CN106944322A - Electroless Coating of Substrates - Google Patents

Electroless Coating of Substrates Download PDF

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Publication number
CN106944322A
CN106944322A CN201610009344.8A CN201610009344A CN106944322A CN 106944322 A CN106944322 A CN 106944322A CN 201610009344 A CN201610009344 A CN 201610009344A CN 106944322 A CN106944322 A CN 106944322A
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substrate
coating
solution
silver
coupling agent
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缪建英
李威
吴承亨
姜乐恒
龚涛
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ST Greentec Co Ltd
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ST Trading Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/36Successively applying liquids or other fluent materials, e.g. without intermediate treatment
    • B05D1/38Successively applying liquids or other fluent materials, e.g. without intermediate treatment with intermediate treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/50Multilayers
    • B05D7/56Three layers or more
    • B05D7/58No clear coat specified
    • B05D7/584No clear coat specified at least some layers being let to dry, at least partially, before applying the next layer
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D163/00Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D183/00Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
    • C09D183/04Polysiloxanes
    • C09D183/08Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen, and oxygen
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2202/00Metallic substrate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2451/00Type of carrier, type of coating (Multilayers)
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2504/00Epoxy polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2518/00Other type of polymers
    • B05D2518/10Silicon-containing polymers

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Chemically Coating (AREA)

Abstract

The invention provides a product for preparing a multi-layer coating on a substrate by electroless plating and a method thereof.

Description

基底的无电镀涂层Electroless Coating of Substrates

技术领域technical field

本发明涉及在基底上涂布多层涂层,尤其是多层涂层是通过无电镀方式沉积在基底表面。The present invention relates to the application of multilayer coatings on substrates, in particular multilayer coatings deposited on the surface of substrates by electroless plating.

背景技术Background technique

一种常用金属表面的处理方式是电镀。然而,电镀因生成大量毒性副产物和废物对地球环境造成危害。而且电镀的成本很高。这些限制了电镀工业的发展。One common treatment for metal surfaces is electroplating. However, electroplating is harmful to the global environment by generating large amounts of toxic by-products and waste. And the cost of electroplating is very high. These limit the development of electroplating industry.

发明内容Contents of the invention

本发明提供一种具有无电镀涂层的基底,包括一个在所述基底表面上的粘附涂层,所述粘附涂层包含第一硅基础偶联剂;一个在所述粘附涂层上的光滑涂层,所述光滑涂层包含环氧树脂;一个在所述光滑涂层上的银涂层,所述银涂层包含银纳米颗粒;以及一个在所述银涂层上的抗刮涂层,所述抗刮涂层包含第二个硅基础偶联剂。The present invention provides a substrate having an electroless coating, comprising an adherent coating on the surface of the substrate, the adherent coating comprising a first silicon base coupling agent; a lubricious coating on the lubricious coating comprising epoxy; a silver coating on the lubricious coating comprising silver nanoparticles; and an anti- A scratch-resistant coating comprising a second silicon base coupling agent.

本发明的另一个方法提供了一种在基底上无电镀涂布多涂层的方法,包括a.将包含第一硅基础偶联剂的粘附涂层涂布于所述基底的表面;b.将包含环氧树脂的光滑涂层涂布于所述粘附涂层上;c.将包含银纳米颗粒的银涂层涂布于所述光滑涂层上;d.将包含第二硅基础偶联剂的抗刮涂层涂布于所述银涂层上。Another method of the present invention provides a method of electroless coating a multi-coating on a substrate comprising a. applying an adherent coating comprising a first silicon base coupling agent to the surface of said substrate; b . applying a slippery coat comprising epoxy resin over said adhesion coat; c. applying a silver coat comprising silver nanoparticles over said slippery coat; d. applying a second silicon base comprising A scratch-resistant coating of coupling agent is coated on top of the silver coating.

本发明另一个方面提供一个用于在基底上无电镀涂层的套装,包括含第一硅基础偶联剂的粘附涂层溶液、含环氧树脂的光滑涂层溶液、含硝酸银基础溶液和葡萄糖基础溶液的无电镀涂层溶液、及含第二硅基础偶联剂的抗刮涂层溶液。Another aspect of the present invention provides a kit for electroless coating on a substrate comprising an adhesive coating solution comprising a first silicon base coupling agent, a slip coating solution comprising an epoxy resin, a base solution comprising silver nitrate An electroless coating solution with a glucose base solution, and an anti-scratch coating solution containing a second silicon base coupling agent.

附图说明Description of drawings

附图1显示了根据本发明一个实施例γ-氨丙基三乙氧基硅烷(A1100)与环氧树脂基础的粘附涂层的相互作用。Figure 1 shows the interaction of γ-aminopropyltriethoxysilane (A1100) with an epoxy-based adhesion coating according to one embodiment of the present invention.

附图2显示了本发明同一个实施例(3-巯基丙基)三甲氧基硅烷(A189)与银涂层的相互作用。Figure 2 shows the interaction of the same example of the invention (3-mercaptopropyl)trimethoxysilane (A189) with a silver coating.

附图3显示了本发明同一个实施例装饰测试的结果。Accompanying drawing 3 has shown the result of the decoration test of the same embodiment of the present invention.

附图4显示了本发明同一个实施例样品粘附测试的结果。Accompanying drawing 4 has shown the result of adhesion test of the sample of the same embodiment of the present invention.

附图5显示了本发明同一个实施例样品抗腐蚀测试的结果。Accompanying drawing 5 has shown the result of anti-corrosion test of the sample of the same embodiment of the present invention.

附图6显示了本发明同一个实施例样品冲击测试的结果。Accompanying drawing 6 has shown the result of the impact test of the sample of the same embodiment of the present invention.

附图7显示了本发明同一个实施例样品硬度测试的结果。Accompanying drawing 7 has shown the result of hardness test of the sample of the same embodiment of the present invention.

附图8显示了本发明同一个实施例样品UV照射测试的结果。Accompanying drawing 8 has shown the result of UV irradiation test of the sample of the same embodiment of the present invention.

附图9显示了本发明同一个实施例样品防水测试的结果。Accompanying drawing 9 has shown the result of waterproof test of the sample of the same embodiment of the present invention.

附图10显示了本发明同一个实施例样品抗酸测试的结果。Accompanying drawing 10 has shown the result of antacid test of the sample of the same embodiment of the present invention.

附图11显示了本发明同一个实施例样品抗碱测试的结果。Accompanying drawing 11 has shown the result of alkali resistance test of the sample of the same embodiment of the present invention.

具体实施方式detailed description

本发明提供了一种具有无电镀多涂层的装饰性产品(即无需使用电镀即可获得多涂层)。The present invention provides a decorative product with an electroless multi-coating (ie multi-coating can be achieved without the use of electroplating).

