CN106930687A - Fluid power hits the step-by-step movement broken rock device that shakes - Google Patents
Fluid power hits the step-by-step movement broken rock device that shakes Download PDFInfo
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- CN106930687A CN106930687A CN201511003590.4A CN201511003590A CN106930687A CN 106930687 A CN106930687 A CN 106930687A CN 201511003590 A CN201511003590 A CN 201511003590A CN 106930687 A CN106930687 A CN 106930687A
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B4/00—Drives for drilling, used in the borehole
- E21B4/06—Down-hole impacting means, e.g. hammers
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B4/00—Drives for drilling, used in the borehole
- E21B4/006—Mechanical motion converting means, e.g. reduction gearings
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Abstract
一种液力击振步进式破岩装置,包括外壳体和容积式马达、传动轴、一级接头,在外壳体上部设有中空的中心轴,外壳体与中心轴之间设置弹簧,外壳体内壁与中心轴外壁之间通过花键轴向插接配合,容积式马达安装在中心轴下方的外壳体内部,容积式马达与中心轴轴向之间预设振荡腔,容积式马达的上端通过与外壳体固连的盘阀限位,在外壳体的下端部设有二级接头。该装置将液力击振和步进式破岩将两种钻井提速工艺有机融为一体,能够进一步提高深井、超深井的钻井速度,同时减小钻具组合横向振动,保护钻头、稳定钻压,防止复杂情况的发生,并缩短钻井周期,降低钻井综合成本。
A hydraulic shock vibration stepping rock-breaking device, comprising an outer casing, a volumetric motor, a transmission shaft, and a first-stage joint, a hollow central shaft is arranged on the upper part of the outer casing, a spring is arranged between the outer casing and the central shaft, and the outer casing The internal wall and the outer wall of the central shaft are axially plugged and fitted through splines. The displacement motor is installed inside the outer shell below the central shaft. The vibration cavity is preset between the displacement motor and the central shaft. The upper end of the displacement motor A secondary joint is provided at the lower end of the outer shell through the limit of the disc valve fixedly connected with the outer shell. The device organically integrates the two drilling speed-increasing technologies of hydraulic vibration and step-by-step rock breaking, which can further increase the drilling speed of deep wells and ultra-deep wells, and at the same time reduce the lateral vibration of the drilling tool assembly, protect the drill bit and stabilize the drilling pressure. , to prevent the occurrence of complex situations, shorten the drilling cycle, and reduce the overall cost of drilling.
Description
技术领域 technical field
本发明涉及石油天然气钻井、煤层气钻井领域的钻井工具,尤其是一种液力击振步进式破岩装置。 The invention relates to a drilling tool in the field of petroleum and natural gas drilling and coal bed gas drilling, in particular to a hydraulic shock vibration stepping rock breaking device.
背景技术 Background technique
深井、超深井是国内外开发深部油气资源的主要技术手段,但随着井深的增加,岩石更加致密坚硬,常规钻头及钻井方式破岩效率很低,导致钻井周期延长,我国西部的深井钻井周期长达1年甚至2年,增加了开发后的吨油成本,已经难以满足油气资源高效开发的要求,因此迫切需要更快更有效的钻井破岩技术。理论研究与工程实践表明,小尺寸钻头具有破岩效率高于大尺寸钻头的优势,当小尺寸钻头先完成一定深度井眼的钻进时,再利用大尺寸钻头钻进,形成阶梯型井眼,此时由于大尺寸钻头所钻岩石的部分内应力得到释放,降低了大尺寸钻头所钻岩体的难度,可大幅提高设计井眼的钻进速度,即利用步进式破岩原理提高钻速,同时轴向冲击效应也有利于提高坚硬岩石的破碎率,若能将两种工艺有机结合,将大幅提高深井、超深井的钻井速度,但是目前国内外仅仅针对其中的一种工艺进行独立研究,提速效果有限,而关于两种工艺优化组合及相关装置的研究文献还未见到。 Deep wells and ultra-deep wells are the main technical means for developing deep oil and gas resources at home and abroad. However, with the increase of well depth, the rocks become denser and harder. Conventional drill bits and drilling methods are very inefficient in breaking rocks, resulting in extended drilling cycles. The deep well drilling cycle in western my country As long as 1 year or even 2 years, the cost per ton of oil after development is increased, and it is difficult to meet the requirements of efficient development of oil and gas resources. Therefore, faster and more effective drilling and rock breaking technology is urgently needed. Theoretical research and engineering practice have shown that the small-size drill bit has the advantage of breaking rock more efficiently than the large-size drill bit. When the small-size drill bit first completes the drilling of a certain depth of wellbore, then use the large-size drill bit to drill to form a stepped wellbore At this time, part of the internal stress of the rock drilled by the large-size drill bit is released, which reduces the difficulty of the rock mass drilled by the large-size drill bit, and can greatly increase the drilling speed of the designed wellbore, that is, the principle of step-by-step rock breaking can be used to increase the drilling speed. At the same time, the axial impact effect is also conducive to improving the fracture rate of hard rock. If the two processes can be organically combined, the drilling speed of deep wells and ultra-deep wells will be greatly improved. However, at present, only one of the processes is independently developed at home and abroad. Research shows that the speed-up effect is limited, and the research literature on the optimal combination of the two processes and related devices has not been seen.
