CN106947122A - A kind of preparation method of rubber composition - Google Patents
A kind of preparation method of rubber composition Download PDFInfo
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Abstract
本发明涉及一种橡胶组合物的制备方法,其特征在于:天然胶与炭黑混炼生成炭黑母胶,溶液合成的聚异戊二烯橡胶与白炭黑混炼生成白炭黑母胶,再将两种母胶与其它橡胶助剂混炼形成。本发明方法制备的橡胶组合物具有耐磨性好、弹性高、生热低的优点,可用于轮胎配方中,也可用于其他橡胶制品中。The invention relates to a method for preparing a rubber composition, which is characterized in that: natural rubber and carbon black are mixed to form carbon black masterbatch, solution-synthesized polyisoprene rubber is mixed with white carbon black to form white carbon black masterbatch , and then mix the two masterbatches with other rubber additives. The rubber composition prepared by the method of the invention has the advantages of good wear resistance, high elasticity and low heat generation, and can be used in tire formula and other rubber products.
Description
本申请是名称为“一种以天然橡胶/炭黑、合成聚异戊二烯橡胶/白炭黑为母胶的橡胶组合物及其加工工艺”、申请号为“201410031929.0”、申请日为“2014年1月23日”的中国专利申请的分案申请。This application is titled "a rubber composition with natural rubber/carbon black and synthetic polyisoprene rubber/silica as the masterbatch and its processing technology", the application number is "201410031929.0", and the application date is " Divisional application of the Chinese patent application dated January 23, 2014.
技术领域technical field
本发明涉及橡胶领域,特别涉及橡胶制品以及橡胶加工领域。The invention relates to the field of rubber, in particular to the fields of rubber products and rubber processing.
背景技术Background technique
橡胶在动态使用过程中能量损耗是其基本特征之一,它是由胶料滞后损失导致的。滞后损失增加时胶料在动态形变过程中能量消耗和生热增加,使胶料的温度上升,进而使混炼胶的强度及耐磨性下降,造成轮胎等制品的早期损害;更重要的是增加轮胎的滚动阻力,增加燃料消耗(耗油量),增加二氧化碳的排放量。The energy loss of rubber during dynamic use is one of its basic characteristics, which is caused by the hysteresis loss of the rubber compound. When the hysteresis loss increases, the energy consumption and heat generation of the rubber compound increase during the dynamic deformation process, which causes the temperature of the rubber compound to rise, which in turn reduces the strength and wear resistance of the compound rubber, causing early damage to tires and other products; more importantly, Increase the rolling resistance of tires, increase fuel consumption (fuel consumption), and increase carbon dioxide emissions.
众多研究结果表明配方中使用补强性沉淀法二氧化硅填料可以降低轮胎的滚动阻力。专利CN1539872A提出了一种抗湿滑性和轮胎滚动阻力相平衡的橡胶配方,组合物成分为聚烯烃与炭黑、白炭黑、有机硅烷。专利CN1141311A以及专利CN1141313A公开了二烯烃橡胶加入白炭黑和炭黑的胎面配方,工艺为传统混炼工艺,将填料和助剂加入二烯烃聚合物进行混炼。专利CN1134434A公开了弹性体、二氧化硅、炭黑胶料,该专利对炭黑用量限制少于30质量份,且二氧化硅与炭黑的并用比例为3/1---30/1范围。专利CN1140129A规定白炭黑/炭黑并用比例至少为10:1,炭黑用量少,不利于耐磨。这些专利都是采用传统混炼工艺,炭黑/白炭黑与助剂一同加入橡胶中,炭黑/白炭黑不可避免要吸附助剂等非橡胶组分,降低了填料与橡胶的结合,同时也会降低耐磨性能。Numerous studies have shown that the use of reinforcing precipitated silica fillers in formulations can reduce the rolling resistance of tires. Patent CN1539872A proposes a rubber formula with balanced wet skid resistance and tire rolling resistance. The composition is composed of polyolefin, carbon black, white carbon black, and organosilane. Patent CN1141311A and patent CN1141313A disclose the tread formula of diene rubber adding silica and carbon black. The process is a traditional mixing process, adding fillers and additives to diene polymer for mixing. Patent CN1134434A discloses elastomer, silica, and carbon black compound. The patent limits the amount of carbon black to less than 30 parts by mass, and the combined ratio of silica and carbon black is in the range of 3/1---30/1 . Patent CN1140129A stipulates that the ratio of white carbon black/carbon black is at least 10:1, and the amount of carbon black is small, which is not conducive to wear resistance. These patents all adopt the traditional mixing process. Carbon black/silica and additives are added to the rubber together. Carbon black/silica must inevitably absorb non-rubber components such as additives, which reduces the combination of fillers and rubber. It also reduces wear resistance.
本发明意在设计一种橡胶组合物通过新混炼工艺,使炭黑/白炭黑先与橡胶结合再混入其它橡胶助剂,能够在保持耐磨的前提下降低胶料的生热性能,提高胶料的弹性。The present invention intends to design a rubber composition through a new mixing process, so that carbon black/silica is first combined with rubber and then mixed with other rubber additives, which can reduce the heat generation performance of the rubber under the premise of maintaining wear resistance. Improve the elasticity of rubber.