本发明的一个实施例中,整个无电镀涂层方法涉及三个主要步骤:基涂层涂布步骤、银涂层涂布步骤和抗刮涂层涂布步骤。在一个实施例中,基涂层的厚度为17.5μm。在另一个实施例中,银涂层的厚度为90nm。在另一个实施例中,抗刮涂层的厚度为2μm。In one embodiment of the present invention, the entire electroless coating process involves three main steps: a base coat coating step, a silver coating coating step, and a scratch-resistant coating coating step. In one embodiment, the thickness of the base coat is 17.5 μm. In another embodiment, the thickness of the silver coating is 90nm. In another embodiment, the scratch-resistant coating has a thickness of 2 μm.

下文将介绍每个步骤及所使用的材料。Each step and the materials used are described below.

1.基涂层涂布步骤1. Base coat coating steps

在将基涂层涂布在基底之前,准备步骤可以任选地实施于基底上,即可于基底上实施表面抛光、表面清洁和/或表面预处理。在一个实施例中,所述基底可以是金属基底。Prior to applying the base coat to the substrate, preparatory steps may optionally be performed on the substrate, ie, surface polishing, surface cleaning and/or surface pretreatment may be performed on the substrate. In one embodiment, the substrate may be a metal substrate.

1.1表面预处理1.1 Surface pretreatment

在一个特定实施例中,基底用预处理溶液进行预处理,预处理溶液由8.64g A1100、750ml乙醇和31.52g去离子水在室温混合10分钟而制成。首先,基底和预处理溶液接触,在室温进行超声10分钟。然后,基底在烘箱100℃中干燥20分钟,冷却至室温得到预处理基底。In a specific example, the substrate was pretreated with a pretreatment solution made by mixing 8.64 g of Al 100, 750 ml of ethanol, and 31.52 g of deionized water for 10 minutes at room temperature. First, the substrate was contacted with the pretreatment solution and sonicated for 10 minutes at room temperature. Then, the substrate was dried in an oven at 100° C. for 20 minutes, and cooled to room temperature to obtain a pretreated substrate.

1.2.粘附涂层溶液和光滑涂层溶液的组成1.2. Composition of Adhesive Coating Solution and Smooth Coating Solution

基涂层包括两个原涂层:粘附涂层和光滑涂层。粘附涂层首先应用于基底表面上用于增强基涂层与基底的粘性并且为被涂布的基底提供防腐蚀的性能。然后将光滑涂层应用于粘附涂层上以提高基涂层光滑性从而增强基涂层与银涂层的粘性。The base coat consists of two primary coats: an adherent coat and a smooth coat. The adhesion coating is first applied to the surface of the substrate to enhance the adhesion of the base coating to the substrate and to provide corrosion protection to the coated substrate. A slip coat is then applied over the adhesion coat to enhance the slip of the base coat to enhance the adhesion of the base coat to the silver coat.

粘附涂层溶液和光滑涂层溶液的组成范围分别列于表1A和2A。The compositional ranges of the adhesion coating solution and the smooth coating solution are listed in Tables 1A and 2A, respectively.

表1A粘附涂层溶液的组成范围Table 1A Composition range of adhesion coating solution

组成composition 重量%范围Weight % Range 环氧树脂(Epoxy)E-51Epoxy E-51 28.99%-32.04%28.99%-32.04% BYK-361NBYK-361N 0.23%-0.26%0.23%-0.26% 乙醇ethanol 6.96%-7.69%6.96%-7.69% 丙酮acetone 54.46%-60.19%54.46%-60.19% TZ-550TZ-550 4.36%-4.81%4.36%-4.81%

表2A光滑涂层溶液的组成范围Table 2A Composition range of smooth coating solution

在一个特定实施例中,粘附涂层溶液和光滑涂层溶液的组成分别列于表1B和2B中。In a particular embodiment, the compositions of the adhesive coating solution and the slippery coating solution are listed in Tables 1B and 2B, respectively.

表1B粘附涂层溶液的组成Table 1B Composition of Adhesive Coating Solution

表2B光滑涂层溶液的组成Table 2B Composition of smooth coating solution

组成composition 重量%weight% 环氧树脂E-51Epoxy resin E-51 44.17%44.17% BYK-361NBYK-361N 0.40%0.40% CGECGE 5.80%5.80% 丙酮acetone 4.66%4.66% 二丙酮醇diacetone alcohol 24.98%24.98% 正丁醇Butanol 12.49%12.49% TZ-550TZ-550 7.50%7.50%

在一个实施例中,粘附涂层溶液或光滑涂层溶液中的丙酮充当溶剂并可增加至粘附涂层溶液或光滑涂层溶液体积的90%。In one embodiment, acetone in the adherent coating solution or slippery coating solution acts as a solvent and can be increased to 90% of the volume of the adherent coat solution or slippery coat solution.

另外,在粘附涂层溶液和光滑涂层溶液中的溶剂(即丙酮)的不同重量比会导致两种涂层溶液的不同蒸发速度。Additionally, different weight ratios of the solvent (ie, acetone) in the adhesive coating solution and the slippery coating solution result in different evaporation rates for the two coating solutions.

1.2.1粘附涂层溶液的制备1.2.1 Preparation of Adhesive Coating Solution

在一个特定实施例中,粘附涂层溶液包括粘附原溶液和固化剂溶液。首先,粘附原溶液(1kg)通过将713.05g环氧树脂E-51、171.15g丙酮和115.8g乙醇在室温混合至形成均匀溶液而制成。固化剂溶液(1kg)由33.90g BYK-361N、636.80g TZ-550和329.30g乙醇在室温混合至形成均匀溶液而制成。In a particular embodiment, the adhesive coating solution includes an adhesive stock solution and a curing agent solution. First, an adhesion stock solution (1 kg) was prepared by mixing 713.05 g of epoxy resin E-51, 171.15 g of acetone, and 115.8 g of ethanol at room temperature until a uniform solution was formed. A curing agent solution (1 kg) was prepared by mixing 33.90 g BYK-361N, 636.80 g TZ-550, and 329.30 g ethanol at room temperature until a homogeneous solution was formed.

之后,342.4g粘附原溶液、400.0g丙酮和57.6g固化剂溶液在室温混合3分钟,然后在水浴进行超声波10分钟,从而得到粘附涂层溶液。Thereafter, 342.4 g of the adhesive original solution, 400.0 g of acetone, and 57.6 g of the curing agent solution were mixed at room temperature for 3 minutes, and then subjected to ultrasonic waves in a water bath for 10 minutes, thereby obtaining an adhesive coating solution.

