CN106948213A - A kind of calcium carbonate high-filling amount fiber and preparation method and application - Google Patents

A kind of calcium carbonate high-filling amount fiber and preparation method and application Download PDF

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CN106948213A
CN106948213A CN201710076278.0A CN201710076278A CN106948213A CN 106948213 A CN106948213 A CN 106948213A CN 201710076278 A CN201710076278 A CN 201710076278A CN 106948213 A CN106948213 A CN 106948213A
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calcium carbonate
preparation
filling amount
carbonate high
filling
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杨飞
李艳丽
张杨
冯郁成
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South China University of Technology SCUT
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    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/63Inorganic compounds
    • D21H17/67Water-insoluble compounds, e.g. fillers, pigments
    • D21H17/675Oxides, hydroxides or carbonates
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F11/00Compounds of calcium, strontium, or barium
    • C01F11/18Carbonates

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  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
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  • Compounds Of Alkaline-Earth Elements, Aluminum Or Rare-Earth Metals (AREA)

Abstract

本发明属于纤维材料制备技术领域,具体涉及一种碳酸钙高加填量纤维及其制备方法与应用。所述制备方法包括以下步骤:将打浆度为20~60°SR的浆料与氯化钙溶液按一定比例混合,搅拌反应;向反应后的纸浆中加入过量的氢氧化钠溶液,继续搅拌反应;将反应完全的纸浆过滤,然后用水配成新的纸浆悬浮液,在合适的环境中向纸浆悬浮液中通入过量的二氧化碳气体;反应完全后,将纸浆用水洗涤后再过滤,即得所述碳酸钙高加填量纤维。本发明得到的碳酸钙高加填量纤维不仅降低了原料的成本又能解决碳酸钙以加填的方式加入到纤维中留着率低的问题,还能改善纸张因加填导致强度下降的问题。The invention belongs to the technical field of fiber material preparation, and in particular relates to a calcium carbonate high-filling fiber, a preparation method and application thereof. The preparation method comprises the following steps: mixing the pulp with a beating degree of 20-60°SR and calcium chloride solution in a certain proportion, stirring and reacting; adding excess sodium hydroxide solution to the reacted pulp, and continuing to stir and react ; filter the fully reacted pulp, then make a new pulp suspension with water, and pass excessive carbon dioxide gas into the pulp suspension in a suitable environment; after the reaction is complete, wash the pulp with water and then filter to obtain the obtained Calcium Carbonate High Filling Fiber. The calcium carbonate high-filling fiber obtained in the present invention not only reduces the cost of raw materials, but also solves the problem of low retention rate of calcium carbonate added to the fiber in the form of filling, and can also improve the problem of strength reduction of paper due to filling. .

Description

一种碳酸钙高加填量纤维及其制备方法与应用A kind of calcium carbonate high filling fiber and its preparation method and application

技术领域technical field

本发明属于纤维材料制备技术领域,具体涉及一种碳酸钙高加填量纤维及其制备方法与应用。The invention belongs to the technical field of fiber material preparation, and in particular relates to a calcium carbonate high-filling fiber, a preparation method and application thereof.

背景技术Background technique

加填是指在纸料的纤维悬浮液中加入不溶于水或微溶于水的白色矿物质微细填料,使制得的纸张具有不加填时难以具备的某些性质。加填既节省了纤维原料降低了纸张成本,又改善了纸张的光学性能,满足纸张某些特殊性能的要求。Filling refers to adding water-insoluble or slightly water-soluble white mineral fine fillers to the fiber suspension of paper stock, so that the prepared paper has certain properties that are difficult to possess without filling. Filling not only saves fiber raw materials and reduces the cost of paper, but also improves the optical properties of paper to meet the requirements of some special properties of paper.

碳酸钙作为一种重要的无机化工原料,在造纸生产中是一种常用的填料,它能提高纸张的不透明度、白度;但传统的加填方式,随着填料含量的增加,会导致纤维与纤维之间、纤维与填料之间的结合力降低,从而使纸张的抗张强度、撕裂度等物理强度下降,以及纸张出现掉毛、掉粉等现象。为了解决现有的问题,急需寻找一种新的方式往纤维中加入碳酸钙。As an important inorganic chemical raw material, calcium carbonate is a commonly used filler in paper production, which can improve the opacity and whiteness of paper; but the traditional filling method, with the increase of filler content, will lead to fiber The binding force between fibers and fillers and between fibers and fillers is reduced, thereby reducing the physical strength of the paper such as tensile strength and tearing degree, and the phenomenon of lint and powder falling on the paper. In order to solve the existing problems, it is urgent to find a new way to add calcium carbonate to the fiber.