发明内容Contents of the invention
针对现有技术问题,本发明的目的是提供一种以天然橡胶/炭黑、合成聚异戊二烯橡胶/白炭黑为母胶的橡胶组合物及其加工工艺,此工艺发明的创新在于利用溶液合成聚异戊二烯聚合物成分单一,非橡胶组分少的优点,当制备合成聚异戊二烯白炭黑母胶时,白炭黑表面不会吸附非橡胶组分,再通过偶联剂作用,使白炭黑能够更好与橡胶结合,达到提高耐磨降低生热的目的。按照本发明技术制备的橡胶组合物,用于轮胎胎面可以在保持耐磨性的前提下,降低轮胎的生热和轮胎的滚动阻力。For prior art problems, the purpose of the present invention is to provide a kind of rubber composition and its processing technology that take natural rubber/carbon black, synthetic polyisoprene rubber/silica as masterbatch, and the innovation of this technology invention lies in Utilizing the advantages of solution-synthesized polyisoprene polymer with single component and less non-rubber components, when preparing synthetic polyisoprene silica masterbatch, the surface of silica will not adsorb non-rubber components, and then pass The role of the coupling agent enables the silica to be better combined with the rubber to achieve the purpose of improving wear resistance and reducing heat generation. The rubber composition prepared according to the technology of the invention can be used in tire treads to reduce tire heat generation and tire rolling resistance under the premise of maintaining wear resistance.
本发明进一步涉及到如下实施方案:The present invention further relates to the following embodiments:
一种含天然橡胶/炭黑和合成聚异戊二烯橡胶/白炭黑母胶的橡胶组合物及制备工艺,其特征在于:A kind of rubber composition containing natural rubber/carbon black and synthetic polyisoprene rubber/white carbon black masterbatch and preparation process, it is characterized in that:
母炼胶工艺:Master batch process:
炭黑母胶工艺:天然胶与炭黑在密炼机中混炼生成炭黑母胶;Carbon black masterbatch process: natural rubber and carbon black are mixed in an internal mixer to produce carbon black masterbatch;
白炭黑母胶工艺:合成聚异戊二烯橡胶与白炭黑、偶联剂在密炼机中混炼生成白炭黑母胶;White carbon black masterbatch process: Synthetic polyisoprene rubber, white carbon black, and coupling agent are mixed in an internal mixer to produce white carbon black masterbatch;
终炼胶工艺:Final mixing process:
将所述炭黑母胶、白炭黑母胶、防老剂、活性剂、促进剂、硫化剂按组合物比例混炼制备成橡胶组合物。The carbon black masterbatch, white carbon black masterbatch, anti-aging agent, active agent, accelerator and vulcanizing agent are mixed according to the composition ratio to prepare a rubber composition.
根据上述的制备方法,以橡胶总用量100质量份计,天然橡胶与合成聚异戊二烯橡胶的用量比为1:3—5:1;炭黑/白炭黑用量比例与天然胶/合成聚异戊二烯橡胶的用量比例保持一定比例,一般使两种填料的比例与两种橡胶比例保持一致;炭黑与白炭黑的总用量为5-120质量份,优选10-100质量份;According to the above-mentioned preparation method, based on 100 parts by mass of the total amount of rubber, the ratio of natural rubber to synthetic polyisoprene rubber is 1:3-5:1; the ratio of carbon black/white carbon black to natural rubber/synthetic The amount ratio of polyisoprene rubber is maintained at a certain ratio, and generally the ratio of the two fillers is kept consistent with the ratio of the two rubbers; the total amount of carbon black and silica is 5-120 parts by mass, preferably 10-100 parts by mass ;
根据上述的制备方法,炭黑母胶以天然橡胶100质量份计,炭黑用量为5-100份,优选20-80份;白炭黑母胶以合成聚异戊二烯橡胶100质量份计,白炭黑用量为5-100份,优选20-80份,偶联剂用量为白炭黑的0.5wt%-20wt%优选1wt%—15wt%;According to the above preparation method, the carbon black masterbatch is based on 100 parts by mass of natural rubber, and the amount of carbon black is 5-100 parts, preferably 20-80 parts; the white carbon black masterbatch is based on 100 parts by mass of synthetic polyisoprene rubber , the amount of white carbon black is 5-100 parts, preferably 20-80 parts, and the amount of coupling agent is 0.5wt%-20wt% of white carbon black, preferably 1wt%-15wt%;
根据上述的制备方法,天然橡胶包括标准胶、杜仲胶、烟片胶、银菊胶;其中合成聚异戊二烯橡胶为顺式聚异戊二烯橡胶、反式聚异戊二烯橡胶或它们的混合物。According to the above-mentioned preparation method, natural rubber includes standard rubber, Eucommia gum, smoked sheet rubber, guayule gum; wherein the synthetic polyisoprene rubber is cis-polyisoprene rubber, trans-polyisoprene rubber or their mixture.
根据上述的制备方法,其中所述炭黑为任意炭黑,优选STSA比表面积为70-180m2/g,压缩DBP吸收值为60-150(10-5m3/kg)的炭黑;所述白炭黑为任意白炭黑,优选沉淀法白炭黑,比表面积为50-200m2/g。According to the above-mentioned preparation method, wherein the carbon black is any carbon black, preferably the carbon black whose STSA specific surface area is 70-180m 2 /g, and the compressed DBP absorption value is 60-150 (10 −5 m 3 /kg); The above-mentioned white carbon black is any white carbon black, preferably precipitated white carbon black, with a specific surface area of 50-200m 2 /g.