1.2.2光滑涂层溶液的制备1.2.2 Preparation of smooth coating solution

在一个特定实施例中,光滑涂层溶液包括光滑原溶液和TZ-500。首先,光滑原溶液(1kg)由477.55g环氧树脂E-51、135.05g正丁醇、270.10g二丙酮醇、50.35g丙酮、62.65g CGE和4.30g BYK-361N在室温混合至形成均匀溶液而制成。In a particular embodiment, the slip coating solution includes a slip stock solution and TZ-500. First, the smooth stock solution (1kg) was mixed with 477.55g epoxy resin E-51, 135.05g n-butanol, 270.10g diacetone alcohol, 50.35g acetone, 62.65g CGE and 4.30g BYK-361N at room temperature until a homogeneous solution was formed And made.

之后,925.0g光滑原溶液与75.0g TZ-550在室温混合3分钟,然后在水浴进行超声波10分钟,从而得到光滑涂层溶液。Afterwards, 925.0 g of the original smooth solution and 75.0 g of TZ-550 were mixed at room temperature for 3 minutes, and then ultrasonicated in a water bath for 10 minutes to obtain a smooth coating solution.

1.3偶联剂A11001.3 Coupling agent A1100

偶联剂A1100被加到粘附涂层溶液中以增强环氧树脂基础的粘附涂层于基底表面之间的粘合。这种增强的粘合是由于A1100的NH基团与环氧树脂的O基团相互作用导致这两个功能基团很强的结合,如图1所示。Coupling agent A1100 was added to the adhesion coating solution to enhance the adhesion of the epoxy-based adhesion coating to the substrate surface. This enhanced adhesion is due to the interaction of the NH groups of A1100 with the O groups of the epoxy resin resulting in a strong combination of these two functional groups, as shown in Figure 1.

1.4粘附涂层涂布于基底1.4 Adhesive coating applied to the substrate

由上述所制备的粘附涂层溶液首先经过超声波脱气超过5分钟。粘附涂层溶液通过刷、浸入或喷涂方式涂布于基底上。被涂布的基底经150℃加热硬化15分钟。The adhesive coating solution prepared above was first degassed by ultrasonication over 5 minutes. Adhesive coating solutions are applied to substrates by brushing, dipping or spraying. The coated substrate was cured by heating at 150°C for 15 minutes.

在一个特定实施例中,按下述方式将粘附涂层溶液喷涂在基底上。首先,将去离子水以22mL/min的速率、3bar的压力喷涂于基底上。然后,在基底上喷涂丙酮,之后在基底上喷涂粘附涂层溶液30秒且喷枪距离基底约15cm。被涂布的基底经150℃加热硬化15分钟。In a particular embodiment, the adhesive coating solution is sprayed onto the substrate as follows. First, deionized water was sprayed on the substrate at a rate of 22 mL/min and a pressure of 3 bar. Then, acetone was sprayed on the substrate followed by the adhesive coating solution sprayed on the substrate for 30 seconds with the spray gun approximately 15 cm from the substrate. The coated substrate was cured by heating at 150°C for 15 minutes.

1.5光滑涂层涂布于被粘附涂层涂布的基底1.5 Smooth coating applied to substrate coated with adhesive coating

由上述所制备的光滑涂层溶液首先经过超声波脱气超过10分钟。光滑涂层溶液通过刷、浸入或喷涂方式涂布于粘附涂层上。被涂布的基底经80℃涂布3-6小时。The lubricious coating solution prepared above was first degassed by ultrasonication over 10 minutes. The slip coat solution is applied to the adherent coat by brushing, dipping or spraying. The coated substrates were coated at 80°C for 3-6 hours.

在一个特定实施例中,按下述方式将光滑涂层溶液喷涂在基底上。首先,将去离子水以55mL/min的速率、3bar的压力喷涂于基底上。然后,在基底上喷涂丙酮,之后在基底上喷涂光滑涂层溶液30秒且喷枪距离基底约15cm。被涂布的基底经80℃加热硬化处理3-6小时。In a particular embodiment, the slip coating solution is sprayed onto the substrate as follows. First, deionized water was sprayed on the substrate at a rate of 55 mL/min and a pressure of 3 bar. Then, acetone was sprayed on the substrate, followed by a smooth coating solution sprayed on the substrate for 30 seconds with the spray gun approximately 15 cm from the substrate. The coated substrate is hardened by heating at 80°C for 3-6 hours.

2银涂层涂布步骤2 Silver coating coating steps

在这步骤中,通过氧化还原反应银被无电镀涂布在基涂层上,其中银铵复合物[Ag(NH3)2]+与作为还原剂的葡萄糖反应。In this step, silver is electrolessly coated on the base coat by a redox reaction in which silver ammonium complex [Ag(NH 3 ) 2 ] + reacts with glucose as a reducing agent.

2.1无电镀涂层溶液2.1 Electroless coating solution

无电镀涂层溶液包括两个溶液,硝酸银基础溶液和葡萄糖基础溶液,其组合物的范围如表3所示。The electroless coating solution included two solutions, a silver nitrate base solution and a glucose base solution, the composition ranges of which are shown in Table 3.

表3硝酸银基础溶液和葡萄糖基础溶液的组成The composition of table 3 silver nitrate base solution and glucose base solution

在一个实施例中,硝酸银在硝酸银基础溶液中的浓度范围为7.5-20g/L。在另一个实施例中,葡萄糖在葡萄糖基础溶液中的浓度范围为5-20g/L。In one embodiment, the concentration range of silver nitrate in the silver nitrate base solution is 7.5-20 g/L. In another embodiment, the concentration range of glucose in the glucose base solution is 5-20 g/L.

2.1.1硝酸银基础溶液的制备2.1.1 Preparation of silver nitrate base solution

在一个特定的实施例中,硝酸银基础溶液由下述方式制备。6.00g氢氧化钠和20mL去离子水在室温混合直至所有固体溶解,从而获得氢氧化钠溶液。10g硝酸银和100mL去离子水在室温混合至所有固体溶解从而获得硝酸银溶液。氢氧化钠溶液被加到硝酸银溶液中直到棕色沉淀生成。30mL 28%的氨水与60mL去离子水混合而得到氨水溶液。氨水溶液被滴加至氢氧化钠和硝酸银混合物直至所有棕色沉淀恰好再溶解从而获得澄清溶液。澄清溶液最后被去离子水稀释至1L从而得到硝酸银基础溶液。In a specific embodiment, a silver nitrate base solution is prepared as follows. Sodium hydroxide solution was obtained by mixing 6.00 g of sodium hydroxide and 20 mL of deionized water at room temperature until all solids were dissolved. 10 g of silver nitrate and 100 mL of deionized water were mixed at room temperature until all solids were dissolved to obtain a silver nitrate solution. Sodium hydroxide solution was added to the silver nitrate solution until a brown precipitate formed. 30 mL of 28% ammonia water was mixed with 60 mL of deionized water to obtain an ammonia solution. Aqueous ammonia solution was added dropwise to the sodium hydroxide and silver nitrate mixture until all brown precipitate just redissolved to obtain a clear solution. The clear solution was finally diluted to 1 L with deionized water to obtain a silver nitrate base solution.

