverulent solids particulate, and median size is the 2-40 micron, and specific surface area is at least 30 meters 2More than/the gram, preferred 100 meters 2More than/the gram.Its chemical constitution is: magnesium 10-30% (wt), halogen 40-80% (wt), M 10.1-10% (wt), M 20.1-10% (wt), carboxylicesters 0-25% (wt), organo phosphorous compounds 0.1-2.5% (wt), organoboron compound 0-20% (wt), and inert diluent 0-15% (wt).(M 1Be the total amount of metal in the Nonmetallocene compound; M 2Be the total amount of metal in the metallocene compound).
3, be used for alkene (being total to) polymeric catalyst system
Of the present inventionly be used for that alkene (being total to) polymeric catalyst system comprises compounding solid catalyst of the present invention and aluminum alkyls or by the aluminoxane catalyst of aluminum alkyls preparation.According to the kind difference of alkene, can add or not add additive.
(1) alkylaluminium cpd
Alkylaluminium cpd is by general formula ALRnX 3-nExpression, R is H in the formula, carbonatoms is the alkyl of 1-20, preferred alkyl, aralkyl, aryl; X is a halogen, preferred chlorine and bromine, and n is the integer of 0<n<≤3, example has: trialkylaluminiums such as trimethyl aluminium, triethyl aluminum, triisobutyl aluminium, trioctylaluminum; Alkyl aluminium hydrides such as one hydrogen diethyl aluminum, a hydrogen diisobutyl aluminum; Aluminum alkyls muriates such as aluminium diethyl monochloride, a chloro-di-isobutyl aluminum, sesquialter ethyl aluminum chloride, ethyl aluminum dichloride.
(2) aikyiaiurnirsoxan beta
Aikyiaiurnirsoxan beta is the partial hydrolysate of alkylaluminium cpd, and it can be earlier be made by aluminum alkyls and water reaction, also can be replaced by aluminum alkyls in polymerization reaction system and an amount of water.
Being used for aikyiaiurnirsoxan beta that the present invention makes promotor can be by formula
Figure C9510671000131
Expression, R is an alkyl in the formula, preferable methyl, ethyl, isobutyl-; Part R also can be replaced by halogen and/or hydroxyl among a plurality of R; P is for being 1 integer at least.
Above-mentioned aikyiaiurnirsoxan beta has also comprised the partial hydrolysate of several aluminum alkyls mixtures, also comprised partial hydrolysate further with the reacted product of water (aikyiaiurnirsoxan beta that promptly contains part of hydroxyl), also comprise the product (being partially halogenated aikyiaiurnirsoxan beta) that is further replaced by halogen.
(3) additive
Alkene (being total to) the polymeric catalyst system that is used for of the present invention is usually without additive.But to (being total to) polymerization of some alkene, but also doping.Useful additives is silicoorganic compound, by formula RnSi (OR ') 4-nExpression, 0<n in the formula≤3, R and R ' they are identical or different alkyl, cycloalkyl, aryl, halogenated alkyl etc., R also can be halogen atom or hydrogen atom.Example has: trimethylammonium methoxy silane, trimethylethoxysilane, trimethyl phenoxysilane, dimethyldimethoxysil,ne, dimethyldiethoxysilane, dimethoxydiphenylsilane, phenylbenzene diethoxy silane, phenyl triethoxysilane, phenyltrimethoxysila,e, ethene Trimethoxy silane and their composition.
Additive also can be organoboron compound, and being preferably with the fluoro aromatic ring is that the boron compound of dentate is as three (pentafluorophenyl group) boron (C 6F 5) 3B, four (pentafluorophenyl group) boron lithium (Li (C 6F 5) 4B), four (pentafluorophenyl group) boron (Dimethyl Ammonium), four (pentafluorophenyl group) boron (monomethylaniline).
Wherein said additive also can be the composition of silicoorganic compound and organoboron compound.
4, (being total to) polymerization of alpha-olefin
Being used for the polymeric alpha-olefin has ethene, propylene, 1-butylene, 4-methylpentene-1,1-hexene, 1-octene, vinylbenzene, vinyl toluene etc., and these alkene can not only carry out equal polymerization separately, and can carry out random copolymerization, block copolymerization.Also can select conjugated dienes or non-conjugated dienes as comonomer during copolymerization.Above-mentioned alpha-olefin has also comprised cycloolefin, as cyclopentenes, tetrahydrobenzene etc.