根据上述的制备方法,其中所述偶联剂包括最常用的双(三乙氧基丙基硅烷)四硫化物和二硫化物、3-硫氰基丙基-三乙氧基硅烷、γ-巯基-三甲氧基硅烷、锆酸酯偶联剂、酞酸酯偶联剂、硝基偶联剂、醇类化合物,所述醇类化合物包括但不限于丙醇、丁醇、乙二醇、聚乙二醇及其衍生物。According to the above preparation method, wherein the coupling agent includes the most commonly used bis(triethoxypropylsilane) tetrasulfide and disulfide, 3-thiocyanatopropyl-triethoxysilane, γ- Mercapto-trimethoxysilane, zirconate coupling agent, phthalate coupling agent, nitro coupling agent, alcohol compounds, which include but not limited to propanol, butanol, ethylene glycol, Polyethylene glycol and its derivatives.
根据上述,其中活化剂为金属氧化物和脂肪酸组合以及脂肪酸金属皂盐一种或多种,所述金属氧化物为氧化锌、氧化镁等一种或多种,所述脂肪酸金属皂盐为硬脂酸锌、硼酸锌等一种或多种。According to the above, wherein the activator is one or more of metal oxide and fatty acid combination and fatty acid metal soap salt, the metal oxide is one or more of zinc oxide, magnesium oxide, etc., and the fatty acid metal soap salt is hard One or more of zinc fatty acid, zinc borate, etc.
根据上述的制备方法,其中防老剂包括胺类防老剂、喹啉类防老剂、苯并咪唑类防老剂、防护蜡一种或多种。According to the above preparation method, the anti-aging agent includes one or more of amine anti-aging agent, quinoline anti-aging agent, benzimidazole anti-aging agent and protective wax.
根据上述的橡胶组合物,其中促进剂包括但不限于次磺酰胺类促进剂、噻唑类促进剂、秋兰姆类促进剂、胍类促进剂或它们的组合,硫化剂包括但不限于硫黄、不溶性硫黄、充油硫黄、硫黄给予体或它们的组合。According to the above rubber composition, wherein the accelerator includes but not limited to sulfenamide accelerator, thiazole accelerator, thiuram accelerator, guanidine accelerator or a combination thereof, the vulcanizing agent includes but not limited to sulfur, Insoluble sulfur, oil-extended sulfur, sulfur donors, or combinations thereof.
本发明还涉及一种根据上述制备方法制备的混炼胶或硫化胶。The present invention also relates to a rubber compound or vulcanizate prepared according to the above-mentioned preparation method.
本发明进一步涉及的混炼工艺包括如下三个工艺步骤:The mixing process that the present invention further relates to comprises following three processing steps:
工艺步骤一:Process step one:
炭黑母胶:天然橡胶与炭黑在任一密炼机中混炼,转速为20-90rpm,混炼时间为1-10min,排胶温度小于165℃;Carbon black masterbatch: natural rubber and carbon black are mixed in any internal mixer, the speed is 20-90rpm, the mixing time is 1-10min, and the debinding temperature is less than 165°C;
白炭黑母胶:合成聚异戊二烯橡胶与白炭黑及一定量的有机偶联剂在任一密炼机中混炼,转速为20-90rpm,混炼时间为1-10min,排胶温度控制低于170℃,混炼温度在130-165℃下保持0.5-4min;White carbon black masterbatch: Synthetic polyisoprene rubber, white carbon black and a certain amount of organic coupling agent are mixed in any internal mixer, the speed is 20-90rpm, the mixing time is 1-10min, and the rubber is discharged The temperature is controlled below 170°C, and the mixing temperature is kept at 130-165°C for 0.5-4min;
工艺步骤二:Process step two:
将炭黑母胶与白炭黑母胶按照组合物比例在密炼机中混合0.5min-3min,后加入活化剂、防老剂等,混炼转速为20-90rpm,混炼时间为1-10min;Mix carbon black masterbatch and white carbon black masterbatch in an internal mixer according to the composition ratio for 0.5min-3min, then add activator, anti-aging agent, etc., the mixing speed is 20-90rpm, and the mixing time is 1-10min ;
工艺步骤三:Process step three:
将步骤二生产的母胶与硫化剂、促进剂在任一密炼机中混炼,转速为10-40rpm,混炼时间为1-8min。The masterbatch produced in step 2 is mixed with vulcanizing agent and accelerator in any internal mixer, the speed is 10-40rpm, and the mixing time is 1-8min.
本发明中所述橡胶组合物以橡胶总用量100质量份计,炭黑与白炭黑的总用量为5-120质量份,优选10-100质量份,其中所述炭黑为任意炭黑,优选STSA比表面积为70-180m2/g的炭黑,白炭黑优选比表面积为50—200m2/g沉淀法白炭黑。天然橡胶与合成聚异戊二烯橡胶的用量比为1:3—5:1。炭黑/白炭黑的用量比例与天然胶/合成聚异戊二烯橡胶的用量比例一般保持一致,也可以不同。The rubber composition in the present invention is based on 100 parts by mass of the total amount of rubber used, and the total amount of carbon black and silica is 5-120 parts by mass, preferably 10-100 parts by mass, wherein the carbon black is any carbon black, Carbon black with a STSA specific surface area of 70-180 m 2 /g is preferred, and white carbon black with a specific surface area of 50-200 m 2 /g precipitated white carbon black. The ratio of natural rubber to synthetic polyisoprene rubber is 1:3-5:1. The amount ratio of carbon black/silica is generally consistent with that of natural rubber/synthetic polyisoprene rubber, or it can be different.
