CN106911232B - Pressing device and pressing method for armature commutator - Google Patents

Pressing device and pressing method for armature commutator Download PDF

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Publication number
CN106911232B
CN106911232B CN201710213005.6A CN201710213005A CN106911232B CN 106911232 B CN106911232 B CN 106911232B CN 201710213005 A CN201710213005 A CN 201710213005A CN 106911232 B CN106911232 B CN 106911232B
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commutator
positioning ring
armature
hole
main body
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CN106911232A (en
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李惠光
乐慧明
左林
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Ningbo Yunsheng Electric Drive Technology Co ltd
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Ningbo Yunsheng Electric Drive Technology Co ltd
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/02Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
    • H02K15/021Magnetic cores
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/02Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
    • H02K15/028Fastening stator or rotor bodies to casings, supports, shafts or hubs

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)
  • Motor Or Generator Current Collectors (AREA)

Abstract

The pressing method of armature commutator includes limiting the lower end of the wire head of the twisted armature semi-finished product, radially expanding, pressing the commutator into the shaft of the armature semi-finished product, limiting the radially expanded wire head and radially extruding the wire head into the groove of the commutator. And simultaneously, a pressing device of the armature commutator is also provided. The invention has the advantages of good quality and high production efficiency of the produced products.

Description

电枢换向器的压制装置及压制方法Pressing device and pressing method for armature commutator

技术领域Technical Field

本发明涉及起动机电枢的制备装置和方法,特别涉及一种电枢换向器的压制装置和方法。The invention relates to a device and method for preparing a starter armature, and in particular to a device and method for pressing an armature commutator.

背景技术Background technique

起动电机由电磁开关,直流电机和传动机构三大部分组成,直流电机又由前端盖,后端盖,刷架,定子,电枢构成。其中电枢包括换向器1,铁芯2,轴3,铜制导线4(绕组导线)组成。电枢的铁芯内部装有导线的部分,实现电能向机械能的转换。换向器的槽数与铁芯片的槽数是相等的,槽数从13~37槽,不同的槽数满足着不同功率输出的要求。同样体积的电枢槽满率(导线的截面积之和与铁芯槽面积占比)越高,电机输出功率就越大,扁导线比圆导线有更高的槽满率,所以采用扁导线设计的电枢更紧凑,输出的性能更大,同时对制造的工艺也提出了更高的挑战。电枢在电机中高速运转,是决定电机可靠性和寿命的最关键部件。The starting motor consists of three parts: an electromagnetic switch, a DC motor and a transmission mechanism. The DC motor is composed of a front cover, a rear cover, a brush holder, a stator and an armature. The armature includes a commutator 1, an iron core 2, a shaft 3 and a copper wire 4 (winding wire). The part of the iron core of the armature is equipped with a wire to realize the conversion of electrical energy into mechanical energy. The number of slots in the commutator is equal to the number of slots in the iron core, ranging from 13 to 37 slots. Different numbers of slots meet different power output requirements. The higher the slot fill rate (the sum of the cross-sectional area of the wire and the proportion of the core slot area) of the armature of the same volume, the greater the output power of the motor. Flat wires have a higher slot fill rate than round wires, so the armature designed with flat wires is more compact and has greater output performance. At the same time, it also poses higher challenges to the manufacturing process. The armature runs at high speed in the motor and is the most critical component that determines the reliability and life of the motor.

在现有的电枢生产过程中,换向器在被压入轴的过程中电枢的导线同步进入换向器槽内,由于导线在扭头时受多种因素的影响,扭完头的导线往往存在位置和形状误差,造成导线和换向器的槽对不齐,因此在压换向器时往往因为绕组扭头后导线的变形以及换向器的定位偏差,导致绕组的导线不容易压入换向器的槽中、导线被顶弯、压偏等情况的出现,需要返工,甚至报废。现有的解决方法之一是加宽换向器槽的宽度以方便绕组导线的进入,但这势必会加大绕组导线与换向器的接触电阻,影响绕组导线与换向器的焊接牢度,降低电枢的质量;现有的解决方法之二是先将扭头后绕组的导线在专用的扩口设备上进行扩口,再在专用的压机上完成换向器的压入,最后在缩口专机上将绕组导线压入换向器的槽内,由于在导线压入换向器槽内的过程中往往无法保证同时压入,就会产生绕组的每根导线与换向器的接触电阻不一致,从而降低电枢的质量,而且这种方法需三台设备,三个人操作,生产效率低,制造成本高。In the existing armature production process, the armature wires enter the commutator slots synchronously when the commutator is pressed into the shaft. Since the wires are affected by many factors when they are twisted, there are often position and shape errors in the twisted wires, resulting in misalignment between the wires and the commutator slots. Therefore, when pressing the commutator, the wires of the windings are often not easily pressed into the commutator slots, the wires are bent, or they are pressed off-center due to deformation of the wires after the windings are twisted and positioning deviations of the commutator, requiring rework or even scrapping. One of the existing solutions is to widen the width of the commutator slot to facilitate the entry of the winding wire, but this will inevitably increase the contact resistance between the winding wire and the commutator, affect the welding strength of the winding wire and the commutator, and reduce the quality of the armature; the second existing solution is to first expand the winding wire on a special expansion device after the head is twisted, then complete the pressing of the commutator on a special press, and finally press the winding wire into the commutator slot on a special shrinking machine. Since it is often impossible to ensure that the wire is pressed into the commutator slot at the same time, the contact resistance between each wire of the winding and the commutator will be inconsistent, thereby reducing the quality of the armature. In addition, this method requires three devices and three people to operate, with low production efficiency and high manufacturing cost.

发明内容Summary of the invention

本发明所要解决的技术问题是克服现有技术的上述不足而提供一种电枢换向器的压制方法,其能有效确保导线顺利进入到换向器槽中,大大提高了生产效率和降低了制造的成本,同时也确保了起动机性能更加稳定可靠。The technical problem to be solved by the present invention is to overcome the above-mentioned shortcomings of the prior art and provide a pressing method for an armature commutator, which can effectively ensure that the wire enters the commutator slot smoothly, greatly improves production efficiency and reduces manufacturing costs, while also ensuring that the starter performance is more stable and reliable.