Can adopt liquid polymerization during polymerization, also can adopt vapour phase polymerization, when carrying out liquid polymerization, can use hexane, heptane, hexanaphthene, petroleum naphtha, raffinate oil, inert solvent such as aliphatic saturated hydrocarbon such as hydrogenated gasoline, kerosene, benzene,toluene,xylene or aromatic hydrocarbon makes reaction medium.
Also available alkene itself is made reaction medium, can carry out prepolymerization earlier before the polymerization, and polymerization methods can adopt intermittent type, semi continuous or continous way.
Polymerization temperature is 0-150 ℃, with 40-100 ℃ for well, in order to regulate molecular weight, adopt hydrogen to make molecular weight regulator.
Catalyst system of the present invention can be used for alkene gas-phase polymerization or liquid polymerization.
5, positively effect of the present invention
(1) catalyst activity is high especially, thus in the resulting polymers residual catalyst content very pettiness can still can obtain well behaved polymkeric substance without any aftertreatment.
(2) prolong with polymerization time, catalyst activity reduction is little, is not only applicable to homopolymerization and closes, and also can be applicable to random and block copolymerization.
(3) resulting polymers narrow diameter distribution, fine powder content seldom, apparent density is big, and is very favourable to the polymerization process and the course of processing.
(4) molecular weight distribution of resulting polymers can be regulated, and can obtain the very wide polymkeric substance of molecular weight distribution, can expand the range of application of polymkeric substance.
(5) the catalyst system suitability is wide, can be applicable to various polymerization techniques, also can be applicable to the polymerization of various alkene.
(6) the catalyzer synthesis condition is not harsh, and the raw material consumption amount is lower, the plant factor height.
(7) during industrial application, existing apparatus need not big change, is convenient to industrialization.
(8) use the present invention, can make and contain the extra high catalyzer of metallocene compound.
As above-mentioned, the invention provides a kind of compounding solid catalyst and be used for alkene (being total to) polymeric catalyst system; The present invention the preparation method of compounding solid catalyst also is provided, also provide with catalyst system of the present invention and carried out alpha-olefin (being total to) polymeric method.Those skilled in the art are fully aware of, and the present invention can also carry out various modifications or improvement, but only otherwise leave spirit of the present invention, all within the scope of the present invention.The present invention's scope required for protection will propose in claims.
Below, will be explained in more detail the present invention with example.
The synthesis of solid catalyzer
Example 1
Under nitrogen protection; the 4.1g magnesium chloride joined 64ml toluene is housed; 6.4ml epoxy chloropropane in the vial of the 500ml after washing, drying, nitrogen fill row of 7ml tributyl phosphate, and makes it dissolving; add the 1.1g phthalic anhydride then; after the stirring, add the 0.4973g bis cyclopentadienyl zirconium dichloride, and make system temperature drop to-30 ℃ simultaneously; in vial, slowly drip 48ml then and leach mother liquor then, at room temperature wash the precipitating thing twice with 88ml toluene.Mixed solution with 35ml titanium tetrachloride and 52ml toluene mixed 2 hours with the precipitating thing down at 100 ℃ again, so handle twice after, under 110 ℃, wash precipitating thing twice with 88ml toluene, wash twice with the 88ml hexane again, drain the 5.7g solid catalyst.
This catalyzer is a brown powder, and Zr/Mg (wt) is 0.024, and Zr/Ti (wt) is that 0.253 specific surface area is 190m 2/ g.
Embodiment 2
In the 500ml vial, the 3g magnesium chloride is dissolved in the mixed solution of 48ml toluene, 4.8ml epoxy chloropropane and 5.1ml tributyl phosphate composition, add the 0.8g phthalic anhydride then and mix the back cooling, between cooldown period, add the 0.2579g bis cyclopentadienyl zirconium dichloride, when system temperature slowly drips the 36ml titanium tetrachloride to-30 ℃ the time in system, slowly be warming up to 80 ℃ again, add 2.4mlDIBP then and stir, filter then, get the precipitating thing.At room temperature wash the precipitating thing twice with 88ml toluene, then, the precipitating thing is mixed with 48ml toluene, 35ml titanium tetrachloride, stirred 2 hours down at 100 ℃, after so handling twice, use 88ml toluene wash precipitating thing twice again, make precipitating thing and 15ml bis cyclopentadienyl zirconium dichloride toluene solution (0.2579gCpZrCl then 2) mixed 15 minutes, wash the precipitating thing with toluene then.Wash secondary with the 86ml hexane again and drain, get solid catalyst 4.5g, by analysis, this catalyzer is a brown powder, and Zr/Mg (wt) is 0.107, and Zr/Ti (wt) is 0.303, and specific surface area is 336.3m 2/ g.