发明内容Contents of the invention

为了克服上述现有技术的缺点与不足,本发明的首要目的在于提供一种碳酸钙高加填量纤维的制备方法。In order to overcome the shortcoming and deficiency of above-mentioned prior art, primary purpose of the present invention is to provide a kind of preparation method of calcium carbonate high loading fiber.

本发明另一目的在于提供上述方法制备的碳酸钙高加填量纤维。Another object of the present invention is to provide the calcium carbonate high-filling fiber prepared by the above method.

本发明再一目的在于提供上述碳酸钙高加填量纤维在造纸领域的应用。Another object of the present invention is to provide the application of the above calcium carbonate high-filling fiber in the field of papermaking.

本发明的目的通过下述方案实现:The object of the present invention is achieved through the following solutions:

一种碳酸钙高加填量纤维的制备方法,包括以下步骤:A preparation method of calcium carbonate high filling fiber, comprising the following steps:

(1)将打浆度为20~60°SR的浆料与氯化钙溶液按一定比例混合,搅拌反应;(1) Mix the slurry with a beating degree of 20-60 ° SR and calcium chloride solution in a certain proportion, and stir to react;

(2)向步骤(1)中反应完全的纸浆中加入过量的氢氧化钠溶液,继续搅拌反应;(2) Add excessive sodium hydroxide solution in the fully reacted pulp in step (1), continue stirring reaction;

(3)将步骤(2)中反应完全的纸浆过滤,然后用水配成新的纸浆悬浮液,在一定温度下向纸浆悬浮液中通入过量的二氧化碳气体;反应完全后,将纸浆用水洗涤后再过滤,即得所需的碳酸钙高加填量纤维。(3) Filter the fully reacted pulp in step (2), then make a new pulp suspension with water, and pass excessive carbon dioxide gas into the pulp suspension at a certain temperature; after the reaction is complete, wash the pulp with water Then filter to obtain the required calcium carbonate high-filling fiber.

步骤(1)中所述的浆料的绝干质量与氯化钙溶液的体积比为1:50~1:100g/ml。The volume ratio of the absolute dry mass of the slurry described in step (1) to the calcium chloride solution is 1:50 to 1:100 g/ml.

步骤(1)中所述的氯化钙溶液的摩尔浓度为0.2~0.8mol/L。The molar concentration of the calcium chloride solution described in step (1) is 0.2-0.8 mol/L.

步骤(1)中所述的搅拌反应是指在40~80℃的反应温度、200~800r/min的搅拌速度下反应1~2h。The stirring reaction described in the step (1) refers to reacting for 1-2 hours at a reaction temperature of 40-80° C. and a stirring speed of 200-800 r/min.

步骤(2)中所述的氢氧化钠溶液的摩尔浓度为0.2~0.6mol/L。The molar concentration of the sodium hydroxide solution described in step (2) is 0.2-0.6 mol/L.

步骤(2)中所述的搅拌反应是指在40~80℃的反应温度、200~800r/min的搅拌速度下反应0.5~1h。The stirring reaction described in step (2) refers to the reaction at a reaction temperature of 40-80° C. and a stirring speed of 200-800 r/min for 0.5-1 h.

步骤(3)中所述的纸浆悬浮液的质量浓度为1~5%。The mass concentration of the pulp suspension described in step (3) is 1-5%.

步骤(3)中所述的温度为-10℃~20℃。The temperature described in step (3) is -10°C to 20°C.

一种由上述制备方法制备得到的碳酸钙高加填量纤维,其碳酸钙的加填量达到45%以上。A calcium carbonate high-filling fiber prepared by the above-mentioned preparation method has a calcium carbonate filling amount of more than 45%.