本发明还提供一种电枢换向器的压制装置,通过其能够更好地实施电枢换向器的压制方法,其能有效确保导线顺利进入到换向器槽中,大大提高了生产效率和降低了制造的成本,同时也确保了起动机性能更加稳定可靠。The present invention also provides an armature commutator pressing device, through which the armature commutator pressing method can be better implemented, which can effectively ensure that the wire enters the commutator slot smoothly, greatly improves production efficiency and reduces manufacturing costs, and also ensures that the starter performance is more stable and reliable.

本发明解决上述问题所采用的技术方案为:。The technical solution adopted by the present invention to solve the above problems is:

电枢换向器的压制方法,将扭好头的电枢半成品的导线头部的下端限制后径向扩大,再将换向器压入电枢半成品的轴,并同时将径向扩大后的导线头部限制后再径向挤入到换向器的槽中。The armature commutator pressing method is to limit the lower end of the wire head of the twisted armature semi-finished product and then expand it radially, then press the commutator into the shaft of the armature semi-finished product, and at the same time limit the radially expanded wire head and then radially squeeze it into the slot of the commutator.

本发明相应地提供一种电枢换向器的压制装置,其包括:The present invention accordingly provides a pressing device for an armature commutator, comprising:

主体,其中间设置能够容纳铁芯衬套和铁芯座的圆柱形竖直通孔,下部设置横向贯通孔;A main body, wherein a cylindrical vertical through hole capable of accommodating the core bushing and the core seat is arranged in the middle, and a horizontal through hole is arranged in the lower part;

铁芯座,放置在主体的圆柱形通孔下部,铁芯座中间开设容纳工件轴的圆柱孔,通过工件的轴插入圆柱孔而轴向固定工件;The core seat is placed at the lower part of the cylindrical through hole of the main body, and a cylindrical hole for accommodating the workpiece shaft is provided in the middle of the core seat. The workpiece shaft is inserted into the cylindrical hole to axially fix the workpiece;

铁芯座引导套,包括中间为贯通孔的主体和设置孔孔壁的轴向引导部,其固定在主体的圆柱形通孔上部,一部分套在铁芯座外,轴向引导部位引导铁芯座上下移动;The core seat guide sleeve includes a main body with a through hole in the middle and an axial guide portion provided with a hole wall, which is fixed to the upper part of the cylindrical through hole of the main body, and a part of it is sleeved outside the core seat, and the axial guide portion guides the core seat to move up and down;

上定位圈,周向设置与换向器相同数量的槽口,定位圈槽宽略大于换向器槽宽,这样工件导线可限位在槽口中,并且容易在槽口中移动;The upper positioning ring is provided with the same number of slots as the commutator in the circumferential direction, and the slot width of the positioning ring is slightly larger than the slot width of the commutator, so that the workpiece wire can be limited in the slot and can be easily moved in the slot;

下定位圈,周向设置与换向器相同数量和宽度的槽口,槽口可容纳工件导线,其槽口直径小于上定位圈的槽口直径;The lower positioning ring is provided with slots of the same number and width as the commutator in the circumferential direction, the slots can accommodate the workpiece wires, and the slot diameter is smaller than the slot diameter of the upper positioning ring;

缩口环,中间通孔上部为上大下小的圆台形,下部为圆柱形;The shrinking ring has a middle through hole with a truncated cone shape with a larger top and a smaller bottom, and a cylindrical shape at the bottom;

限位套,设置在电枢半成品铜制导线下部与铁芯座之间,支撑电枢半成品下部,使导线与铁芯座顶面不接触,确保导线下部不被碰伤;The limiting sleeve is arranged between the lower part of the copper wire of the semi-finished armature and the core seat, supporting the lower part of the semi-finished armature so that the wire does not contact the top surface of the core seat, ensuring that the lower part of the wire is not damaged;

扩口齿头,头部为上大下小的圆台形,圆台上周向设置与换向器相同数量和宽度的长槽齿,与上定位圈、下定位圈、缩口环的槽口对应;The expanded tooth head is in the shape of a truncated cone with a larger top and a smaller bottom. Long groove teeth with the same number and width as the commutator are arranged circumferentially on the truncated cone, corresponding to the grooves of the upper positioning ring, the lower positioning ring and the shrinking ring;

换向器压头,换压器压头把换向器压入工件轴中;Commutator pressure head, which presses the commutator into the workpiece shaft;

换向器定位组件,其包括换向器定位主体和换向器定位件,中间设置可容纳换向器的贯通孔,贯通孔周边设置换向器定位件,换向器放入贯通孔后由换向器定位件轴向引导;A commutator positioning assembly includes a commutator positioning body and a commutator positioning piece, a through hole for accommodating the commutator is arranged in the middle, and a commutator positioning piece is arranged around the through hole. After the commutator is placed in the through hole, it is axially guided by the commutator positioning piece;

高度调整件,其处于导线扩口位置时的高度和处于导线挤入换向器位置时的高度差等于导线头部缩口的行程,并置于主体的横向贯通孔中,支撑铁芯座,并可在二个位置间变换;A height adjusting member, the height difference between the position where the conductor is expanded and the position where the conductor is squeezed into the commutator is equal to the stroke of the conductor head shrinking, is placed in the transverse through hole of the main body, supports the core seat, and can be switched between two positions;

固定件,固定件下段活动固定在本体上,上定位圈、下定位圈、缩口环由上到下依次放置在本体上,固定件上段将上定位圈、下定位圈活动固定;上定位圈更换成换向器定位组件后也由固定件上段固定。The fixing part, the lower section of the fixing part is movably fixed on the main body, the upper positioning ring, the lower positioning ring and the shrinking ring are placed on the main body from top to bottom in sequence, and the upper section of the fixing part movably fixes the upper positioning ring and the lower positioning ring; after the upper positioning ring is replaced with the commutator positioning assembly, it is also fixed by the upper section of the fixing part.