Embodiment 3
Press embodiment 2, just the bis cyclopentadienyl zirconium dichloride in the intermediate temperature drop process does not add, and other are identical, gets solid catalyst 5.6g at last.
By analysis, Zr/Mg in this catalyzer (wt) is 0.0828, and Zr/Ti (wt) is 0.257, and specific surface area is 185.3m 2/ g.
Embodiment 4
Magnesium chloride 3g is dissolved in 40ml toluene, the 3.2ml epoxy chloropropane, in the mixed solution that 3.4ml tributyl phosphate and 1.5ml dehydrated alcohol are formed, other are with synthetic catalyst embodiment 3.
Get solid catalyst 3.8g at last.
By analysis, Zr/Mg (wt) is 0.198, and Zr/Ti (wt) is 0.841, and specific surface area is 198.4m 2/ g.
Embodiment 5
In the 500ml vial, the 3g magnesium chloride is dissolved in 40ml toluene, 3.2ml in the mixed solution that epoxy chloropropane and 3.4ml tributyl phosphate are formed, add phthalic anhydride 0.8g then, mixing the back cooling makes system temperature reach-30 ℃, slowly be warming up to 80 ℃ after slowly dripping titanium tetrachloride 36ml, and then stirred 15 minutes, filter, wash precipitating thing secondary with toluene 80ml, add toluene 48ml and titanium tetrachloride 35ml then in the precipitating thing and mixed 2 hours down at 100 ℃, so handle twice after, again with toluene 80ml washing precipitating thing, add toluene 80ml again, dehydrated alcohol 2ml after stirring 30 minutes under 110 ℃, filters in the precipitating thing, in the precipitating thing, add bis cyclopentadienyl zirconium dichloride toluene solution 15ml, (contain Cp 2ZrCl 20.2579g) add hexane 80ml to system after mixing half an hour, stir half an hour, filter, wash the precipitating thing 1 time with toluene 80ml, wash precipitating thing twice with hexane 80ml again, drain, must solid catalyst 4.0g.
By analysis, this catalyzer Zr/Mg (wt) is 0.12, and Zr/Ti (wt) is 0.740, and specific surface area is 107.5m 2/ g.
Olefinic polymerization
Embodiment 1
The stainless steel stirring tank; with nitrogen replacement qualified after; replace nitrogen with reaction gas again, and positive pressure protection is stand-by, under nitrogen protection; in still, add the 500ml refined hexane; 0.69ml triethyl aluminum and 0.07ml silane (DPMS) are used the 300ml hexane again, and the solid catalyst of 15mg synthesis of solid catalyzer embodiment 1 gained is poured in the still; and feeding appropriate amount of hydrogen; feed hot water then and heat up in the stirring tank chuck, logical propylene reaction keeps 70 ℃ of temperature of reaction; reaction pressure 0.68MPa; react and stop after 2 hours, cooling decompression is emitted the still interpolymer; get polymkeric substance 165g after the oven dry; its apparent density is 0.458g/ml, and distribution of particle sizes is the 20-60 order, accounts for 96.8%; molecular weight distribution value Mw/Mn:4.09, the MI value is 17.43.
Embodiment 2
In the 2L stainless steel cauldron, add the 400ml refined hexane, the water of the triethyl aluminum of 0.69ml and 15 microlitres reacted 15 minutes down at 50 ℃, be charged to 0.4MPa with reaction gas then, drain into normal pressure twice then, after this use the 400ml hexane that the catalyzer of 0.07ml silane (DPMS) and 12.4mg synthesis of solid catalyzer embodiment 1 gained is poured in the still, add appropriate amount of hydrogen, logical hot water heats up in the stirring tank chuck then, logical propylene reaction keeps 70 ℃ of temperature of reaction, reaction pressure 0.63MPa, reacted 2 hours, cooling decompression is emitted the still interpolymer, gets 105g after the oven dry, its apparent density is 0.46g/ml, granularity is the 20-60 order, accounts for 93.6%, and the MI value is 19.28.
Embodiment 3
Change 25.5 milligrams into by polymerization embodiment 1 solid catalysis dosage, reaction pressure changes 0.6MPa into, gets polypropylene 261g at last, and apparent density is 0.4588/ml, size-grade distribution: the 20-60 order accounts for 93.8%, and molecular weight distribution mw/mn is 4.90, and the MI value is 29.46.
