CN106938367A - The electric resistance welding method of aluminium and aluminium alloy and steel and steel construction - Google Patents

The electric resistance welding method of aluminium and aluminium alloy and steel and steel construction Download PDF

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Publication number
CN106938367A
CN106938367A CN201710306810.3A CN201710306810A CN106938367A CN 106938367 A CN106938367 A CN 106938367A CN 201710306810 A CN201710306810 A CN 201710306810A CN 106938367 A CN106938367 A CN 106938367A
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Prior art keywords
steel
aluminium
casting
welding
electric resistance
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CN201710306810.3A
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Chinese (zh)
Inventor
王蘋
武曌杰
武远东
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/34Preliminary treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/10Spot welding; Stitch welding
    • B23K11/11Spot welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/16Resistance welding; Severing by resistance heating taking account of the properties of the material to be welded
    • B23K11/20Resistance welding; Severing by resistance heating taking account of the properties of the material to be welded of different metals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00Materials to be soldered, welded or cut
    • B23K2103/18Dissimilar materials

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Arc Welding In General (AREA)

Abstract

The invention belongs to material engineering field, it is related to a kind of electric resistance welding method of aluminium and aluminium alloy and steel and steel construction, specifically include following steps, prepare the aluminium and the material such as aluminium alloy, the steel of arbitrary plane and steel construction and aluminum steel transition welding block of arbitrary plane, the polishing of each solder side is clean, electric resistance welding spot welding then is carried out to the aluminum portions of the steel part and aluminium and aluminium alloy and transition welding block of steel and steel construction and aluminum steel transition welding block respectively.Welding method of the present invention, makes aluminum steel not weld directly to avoid aluminum steel interfacial reaction, the product good combination property after welding, and welding process is simple, and production efficiency is high.