更好地,上述主体可分成本体和底座,本体固定在底座上,这样容易制造和安装。Preferably, the main body can be divided into a main body and a base, and the main body is fixed on the base, which is easy to manufacture and install.

更好地,上述铁芯座引导套主体和轴向引导部分成二分部分,这样容易制造。Preferably, the core seat guide sleeve body and the axial guide portion are divided into two parts, which is easy to manufacture.

更好地,上述高度调整件为手柄,其包括手持部分和转动部分,转动部分的宽度与高度之差等于导线头部缩口的行程,转动部分置于本体的横向贯通孔中并支撑铁芯座;这样通过手持部分可以方便转动手柄转动部分而改变转动部分的高度。Preferably, the height adjustment member is a handle, which includes a hand-held portion and a rotating portion, the difference between the width and the height of the rotating portion is equal to the stroke of the wire head shrinkage, the rotating portion is placed in the transverse through hole of the main body and supports the core seat; in this way, the height of the rotating portion can be changed by conveniently rotating the handle rotating portion through the hand-held portion.

更好地,上述换向器定位组件为分体结构,分成换向器定位圈、换向器衬套、换向器定位导条,换向器定位圈内设置并固定换向器衬套,换向器定位导条固定在换向器衬套内壁上并轴向定位换向器;这样容易制造和安装。Preferably, the commutator positioning assembly is a split structure, which is divided into a commutator positioning ring, a commutator bushing, and a commutator positioning guide bar. The commutator bushing is arranged and fixed in the commutator positioning ring, and the commutator positioning guide bar is fixed on the inner wall of the commutator bushing and axially positions the commutator; this makes it easy to manufacture and install.

更好地,上述本体与缩口环之间还设置高度调整件,调整件包括调整螺杆和螺母,螺母固定在本体顶面,螺杆旋在螺母,这样通过旋转螺杆改变其进入螺母的高度,从而调整螺杆的高度,也就是调整缩口环与本体之间的距离,以满足铁芯高度的变化。Preferably, a height adjustment member is also provided between the main body and the shrinking ring, and the adjustment member includes an adjusting screw and a nut. The nut is fixed on the top surface of the main body, and the screw is screwed on the nut. In this way, the height of the screw entering the nut can be changed by rotating the screw, thereby adjusting the height of the screw, that is, adjusting the distance between the shrinking ring and the main body to meet the change of the core height.

更好地,上述本体外周表面上和上定位圈、下定位圈、换向器定位组件外周表面上均设置竖向固定槽,固定件置于竖向固定槽上并活动固定。Preferably, vertical fixing grooves are provided on the outer peripheral surface of the main body and the outer peripheral surfaces of the upper positioning ring, the lower positioning ring and the commutator positioning assembly, and the fixing members are placed on the vertical fixing grooves and movably fixed.

更好地,上述固定件有按周向对称分布的二个,二个固定件为不同的宽度尺寸导轨,以确保了下定位圈、上定位圈、换向器定位圈在使用时位置的唯一性,起到防错作用。Preferably, there are two fixing members distributed symmetrically in the circumferential direction, and the two fixing members are guide rails of different widths, so as to ensure the uniqueness of the positions of the lower locating ring, the upper locating ring and the commutator locating ring when in use, thereby playing an error-proofing role.

更好地,上述上定位圈的槽口后段宽度明显大于换向器槽口,这样再需要取出上定位圈时不受导线阻碍,比较容易。Preferably, the width of the rear section of the notch of the upper positioning ring is significantly larger than the notch of the commutator, so that when the upper positioning ring needs to be taken out, it is not hindered by the wire and is relatively easy.

更具体地,电枢换向器的压制方法包括以下步骤:More specifically, the pressing method of the armature commutator comprises the following steps:

(1)在主体的横向贯通孔中放好起始位置的高度调整件,铁芯座放入圆柱形通孔中并由高度调整件支撑,铁芯座上部套入铁芯座引导套中,铁芯座引导套固定在主体上;(1) Place the height adjustment piece at the starting position in the transverse through hole of the main body, place the core seat in the cylindrical through hole and supported by the height adjustment piece, insert the upper part of the core seat into the core seat guide sleeve, and fix the core seat guide sleeve on the main body;

(2)将扭好头的电枢半成品放入到铁芯座引导套中,主体上方依次固定好缩口环、下定位圈、上定位圈,使部件的导线头部进入上定位圈的槽口中;(2) Place the twisted armature semi-finished product into the core seat guide sleeve, and fix the shrinking ring, lower positioning ring, and upper positioning ring on the main body in sequence, so that the wire head of the component enters the groove of the upper positioning ring;

(3)再装上扩口齿头,启动驱动器压下扩口齿头,导线头部在扩口齿头齿部的作用力下从上定位圈槽口中挤出,导线下部进入下定位圈槽口中;(3) Install the flared tooth head again, start the driver to press down the flared tooth head, and the wire head is squeezed out from the upper positioning ring groove under the force of the teeth of the flared tooth head, and the lower part of the wire enters the lower positioning ring groove;

(4)取出扩口齿头和上定位圈,在上定位圈位置处装上换向器定位组件,再在换向器定位组件中放入换向器,在换向器上面放好换压器压头,启动驱动器压入换压器,高度调整件降低到另一高度,将在下定位圈槽口中的导线通过缩口环斜面同时挤入换向器的槽口中;(4) Take out the flared tooth head and the upper positioning ring, install the commutator positioning assembly at the position of the upper positioning ring, then put the commutator in the commutator positioning assembly, put the voltage changer pressure head on the commutator, start the driver to press the voltage changer, lower the height adjustment piece to another height, and squeeze the wire in the groove of the lower positioning ring through the inclined surface of the shrinking ring into the groove of the commutator at the same time;

(5)再将高度调整件到起始位置顶出工件。(5) Move the height adjustment piece to the starting position to eject the workpiece.