Embodiment 4
By polymerization embodiment 1, catalyzer changes the solid catalyst 15.8mg by synthesis of solid catalyzer example 2 gained into, keep-ups pressure to be 0.6MPa, gets polypropylene 115g at last, and it shows density 0.427, and 20-80 order particle accounts for 94.8%.
Embodiment 5
By polymerization embodiment 1, the solid catalysis dosage that catalyzer changes into by synthesis of solid catalyzer embodiment 3 gained is 31.4mg, keeps propylene pressure 0.60MPa, gets polypropylene 260g at last, and its apparent density is 0.429, and 20-80 order particle accounts for 91.8%.
Embodiment 6
By polymerization embodiment 1, catalyzer is that the solid catalysis dosage of synthesis of solid catalyzer embodiment 3 gained is 27.8mg, and keeping propylene pressure is 0.63MPa, and aluminum alkyls changes triisobutyl aluminium 0.72ml into, gets polypropylene 190g at last, and apparent density is 0.40.
Embodiment 7
By polymerization example 1, catalyzer changes the solid catalyst by synthetic catalyst example 4 gained into, 10.0mg, and reaction gas changes ethene into, and silane does not add, and the maintenance ethylene pressure is 0.6MPa, gets polyethylene 105g at last, performance density 0.374.Molecular weight distribution mw/mn is 3.51.
Embodiment 8
By polymerization embodiment 7, just the reaction times changes 4 hours into, and catalytic amount is 12.5mg, gets polyethylene 270g at last, and apparent density is 0.391.
Embodiment 9
By polymerization embodiment 7, catalytic amount changes 12.2mg into, and aluminum alkyls changes triisobutyl aluminium into, and 0.70ml gets polyethylene 185g at last, and apparent density is 0.376, and molecular weight distribution mw/mn is 4.53.
Embodiment 10
By polymerization embodiment 7, solid catalysis dosage is 13.1mg, and aluminum alkyls changes methylaluminoxane (available from German Schering Corp 30% toluene solution) 1.2ml into, triisobutyl aluminium 0.17ml, get polyethylene 180g at last, apparent density is 0.351, and molecular weight distribution is that Mw/Mn is 9.81.
Embodiment 11
By polymerization embodiment 7, catalyzer changes the solid catalyst 9.3mg of synthetic catalyst example 5 gained into, and other get polyethylene 85g, apparent density 0.363 together at last.

Claims (32)

1, a kind of compounding solid catalyst comprises magnesium halide, metallocene compound, Nonmetallocene compound, organo phosphorous compounds or organic epoxy compounds or both, and wherein the mass ratio of magnesium halide, metallocene compound, Nonmetallocene compound is:
M 1∶Mg=0.001-1.0
M 1∶M 2=0.01-100
In the formula: M 1Total amount for metal in the metallocene compound
M 2Total amount for metal in the Nonmetallocene compound
Mg: be the content of magnesium in the magnesium halide;
Wherein the Nonmetallocene compound is halogenide, alkoxy halide, hydrohalogen, the alkyl halide of the transition metal of periodictable III B, IV B, VI B family;
Alkyl in described alkoxy halide and the alkyl halide is the alkyl of the straight or branched of 1-12 carbon atom.
2, press the catalyzer of claim 1, wherein
M 1∶Mg=0.005-0.5
M 1∶M 2=0.05-50
3, by claim 1 or 2 catalyzer, wherein magnesium halide is to be selected from a kind of in magnesium dichloride, dibrominated magnesium, two magnesium iodides or their composition.
4, by claim 1 or 2 catalyzer, wherein magnesium halide is a magnesium dihalide and water, pure title complex; Or the halogen atom in the magnesium dihalide is by the derivative of-oxyl or the replacement of halo-oxyl.
5, by the catalyzer of claim 1 or 2, wherein metallocene compound is by general formula R 1R 2R 3R 4The compound that M represents, M is an IV B family metallic element in the periodictable in the formula;
R 1The representative ring alkadienyl; By the loop chain dialkylene of the alkyl of at least one 1-6 carbon atom, alkoxyl group replacement; The loop chain dialkylene that is replaced by silylation; Thick and the loop chain dialkylene; The fused rings alkadienyl that replaces;
R 2, R 3, R 4Identical or inequality, be above-mentioned replacement or unsubstituted loop chain dialkylene, condensed loop chain dialkylene; Aryl; Alkyl; Silylation; The cycloalkyl of 5-7 carbon atom; Halogen atom; The alkoxyl group of 1-12 carbon atom; Hydrogen atom.