所述活化剂可选用氧化锌、硬脂酸、硬脂酸锌、氧化镁、硼酸锌等,用量一般为1-10质量份,优选2-5质量份;所述防老剂为对苯二胺类防老剂、喹啉类防老剂、苯并咪唑类防老剂或其组合物,总量不超过8质量份,优选1-6质量份;所述硫化剂可选用普通硫黄粉,充油硫黄,不溶性硫黄,充油不溶性硫黄等,使用量按有效含量计,一般用量为0.2-10质量份,优选用量0.5-5质量份;所述促进剂为秋兰姆类促进剂、次磺酰胺类促进剂、氨基甲酸锌类促进剂、胍类促进剂或它们的组合,用量一般为0.2-8质量份,优选0.2-5质量份。The activator can be selected from zinc oxide, stearic acid, zinc stearate, magnesium oxide, zinc borate, etc., and the consumption is generally 1-10 parts by mass, preferably 2-5 parts by mass; the anti-aging agent is p-phenylenediamine Anti-aging agent, quinoline anti-aging agent, benzimidazole anti-aging agent or its composition, the total amount is no more than 8 parts by mass, preferably 1-6 parts by mass; the vulcanizing agent can be selected from ordinary sulfur powder, oil-extended sulfur, Insoluble sulfur, oil-extended insoluble sulfur, etc., the amount used is based on the effective content, the general amount is 0.2-10 parts by mass, and the preferred amount is 0.5-5 parts by mass; the accelerator is a thiuram accelerator, a sulfenamide accelerator Agents, zinc carbamate accelerators, guanidine accelerators or combinations thereof, generally in an amount of 0.2-8 parts by mass, preferably 0.2-5 parts by mass.
具体实施方式detailed description
下面用实施例进一步描述本发明,但是本发明的范围不受这些实施例的限制。The present invention is further described below with examples, but the scope of the present invention is not limited by these examples.
表1橡胶样品制备的仪器设备Table 1 Instruments and equipment for rubber sample preparation
表2硫化胶物理性能的测试方法及仪器Table 2 Test methods and instruments for physical properties of vulcanized rubber
下列化学药品应用于实施例和对比例:The following chemicals were used in the examples and comparative examples:
20#标准胶:马来西亚长发橡胶厂;20# standard rubber: Malaysia Changfa Rubber Factory;
合成顺式聚异戊二烯IR:青岛伊科思新材料有限公司;Synthesis of cis-polyisoprene IR: Qingdao Yikesi New Material Co., Ltd.;
合成反式聚异戊二烯TPI:青岛第派新材料有限公司;Synthesis of trans-polyisoprene TPI: Qingdao Dipai New Material Co., Ltd.;
有机硅烷偶联剂X50S:含有50%双(3-乙氧基丙基硅烷)四硫化物,含有50%N330炭黑,赢创岚星(日照)化学工业有限公司;Organosilane coupling agent X50S: containing 50% bis(3-ethoxypropylsilane) tetrasulfide, containing 50% N330 carbon black, Evonik Lanxing (Rizhao) Chemical Industry Co., Ltd.;
N115,N234:卡博特(中国)有限公司;N115, N234: Cabot (China) Co., Ltd.;
白炭黑833MP:无锡恒诚硅业有限公司;Silica 833MP: Wuxi Hengcheng Silicon Industry Co., Ltd.;
氧化锌:大连氧化锌厂;Zinc Oxide: Dalian Zinc Oxide Factory;
硬脂酸:PF1808,马来西亚立成有限公司;Stearic acid: PF1808, Malaysia Licheng Co., Ltd.;
防老剂4020:N-(1.3-二甲基丁基)-N’-苯基对苯二胺,江苏圣奥化学科技有限公司;Antiaging agent 4020: N-(1.3-dimethylbutyl)-N’-phenyl-p-phenylenediamine, Jiangsu Sennics Chemical Technology Co., Ltd.;
防老剂RD:2,2,4-三甲基-1,2-二氢化喹啉聚合物,天津科迈助剂有限公司;Antiaging agent RD: 2,2,4-trimethyl-1,2-dihydroquinoline polymer, Tianjin Kemai Auxiliary Co., Ltd.;
防护蜡:百美瑞特殊化学品(苏州)有限公司;Protective wax: Bemery Special Chemicals (Suzhou) Co., Ltd.;
促进剂CZ:N-环己基-2-苯并噻唑次磺酰胺,山东尚舜化工有限公司;Accelerator CZ: N-cyclohexyl-2-benzothiazole sulfenamide, Shandong Shangshun Chemical Co., Ltd.;
硫黄:青岛金玉棱实业有限公司;Sulfur: Qingdao Jinyuling Industrial Co., Ltd.;
以下实施例和对比例中的组分用量均为质量份。The amounts of components in the following examples and comparative examples are parts by mass.
对比例1Comparative example 1
配方:SMR20 50;合成聚异戊二烯橡胶IR 50;N234炭黑25;白炭黑833MP 25;硅烷偶联剂X50S 6;防老剂RD 1.5;防老剂4020 2;氧化锌3;硬脂酸2;防护蜡1;硫黄1;促进剂CZ1.5。Formula: SMR20 50; synthetic polyisoprene rubber IR 50; N234 carbon black 25; white carbon black 833MP 25; silane coupling agent X50S 6; antioxidant RD 1.5; antioxidant 4020 2; zinc oxide 3; stearic acid 2; protective wax 1; sulfur 1; accelerator CZ1.5.