Description

The electric resistance welding method of aluminium and aluminium alloy and steel and steel construction
Technical field
The present invention relates to a kind of electric resistance welding method of aluminium and aluminium alloy and steel and steel construction, belong to material engineering neck Domain.
Background technology
At present, automobile body casing is mostly metal material, mainly with steel plate materialses, in order to improve running car Economy, mitigates the target that vehicle weight is major depots of the world.The lightweight of automobile is to ensure the intensity and safety of automobile On the premise of performance, the kerb weight of automobile is reduced as much as possible, so as to improve the dynamic property of automobile, reduces fuel consumption, drop Low exhaust pollution.It is demonstrated experimentally that car mass reduces half, fuel consumption can also reduce nearly half.Due to environmental protection and energy-conservation The need for, the lightweight of automobile has become the trend of world car development.In current commercial Application, being used the connection of steel aluminium more Rivet, the mechanical joining methods such as bolt connection, this joint quality is big, is mainly used in lap joint.Solid phase can also be used Welding, such as blast weldering or diffusion welding (DW), but these methods are mainly used in the connection of slab, it is difficult to be used in what automobile was used In thin plate.
Electric resistance welding is that, when electric current is by conductor, because resistance produces heat, when electric current is constant, resistance is bigger, produces Heat the more.When two blocks of metals are in contact, the resistance of the resistance of contact position considerably beyond metal inside.Therefore, if any big Amount electric current will soon burn red heat and obtain high plasticity by contact position, the then metal near it.At this moment as applied pressure, Two blocks of metals are that can couple integral.It is not usually required to the welding materials such as welding rod, welding wire, solder flux, protective gas, welding cost It is low.Spot welding is that weldment is pressed between two columnar electrodes, and electrified regulation makes weldment melt to form nugget in contact position, so After power off, and solidification and crystallization under stress forms the solder joint of dense structure.Spot welding is widely used in automobile, aircraft, electronics, instrument With the production of daily living article.
The thermophysical property such as resistivity, thermal conductivity, fusing point due to aluminium and aluminium alloy and steel are widely different, and between the two Solid solubility it is relatively low, easily generate brittle conversion zone at interface, the welding difficulty between them is larger.Therefore, many scholars Connection between aluminum steel is studied in detail.A variety of welding techniques are attempted, although significantly improve and connect Head performance, but not yet reach the aspect used on a large scale.
The content of the invention
It is an object of the invention to propose a kind of electric resistance welding method of aluminium and aluminium alloy and steel and steel construction, the welding Method makes aluminum steel not weld directly to avoid aluminum steel interfacial reaction, the product good combination property after welding, and welding process letter Single, production efficiency is high.
The electric resistance welding method of aluminium and aluminium alloy of the present invention and steel and steel construction, specifically includes following steps,
Step one, material prepares, the aluminium and aluminium alloy of arbitrary plane, the steel of arbitrary plane and steel construction and aluminum steel transition weldering Block;
Each solder side is polished clean by step 2, welding preparation;
Step 3, carries out electric resistance welding spot welding in the steel part of steel and steel construction and aluminum steel transition welding block, makes steel and steel construction Steel and steel blow solder joint are formed between the steel part of aluminum steel transition welding block;
Step 4, aluminium and aluminium alloy is placed on the aluminum portions position for fixing aluminum steel transition welding block, passes through electric resistance welding spot welding The aluminum portions of aluminium and aluminium alloy and aluminum steel transition welding block are fixed, shape between the aluminum portions of aluminium and aluminium alloy and aluminum steel transition welding block Into aluminium and aluminium blow solder joint.
The production method of described aluminum steel transition welding block specifically includes following steps,
Step one, material prepares:Cross section is the aluminium square bar of square, cuts into regular length, and one end processing is fallen Angle;Foundry Production end face is the steel-casting of regular polygon, and the one side of steel-casting carries out preliminary working, and excision casting flash, surface is thick Rugosity reaches regulation requirement;
Step 2, feeding blessing is carried out by aluminium square bar and steel-casting, and aluminium square bar is accommodated on fixture is moved horizontally, steel-casting Accommodate on rolling clamp, and ensure that aluminium square bar and steel-casting are on same axis;
Step 3, using professional friction-welding machine, the one end of aluminium square bar with chamfering continues to feed to the steel-casting of rotation, casting The rotary speed of steel part is fixed;When aluminium square bar and steel-casting friction reach uniform temperature, into compressing process;
Step 4, stops providing rotary power, the horizontal fast feed of aluminium square bar of follow-up, the steel-casting of rotation for steel-casting Rotating speed is gradually reduced to zero in the presence of frictional force, realizes skidding, and now upsetting force maintains certain numerical value, and ties up Hold the regular hour, the time reaches welding process after requirement and terminated;
Step 5, removes welding finished product part, completes the welding of transition welding block.
It is preferred that, the square length of side of described aluminium square bar cross section is 130mm-180mm, and regular length scope is 100mm-300mm。
It is preferred that, the end face of described steel-casting is octagon, and inscribed circle diameter is 183mm-255mm, and cast steel The thickness of part is 40-90mm.