2.1.2葡萄糖基础溶液的制备2.1.2 Preparation of glucose base solution

在一个特定的实施例中,葡萄糖基础溶液通过将8.00g葡萄糖、0.54g柠檬酸、20mL乙醇和980mL水在室温下混合直到形成均匀溶液而制备。In a specific example, a glucose base solution is prepared by mixing 8.00 g of glucose, 0.54 g of citric acid, 20 mL of ethanol, and 980 mL of water at room temperature until a homogeneous solution is formed.

2.1.3敏化液的制备2.1.3 Preparation of sensitization solution

在一个特定的实施例中,混合4.00g SnCl2(氯化亚锡)和4mL 37%盐酸,然后将混合物在60℃加热10分钟直至形成澄清溶液。在室温将800mL去离子水加入至澄清溶液中而获得敏化液。In a specific example, 4.00 g of SnCl 2 (stannous chloride) and 4 mL of 37% hydrochloric acid were mixed, and the mixture was heated at 60° C. for 10 minutes until a clear solution was formed. A sensitized solution was obtained by adding 800 mL of deionized water to the clear solution at room temperature.

2.2银涂层涂布于有基涂层的基底上2.2 Silver coating is coated on the substrate with base coating

2.2.1清洁2.2.1 Cleaning

涂布有基涂层的基底用流动的丙酮和乙醇(体积比1:1)进行洗涤1分钟,然后用去离子水洗涤1分钟。环氧树脂基础的基涂层的清洁不仅去除未反应的环氧树脂残基,而且使环氧树脂表面变粗糙从而改善Sn离子和银的机械互锁而可以在后面的步骤中粘附于环氧树脂表面。The substrate coated with the base coat was washed with flowing acetone and ethanol (volume ratio 1:1) for 1 minute, and then with deionized water for 1 minute. The cleaning of the epoxy-based base coat not only removes unreacted epoxy residues, but also roughens the epoxy surface to improve the mechanical interlocking of Sn ions and silver to adhere to the ring in later steps. epoxy surface.

2.2.2敏化2.2.2 Sensitization

在这步骤中,清洁后和干燥后的基底与氯化亚锡溶液接触,然后用流动的去离子水洗涤基底,在烘箱90℃干燥,在空气中冷却至室温。In this step, the cleaned and dried substrate was contacted with a stannous chloride solution, and then the substrate was washed with flowing deionized water, dried in an oven at 90°C, and cooled to room temperature in air.

氯化亚锡作为敏化剂增强银和基涂层的环氧树脂表面的粘附。在一个实施例中,氯化亚锡在应用在基底前先被氧化(例如被空气氧化1天)。发明者发现一旦经过氧化(或老化),一些Sn2+将会氧化成Sn4+,所产生的Sn2+和Sn4+的混合物对银和环氧树脂的粘附比只含有Sn2+的“新鲜氯化亚锡”有更好的增强效果。The stannous chloride acts as a sensitizer to enhance the adhesion of the silver to the epoxy surface of the base coat. In one embodiment, the stannous chloride is oxidized (eg, air oxidized for 1 day) before being applied to the substrate. The inventors found that once oxidized (or aged), some of the Sn 2+ will oxidize to Sn 4+ and the resulting mixture of Sn 2+ and Sn 4+ adheres to silver and epoxy resins better than only Sn 2+ The "fresh stannous chloride" has a better enhancement effect.

在一个特定实施例中,按下述方式将敏化液喷涂在基底上。首先,将去离子水以10mL/min的速率、3bar的压力喷涂于基底上。然后,敏化液在基底上喷涂30秒且喷枪在距离基底约5cm。In a particular embodiment, the sensitizing fluid is sprayed onto the substrate as follows. First, deionized water was sprayed on the substrate at a rate of 10 mL/min and a pressure of 3 bar. Then, the sensitizing solution was sprayed on the substrate for 30 seconds with the spray gun at a distance of about 5 cm from the substrate.

2.2.3银涂层涂布于基底2.2.3 Silver coating applied to the substrate

敏化后,硝酸银基础溶液和葡萄糖基础溶液在室温同时交叉喷涂在敏化后的基底上0.5分钟。交叉喷涂时,硝酸银基础溶液和葡萄糖基础溶液的颗粒在接触敏化的基底的表面前将形成精细的蒸发形式。因此,银纳米颗粒均匀层(大约30-150nm的颗粒大小)可以通过交叉喷涂在基底上,所产生的产物比电镀涂布银的产物有相同或更好的光亮效果。之后,基底用去离子水洗涤,然后在100℃烘箱中干燥至少15分钟。After sensitization, silver nitrate base solution and glucose base solution were simultaneously cross-sprayed on the sensitized substrate for 0.5 min at room temperature. When cross-sprayed, the particles of the silver nitrate base solution and the glucose base solution will form a fine evaporated form before contacting the surface of the sensitized substrate. Thus, a homogeneous layer of silver nanoparticles (approximately 30-150 nm particle size) can be cross-sprayed on a substrate to produce a product with the same or better shine than electroplated silver. Afterwards, the substrate was washed with deionized water and dried in an oven at 100°C for at least 15 minutes.

在一个实施例中,硝酸银基础溶液和葡萄糖基础溶液的喷涂速率为3:2至1:3(例如12mL/min:8mL/min,8mL/min:8mL/min,8mL/min:12mL/min,8mL/min:16mL/min,or 8mL/min:24mL/min等)。In one embodiment, the spray rate of the silver nitrate base solution and the glucose base solution is 3:2 to 1:3 (for example, 12mL/min: 8mL/min, 8mL/min: 8mL/min, 8mL/min: 12mL/min , 8mL/min: 16mL/min, or 8mL/min: 24mL/min, etc.).

在另一个实施例中,硝酸银基础溶液的浓度是10g/L;葡萄糖基础溶液的浓度是8g/L;硝酸银基础溶液的喷涂速率是10mL/min;葡萄糖基础溶液的喷涂速率是20mL/min。In another embodiment, the concentration of silver nitrate base solution is 10g/L; the concentration of glucose base solution is 8g/L; the spray rate of silver nitrate base solution is 10mL/min; the spray rate of glucose base solution is 20mL/min .