一段混炼工艺:在转速为90rpm的密炼机中加入50质量份SMR20和50质量份IR,混炼60秒,提上顶栓加入25质量份炭黑N234、25质量份白炭黑833MP、6质量份硅烷偶联剂X50S、1.5质量份防老剂RD、3质量份氧化锌、2质量份硬脂酸、质量份防老剂4020、防护蜡1,混炼60秒后提上顶栓,清扫,再混炼90秒排胶,加压混时间为210秒,排胶温度158℃;One-stage mixing process: Add 50 parts by mass of SMR20 and 50 parts by mass of IR to an internal mixer with a rotating speed of 90 rpm, mix for 60 seconds, lift the top bolt and add 25 parts by mass of carbon black N234, 25 parts by mass of white carbon black 833MP, 6 parts by mass of silane coupling agent X50S, 1.5 parts by mass of anti-aging agent RD, 3 parts by mass of zinc oxide, 2 parts by mass of stearic acid, parts by mass of anti-aging agent 4020, and protective wax 1. After mixing for 60 seconds, lift the top bolt and clean , and then knead for 90 seconds to remove the glue, pressurize the mixing time for 210 seconds, and the glue removal temperature is 158°C;
终炼胶混炼工艺:在转速为60rpm的密炼机种加入165.5质量份一段混炼母胶,塑炼30秒后提上顶栓加入1质量份硫黄及1.5质量份促进剂CZ;混炼60秒后清扫;混炼30秒后排胶,加压混炼时间为120秒,排胶温度103℃;Final rubber mixing process: Add 165.5 parts by mass of masterbatch in the internal mixer with a rotation speed of 60rpm, lift the top bolt after plasticizing for 30 seconds, add 1 part by mass of sulfur and 1.5 parts by mass of accelerator CZ; Clean up after 60 seconds; remove glue after 30 seconds of mixing, pressurize and mix for 120 seconds, and remove glue at 103°C;
实施例1Example 1
配方:SMR20 50;合成聚异戊二烯橡胶IR 50;N234炭黑25;白炭黑25;硅烷偶联剂X50S 6;防老剂RD 1.5;防老剂4020 2;防护蜡1;氧化锌3;硬脂酸2;硫黄1;促进剂CZ 1.5。Formula: SMR20 50; synthetic polyisoprene rubber IR 50; N234 carbon black 25; silica 25; silane coupling agent X50S 6; antioxidant RD 1.5; antioxidant 4020 2; protective wax 1; zinc oxide 3; Stearic acid 2; Sulfur 1; Accelerator CZ 1.5.
一段混炼工艺:One stage mixing process:
炭黑母胶工艺:在转速为90rpm的密炼机中加入50质量份SMR20塑炼50秒后提上顶栓,加入17质量份炭黑N234,混炼90秒后提上顶栓清扫,加入剩余8质量份炭黑N234,混炼30秒提上顶栓清扫,混炼30秒排胶;加压混炼时间为200秒,排胶温度157℃。Carbon black masterbatch process: add 50 parts by mass of SMR20 to the internal mixer with a rotating speed of 90rpm for 50 seconds, lift up the top bolt, add 17 parts by mass of carbon black N234, lift up the top bolt for cleaning after mixing for 90 seconds, add The remaining 8 parts by mass of carbon black N234 were mixed for 30 seconds, lifted to the top bolt for cleaning, and mixed for 30 seconds to remove the glue; the pressurized mixing time was 200 seconds, and the glue removal temperature was 157°C.
白炭黑母胶工艺:在转速为90rpm的密炼机中加入50质量份合成异戊二烯IR,混炼50秒后提上顶栓加入17质量份白炭黑及4质量份硅烷偶联剂X50S;混炼60秒后提上顶栓加入剩余8质量份白炭黑及2质量份硅烷偶联剂X50S;混炼30秒提上顶栓清扫,混炼60秒排胶;加压混炼时间为200秒,排胶温度154℃;White carbon black masterbatch process: Add 50 parts by mass of synthetic isoprene IR to an internal mixer with a rotating speed of 90 rpm, lift the top bolt after mixing for 50 seconds, add 17 parts by mass of white carbon black and 4 parts by mass of silane coupling After mixing for 60 seconds, lift the top bolt and add the remaining 8 parts by mass of white carbon black and 2 parts by mass of silane coupling agent X50S; after mixing for 30 seconds, lift the top bolt to clean, and mix for 60 seconds to remove glue; The refining time is 200 seconds, and the debinding temperature is 154°C;
二段混炼工艺:Two-stage mixing process:
在转速为90rpm的密炼机中加入75质量份炭黑母胶与81质量份白炭黑母胶,混炼80秒提上顶栓,加入1.5质量份防老剂RD、2质量份防老剂4020、1质量份防护蜡、3质量份氧化锌、2质量份硬脂酸;混炼70秒清扫;再混炼30秒排胶;加压混炼时间为180秒,排胶温度153℃;Add 75 parts by mass of carbon black masterbatch and 81 parts by mass of white carbon black masterbatch into the internal mixer with a rotating speed of 90rpm, mix for 80 seconds and lift the top bolt, add 1.5 parts by mass of antioxidant RD, 2 parts by mass of antioxidant 4020 , 1 part by mass of protective wax, 3 parts by mass of zinc oxide, 2 parts by mass of stearic acid; kneading for 70 seconds for cleaning; kneading for 30 seconds for debinding; pressurized mixing time for 180 seconds, debinding temperature 153°C;
终炼胶混炼工艺:Final rubber mixing process:
在转速为60rpm的密炼机中加入165.5质量份二段混炼母胶,混炼30秒提上顶栓加1质量份硫黄及1.5质量份促进剂CZ;混炼60秒清扫;再混炼30秒排胶,加压混炼时间为120秒,排胶温度105℃。Add 165.5 parts by mass of two-stage mixing masterbatch to the internal mixer with a rotating speed of 60 rpm, mix for 30 seconds and lift the top bolt to add 1 part by mass of sulfur and 1.5 parts by mass of accelerator CZ; mix for 60 seconds to clean; mix again 30 seconds debinding, pressurized kneading time 120 seconds, debinding temperature 105°C.