It is preferred that, the surface roughness of described steel-casting is Ra6.3-Ra0.8.
It is preferred that, the rotary speed of described steel-casting is 70r/min-350r/min.
It is preferred that, described aluminium square bar and the temperature that steel-casting friction reaches is 180 DEG C -400 DEG C.
It is preferred that, the pressure value that described upset is maintained is 1200KN-4400KN.
It is preferred that, the time that described upsetting force is maintained is 7s-36s.
It is preferred that, the step of the production method of described aluminum steel transition welding block three and the aluminium square bar in step 4 feeding speed Spend for 0.5mm/s-5mm/s.
The present invention is had an advantageous effect in that compared with prior art:
The aluminium steel plate tensile property and shear behavior that welding method of the present invention is produced are higher, and welding position Put and belong to same material welding, performance is stable, meets the requirement of such as automobile body casing material;It is simple to operate, production efficiency Height, can be produced with large-scale pipeline.
Brief description of the drawings
Fig. 1 aluminium and aluminium alloy and steel and the welding structure schematic diagram of steel construction;
Fig. 2 produces aluminum steel transition welding block structural representation;
Fig. 3 welding block stretch test result schematic diagrames;
Fig. 4 welding block seam schematic diagrames.
In figure:1st, steel and steel construction;2nd, aluminium and aluminium alloy;3rd, aluminium and aluminium blow solder joint;4th, aluminum steel transition welding block;5th, steel and Steel blow solder joint;6th, steel-casting;7th, aluminium square bar;8th, fixture is moved horizontally;9th, rolling clamp;A, upset jacking direction;B, stretching Before;C, stretch at room temperature;D, stretch at 315 DEG C;E, stretch at 365 DEG C.
Embodiment
The present invention is described further below in conjunction with the accompanying drawings:
Such as Fig. 1 and Fig. 2, the electric resistance welding method of aluminium and aluminium alloy of the present invention and steel and steel construction, specific bag Include following steps:
Step one, material prepares, the aluminium and aluminium alloy 2 of arbitrary plane, the steel of arbitrary plane and steel construction 1 and aluminum steel transition Welding block 4;
Each solder side is polished clean by step 2, welding preparation;
Step 3, carries out electric resistance welding spot welding in the steel part of steel and steel construction 1 and aluminum steel transition welding block 4, makes steel and steel knot Steel and steel blow solder joint 5 are formed between the steel part of structure 1 and aluminum steel transition welding block 4;
Step 4, aluminium and aluminium alloy 2 is placed on the aluminum portions position for fixing aluminum steel transition welding block 4, passes through resistance spot weld The aluminum portions of aluminium and aluminium alloy 2 and aluminum steel transition welding block 4 are fixed in weldering, the aluminum portions of aluminium and aluminium alloy 2 and aluminum steel transition welding block 4 Between form aluminium and aluminium blow solder joint 3.
The production method of described aluminum steel transition welding block 4 specifically includes following steps:
Step one, material prepares:Cross section is the aluminium square bar 7 of square, cuts into regular length, and one end processing is fallen Angle;Foundry Production end face is the steel-casting 6 of regular polygon, and the one side of steel-casting 6 carries out preliminary working, excision casting flash, surface Roughness reaches regulation requirement;
Step 2, feeding blessing is carried out by aluminium square bar 7 and steel-casting 6, and aluminium square bar 7 is accommodated on fixture 8 is moved horizontally, casting Steel part 6 is accommodated on rolling clamp 9, and ensures that aluminium square bar 7 and steel-casting 6 are on same axis;
Step 3, using professional friction-welding machine, the one end of aluminium square bar 7 with chamfering continues to feed to the steel-casting 6 of rotation, Feed speed is 5mm/s, and the rotary speed of steel-casting 6 is fixed;When aluminium square bar 7 and the friction of steel-casting 6 reach uniform temperature When, into compressing process;
Step 4, stops providing rotary power for steel-casting 6, along upset jacking direction A, the level of aluminium square bar 7 of follow-up is fast Speed feeding, feed speed is 5mm/s, and the steel-casting 6 of the rotation rotating speed in the presence of frictional force is gradually reduced to zero, realizes brake system Dynamic, now upsetting force maintains certain numerical value, and maintains the regular hour, and the time reaches welding process after requirement and terminated;
Step 5, removes welding finished product part, completes the welding of transition welding block.
In the present embodiment:The square length of side of the cross section of aluminium square bar 7 is 130mm, and regular length is 150mm;Steel-casting 6 End face is octagon, and inscribed circle diameter is 183mm, and the thickness of steel-casting 6 is 70mm, and surface roughness is Ra4, cast steel The rotary speed of part 6 is 200r/min;The temperature that aluminium square bar 7 reaches with the friction of steel-casting 6 is 250 DEG C, initially enters upset mistake Journey, upsetting force is 3000KN, and maintains 16s.
Aluminum steel transition welding block 4 of the present invention has stronger tensile strength, is shown according to experimental result, B before stretching With stretching C at room temperature, at 315 DEG C stretching D, stretching E is contrasted at 365 DEG C, tension test is carried out at a temperature of three kinds, the aluminum steel The position that transition welding block 4 is broken is in the aluminum mother metal part of welding block rather than welding position, such as Fig. 3;And the welding of welding block connects Position shaping is stitched continuous, uniform, without overlap, such as Fig. 4.
Welding method of the present invention, it is ensured that aluminum steel is not welded directly, so as to avoid aluminum steel interfacial reaction, but is used There is identical solid solubility and with suitable intensity with two mother metals, and the aluminum steel transition welding block 4 of articulation requirements can be met as middle Transition zone, preferably improves the performance of plumb joint, realizes the light welding of steel aluminum dissimilar metal, and plumb joint have compared with High-tensile and shearing strength.