在另一个特定实施例中,硝酸银基础溶液和葡萄糖基础溶液以下述方法喷涂在基底上。首先敏化的基底用去离子水冲洗1分钟,然后使用双头喷枪,去离子水通过第一个喷头以10mL/min的速率喷涂基底,去离子水通过第二个喷头以20mL/min的速率喷涂基底,双喷枪距离基底约40cm。之后硝酸银基础溶液和葡萄糖基础溶液分别通过第一和第二个喷头同时喷涂在基底上60秒,第一个喷头以10mL/min的速率喷涂基底,第二个喷头以20mL/min的速率喷涂基底,双喷枪距离基底约40cm。涂布的基底用去离子水清洗1分钟,在压缩空气中干燥30秒,在100℃加热硬化15分钟,再冷却至室温。In another specific embodiment, the silver nitrate base solution and the glucose base solution are sprayed on the substrate as follows. First, the sensitized substrate was rinsed with deionized water for 1 min, and then using a double-headed spray gun, deionized water was sprayed on the substrate at a rate of 10 mL/min through the first nozzle, and deionized water was passed through the second nozzle at a rate of 20 mL/min. Spray the substrate with the dual spray guns about 40cm away from the substrate. Afterwards, the silver nitrate base solution and the glucose base solution were simultaneously sprayed on the substrate by the first and second nozzles for 60 seconds, the first nozzle was sprayed on the substrate at a rate of 10mL/min, and the second nozzle was sprayed at a rate of 20mL/min. Substrate, the distance between the dual spray guns is about 40cm from the substrate. The coated substrate was rinsed with deionized water for 1 minute, dried in compressed air for 30 seconds, heat cured at 100°C for 15 minutes, and cooled to room temperature.

2.2.4抗氧化处理2.2.4 Antioxidant treatment

银涂布的基底可以任选地被处理以增强抗氧化效果。在这步骤中,基底与抗氧化溶液在40℃相接触5分钟,基底然后用去离子水洗涤超过3次并在室温干燥。Silver coated substrates can optionally be treated to enhance anti-oxidative effects. In this step, the substrate was contacted with the anti-oxidant solution at 40°C for 5 minutes, the substrate was then washed with deionized water more than 3 times and dried at room temperature.

2.3葡萄糖为还原剂2.3 Glucose as reducing agent

US4,737,188(188专利)描述过还原剂在无电镀涂层的使用中不稳定,其中氢会释放和/或还原糖被降解为沉淀物或其他副产物。另外,转化糖作为还原剂需要更高的温度来使银有效的沉积。例如,188专利讨论了银沉积在43-54℃以下时效果不好而且成本高。US 4,737,188 (the '188 patent) describes the instability of perreducing agents in the use of electroless coatings, where hydrogen is released and/or reducing sugars are degraded into precipitates or other by-products. In addition, invert sugar as a reducing agent requires higher temperatures for effective silver deposition. For example, the '88 patent discusses that silver deposition below 43-54°C does not work well and is costly.

本发明中,发明者成功利用葡萄糖作为还原剂有效地将银纳米颗粒均匀层沉积在基底的环氧树脂表面。而且银层的沉积过程(即喷涂过程)是在室温进行,比188专利所需要的温度要低得多。In the present invention, the inventors successfully utilized glucose as a reducing agent to effectively deposit a uniform layer of silver nanoparticles on the epoxy surface of the substrate. And the deposition process of the silver layer (ie the spraying process) is carried out at room temperature, which is much lower than the temperature required by the '188 patent.

3抗刮涂层涂布步骤3 Scratch-resistant coating coating steps

在这步骤中,含硅的抗刮涂层涂布在银涂层上以提高被涂布基底的抗刮性能。In this step, a silicon-containing scratch-resistant coating is applied over the silver coating to enhance the scratch resistance of the coated substrate.

3.1抗刮涂层溶液的组成3.1 Composition of scratch-resistant coating solution

抗刮涂层溶液的组成范围列于表4A。The compositional ranges of the scratch-resistant coating solutions are listed in Table 4A.

表4A抗刮涂层溶液的组成范围The composition scope of table 4A anti-scratch coating solution

在一个特定实施例中,抗刮涂层溶液的组成列于表4B中。In a particular embodiment, the composition of the scratch resistant coating solution is listed in Table 4B.

表4B抗刮涂层溶液的组成The composition of table 4B anti-scratch coating solution

组成composition 重量%weight% MTMSMTMS 34.57%34.57% A189A189 4.00%4.00% 正丁醇Butanol 12.04%12.04% 乙酸Acetic acid 1.21%1.21% 去离子水Deionized water 13.65%13.65% 3%硅胶3% silica gel 1.21%1.21% 二丙酮醇diacetone alcohol 33.32%33.32% 结晶紫purple crystal 0.01%0.01%

3.1.1抗刮涂层溶液的制备3.1.1 Preparation of scratch-resistant coating solution

在一个特定实施例中,36.0g A189、311.2g MTMS、122.9g去离子水、10.8g乙酸、108.3g正丁醇和10.8g 3%硅胶在室温混合15分钟,所得溶液在水浴中超声波45分钟,在70℃加热10小时并冷却到室温。然后在冷却的溶液中加0.11g结晶紫和300g二丙酮醇从而得到抗刮涂层溶液。In a specific example, 36.0 g of A189, 311.2 g of MTMS, 122.9 g of deionized water, 10.8 g of acetic acid, 108.3 g of n-butanol, and 10.8 g of 3% silica gel were mixed at room temperature for 15 minutes, and the resulting solution was sonicated in a water bath for 45 minutes, Heat at 70°C for 10 hours and cool to room temperature. Then 0.11 g of crystal violet and 300 g of diacetone alcohol were added to the cooled solution to obtain a scratch-resistant coating solution.

3.2偶联剂A1893.2 Coupling agent A189

A189,(3-巯基丙基)三甲氧基硅烷的化学结构如下式(I)所示A189, the chemical structure of (3-mercaptopropyl) trimethoxysilane is shown in the following formula (I)

(I)(I)

在将抗刮涂层应用于银涂层上时,偶联剂A189与硅基础抗刮涂层溶液混合应用于银涂层上以增强硅基础抗刮涂层与银涂层的粘附。这种增强的粘附是由于A189的SH基团和银涂层的银表面相互作用形成强的结合而形成,如图2所示。When the anti-scratch coating is applied to the silver coating, the coupling agent A189 is mixed with the silicon-based anti-scratch coating solution and applied on the silver coating to enhance the adhesion of the silicon-based anti-scratch coating to the silver coating. This enhanced adhesion is due to the strong bond formed by the interaction between the SH groups of A189 and the silver surface of the silver coating, as shown in Figure 2.

3.3结晶紫3.3 Crystal Violet

如有需要,可将结晶紫加入抗刮涂层溶液中改善被涂布产物的外观。尤其,加入结晶紫可除去银涂层的银表面的微黄的副效果。If desired, crystal violet can be added to the scratch resistant coating solution to improve the appearance of the coated product. In particular, the addition of crystal violet removes the yellowish side effect of the silver surface of the silver coating.