本发明的优点在于:The advantages of the present invention are:

1、本发明将压换向器和导线进入换向器槽内分成二步动作来完成,并且导线始终被工装定位,消除了位置和形状误差,从而确保电枢生产时性能参数一致性好,返工率,报废率大大降低。1. The present invention divides the pressing of the commutator and the insertion of the wire into the commutator slot into two steps, and the wire is always positioned by the tooling, eliminating position and shape errors, thereby ensuring good consistency of performance parameters during armature production, and greatly reducing rework rate and scrap rate.

2、由于铜制导线是被下定位圈精准定位下压入到换向器槽内,因此换向器的槽宽可以与导线宽度或直径尺寸接近或相同尺寸,减少了导线与换向器的接触电阻,保证了焊接牢固度,确保了起动机的性能。2. Since the copper wire is precisely positioned and pressed into the commutator slot by the lower positioning ring, the slot width of the commutator can be close to or the same as the wire width or diameter, reducing the contact resistance between the wire and the commutator, ensuring the welding firmness and ensuring the performance of the starter.

3、将导线压入换向器槽内仅仅通过一个缩口环来完成,做到了同步压入,彻底解决了导线压入不同步造成的换向器槽口变化的问题。3. Pressing the wire into the commutator slot is completed by only one shrinking ring, which achieves synchronous pressing and completely solves the problem of commutator slot change caused by asynchronous wire pressing.

4、仅仅使用一台普通的压机(气压机或油压机),使绕组扭头后的导线能同时顺利进入到换向器的槽内,仅需一人操作,大大提升了生产效率,节约了占地面积,降低了制造成本。4. Only one ordinary press (pneumatic or hydraulic press) is used to make the wires after the winding is twisted enter the slots of the commutator smoothly at the same time. Only one person is needed to operate, which greatly improves production efficiency, saves floor space and reduces manufacturing costs.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本发明使用的待压换向器的电枢工件、换向器的结构示意图。FIG. 1 is a schematic structural diagram of an armature workpiece and a commutator of a commutator to be pressed used in the present invention.

图2是本发明实施例压换向器装置的分解结构示意图。FIG. 2 is a schematic diagram of the exploded structure of the pressure commutator device according to an embodiment of the present invention.

图3是本发明实施例压换向器装置进行导线扩口时的结构示意图。FIG. 3 is a schematic structural diagram of the commutator device according to an embodiment of the present invention when expanding the conductor.

图4是本发明实施例压换向器装置进行压换向器时的结构示意图。FIG. 4 is a schematic structural diagram of the commutator pressing device according to an embodiment of the present invention when performing commutator pressing.

图5是本发明实施例换向器定位组件的结构示意图。FIG. 5 is a schematic structural diagram of a commutator positioning assembly according to an embodiment of the present invention.

图6是本发明实施例压换向器开始时的结构示意图。FIG6 is a schematic diagram of the structure of the embodiment of the present invention when the commutator is initially pressed.

图7是本发明实施例压换向器导线扩口时的结构示意图。FIG. 7 is a schematic diagram of the structure of the commutator conductor when expanding the opening according to an embodiment of the present invention.

图8是本发明实施例压换向器起始时的状态图。FIG8 is a state diagram of the commutator at the start of the pressure changer according to the embodiment of the present invention.

图9是本发明实施例压换向器完成时的状态图。FIG. 9 is a state diagram of the embodiment of the present invention when the commutator is pressed and completed.

图10是本发明实施例将压好换向器工件退出时的状态图。FIG. 10 is a state diagram of an embodiment of the present invention when the pressed commutator workpiece is withdrawn.

图11是本发明实施例压换向器完成后的工件图。FIG. 11 is a workpiece diagram of the completed commutator according to an embodiment of the present invention.

图12是本发明实施例导线扩口开始时的导线与上定位圈的对应位置图。12 is a diagram showing the corresponding positions of the conductor and the upper positioning ring when the conductor expansion begins according to an embodiment of the present invention.

图13是本发明实施例导线扩口完成时的导线与下定位圈的对应位置图。13 is a diagram showing the corresponding positions of the conductor and the lower positioning ring when the conductor expansion is completed according to an embodiment of the present invention.

具体实施方式Detailed ways

下面结合附图、实施例对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

如图1所示的电枢工件222的一般形状,其有铜制导线120的头部122,中间有开口1231的铁芯123,下部有导线端部121,需要在轴124上压入换向器114,并将头部122导线定位在换向器114的槽1141中。The general shape of the armature workpiece 222 shown in Figure 1, which has a head 122 of a copper wire 120, an iron core 123 with an opening 1231 in the middle, and a wire end 121 at the bottom, needs to be pressed into the commutator 114 on the shaft 124 and the head 122 wire is positioned in the slot 1141 of the commutator 114.

如图2、3、4所示,本发明提供的电枢换向器的压制装置,其包括以下部件:As shown in Figures 2, 3 and 4, the armature commutator pressing device provided by the present invention comprises the following components:

底板1,其支撑本体2并与本体2固定;A bottom plate 1, which supports the main body 2 and is fixed to the main body 2;

本体2,其中间设置能够容纳铁芯衬套3和铁芯座5的圆柱形竖起通孔25,下部设置横向贯通孔22,本体外表面上设置竖向固定槽26、27;The body 2 has a cylindrical vertical through hole 25 in the middle that can accommodate the core bushing 3 and the core seat 5, a horizontal through hole 22 in the lower part, and vertical fixing grooves 26 and 27 on the outer surface of the body;

铁芯衬套3,放置在本体2的圆柱形通孔25上部中,并由螺栓21与外侧的本体2固定,铁芯衬套3内侧圆周上还设置引导铁芯导条4的开口31;The core bushing 3 is placed in the upper part of the cylindrical through hole 25 of the body 2 and fixed to the outer body 2 by bolts 21. An opening 31 for guiding the core bars 4 is also provided on the inner circumference of the core bushing 3.