表3:实施例1和对比例1的性能对比Table 3: Performance comparison of Example 1 and Comparative Example 1
实施例1与对比例1相比,弹性提高,压缩生热降低,磨耗性能提高,说明当采用本发明混炼工艺,生热降低,弹性提高,耐磨性提高。Compared with Comparative Example 1, Example 1 has improved elasticity, reduced compression heat generation, and improved wear resistance, indicating that when the mixing process of the present invention is adopted, heat generation is reduced, elasticity is improved, and wear resistance is improved.
对比例2Comparative example 2
配方:SMR20 100;N115炭黑20;白炭黑30;硅烷偶联剂X50S 7.2;防老剂RD 1.5;防老剂4020 2;防护蜡1;氧化锌3;硬脂酸2;硫黄1;促进剂CZ 1.5。Formula: SMR20 100; N115 carbon black 20; silica 30; silane coupling agent X50S 7.2; antioxidant RD 1.5; antioxidant 4020 2; protective wax 1; zinc oxide 3; stearic acid 2; sulfur 1; accelerator CZ 1.5.
一段混炼工艺:One stage mixing process:
在转速为90rpm的密炼机中加入20#标准胶100质量份,塑炼60秒后加入20质量份炭黑N115、30质量份白炭黑、7.2质量份X50S、3质量份氧化锌、2质量份硬脂酸、1.5质量份防老剂RD、2质量份防老剂4020、1质量份防护蜡,混炼60秒提上顶栓清扫,混炼90秒排胶,加压混炼时间为210秒,排胶温度163℃。Add 100 mass parts of 20# standard glue in the internal mixer whose rotating speed is 90rpm, add 20 mass parts of carbon black N115, 30 mass parts of white carbon black, 7.2 mass parts of X50S, 3 mass parts of zinc oxide, 2 mass parts after plasticizing for 60 seconds Parts by mass of stearic acid, 1.5 parts by mass of anti-aging agent RD, 2 parts by mass of anti-aging agent 4020, 1 part by mass of protective wax, kneading for 60 seconds to lift the top bolt to clean, kneading for 90 seconds to remove glue, and the pressurized kneading time is 210 seconds, the debinding temperature is 163°C.
终炼胶混炼工艺:Final rubber mixing process:
在转速为60rpm的密炼机中加入166.7质量份一段母胶,混炼30秒后提上顶栓加入1质量份硫黄、1.5质量份促进剂CZ,,混炼60秒清扫,再混炼30秒排胶,加压混炼时间为120秒,排胶温度为98℃。Add 166.7 parts by mass of masterbatch to the internal mixer with a rotating speed of 60rpm, lift the top bolt after mixing for 30 seconds, add 1 part by mass of sulfur and 1.5 parts by mass of accelerator CZ, mix for 60 seconds to clean, and then mix for 30 seconds Second debinding, pressurized kneading time is 120 seconds, debinding temperature is 98°C.
实施例2Example 2
配方:20#标准橡胶40;反式聚异戊二烯TPI 20;顺式聚异戊二烯IR 40;N115炭黑20;白炭黑30;硅烷偶联剂7.2;防老剂RD 1.5;防老剂4020 2;防护蜡1;氧化锌3;硬脂酸2;硫黄1;促进剂CZ 1.5。Formula: 20# standard rubber 40; trans polyisoprene TPI 20; cis polyisoprene IR 40; N115 carbon black 20; white carbon black 30; silane coupling agent 7.2; anti-aging agent RD 1.5; anti-aging Agent 4020 2; protective wax 1; zinc oxide 3; stearic acid 2; sulfur 1; accelerator CZ 1.5.
一段混炼工艺:One stage mixing process:
炭黑母胶工艺:在转速为90rpm的密炼机中加入20#标准胶40质量份,塑炼50秒后加入13质量份炭黑N115,混炼80秒提上顶栓清扫,加入7质量份炭黑N115,混炼30秒提上顶栓清扫,混炼40秒排胶,加压混炼时间为200秒,排胶温度165℃。Carbon black masterbatch process: Add 40 parts by mass of 20# standard rubber to an internal mixer with a rotating speed of 90 rpm, add 13 parts by mass of carbon black N115 after masticating for 50 seconds, lift the top bolt to clean for 80 seconds, add 7 mass parts Part of carbon black N115, kneading for 30 seconds, lifting the top plug to clean, kneading for 40 seconds to remove glue, pressurized mixing time is 200 seconds, and the temperature of glue removal is 165°C.