发明内容 Contents of the invention
本发明的目的是针对现有技术存在的问题,为石油天然气钻井、煤层气钻井、地质勘探、矿山钻探提供一种结构简单,性能可靠,控制精度高,操作方便的液力击振步进式破岩装置。 The purpose of the present invention is to solve the problems existing in the prior art, and provide a hydraulic shock vibration step-by-step pump with simple structure, reliable performance, high control precision and convenient operation for oil and gas drilling, coal bed methane drilling, geological exploration and mine drilling. Rock breaking device.
本发明解决其技术问题所采用的技术方案是: The technical solution adopted by the present invention to solve its technical problems is:
液力击振步进式破岩装置,包括外壳体2和容积式马达11、传动轴14、一级接头16,传动轴14上加工旁通孔13,其中:在外壳体2上部设有中空的中心轴1,外壳体2内壁与中心轴1外壁之间设置弹簧腔,弹簧腔内设置弹簧4,外壳体2内壁与中心轴1外壁之间通过花键6轴向插接配合,外壳体2与中心轴1周边密封配合,容积式马达11安装在中心轴1下方的外壳体2内部,容积式马达11与中心轴1轴向之间预设振荡腔,容积式马达11的上端通过与外壳体2固连的盘阀10限位,在外壳体2的下端部设有二级接头17。 The step-by-step hydraulic shock breaking device includes an outer casing 2, a volumetric motor 11, a transmission shaft 14, and a first-stage joint 16, and a bypass hole 13 is processed on the transmission shaft 14, wherein: the upper part of the outer casing 2 is provided with a hollow The central shaft 1, a spring chamber is arranged between the inner wall of the outer shell 2 and the outer wall of the central shaft 1, and a spring 4 is arranged in the spring chamber, and the inner wall of the outer shell 2 and the outer wall of the central shaft 1 are axially inserted and matched by the spline 6, and the outer shell 2 It is sealed and matched with the periphery of the central shaft 1. The positive displacement motor 11 is installed inside the outer casing 2 below the central shaft 1. An oscillation cavity is preset between the positive displacement motor 11 and the central shaft 1. The upper end of the positive displacement motor 11 passes through the The disc valve 10 fixedly connected to the outer shell 2 is limited, and the lower end of the outer shell 2 is provided with a secondary joint 17 .
上述方案进一步包括: The above programs further include:
容积式马达11通过联轴器12与传动轴14连接,传动轴14与外壳体2之间安装轴承15,中心轴1上端设有连接头。 The positive displacement motor 11 is connected with the transmission shaft 14 through the shaft coupling 12, the bearing 15 is installed between the transmission shaft 14 and the outer casing 2, and the upper end of the central shaft 1 is provided with a connecting head.
盘阀10通过固定肋9与外壳体2连接,中心轴1与外壳体2之间安装多级密封装置 The disc valve 10 is connected with the outer casing 2 through the fixing rib 9, and a multi-stage sealing device is installed between the central shaft 1 and the outer casing 2
振荡腔8是一组或多组串联。 One or more groups of oscillation chambers are connected in series.
所述花键6和弹簧腔4内部充满润滑油。 The inside of the spline 6 and the spring cavity 4 is filled with lubricating oil.