铁芯导条4,分成二部分,一部分41放入铁芯衬套3的开口31,另一部分42与铁芯开口对应,放置在铁芯123的开口1231中,周向定位和轴向引导铁芯123;The core guide bar 4 is divided into two parts, one part 41 is placed in the opening 31 of the core bushing 3, and the other part 42 corresponds to the core opening and is placed in the opening 1231 of the core 123 to circumferentially position and axially guide the core 123;

铁芯座5,放置在本体2的圆柱形通孔25下部,铁芯座5中间开设容纳工件222轴的圆柱孔51,通过工件222的轴插入圆柱孔51而轴向固定工件222;The core seat 5 is placed at the lower part of the cylindrical through hole 25 of the body 2. A cylindrical hole 51 for accommodating the axis of the workpiece 222 is provided in the middle of the core seat 5. The axis of the workpiece 222 is inserted into the cylindrical hole 51 to axially fix the workpiece 222.

限位套6,设置在工件222铜制导线120下部121与铁芯座5之间,支撑工件222铜制导线120下部121,使其与铁芯座5平面52不接触,确保铜制导线120端部121不被碰伤;The limiting sleeve 6 is arranged between the lower portion 121 of the copper conductor 120 of the workpiece 222 and the core seat 5, and supports the lower portion 121 of the copper conductor 120 of the workpiece 222 so that it does not contact the plane 52 of the core seat 5, and ensures that the end portion 121 of the copper conductor 120 is not damaged;

高度调整手柄7,其包括手持部分72和转动部分71,转动部分71的宽度712与高度711之差等于铜制导线120头部122缩口的行程,转动部分71置于本体2的横向贯通孔22中并支撑铁芯座5;The height adjustment handle 7 includes a hand-held portion 72 and a rotating portion 71. The difference between the width 712 and the height 711 of the rotating portion 71 is equal to the stroke of the head 122 of the copper conductor 120 shrinking. The rotating portion 71 is placed in the transverse through hole 22 of the body 2 and supports the core seat 5.

缩口环8,中间通孔为:上部可容纳导线的上大下小的圆台形缩口槽81、下部为圆柱形孔82,上部圆台形缩口槽81可限制铜制导线120端部122扩口尺寸,下部圆柱形孔82可将涨开后的铜制导线120的头部122向下移动时因缩口而压入到换向器114对应槽口1141内;The shrinking ring 8 has a middle through hole: a truncated cone-shaped shrinking groove 81 with a larger upper portion and a smaller lower portion for accommodating the wire, and a cylindrical hole 82 at the lower portion. The upper truncated cone-shaped shrinking groove 81 can limit the expansion size of the end 122 of the copper wire 120, and the lower cylindrical hole 82 can press the head 122 of the expanded copper wire 120 into the corresponding notch 1141 of the commutator 114 when the head 122 moves downward due to shrinkage.

上定位圈9,周向设置与换向器槽口数量相同和宽度稍宽的槽口91,槽口91宽度以容纳工件222铜制导线120又间隙不大为宜,这样在工件222铜制导线120头部122扩口时能使上部的铜制导线120顺利进入槽口91,从而使下部的铜制导线120引入下定位圈10中,防止铜制导线120错位,见图12;本实施例中,槽口91后段宽度92明显大于换向器槽口,这样在取出上定位圈9时不会受到槽口91内的铜制导线120的阻碍而方便取出;The upper positioning ring 9 is provided with slots 91 of the same number and slightly wider than the slots of the commutator in the circumferential direction. The width of the slots 91 is suitable to accommodate the copper wires 120 of the workpiece 222 without too much gap. In this way, when the head 122 of the copper wire 120 of the workpiece 222 is expanded, the upper copper wire 120 can smoothly enter the slot 91, so that the lower copper wire 120 is introduced into the lower positioning ring 10 to prevent the copper wire 120 from being misplaced, as shown in FIG. 12 ; in this embodiment, the rear section width 92 of the slot 91 is significantly larger than the commutator slot, so that when the upper positioning ring 9 is taken out, it will not be hindered by the copper wire 120 in the slot 91 and can be easily taken out;

下定位圈10,设置与与换向器槽口数量和宽度相同的槽口101,槽口101容纳工件222铜制导线120,下定位圈10起到准确定位铜制导线120头部122进入到下定位圈10槽口101中,见图13,确保铜制导线120头部122准确进入换向器114的槽口1141中;The lower positioning ring 10 is provided with slots 101 having the same number and width as the slots of the commutator. The slots 101 accommodate the copper wires 120 of the workpiece 222. The lower positioning ring 10 serves to accurately position the heads 122 of the copper wires 120 into the slots 101 of the lower positioning ring 10, as shown in FIG. 13, to ensure that the heads 122 of the copper wires 120 accurately enter the slots 1141 of the commutator 114;

换向器定位圈11内设置换向器衬套12,换向器定位圈11与换向器衬套12之间通过连接件113在二侧边部位111、112处连接,换向器定位圈11固定换向器衬套12,换向器衬套12轴向定位换向器;A commutator bushing 12 is arranged in the commutator positioning ring 11. The commutator positioning ring 11 and the commutator bushing 12 are connected at two side portions 111 and 112 via a connecting piece 113. The commutator positioning ring 11 fixes the commutator bushing 12, and the commutator bushing 12 axially positions the commutator.