3.4抗刮涂层涂布于有银涂层的基底3.4 Anti-scratch coating coated on silver-coated substrate

涂布有银涂层的基底与上述抗刮涂层溶液接触超过1分钟,基底在100℃加热超过18小时,再在150℃处理3小时,从而得到具有多涂层的基底。The silver-coated substrate was contacted with the above scratch-resistant coating solution for more than 1 minute, the substrate was heated at 100°C for more than 18 hours, and then treated at 150°C for 3 hours to obtain a multi-coated substrate.

在一特定实施例中,抗刮涂层溶液以下述方式喷涂在基底上。首先将去离子水以8mL/min的速率、3bar的压力喷涂在基底上,然后在基底上喷涂抗刮涂层溶液35秒,喷枪距离基底约15cm,喷涂的基底在150℃加热硬化3小时。In a particular embodiment, the scratch resistant coating solution is sprayed on the substrate in the following manner. First, deionized water was sprayed on the substrate at a rate of 8 mL/min and a pressure of 3 bar, and then the scratch-resistant coating solution was sprayed on the substrate for 35 seconds. The spray gun was about 15 cm away from the substrate, and the sprayed substrate was heated and hardened at 150 ° C for 3 hours.

4样品测试4 sample test

由上述方法制备的装饰产物(无电镀样品)与电镀方式涂布银的的产品(电镀样品)进行比较测试。金属基底用于无电镀样品和电镀样品的是钢Q-195A和/或锌合金#3。The decorative product (electroless plated sample) prepared by the above method was compared with the product coated with silver by electroplating (electroplated sample). Metal substrates for the electroless and plated samples were steel Q-195A and/or zinc alloy #3.

4.1装饰测试4.1 Decoration test

无电镀样品和电镀样品在45度380-780nm的角反射用UV-Vis分光光度计测量。如图3所示,无电镀样品比电镀样品有更高的角反射。无电镀样品的反射面积是26,264而电镀样品的反射面积是17,911。因此无电镀样品比电镀样品具有更好的装饰效果。The angular reflectance of electroless plated samples and electroplated samples at 45 degrees 380-780 nm was measured with a UV-Vis spectrophotometer. As shown in Figure 3, the electroless sample has a higher angular reflection than the plated sample. The reflection area of the electroless sample was 26,264 and that of the plated sample was 17,911. Therefore, the electroless plated sample has a better decorative effect than the plated sample.

4.2粘附测试4.2 Adhesion test

参考ISO2409:2007漆画和清画用胶带测试测量粘附的ASTMD3359-08标准测试方法被采用(划格测试)。如图4所示结果表明,无电镀样品没有碎片脱落,达到5B标准(0%的测试面积脱落),表明测试面积没有脱落,比4B标准更好(有少于5%的测试面积脱落)。因此这些涂层,尤其是银涂层不容易从无电镀样品脱落。The ASTM D3359-08 standard test method for measuring adhesion with reference to ISO2409:2007 Paint and varnish adhesive tape test was adopted (cross cut test). The results shown in Figure 4 show that the electroless plated sample has no fragments falling off, reaching the 5B standard (0% of the test area falls off), indicating that the test area does not fall off, which is better than the 4B standard (with less than 5% of the test area falling off). Therefore these coatings, especially silver coatings, were not easily peeled off from the electroless plated samples.

4.3抗腐蚀测试4.3 Anti-corrosion test

参考ISO 9227:2006在人工调节空气中腐蚀测试,操作盐喷(Fog)仪器的ASTM B117-07标准方法被采用(盐喷测试-72小时无腐蚀)。如图5所示结果表明无电镀样品没有可视变化。因此无电镀样品表现出抗腐蚀性。Referring to ISO 9227:2006 Corrosion test in artificially conditioned air, the ASTM B117-07 standard method for operating a salt spray (Fog) apparatus was adopted (Salt spray test - 72 hours without corrosion). The results shown in Figure 5 show no visible changes for the electroless plated samples. The electroless plated samples therefore exhibit corrosion resistance.

4.4冲击测试4.4 Impact test

用于有机涂层抗快速变形的ASTM D2794-93(2004)标准测试方法被采用(钢球冲击-无可见裂痕)。如图6所示,无电镀样品无可见裂痕。因此表明无电镀样品不易变形。The ASTM D2794-93 (2004) standard test method for resistance to rapid deformation of organic coatings was adopted (steel ball impact - no visible cracks). As shown in Figure 6, the electroless sample had no visible cracks. Therefore, it is shown that the electroless plated samples are not easily deformed.

4.5硬度测试4.5 Hardness test

参考ISO 15184:1998漆画和清画用铅笔测试涂膜硬度的ASTMD3363-05标准测试方法被采用(铅笔测试-≥2小时)。如图7所示结果表明无电镀样品可持续此测试3-4小时。因此表明无电镀样品表面能抗刮。Referring to ISO 15184:1998, ASTM D3363-05 standard test method for hardness of paint film with pencil for paint and clear painting is adopted (pencil test - ≥ 2 hours). The results shown in Figure 7 indicate that the electroless sample lasted for 3-4 hours of this test. Therefore, it is shown that the surface of the electroless plated sample is scratch-resistant.

4.6RoHS指令测试4.6 RoHS directive test

这个测试参考香港通用检测认证有限公司IEC62321:2008执行。如表5所示,无电镀样品没有检测到Cd,Pb,Hg,Cr(VI),PBBs,PBDE。无电镀样品也没有检测出毒性重金属或碳氢物,因此是环保的。This test is carried out with reference to Hong Kong General Testing and Certification Co., Ltd. IEC62321:2008. As shown in Table 5, Cd, Pb, Hg, Cr(VI), PBBs, and PBDE were not detected in the electroless samples. The electroless samples also had no detectable toxic heavy metals or hydrocarbons and are therefore environmentally friendly.

表5无电镀样品的RoHS指令测试Table 5 RoHS Directive Tests for Electroless Plated Samples

4.7UV照射测试4.7UV irradiation test

参考ISO4892-3,用于非金属材料的UV照射的荧光灯仪器的ASTMG154-04标准方法并且暴露模式1/2被采用。如图8所示无电镀样品无可见颜色变化。因此无电镀样品的涂层表现有抗UV光保护作用。Referring to ISO4892-3, ASTM G154-04 Standard Method for Fluorescent Lamp Apparatus for UV Irradiation of Non-Metallic Materials and Exposure Mode 1/2 was adopted. There was no visible color change in the electroless sample as shown in Figure 8. The coatings of the electroless samples therefore exhibit protection against UV light.

4.8防水测试4.8 Waterproof test

在这个测试中,无电镀样品浸泡在40℃水中24小时。如图9所示无电镀样品无可见颜色变化。因此表明无电镀样品是防水的。In this test, electroless plated samples were soaked in water at 40°C for 24 hours. As shown in Figure 9, the electroless plated samples had no visible color change. Therefore, it is shown that the electroless plated samples are waterproof.