本发明的液力击振步进式破岩装置将步进式破岩与轴向冲击高效破岩两种提速工艺优化组合,大幅提高深井、超深井的钻井速度及深部油气资源的开发效益;进一步提高深井、超深井的钻井速度,充分发挥步进式破岩和冲击破岩两种工艺的技术优势,满足降低钻井综合成本,高效开发深层油气资源的要求;具有结构设计简单、性能可靠、操作方便等特点。 The hydraulic vibration stepping rock breaking device of the present invention optimizes the two speed-increasing processes of stepping rock breaking and axial impact high-efficiency rock breaking, greatly improving the drilling speed of deep wells and ultra-deep wells and the development benefits of deep oil and gas resources; Further increase the drilling speed of deep wells and ultra-deep wells, give full play to the technical advantages of the two techniques of stepping rock breaking and impact rock breaking, and meet the requirements of reducing the comprehensive cost of drilling and efficiently developing deep oil and gas resources; it has simple structure design, reliable performance, Easy to operate and so on.
根据现场应用效果分析,液力击振步进式破岩装置能够平均单井节省钻井周期15-20天,钻井效率提高68.6%,且钻井质量符合设计标准,实现了低能耗、高效率的钻井目的。 According to the field application effect analysis, the hydraulic shock vibration step-by-step rock breaking device can save 15-20 days of drilling cycle on average for a single well, increase drilling efficiency by 68.6%, and the drilling quality meets the design standards, realizing low energy consumption and high efficiency drilling Purpose.
附图说明 Description of drawings
图1是依据本发明所提出的液力击振步进式破岩装置结构示意图。 Fig. 1 is a schematic diagram of the structure of the step-by-step rock-breaking device proposed by hydraulic shock vibration according to the present invention.
图2是依据本发明所提出的液力击振步进式破岩装置A-A截面示意图。 Fig. 2 is a schematic cross-sectional view of A-A of the step-by-step hydraulic shock breaking device proposed according to the present invention.
图中1-中心轴、2-外壳体、3-一级密封装置、4-弹簧装置、5-二级密封装置、6-花键、7-三级密封装置、8-振荡腔、9-固定肋、10-盘阀、11-容积式马达、12-联轴器、13-旁通孔、14-传动轴、15-轴承、16-一级接头、17-二级接头。 In the figure 1-central shaft, 2-outer shell, 3-primary sealing device, 4-spring device, 5-secondary sealing device, 6-spline, 7-tertiary sealing device, 8-oscillating chamber, 9- Fixed rib, 10-disc valve, 11-volume motor, 12-coupling, 13-bypass hole, 14-transmission shaft, 15-bearing, 16-first-level joint, 17-secondary joint.
具体实施方式 detailed description
下面结合附图来详细描述本发明。 The present invention will be described in detail below in conjunction with the accompanying drawings.
典型实施例 typical embodiment
如图1,中心轴1安装在外壳体2的上部,与外壳体2之间安装弹簧装置4,中心轴1通过花键装置6与外壳体2连接,中心轴1与外壳体2之间分别安装一级密封装置3、二级密封装置5、三级密封装置7,外壳体2的中部内壁上加工振荡腔8,容积式马达11安装在外壳体2的下部,在容积式马达11的上端安装盘阀10,盘阀10通过固定肋9与外壳体2连接,容积式马达11通过联轴器12与传动轴14连接,传动轴14上加工旁通孔13,传动轴14与外壳体2之间安装轴承15,传动轴14下部加工一级接头16,外壳体下部加工二级接头17。 As shown in Figure 1, the central shaft 1 is installed on the upper part of the outer shell 2, and the spring device 4 is installed between the outer shell 2, the central shaft 1 is connected with the outer shell 2 through the spline device 6, and the central shaft 1 and the outer shell 2 are respectively Install the primary sealing device 3, the secondary sealing device 5, and the tertiary sealing device 7, and process the oscillation chamber 8 on the inner wall of the middle part of the outer casing 2, and the positive displacement motor 11 is installed on the lower part of the external casing 2, on the upper end of the positive displacement motor 11 Install the disk valve 10, the disk valve 10 is connected with the outer casing 2 through the fixed rib 9, the displacement motor 11 is connected with the transmission shaft 14 through the coupling 12, the bypass hole 13 is processed on the transmission shaft 14, and the transmission shaft 14 is connected with the outer casing 2 Bearings 15 are installed between them, the first-level joint 16 is processed at the bottom of the transmission shaft 14, and the second-level joint 17 is processed at the bottom of the outer casing.