换向器定位导条13,换向器定位导条13起到与换向器114槽口1141周向定位的作用;The commutator positioning guide bar 13 plays the role of circumferential positioning with the notch 1141 of the commutator 114;

扩口齿头14,扩口齿头14设置与上定位圈9的槽口91对应的齿部142,扩口齿头14的齿数与换向器的槽数相同,上定位圈9的槽口91接处进行初步引导定位,开始铜制导线120头部122直接在上定位圈9的槽口91中,如图12,在压机压力作用下扩口齿头14齿部142把铜制导线120头部122推进下定位圈10槽口101中,如图13,扩口齿头14度141起到使铜制导线120头部122扩口的作用,并被缩口环8斜面081所限制。The flared tooth head 14 is provided with a tooth portion 142 corresponding to the notch 91 of the upper positioning ring 9. The number of teeth of the flared tooth head 14 is the same as the number of slots of the commutator. The notch 91 of the upper positioning ring 9 is initially guided and positioned. At the beginning, the head 122 of the copper wire 120 is directly in the notch 91 of the upper positioning ring 9, as shown in FIG12. Under the pressure of the press, the tooth portion 142 of the flared tooth head 14 pushes the head 122 of the copper wire 120 into the notch 101 of the lower positioning ring 10, as shown in FIG13. The flared tooth head 14 degree 141 plays the role of expanding the head 122 of the copper wire 120 and is limited by the inclined surface 081 of the shrinking ring 8.

换压器压头15,换压器压头15起到把换向器114压入工件222轴端124;The pressure changer head 15 is used to press the commutator 114 into the shaft end 124 of the workpiece 222;

导轨16、17,上部分别带有限定部163、173,分别放入本体外表面上的竖向固定槽26、27、下定位圈10的缺口102、103、上定位圈9的缺口92、93、换向器定位圈11的缺口114、115中,通过螺栓161、162、171、172与本体2固定,并通过导轨16、17的限定部163、173将下定位圈10、上定位圈9、换向器定位圈11与本体2相对位置准确定位;The guide rails 16 and 17 have limiting parts 163 and 173 on the upper part, respectively, which are respectively placed in the vertical fixing grooves 26 and 27 on the outer surface of the body, the notches 102 and 103 of the lower positioning ring 10, the notches 92 and 93 of the upper positioning ring 9, and the notches 114 and 115 of the commutator positioning ring 11, and are fixed to the body 2 by bolts 161, 162, 171 and 172, and the relative positions of the lower positioning ring 10, the upper positioning ring 9, the commutator positioning ring 11 and the body 2 are accurately positioned by the limiting parts 163 and 173 of the guide rails 16 and 17;

上述本体2上面还设置调整件18,调整件18包括调整螺杆182和螺母181,螺母181固定在本体2顶面,螺杆182旋在螺母181,见图2,这样通过旋转螺杆182改变其进入螺母181的高度,从而调整螺杆182的高度,也就是调整下定位圈10与本体2之间的距离,以满足铁芯123高度1232的变化,见图6。An adjusting member 18 is also provided on the main body 2, and the adjusting member 18 includes an adjusting screw 182 and a nut 181. The nut 181 is fixed on the top surface of the main body 2, and the screw 182 is screwed on the nut 181, as shown in FIG. 2. In this way, by rotating the screw 182 to change the height at which the screw enters the nut 181, the height of the screw 182 is adjusted, that is, the distance between the lower positioning ring 10 and the main body 2 is adjusted to meet the change in the height 1232 of the iron core 123, as shown in FIG. 6.

上述导轨16宽度与导轨17宽度不同,起到防错的作用。The width of the guide rail 16 is different from that of the guide rail 17, which plays a role in preventing errors.

上述铁芯衬套3与铁芯导条4也可成一体。The core bushing 3 and the core guide bar 4 may also be integrated.

上述换向器定位圈11、换向器衬套12、换向器定位导条13构成换向器定位组件,见图5,三者也可以设计成一体。The commutator positioning ring 11, the commutator bushing 12, and the commutator positioning guide bar 13 constitute a commutator positioning assembly, as shown in FIG5, and the three can also be designed as one body.

利用上述换向器的压制装置进行电枢换向器的压制方法,其步骤如下:The method for pressing an armature commutator using the above commutator pressing device comprises the following steps:

(1)在本体2的横向贯通孔22中放入高度调整手柄7的转动部71,此时,高度调整手柄转动部的高度711部分向上,铁芯座5放入圆柱形通孔25中并由高度调整手柄7支撑,铁芯座5上部放入限位套6,再套入铁芯座引导套3中,铁芯座引导套3由螺栓21固定在本体2上,见图6;(1) The rotating portion 71 of the height adjustment handle 7 is placed in the transverse through hole 22 of the body 2. At this time, the height 711 of the rotating portion of the height adjustment handle is facing upward. The core seat 5 is placed in the cylindrical through hole 25 and supported by the height adjustment handle 7. The upper part of the core seat 5 is placed in the limiting sleeve 6, which is then inserted into the core seat guide sleeve 3. The core seat guide sleeve 3 is fixed to the body 2 by bolts 21, as shown in FIG6 ;

(2)将电枢半成品222放入到铁芯座引导套中,在本体2上方导轨16、导轨17限制下依次放好缩口环8、下定位圈10、上定位圈9,并将导轨16、导轨17分别放入主体2的竖向固定槽26、27中并用螺栓161、162、171、172固定,然后使电枢半成品222的导线头部122进入上定位圈9的槽口91中,见图6、图12;(2) Place the armature semi-finished product 222 into the core seat guide sleeve, place the shrinking ring 8, the lower positioning ring 10, and the upper positioning ring 9 in sequence under the restriction of the guide rails 16 and 17 above the body 2, and place the guide rails 16 and 17 into the vertical fixing grooves 26 and 27 of the body 2 respectively and fix them with bolts 161, 162, 171, and 172, and then make the wire head 122 of the armature semi-finished product 222 enter the notch 91 of the upper positioning ring 9, see Figures 6 and 12;

(3)再装上扩口齿头14,启动压机(图中未画出)压下扩口齿头14,导线头部122在扩口齿头齿部的作用力下从上定位圈槽口91中挤出,进入下定位圈10的槽口101中,见图7、13;(3) Install the flared tooth head 14, start the press (not shown) to press down the flared tooth head 14, and the wire head 122 is squeezed out of the notch 91 of the upper positioning ring under the force of the teeth of the flared tooth head and enters the notch 101 of the lower positioning ring 10, see Figures 7 and 13;