6, catalyzer by claim 1 or 2, wherein metallocene compound is selected from by molybdenyl dichloride (cyclopentadienyl) titanium, two (cyclopentadienyl) dibenzyl titanium, dichloride ethylenebis (4,5,6,7-tetrahydrochysene-1-indenyl) titanium, molybdenyl dichloride cyclopentadienyl zirconium, two (indenyl) methylcyclopentadienyl zirconiums of chlorination, two (encircling luxuriant dialkylene) the phenoxy group zirconiums of chlorination, two (indenyl) zirconiums of protochloride dimethyl, chlorination ethylenebis (4,5,6,7-tetrahydrochysene-1-indenyl) zirconium, two (cyclopentadienyl) zirconiums of one chlorine, one hydrogenation, the dichloro hafnocene, a kind of in two (tetrahydroindene) hafniums of protochloride dimethyl or their composition.
7, press the catalyzer of claim 1 or 2, wherein the Nonmetallocene compound is selected from a kind of in tri-chlorination scandium, tribromide scandium, titanium tetrachloride, titanium tetrabromide, titanium tetra iodide, four titanium butoxide, purity titanium tetraethoxide, a chlorine triethoxy titanium, dichloro diethoxy titanium, trichlorine one ethanolato-titanium, zirconium tetrachloride, tetrabormated zirconium, hafnium tetrachloride, hafnium, oxychlorination hafnium, vanadium tetrachloride, five vanadium chlorides, pentabromo-vanadium, the vanadium oxytrichloride or their composition.
8, by the catalyzer of claim 1 or 2, wherein organo phosphorous compounds is the hydrocarbyl carbonate or the halo hydrocarbyl carbonate of ortho-phosphoric acid or phosphorous acid.
9, by claim 1 or 2 catalyzer, wherein organo phosphorous compounds is selected from a kind of in ortho-phosphoric acid trimethyl, ortho-phosphoric acid triethyl, ortho-phosphoric acid tri-n-butyl, ortho-phosphoric acid triphenylmethyl methacrylate, trimethyl phosphite, triethyl-phosphite, tributyl phosphate, the triphenyl phosphite or their composition.
10, press the catalyzer of claim 1 or 2, the aliphatics alkane that wherein organic epoxy compounds is a 2-8 carbon atom, the epoxide of alkene, the epoxide of halogenated aliphatic alkane, alkene, glycidyl ether, inner ether.
11, press the catalyzer of claim 1 or 2, wherein organic epoxy compounds is selected from a kind of in oxyethane, butylene oxide ring, propylene oxide, epoxidized butadiene thing, divinyl di-epoxide, epoxy chloropropane, methyl glycidyl ether, diglycidylether, the tetrahydrofuran (THF) or their composition.
12, the preparation method of the described compounding solid catalyst of claim 1 comprises
(1) preparation magnesium halide solution; Magnesium halide is dissolved in the solvent system of the solvent system of organic epoxy compounds and organo phosphorous compounds or organo phosphorous compounds and forms homogeneous solution;
(2) separate out solids
Magnesium halide solution and metallocene compound or Nonmetallocene compound or the mixture of the two are mixed, separate out solids;
Wherein the mass ratio of magnesium halide, metallocene compound, Nonmetallocene compound is:
M 1∶Mg=0.001-1.0
M 1∶M 2=0.01-100
In the formula: M 1Total amount for metal in the metallocene compound
M 2Total amount for metal in the Nonmetallocene compound
Mg: be the content of magnesium in the magnesium halide;
(3) processing of solids
The described solids of mixture process with metallocene compound and/or Nonmetallocene compound or itself and inert diluent;
(4) the described solids crossed of carrying out washing treatment.
13, by the method for claim 12, wherein in the solids precipitation process, add precipitation additive.
14, by the method for claim 12, wherein in the solids precipitation process, add monobasic or multi-carboxylate.
15, by the method for claim 13, wherein precipitation additive is selected from organic acid anhydride; Organic acid acetic; Ketone compounds; A kind of in the ether compound or their composition.
16, by the method for claim 14, wherein monobasic or multi-carboxylate are selected from the aliphatic carboxylic acid esters; A kind of in the aromatic carboxylic acid esters or their composition.