4.9抗酸测试4.9 Antacid test

在这个测试中,无电镀样品浸泡在室温0.1N硫酸中24小时。如图10所示无电镀样品无可见颜色变化。因此表明无电镀样品是抗酸的。In this test, electroless plated samples were soaked in 0.1N sulfuric acid at room temperature for 24 hours. As shown in Figure 10, the electroless plated sample had no visible color change. Thus it was shown that the electroless plated samples were acid resistant.

4.10抗碱测试4.10 Alkali resistance test

在这个测试中,无电镀样品浸泡在室温0.1N氢氧化钠中24小时。如图11所示无电镀样品无可见颜色变化。因此表明无电镀样品是抗碱的。In this test, electroless plated samples were soaked in 0.1N NaOH at room temperature for 24 hours. As shown in Figure 11, the electroless plated samples had no visible color change. Thus it was shown that the electroless plated samples were alkali resistant.

因此本发明的示例性实施方案已被完整地描述了。尽管说明书提到具体实施方案,但本领域技术人员清楚,可以用这些具体细节的变化来实施本发明。因此本发明不应被解释为限于这里阐述的实施方案。Exemplary embodiments of the present invention have thus been fully described. Although the specification refers to specific embodiments, it will be apparent to those skilled in the art that the invention may be practiced with variation of these specific details. Accordingly, the invention should not be construed as limited to the embodiments set forth herein.

例如,丙酮可用在本发明的方法中作为溶剂,但本领域人员知晓其他化学试剂例如甲醇、苯、三乙胺、乙酸、氯苯、苯酚和喹诺酮也可以使用。For example, acetone can be used as a solvent in the method of the present invention, but those skilled in the art know that other chemical reagents such as methanol, benzene, triethylamine, acetic acid, chlorobenzene, phenol and quinolones can also be used.

而且,本领域人员可以理解喷涂时间可以根据不同因素变化而变化,例如被喷涂的基底和喷涂环境等。Moreover, those skilled in the art will appreciate that the spraying time may vary depending on various factors, such as the substrate being sprayed and the spraying environment, and the like.

Claims (16)