(4)取出扩口齿头14和上定位圈9,在上定位圈位置处装上换向器定位组件,再在换向器定位组件中放入换向器114,在换向器114上面放好换压器压头15,启动压机压换向器114,换向器114进入工件轴中,见图8,高度调整手柄7通过手持部分72将转动部分71转动将宽度712部分向上,再次启动压机,在向下移动过程中,扩过口的导线122通过缩口环的圆柱形孔82同时挤入换向器114的槽口1141中,见图9;(4) Take out the expanded tooth head 14 and the upper positioning ring 9, install the commutator positioning assembly at the position of the upper positioning ring, then put the commutator 114 into the commutator positioning assembly, put the commutator pressure head 15 on the commutator 114, start the press to press the commutator 114, and the commutator 114 enters the workpiece shaft, see Figure 8, the height adjustment handle 7 rotates the rotating part 71 through the hand-held part 72 to turn the width 712 part upward, and start the press again. During the downward movement, the expanded wire 122 passes through the cylindrical hole 82 of the shrinking ring and is squeezed into the notch 1141 of the commutator 114 at the same time, see Figure 9;

(5)再通过高度调整手柄7的手持部分72将高度调整手柄7转动部分转动到高度711位置而顶出压好换向器114后的工件444,见图10、11,完成压换向器工作。(5) The rotating part of the height adjustment handle 7 is rotated to a height 711 by the hand-held part 72 of the height adjustment handle 7 to eject the workpiece 444 after the commutator 114 is pressed, as shown in FIGS. 10 and 11 , thereby completing the commutator pressing work.

Claims (7)