白炭黑母胶工艺:在转速为90rpm的密炼机中加入合成反式聚异戊二烯20质量份、顺式聚异戊二烯40质量份。混炼50秒后提上顶栓加入20质量份白炭黑与4.8质量份硅烷偶联剂X50S,混炼80秒后提上顶栓清扫,加入10质量份白炭黑与2.4质量份硅烷X50S,混炼40秒提上顶栓清扫,混炼40秒排胶;加压混炼时间为210秒,排胶温度为158℃。White carbon black masterbatch process: Add 20 parts by mass of trans-polyisoprene and 40 parts by mass of cis-polyisoprene into an internal mixer with a rotating speed of 90 rpm. After mixing for 50 seconds, lift up the top bolt and add 20 parts by mass of white carbon black and 4.8 parts by mass of silane coupling agent X50S. After mixing for 80 seconds, lift up the top bolt for cleaning, and add 10 parts by mass of white carbon black and 2.4 parts by mass of silane X50S , kneading for 40 seconds, lifting the top bolt to clean, kneading for 40 seconds to remove glue; pressurized mixing time is 210 seconds, and the temperature of glue removal is 158°C.
二段混炼工艺:Two-stage mixing process:
在转速为90rpm的密炼机中加入60质量份炭黑母胶,以及97.2质量份白炭黑母胶,混炼60秒提上顶栓加入3质量份氧化锌、2质量份硬脂酸、1.5质量份防老剂RD、2质量份防老剂4020、1质量份防护蜡,混炼80秒清扫,在混炼30秒排出二段母胶,加压混炼时间为170秒,排胶温度为154℃。Add 60 parts by mass of carbon black masterbatch and 97.2 parts by mass of white carbon black masterbatch in the internal mixer with a rotating speed of 90rpm, lift the top bolt for 60 seconds and add 3 parts by mass of zinc oxide, 2 parts by mass of stearic acid, 1.5 parts by mass of anti-aging agent RD, 2 parts by mass of anti-aging agent 4020, and 1 part by mass of protective wax, mixed for 80 seconds to clean, and discharged the second-stage masterbatch after mixing for 30 seconds. 154°C.
终炼胶混炼工艺:Final rubber mixing process:
在转速为60r/min的密炼机中加入166.7质量份二段母胶,混炼30秒后提上顶栓加入1质量份硫黄,1.5质量份促进剂CZ,,混炼60秒清扫,再混炼30秒排胶,加压混炼时间为120秒,排胶温度为98℃。Add 166.7 parts by mass of the second-stage masterbatch to the internal mixer with a rotating speed of 60r/min, lift the top bolt after mixing for 30 seconds, add 1 part by mass of sulfur, 1.5 parts by mass of accelerator CZ, and mix for 60 seconds to clean, and then Knead for 30 seconds to remove glue, pressurize and mix for 120 seconds, and remove glue at 98°C.
表4:实施例2和对比例2的性能对比Table 4: Performance comparison of embodiment 2 and comparative example 2
反式异戊二烯TPI门尼粘度高,加工困难,实施例2中使用门尼较低的顺式异戊二烯IR与TPI并用,二者具有相同的结构单元,相容性好,同时解决了TPI加工困难的缺点。实施例2的拉伸强度、撕裂强度均高于对比例2,实施例2底部温升低于对比例2,磨耗性能提高。Trans-isoprene TPI Mooney viscosity is high, difficult to process, use lower Mooney cis-isoprene IR and TPI and use in the embodiment 2, both have identical structural unit, compatibility is good, simultaneously Solved the shortcoming of TPI processing difficulty. The tensile strength and tear strength of Example 2 are higher than that of Comparative Example 2, the temperature rise of the bottom of Example 2 is lower than that of Comparative Example 2, and the wear performance is improved.
对比例3Comparative example 3
配方:SMR20 100;N234炭黑30;白炭黑20;硅烷偶联剂X50S 5;防老剂RD 1.5;防老剂4020 2;氧化锌3;硬脂酸2;硫黄1;促进剂CZ 1.5。Formula: SMR20 100; N234 carbon black 30; silica 20; silane coupling agent X50S 5; antioxidant RD 1.5; antioxidant 4020 2; zinc oxide 3; stearic acid 2; sulfur 1; accelerator CZ 1.5.
一段混炼工艺:在转速为90rpm的密炼机中加入100质量份SMR20,混炼60秒,提上顶栓加入30质量份炭黑N234、20质量份白炭黑、5质量份硅烷偶联剂X50S、1.5质量份防老剂RD、3质量份氧化锌、2质量份硬脂酸、2质量份防老剂4020、1质量份防护蜡,混炼60秒后提上顶栓,清扫,再混炼90秒排胶,总混时间为210秒,排胶温度162℃;One-stage mixing process: Add 100 parts by mass of SMR20 to an internal mixer with a rotating speed of 90 rpm, mix for 60 seconds, lift the top bolt and add 30 parts by mass of carbon black N234, 20 parts by mass of white carbon black, and 5 parts by mass of silane coupling Agent X50S, 1.5 parts by mass of anti-aging agent RD, 3 parts by mass of zinc oxide, 2 parts by mass of stearic acid, 2 parts by mass of anti-aging agent 4020, 1 part by mass of protective wax, after mixing for 60 seconds, lift the top bolt, clean, and mix Refining for 90 seconds to remove the glue, the total mixing time is 210 seconds, and the glue removal temperature is 162°C;
二段工艺:在转速为60rpm的密炼机种加入164.5质量份一段混炼母胶,塑炼30秒后提上顶栓加入1质量份硫黄及1.5质量份促进剂CZ;混炼60秒后清扫;混炼30秒后排胶,加压混炼时间为120秒,排胶温度104℃;Two-stage process: Add 164.5 parts by mass of the first-stage mixing masterbatch to the internal mixer with a rotating speed of 60 rpm, lift the top bolt after plasticizing for 30 seconds, and add 1 part by mass of sulfur and 1.5 parts by mass of accelerator CZ; after mixing for 60 seconds Cleaning; glue removal after 30 seconds of mixing, pressurized mixing time of 120 seconds, and glue removal temperature of 104°C;
实施例3Example 3
配方:SMR20 60;合成聚异戊二烯橡胶IR 40;N234炭黑30;白炭黑20;硅烷偶联剂X50S 5;防老剂RD 1.5;防老剂4020 2;防护蜡1;氧化锌3;硬脂酸2;硫黄1;促进剂CZ 1.5。Formula: SMR20 60; synthetic polyisoprene rubber IR 40; N234 carbon black 30; silica 20; silane coupling agent X50S 5; antioxidant RD 1.5; antioxidant 4020 2; protective wax 1; zinc oxide 3; Stearic acid 2; Sulfur 1; Accelerator CZ 1.5.