Claims (10)

1. a kind of electric resistance welding method of aluminium and aluminium alloy and steel and steel construction, it is characterised in that:Specifically include following steps,
Step one, material prepares, the aluminium and aluminium alloy (2) of arbitrary plane, the steel of arbitrary plane and steel construction (1) and aluminum steel transition Welding block (4);
Each solder side is polished clean by step 2, welding preparation;
Step 3, carries out electric resistance welding spot welding in the steel part of steel and steel construction (1) and aluminum steel transition welding block (4), makes steel and steel knot Steel and steel blow solder joint (5) are formed between the steel part of structure (1) and aluminum steel transition welding block (4);
Step 4, aluminium and aluminium alloy (2) is placed on the aluminum portions position for fixing aluminum steel transition welding block (4), passes through resistance spot weld The aluminum portions of aluminium and aluminium alloy (2) and aluminum steel transition welding block (4) are fixed in weldering, aluminium and aluminium alloy (2) and aluminum steel transition welding block (4) Aluminum portions between form aluminium and aluminium blow solder joint (3).
2. the electric resistance welding method of aluminium according to claim 1 and aluminium alloy and steel and steel construction, it is characterised in that:Aluminium The production method of steel transition welding block (4) specifically includes following steps,
Step one, material prepares:Cross section is the aluminium square bar (7) of square, cuts into regular length, and one end processing is fallen Angle;Foundry Production end face is the steel-casting (6) of regular polygon, and the one side of steel-casting (6) carries out preliminary working, and excision casts flash, Surface roughness reaches regulation requirement;
Step 2, feeding blessing is carried out by aluminium square bar (7) and steel-casting (6), and aluminium square bar (7), which accommodates, is moving horizontally fixture (8) On, steel-casting (6) is accommodated on rolling clamp (9), and ensures that aluminium square bar (7) and steel-casting (6) are on same axis;
Step 3, using professional friction-welding machine, the one end of aluminium square bar (7) with chamfering continues to feed to the steel-casting (6) of rotation, The rotary speed of steel-casting (6) is fixed;When aluminium square bar (7) and steel-casting (6) friction reach uniform temperature, into upset Process;
Step 4, stops providing rotary power, aluminium square bar (7) horizontal fast feed of follow-up, the cast steel of rotation for steel-casting (6) Part (6) rotating speed in the presence of frictional force is gradually reduced to zero, realizes skidding, now upsetting force maintains certain numerical value, And the regular hour is maintained, the time reaches welding process after requirement and terminated;
Step 5, removes welding finished product part, completes the welding of transition welding block.
3. the electric resistance welding method of aluminium according to claim 2 and aluminium alloy and steel and steel construction, it is characterised in that:Aluminium The square length of side of square bar (7) cross section is 130mm-180mm, and regular length scope is 100mm-300mm.
4. the electric resistance welding method of aluminium according to claim 2 and aluminium alloy and steel and steel construction, it is characterised in that:Casting The end face of steel part (6) is octagon, and inscribed circle diameter is 183mm-255mm, and the thickness of steel-casting (6) is 40-90mm.
5. the electric resistance welding method of aluminium according to claim 2 and aluminium alloy and steel and steel construction, it is characterised in that:Casting The surface roughness of steel part (6) is Ra6.3-Ra0.8.
6. the electric resistance welding method of aluminium according to claim 2 and aluminium alloy and steel and steel construction, it is characterised in that:Casting The rotary speed of steel part (6) is 70r/min-350r/min.
7. the electric resistance welding method of aluminium according to claim 2 and aluminium alloy and steel and steel construction, it is characterised in that:Aluminium The temperature that square bar (7) reaches with steel-casting (6) friction is 180 DEG C -400 DEG C.
8. the electric resistance welding method of aluminium according to claim 2 and aluminium alloy and steel and steel construction, it is characterised in that:Top The pressure value that forging is maintained is 1200KN-4400KN.
9. the electric resistance welding method of aluminium according to claim 2 and aluminium alloy and steel and steel construction, it is characterised in that:Top The time that forging force is maintained is 7s-36s.
10. the electric resistance welding method of aluminium according to claim 2 and aluminium alloy and steel and steel construction, it is characterised in that: The feed speed of aluminium square bar (7) in the step of production method of aluminum steel transition welding block (4) three and step 4 is 0.5mm/s- 5mm/s。
CN201710306810.3A 2017-05-04 2017-05-04 The electric resistance welding method of aluminium and aluminium alloy and steel and steel construction Pending CN106938367A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109202315A (en) * 2018-11-07 2019-01-15 欣旺达惠州电动汽车电池有限公司 The method of two kinds of metal material superposition welding