1.电枢换向器的压制方法,其特征在于:将扭好头的电枢半成品的导线头部的下端限制后径向扩大,再将换向器压入电枢半成品的轴,并同时将径向扩大后的导线头部限制后再径向挤入到换向器的槽,所述的电枢换向器压制方法,包括以下步骤:1. A method for pressing an armature commutator, characterized in that: the lower end of the wire head of the twisted armature semi-finished product is restricted and then radially expanded, and then the commutator is pressed into the shaft of the armature semi-finished product, and at the same time, the radially expanded wire head is restricted and then radially squeezed into the slot of the commutator, and the armature commutator pressing method includes the following steps: (1)在主体的横向贯通孔中放好起始位置的高度调整件,铁芯座放入圆柱形通孔中并由高度调整件支撑,铁芯座上部套入铁芯座引导套中,铁芯座引导套固定在主体上;(1) Place the height adjustment piece at the starting position in the transverse through hole of the main body, place the core seat in the cylindrical through hole and supported by the height adjustment piece, insert the upper part of the core seat into the core seat guide sleeve, and fix the core seat guide sleeve on the main body; (2)将扭好头的电枢半成品放入到铁芯座引导套中,主体上方依次固定好缩口环、下定位圈、上定位圈,使部件的导线头部进入上定位圈的槽口中;(2) Place the twisted armature semi-finished product into the core seat guide sleeve, and fix the shrinking ring, lower positioning ring, and upper positioning ring on the main body in sequence, so that the wire head of the component enters the groove of the upper positioning ring; (3)再装上扩口齿头,启动驱动器压下扩口齿头,导线头部在扩口齿头齿部的作用力下从上定位圈槽口中挤出,导线下部进入下定位圈槽口中;(3) Install the flared tooth head again, start the driver to press down the flared tooth head, and the wire head is squeezed out from the upper positioning ring groove under the force of the teeth of the flared tooth head, and the lower part of the wire enters the lower positioning ring groove; (4)取出扩口齿头和上定位圈,在上定位圈位置处装上换向器定位组件,再在换向器定位组件中放入换向器,在换向器上面放好换压器压头,启动驱动器压入换压器,高度调整件降低到另一高度,将在下定位圈槽口中的导线通过缩口环斜面同时挤入换向器的槽口中;(4) Take out the flared tooth head and the upper positioning ring, install the commutator positioning assembly at the position of the upper positioning ring, then put the commutator in the commutator positioning assembly, put the voltage changer pressure head on the commutator, start the driver to press the voltage changer, lower the height adjustment piece to another height, and squeeze the wire in the groove of the lower positioning ring through the inclined surface of the shrinking ring into the groove of the commutator at the same time; (5)再将高度调整件到起始位置顶出工件。(5) Move the height adjustment piece to the starting position to eject the workpiece. 2.电枢换向器的压制装置,其特征在于:包括:2. A pressing device for an armature commutator, characterized in that it comprises: 主体,其中间设置能够容纳铁芯衬套和铁芯座的圆柱形竖直通孔,下部设置横向贯通孔;A main body, wherein a cylindrical vertical through hole capable of accommodating the core bushing and the core seat is arranged in the middle, and a horizontal through hole is arranged in the lower part; 铁芯座,放置在主体的圆柱形通孔下部,铁芯座中间开设容纳工件轴的圆柱孔,通过工件的轴插入圆柱孔而轴向固定工件;The core seat is placed at the lower part of the cylindrical through hole of the main body, and a cylindrical hole for accommodating the workpiece shaft is provided in the middle of the core seat. The workpiece shaft is inserted into the cylindrical hole to axially fix the workpiece; 铁芯座引导套,包括中间为贯通孔的主体和设置孔孔壁的轴向引导部,其固定在主体的圆柱形通孔上部,一部分套在铁芯座外,轴向引导部位引导铁芯座上下移动;The core seat guide sleeve includes a main body with a through hole in the middle and an axial guide portion provided with a hole wall, which is fixed to the upper part of the cylindrical through hole of the main body, and a part of it is sleeved outside the core seat, and the axial guide portion guides the core seat to move up and down; 上定位圈,周向设置与换向器相同数量的槽口,定位圈槽宽略大于换向器槽宽,槽口可容纳工件导线;The upper positioning ring is provided with the same number of slots as the commutator in the circumferential direction, the slot width of the positioning ring is slightly larger than the slot width of the commutator, and the slots can accommodate the workpiece wire; 下定位圈,周向设置与换向器相同数量和宽度的槽口,槽口可容纳工件导线,其槽口直径小于上定位圈的槽口直径;The lower positioning ring is provided with slots of the same number and width as the commutator in the circumferential direction, the slots can accommodate the workpiece wires, and the slot diameter is smaller than the slot diameter of the upper positioning ring; 缩口环,中间通孔上部为上大下小的圆台形,下部为圆柱形;The shrinking ring has a middle through hole with a truncated cone shape with a larger top and a smaller bottom, and a cylindrical shape at the bottom; 限位套,设置在电枢半成品铜制导线下部与铁芯座之间,支撑电枢半成品下部,使导线与铁芯座顶面不接触;The limiting sleeve is arranged between the lower part of the copper conductor of the semi-finished armature and the core seat, and supports the lower part of the semi-finished armature so that the conductor does not contact the top surface of the core seat; 扩口齿头,头部为上大下小的圆台形,圆台上周向设置与换向器相同数量和宽度的长槽齿,与上定位圈、下定位圈、缩口环的槽口对应;The expanded tooth head is in the shape of a truncated cone with a larger top and a smaller bottom. Long groove teeth with the same number and width as the commutator are arranged circumferentially on the truncated cone, corresponding to the grooves of the upper positioning ring, the lower positioning ring and the shrinking ring; 换向器压头,换压器压头把换向器压入工件轴中;Commutator pressure head, which presses the commutator into the workpiece shaft; 换向器定位组件,其包括换向器定位主体和换向器定位件,中间设置可容纳换向器的贯通孔,贯通孔周边设置换向器定位件,换向器放入贯通孔后由换向器定位件轴向引导;A commutator positioning assembly includes a commutator positioning body and a commutator positioning piece, a through hole for accommodating the commutator is arranged in the middle, and a commutator positioning piece is arranged around the through hole. After the commutator is placed in the through hole, it is axially guided by the commutator positioning piece; 高度调整件,其处于导线扩口位置时的高度和处于导线挤入换向器位置时的高度差等于导线头部缩口的行程,并置于主体的横向贯通孔中,支撑铁芯座,并可在二个位置间变换;A height adjusting member, the height difference between the position where the conductor is expanded and the position where the conductor is squeezed into the commutator is equal to the stroke of the conductor head shrinking, is placed in the transverse through hole of the main body, supports the core seat, and can be switched between two positions; 固定件,固定件下段活动固定在本体上,上定位圈、下定位圈、缩口环由上到下依次放置在本体上,固定件上段将上定位圈、下定位圈活动固定;上定位圈更换成换向器定位组件后也由固定件上段固定;The fixing part, the lower section of the fixing part is movably fixed on the main body, the upper positioning ring, the lower positioning ring, and the shrinking ring are placed on the main body from top to bottom in sequence, and the upper section of the fixing part movably fixes the upper positioning ring and the lower positioning ring; after the upper positioning ring is replaced with the commutator positioning assembly, it is also fixed by the upper section of the fixing part; 所述主体可分成本体和底座,本体固定在底座上;所述铁芯座引导套主体和轴向引导部分。The main body can be divided into a main body and a base, the main body is fixed on the base; the core seat guide sleeve main body and an axial guide part. 3.根据权利要求2所述的电枢换向器的压制装置,其特征在于:所述高度调整件为手柄,其包括手持部分和转动部分,转动部分的宽度与高度之差等于导线头部缩口的行程,转动部分置于本体的横向贯通孔中并支撑铁芯座。3. The pressing device of the armature commutator according to claim 2 is characterized in that: the height adjustment member is a handle, which includes a hand-held part and a rotating part, the difference between the width and the height of the rotating part is equal to the stroke of the wire head shrinkage, and the rotating part is placed in the transverse through hole of the body and supports the core seat. 4.根据权利要求2所述的电枢换向器的压制装置,其特征在于:所述本体与缩口环之间还设置高度调整件,调整件包括调整螺杆和螺母,螺母固定在本体顶面,螺杆旋在螺母。4. The pressing device for the armature commutator according to claim 2 is characterized in that a height adjustment member is also arranged between the body and the shrinking ring, the adjustment member comprises an adjustment screw and a nut, the nut is fixed on the top surface of the body, and the screw is screwed on the nut. 5.根据权利要求2所述的电枢换向器的压制装置,其特征在于:所述本体外周表面上和上定位圈、下定位圈、换向器定位组件外周表面上均设置竖向固定槽,固定件置于竖向固定槽上并活动固定。5. The pressing device for the armature commutator according to claim 2 is characterized in that vertical fixing grooves are provided on the outer peripheral surface of the body and the outer peripheral surfaces of the upper positioning ring, the lower positioning ring and the commutator positioning assembly, and the fixing parts are placed on the vertical fixing grooves and movably fixed. 6.根据权利要求2所述的电枢换向器的压制装置,其特征在于:所述换向器定位组件分成换向器定位圈、换向器衬套、换向器定位导条,换向器定位圈内设置并固定换向器衬套,换向器定位导条固定在换向器衬套内壁上并轴向定位换向器。6. The pressing device of the armature commutator according to claim 2 is characterized in that: the commutator positioning assembly is divided into a commutator positioning ring, a commutator bushing, and a commutator positioning guide bar, the commutator bushing is arranged and fixed in the commutator positioning ring, and the commutator positioning guide bar is fixed on the inner wall of the commutator bushing and axially positions the commutator. 7.根据权利要求2所述的电枢换向器的压制装置,其特征在于:所述上定位圈的槽口后段宽度明显大于换向器槽口。7. The pressing device for the armature commutator according to claim 2 is characterized in that the width of the rear section of the notch of the upper positioning ring is significantly larger than the notch of the commutator.
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CN113783373A (en) * 2021-09-17 2021-12-10 浙江松田汽车电机系统股份有限公司 Device for enabling armature lead to enter commutator groove

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