17, by the method for claim 12, wherein said inert diluent is selected from hexane, heptane, octane, decane, benzene,toluene,xylene, 1, a kind of in 2-ethylene dichloride, the chlorobenzene or their composition.
18,, after wherein separating out solids and be metallocene compound or Nonmetallocene compound and magnesium halide solution mixing, add Nonmetallocene compound or metallocene compound again by the method for claim 12.
19, by the method for claim 12, wherein in the step of (1)-(4), add organoboron compound.
20, by the method for claim 19, wherein organoboron compound is selected from three (pentafluorophenyl group) boron (C 6F 5) 3B, four (pentafluorophenyl group) boron lithium (Li (C 6F 5) 4B), four (pentafluorophenyl group) boron (Dimethyl Ammonium), four (pentafluorophenyl group) boron (xylidine) (CH 3) 2NH 2(C 6F 5) 4A kind of among the B or their composition.
21, the catalyst system used of a kind of alkene (being total to) polymerization comprises the composition of the described a kind of compounding solid catalyst of aforesaid right requirement and a kind of aluminum alkyls or its aikyiaiurnirsoxan beta or aluminum alkyls and aikyiaiurnirsoxan beta.
22, by the catalyst system of claim 21, also add additive.
23, by the catalyst system of claim 21, alkylaluminium cpd wherein is by general formula AlR nX 3-nThe compound of expression, R is the alkyl of hydrogen or 1-20 carbon atom in the formula; X is that halogen, n are the integer of 0<n<3.
24, by the catalyst system of claim 21, alkylaluminium cpd wherein is selected from a kind of in trimethyl aluminium, triethyl aluminum, triisobutyl aluminium, trioctylaluminum, a hydrogen diethyl aluminum, a hydrogen diisobutyl aluminum, aluminium diethyl monochloride, a chloro-di-isobutyl aluminum, sesquialter ethyl aluminum chloride, the ethyl aluminum dichloride or their composition.
25, by the catalyst system of claim 21, wherein aikyiaiurnirsoxan beta is a general formula
Figure C9510671000051
Shown compound, R alkyl such as methyl, ethyl, isobutyl-and several existence together thereof in the formula; R also can part be replaced by halogen or alkyl; P is at least 1 integer.
26, by the catalyst system of claim 22, wherein additive is silicoorganic compound, and it is by general formula R nSi (OR ') 4-nShown compound, the integer of 0≤n in the formula≤3, R are hydrogen or halogen atom, R and R ' they are alkyl, cycloalkyl, aryl, haloalkyl of the same race or not of the same race.
27, by the catalyst system of claim 26, wherein silicoorganic compound are selected from by a kind of in trimethylammonium methoxy silane, trimethylethoxysilane, trimethyl phenoxysilane, dimethyldimethoxysil,ne, dimethyldiethoxysilane, dimethoxydiphenylsilane, phenylbenzene diethoxy silane, phenyl triethoxysilane, phenyltrimethoxysila,e, the ethene Trimethoxy silane or their composition.
28, by the catalyst system of claim 22, wherein additive is an organoboron compound.
29, by the catalyst system of claim 22, wherein additive is the composition of silicoorganic compound and organoboron compound.
30, with the catalyst system of claim 22-29, carry out alkene gas phase or liquid polymerization.
31, by the method for claim 13, wherein precipitation additive is selected from a kind of in diacetyl oxide, phthalic anhydride, Succinic anhydried, cis-butenedioic anhydride, pyromellitic acid anhydride, acetic ester, propionic ester, butyric ester, acrylate, methacrylic ester, acetone, butanone, benzophenone, methyl ether, ether, propyl ether, butyl ether, the amyl ether or their composition.
32, by the method for claim 14, wherein monobasic or multi-carboxylate are selected from methyl-formiate, butyl formate, butylacetate, butyl propionate, ethyl benzoate, butyl benzoate, the naphthoic acid butyl ester, diethyl malonate, butyl ethyl malonate, Polycizer W 260, ethyl sebacate, n-butyl phthalate, diisobutyl phthalate, dimixo-octyl phthalate, diethyl maleate, maleic acid n-butyl, the naphthalene dicarboxylic acids diethyl ester, the naphthalene dicarboxylic acids dibutylester, triethyl trimellitate, tributyl trimellitate, biphenyl three triethylenetetraminehexaacetic acid esters, connection benzenetricarboxylic acid tri-n-butyl, the pyromellitic acid tetra-ethyl ester, a kind of in pyromellitic acid four butyl esters or their composition.
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