本发明的装置应用于钻井施工时,小尺寸钻头连接一级接头,大尺寸钻头连接二级接头,由于小钻头尺寸小,钻井破岩效率高,当小尺寸钻头先完成一定深度井眼的钻进时,再利用大尺寸钻头钻进,形成阶梯型井眼,此时由于大尺寸钻头所钻岩石的部分内应力得到释放,从而降低了大尺寸钻头所钻岩体的难度,即可大幅提高设计井眼的钻进速度,即利用步进式破岩原理提高钻速。钻井液经过中心轴到达容积式马达,驱动马达旋转,容积式马达的转动扭矩经联轴器带动传动轴转动,并驱动一级接头旋转,进而驱动小尺寸钻头旋转破岩,井口转盘转动的扭矩经钻杆传递至中心轴,通过花键装置驱动外壳体转动,带动二级接头转动,进而驱动大尺寸钻头旋转破岩。容积式马达转子在钻井液作用下发生自转的同时也会产生公转,由于盘阀是不规则形状,使得容积式马达转子公转时与盘阀所形成的过流面积不断改变,从而造成管柱内钻井液流动压力的变化,即产生水击波效应或水击压力,水击压力向上传递,经过振荡腔的调制放大后,作用在外壳体上,且方向向上,由于外壳体与中心轴之间安装弹簧装置,外壳体向上运动的同时压缩弹簧装置,将水击压力积蓄在弹簧装置中,并且中心轴的下端不能进入振荡腔,当水击压力减小时,弹簧装置的恢复力驱动外壳体向下运动,不仅在大尺寸钻头上产生柔性冲击,同时也经过轴承装置在小尺寸钻头上产生柔性冲击,随着钻井液的不断流动,容积式马达转子的不断转动,能够周期性的产生水击压力,上述过程周期性重复,即在钻头上不断产生柔性冲击,辅助提高钻头破岩效率。 When the device of the present invention is applied to drilling construction, the small-sized drill bit is connected to the first-level joint, and the large-sized drill bit is connected to the second-level joint. Due to the small size of the small drill bit, the efficiency of drilling and breaking rock is high. When the small-sized drill bit first completes the drilling of a certain depth of well When drilling, the large-size drill bit is used to drill again to form a stepped wellbore. At this time, part of the internal stress of the rock drilled by the large-size drill bit is released, thereby reducing the difficulty of the rock mass drilled by the large-size drill bit, which can greatly improve Design the drilling speed of the wellbore, that is, use the principle of step-by-step rock breaking to increase the drilling speed. Drilling fluid reaches the displacement motor through the central shaft, and drives the motor to rotate. The rotation torque of the displacement motor drives the transmission shaft to rotate through the coupling, and drives the first-stage joint to rotate, and then drives the small-sized drill bit to rotate to break rock, and the torque of the wellhead rotary table to rotate The drill pipe is transmitted to the central shaft, and the outer casing is driven to rotate through the spline device, which drives the secondary joint to rotate, and then drives the large-size drill bit to rotate and break rock. The rotor of the displacement motor rotates and revolves at the same time under the action of the drilling fluid. Due to the irregular shape of the disk valve, the flow area formed between the rotor of the displacement motor and the disk valve changes continuously when the rotor of the displacement motor revolves, resulting in The change of the drilling fluid flow pressure, that is, the water hammer effect or water hammer pressure is generated, and the water hammer pressure is transmitted upwards. After being modulated and amplified by the oscillation cavity, it acts on the outer shell with an upward direction. Due to the gap between the outer shell and the central axis The spring device is installed, and the spring device is compressed when the outer shell moves upward, so that the water hammer pressure is accumulated in the spring device, and the lower end of the central shaft cannot enter the oscillation chamber. When the water hammer pressure decreases, the restoring force of the spring device drives the outer shell to The downward movement not only produces flexible impact on the large-size drill bit, but also produces flexible impact on the small-size drill bit through the bearing device. With the continuous flow of drilling fluid and the continuous rotation of the rotor of the positive displacement motor, water hammer can be generated periodically Pressure, the above process is repeated periodically, that is, the flexible impact is continuously generated on the drill bit, which assists in improving the rock breaking efficiency of the drill bit.
Claims (5)
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Cited By (1)
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| CN111456630A (en) * | 2019-01-20 | 2020-07-28 | 中石化石油工程技术服务有限公司 | Drill bit slip vibration protection device |
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Application publication date: 20170707 |
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