一段混炼工艺:One stage mixing process:
炭黑母胶工艺:在转速为90rpm的密炼机中加入20#标准胶60质量份,塑炼50秒后加入20质量份炭黑N234,混炼80秒提上顶栓清扫,加入10质量份炭黑N234,混炼30秒提上顶栓清扫,混炼40秒排胶,加压混炼时间为200秒,排胶温度157℃。Carbon black masterbatch process: Add 60 parts by mass of 20# standard rubber to the internal mixer with a rotating speed of 90 rpm, add 20 parts by mass of carbon black N234 after masticating for 50 seconds, lift the top bolt to clean for 80 seconds, add 10 mass parts 1 part of carbon black N234, mixed for 30 seconds, lifted the top plug to clean, mixed for 40 seconds to remove glue, pressurized mixing time was 200 seconds, and the temperature of glue removal was 157°C.
白炭黑母胶工艺:在转速为90rpm的密炼机中加入合成反式聚异戊二烯40质量份,混炼50秒后提上顶栓加入13质量份白炭黑833MP与3.5质量份硅烷偶联剂X50S的混合物,混炼80秒后提上顶栓清扫,加入7质量份白炭黑833MP与1.5质量份硅烷X50S的混合物,混炼40秒提上顶栓清扫,混炼40秒排胶;加压混炼时间为210秒,排胶温度为153℃。White carbon black masterbatch process: Add 40 parts by mass of synthetic trans polyisoprene to the internal mixer with a rotating speed of 90rpm, lift the top bolt after mixing for 50 seconds, add 13 parts by mass of white carbon black 833MP and 3.5 parts by mass For the mixture of silane coupling agent X50S, after mixing for 80 seconds, lift up the top bolt for cleaning, add a mixture of 7 parts by mass of white carbon black 833MP and 1.5 parts by mass of silane X50S, mix for 40 seconds, lift up the top bolt for cleaning, and mix for 40 seconds Debinding: pressurized kneading time is 210 seconds, debinding temperature is 153°C.
二段混炼工艺:Two-stage mixing process:
在转速为90r/min的密炼机中加入90质量份炭黑母胶,以及65质量份白炭黑母胶,混炼60秒提上顶栓加入3质量份氧化锌、2质量份硬脂酸、1.5质量份防老剂RD、2质量份防老剂4020、1质量份防护蜡,混炼80秒清扫,在混炼30秒排出二段母胶,加压混炼时间为170秒,排胶温度为154℃。Add 90 parts by mass of carbon black masterbatch and 65 parts by mass of white carbon black masterbatch into an internal mixer with a rotating speed of 90r/min, mix for 60 seconds and lift the top bolt to add 3 parts by mass of zinc oxide and 2 parts by mass of stearin Acid, 1.5 parts by mass of anti-aging agent RD, 2 parts by mass of anti-aging agent 4020, 1 part by mass of protective wax, mixing for 80 seconds to clean up, discharging the second-stage masterbatch after mixing for 30 seconds, pressurized mixing for 170 seconds, and glue removal The temperature was 154°C.
终炼胶混炼工艺:Final rubber mixing process:
在转速为50r/min的密炼机中加入164.5质量份二段母胶,混炼30秒后提上顶栓加入1质量份硫黄,1.5质量份促进剂CZ,,混炼60秒清扫,在混炼30秒排除终炼胶,加压混炼时间为120秒,排胶温度为102℃。Add 164.5 parts by mass of the second-stage masterbatch to the internal mixer with a rotating speed of 50r/min, lift the top bolt after mixing for 30 seconds, add 1 part by mass of sulfur, 1.5 parts by mass of accelerator CZ, and mix for 60 seconds to clean. Mixing for 30 seconds to remove the final rubber mixing, pressurized mixing time is 120 seconds, and the glue removal temperature is 102°C.
表5:实施例3和对比例3的性能对比Table 5: Performance comparison of embodiment 3 and comparative example 3
实施例3与对比例3相比,弹性提高,压缩生热降低,磨耗性能提高,说明当采用本发明混炼工艺,生热降低,弹性提高,耐磨性提高。Compared with Comparative Example 3, Example 3 has improved elasticity, reduced compression heat generation, and improved wear resistance, indicating that when the mixing process of the present invention is adopted, heat generation is reduced, elasticity is improved, and wear resistance is improved.
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