1.一种具有无电镀涂层的基底,包括一个在所述基底表面上的粘附涂层,所述粘附涂层包含第一硅基础偶联剂;一个在所述粘附涂层上的光滑涂层,所述光滑涂层包含环氧树脂;一个在所述光滑涂层上的银涂层,所述银涂层包含银纳米颗粒;以及一个在所述银涂层上的抗刮涂层,所述抗刮涂层包含第二个硅基础偶联剂。1. A substrate having an electroless coating, comprising an adherent coating on the surface of said substrate, said adherent coating comprising a first silicon base coupling agent; an adhesive coating on said adherent coating a smooth coating comprising epoxy resin; a silver coating on said smooth coating, said silver coating comprising silver nanoparticles; and a scratch-resistant coating on said silver coating coating, the scratch-resistant coating comprising a second silicon base coupling agent. 2.权利要求1所述的基底,其中所述第一硅基础偶联剂是γ-氨丙基三乙氧基硅烷;所述第二硅基础偶联剂是(3-巯基丙基)三甲氧基硅烷。2. The substrate of claim 1, wherein said first silicon base coupling agent is gamma-aminopropyltriethoxysilane; said second silicon base coupling agent is (3-mercaptopropyl)trimethyl Oxysilane. 3.一种在基底上无电镀涂布多涂层的方法,包括:3. A method of electroless coating a multi-coating on a substrate, comprising: a.将包含第一硅基础偶联剂的粘附涂层涂布于所述基底的表面;a. applying an adhesive coating comprising a first silicon-based coupling agent to the surface of the substrate; b.将包含环氧树脂的光滑涂层涂布于所述粘附涂层上;b. applying a lubricious coating comprising epoxy resin over the adhesive coating; c.将包含银纳米颗粒的银涂层涂布于所述光滑涂层上;c. coating a silver coating comprising silver nanoparticles on the smooth coating; d.将包含第二硅基础偶联剂的抗刮涂层涂布于所述银涂层上。d. Applying a scratch resistant coating comprising a second silicon base coupling agent over the silver coating. 4.权利要求3所述的方法,所述第一硅基础偶联剂是γ-氨丙基三乙氧基硅烷;所述第二硅基础偶联剂是(3-巯基丙基)三甲氧基硅烷。4. The method of claim 3, wherein the first silicon-based coupling agent is γ-aminopropyltriethoxysilane; the second silicon-based coupling agent is (3-mercaptopropyl) trimethoxy base silane. 5.权利要求3所述的方法,步骤a进一步包括5. The method of claim 3, step a further comprising i.将去离子水以22mL/min的速率、3bar的压力喷涂于基底上;i. Spray deionized water on the substrate at a rate of 22mL/min and a pressure of 3bar; ii.在基底上喷涂丙酮,之后在基底上喷涂粘附涂层溶液30秒且喷枪距离基底约15cm;及ii. Spray acetone on the substrate, followed by spraying the adhesive coating solution on the substrate for 30 seconds with the spray gun approximately 15 cm from the substrate; and iii.在150℃加热硬化步骤ii所得被涂布的基底15分钟,从而在所述基底上形成所述粘附涂层。iii. The coated substrate obtained in step ii was hardened by heating at 150° C. for 15 minutes to form the adherent coating on the substrate. 6.权利要求3所述的方法,步骤b进一步包括6. The method of claim 3, step b further comprising i.将去离子水以55mL/min的速率、3bar的压力喷涂于基底上;i. Deionized water is sprayed on the substrate at a rate of 55mL/min and a pressure of 3bar; ii.在基底上喷涂丙酮,之后在基底上喷涂光滑涂层溶液30秒且喷枪距离基底约15cm;ii. Spray acetone on the substrate, and then spray the smooth coating solution on the substrate for 30 seconds with the spray gun about 15cm away from the substrate; iii.在80℃加热硬化步骤ii所得被涂布的基底3-6小时,从而在所述基底的所述粘附涂层上形成所述光滑涂层。iii. Heat hardening the coated substrate obtained in step ii at 80° C. for 3-6 hours to form the smooth coating on the adherent coating of the substrate. 7.权利要求3所述的方法,步骤c进一步包括7. The method of claim 3, step c further comprising i.使步骤b被涂布的基底与敏化剂接触;i. contacting the coated substrate of step b with a sensitizer; ii.在90℃干燥被敏化的基底,在空气中冷却被干燥的基底至室温;ii. Dry the sensitized substrate at 90°C, and cool the dried substrate to room temperature in air; iii.在被敏化的基底上同时交叉喷涂硝酸银基础溶液和葡萄糖基础溶液从而在所述冷却的基底上形成一层银纳米颗粒;及iii. Simultaneously cross-spraying silver nitrate base solution and glucose base solution on the sensitized substrate to form a layer of silver nanoparticles on the cooled substrate; and iv.在100℃烘箱加热硬化步骤iii所涂布的基底至少15分钟。iv. Harden the coated substrate of step iii by heating in a 100°C oven for at least 15 minutes. 8.权利要求3所述的方法,步骤c进一步包括8. The method of claim 3, step c further comprising i.使步骤b被涂布的基底与敏化剂接触;i. contacting the coated substrate of step b with a sensitizer; ii.在90℃干燥被敏化的基底,在空气中冷却被干燥的基底至室温;ii. Dry the sensitized substrate at 90°C, and cool the dried substrate to room temperature in air; iii.将被敏化的基底用去离子水冲洗1分钟;iii. Rinse the sensitized substrate with deionized water for 1 minute; iv.用双头喷枪,硝酸银基础溶液通过第一个喷头以10mL/min的速率喷涂基底,葡萄糖基础溶液通过第二个喷头以20mL/min的速率喷涂基底,双喷枪距离基底约40cm,喷涂60秒;iv. Use a double-headed spray gun. The silver nitrate base solution is sprayed on the substrate at a rate of 10mL/min through the first spray nozzle, and the glucose base solution is sprayed on the substrate at a rate of 20mL/min through the second spray nozzle. The distance between the two spray guns is about 40cm from the substrate. 60 seconds; v.用去离子水清洗基底1分钟,在压缩空气中干燥30秒,在100℃加热硬化15分钟,再冷却至室温,从而形成一层银纳米颗粒。v. Wash the substrate with deionized water for 1 minute, dry in compressed air for 30 seconds, heat and harden at 100° C. for 15 minutes, and then cool to room temperature to form a layer of silver nanoparticles. 9.权利要求7或8所述的方法,其中所述敏化剂包括Sn2+和Sn4+的混合物。9. The method of claim 7 or 8, wherein the sensitizer comprises a mixture of Sn2 + and Sn4 + . 10.权利要求7或8所述的方法,其中所述银纳米颗粒的尺寸为30-150nm。10. The method of claim 7 or 8, wherein the silver nanoparticles have a size of 30-150 nm. 11.权利要求4所述的方法,其中步骤d进一步包括11. The method of claim 4, wherein step d further comprises i.将去离子水以8mL/min的速率、3bar的压力喷涂在基底上;i. Deionized water is sprayed on the substrate at a rate of 8mL/min and a pressure of 3bar; ii.在基底上喷涂抗刮涂层溶液35秒,喷枪距离基底约15cm,喷涂的基底在150℃加热硬化3小时,从而在所述基底的所述银涂层上形成所述的抗刮涂层。ii. Spray the anti-scratch coating solution on the substrate for 35 seconds, the spray gun is about 15cm away from the substrate, and the sprayed substrate is heated and hardened at 150°C for 3 hours, thereby forming the anti-scratch coating on the silver coating of the substrate Floor. 12.一个用于在基底上无电镀涂层的套装,包括含第一硅基础偶联剂的粘附涂层溶液、含环氧树脂的光滑涂层溶液、含硝酸银基础溶液和葡萄糖基础溶液的无电镀涂层溶液、及含第二硅基础偶联剂的抗刮涂层溶液。12. A kit for electroless coating on a substrate, comprising an adhesive coating solution containing a first silicon base coupling agent, a smooth coating solution containing an epoxy resin, a base solution containing silver nitrate, and a glucose base solution The electroless coating solution, and the anti-scratch coating solution containing the second silicon-based coupling agent. 13.权利要求12所述的套装,所述粘附涂层溶液包括28.99%-32.04%(w/w)环氧树脂E-51,0.23%-0.26%(w/w)BYK-361N,6.96%-7.33%(w/w)乙醇,54.46%-60.19%(w/w)丙酮,和4.36%-4.81%(w/w)TZ-550。13. The kit of claim 12, said adhesive coating solution comprising 28.99%-32.04% (w/w) Epoxy E-51, 0.23%-0.26% (w/w) BYK-361N, 6.96 %-7.33% (w/w) ethanol, 54.46%-60.19% (w/w) acetone, and 4.36%-4.81% (w/w) TZ-550. 14.权利要求12所述的套装,所述光滑涂层溶液包括41.96%-46.38%(w/w)环氧树脂E-51,0.22%-0.57%(w/w)BYK-361N,5.77%-5.82%(w/w)缩水甘油基2-甲基苯基醚,4.39%-4.93%(w/w)丙酮,23.82%-26.15%(w/w)二丙酮醇,9.37%-15.61%(w/w)正丁醇,和6.56%-8.44%(w/w)TZ-550。14. The kit of claim 12, the smooth coating solution comprising 41.96%-46.38% (w/w) Epoxy E-51, 0.22%-0.57% (w/w) BYK-361N, 5.77% -5.82% (w/w) glycidyl 2-methylphenyl ether, 4.39%-4.93% (w/w) acetone, 23.82%-26.15% (w/w) diacetone alcohol, 9.37%-15.61% (w/w) n-butanol, and 6.56%-8.44% (w/w) TZ-550. 15.权利要求12所述的套装,所述硝酸银基础溶液包括去离子水、氢氧化钠、硝酸银和28%氨水;所述葡萄糖基础溶液包括葡萄糖、柠檬酸、乙醇和去离子水。15. The kit of claim 12, said silver nitrate base solution comprising deionized water, sodium hydroxide, silver nitrate and 28% ammonia water; said glucose base solution comprising glucose, citric acid, ethanol and deionized water. 16.权利要求12所述的套装,所述抗刮涂层包括33.88%-35.26%(w/w)三甲氧基甲基硅烷,3.92%-4.08%(w/w)(3-巯基丙基)三甲氧基硅烷,11.80%-12.28%(w/w)正丁醇,13.61%-13.69%(w/w)去离子水,1.18%-1.23%(w/w)3%硅胶,32.66%-33.99%(w/w)二丙酮醇,和0.01%-0.02%(w/w)结晶紫。16. The kit of claim 12, said scratch-resistant coating comprising 33.88%-35.26% (w/w) trimethoxymethylsilane, 3.92%-4.08% (w/w) (3-mercaptopropyl ) trimethoxysilane, 11.80%-12.28% (w/w) n-butanol, 13.61%-13.69% (w/w) deionized water, 1.18%-1.23% (w/w) 3% silica gel, 32.66% - 33.99% (w/w) diacetone alcohol, and 0.01% - 0.02% (w/w) crystal violet.
CN201610009344.8A 2016-01-07 2016-01-07 Electroless Coating of Substrates Pending CN106944322A (en)

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