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Publication number Priority date Publication date Assignee Title
JPS5172947A (en) * 1974-12-23 1976-06-24 Sumitomo Light Metal Ind ARUMINIUMUGOKINTO TETSUKONO KINZOKUSETSUGOHO
JPH0455066A (en) * 1990-06-25 1992-02-21 Kobe Steel Ltd Lap resistance welding method of aluminum material and steel material
JPH04127973A (en) * 1990-09-18 1992-04-28 Sumitomo Metal Ind Ltd Method for joining different metals
JPH0655278A (en) * 1992-08-06 1994-03-01 Mazda Motor Corp Electric resistance welding method for different kinds of materials
JPH0747477A (en) * 1993-08-06 1995-02-21 Nissan Motor Co Ltd Method for joining Al member and steel member
CN101020275A (en) * 2007-03-16 2007-08-22 西北工业大学 Linear friction welding process between aluminium part and steel part
CN103586577A (en) * 2013-12-02 2014-02-19 兰州连城铝业有限责任公司 A kind of friction welding method of aluminum guide rod and steel claw

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5172947A (en) * 1974-12-23 1976-06-24 Sumitomo Light Metal Ind ARUMINIUMUGOKINTO TETSUKONO KINZOKUSETSUGOHO
JPH0455066A (en) * 1990-06-25 1992-02-21 Kobe Steel Ltd Lap resistance welding method of aluminum material and steel material
JPH04127973A (en) * 1990-09-18 1992-04-28 Sumitomo Metal Ind Ltd Method for joining different metals
JPH0655278A (en) * 1992-08-06 1994-03-01 Mazda Motor Corp Electric resistance welding method for different kinds of materials
JPH0747477A (en) * 1993-08-06 1995-02-21 Nissan Motor Co Ltd Method for joining Al member and steel member
CN101020275A (en) * 2007-03-16 2007-08-22 西北工业大学 Linear friction welding process between aluminium part and steel part
CN103586577A (en) * 2013-12-02 2014-02-19 兰州连城铝业有限责任公司 A kind of friction welding method of aluminum guide rod and steel claw

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109202315A (en) * 2018-11-07 2019-01-15 欣旺达惠州电动汽车电池有限公司 The method of two kinds of metal material superposition welding

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