本发明相对于现有技术,具有如下的优点及有益效果:Compared with the prior art, the present invention has the following advantages and beneficial effects:

本发明采用原位聚合的方法,先让钙离子渗透到纤维的细胞腔内,再用氢氧化钠去沉淀细胞腔内的钙离子,得到氢氧化钙,最后向纸浆悬浮液中通入二氧化碳气体,使氢氧化钙与碳酸根相结合生成碳酸钙,沉淀在纤维细胞内。得到的新型碳酸钙高加填量纤维不仅降低了原料的成本又能解决碳酸钙以加填的方式加入到纤维中留着率低的问题,还能改善纸张因加填导致强度下降的问题。The present invention adopts the method of in-situ polymerization, first let calcium ions penetrate into the cell cavity of the fiber, then use sodium hydroxide to precipitate calcium ions in the cell cavity to obtain calcium hydroxide, and finally pass carbon dioxide gas into the pulp suspension , so that calcium hydroxide and carbonate combined to generate calcium carbonate, precipitated in the fiber cells. The obtained new calcium carbonate high-filling fiber not only reduces the cost of raw materials, but also solves the problem of low retention rate of calcium carbonate added to the fiber in the form of filling, and can also improve the problem of strength reduction of paper due to filling.

具体实施方式detailed description

下面结合实施例对本发明作进一步详细的描述,但本发明的实施方式不限于此。The present invention will be further described in detail below in conjunction with examples, but the embodiments of the present invention are not limited thereto.

实施例中所用试剂均可从市场购得。All the reagents used in the examples can be purchased from the market.

实施例1:碳酸钙高加填量纤维的制备Embodiment 1: the preparation of calcium carbonate high filling fiber

将打浆度为20°SR的浆料与摩尔浓度为0.2mol/L的氯化钙溶液按浆料的绝干质量与氯化钙溶液的体积比为1:100g/ml混合,在磁力搅拌器上以40℃的温度、200r/min的搅拌速度反应1h。待其反应完全,再向锥形瓶中加入过量的摩尔浓度为0.2mol/L的氢氧化钠溶液,在相同条件下继续反应0.5h。反应完全后,将纸浆过滤。用自来水将过滤后的纸浆配成质量浓度为1%的纸浆悬浮液,在-10℃的环境中,用气瓶向纸浆悬浮液中通入过量的二氧化碳气体。最后将反应完全的纸浆用自来水洗涤后再过滤,即得碳酸钙高加填量纤维。The beating degree is that the slurry of 20 ° SR is mixed with the calcium chloride solution that the molar concentration is 0.2mol/L according to the absolute dry mass of the slurry and the volume ratio of the calcium chloride solution is 1:100g/ml, in a magnetic stirrer React at a temperature of 40°C and a stirring speed of 200r/min for 1h. After the reaction is complete, add excess sodium hydroxide solution with a molar concentration of 0.2 mol/L to the Erlenmeyer flask, and continue the reaction for 0.5 h under the same conditions. After the reaction is complete, the pulp is filtered. The filtered pulp was made into a pulp suspension with a mass concentration of 1% with tap water, and excess carbon dioxide gas was passed into the pulp suspension with a gas cylinder in an environment of -10°C. Finally, the fully reacted pulp is washed with tap water and then filtered to obtain calcium carbonate high-filling fiber.

利用本实施例制备的碳酸钙高加填量纤维抄造定量为70g/m2的碳酸钙高加填量纸,利用标准方法测得的该纸张的裂断长为2.478km。然而,在相同定量及相同碳酸钙加填量的条件下,利用传统加填方法抄造的纸张的裂断长为1.79km。Utilize the calcium carbonate high-filling fiber prepared in this embodiment to make paper with a weight of 70 g /m2, and the fracture length of the paper measured by the standard method is 2.478 km. However, under the same quantitative and calcium carbonate filling conditions, the fracture length of the paper made by the traditional filling method is 1.79km.

实施例2:碳酸钙高加填量纤维的制备Embodiment 2: the preparation of calcium carbonate high filling fiber

将打浆度为30°SR的纸浆与摩尔浓度为0.4mol/L的氯化钙溶液按浆料的绝干质量与氯化钙溶液的体积比为1:80g/ml混合,在磁力搅拌器上以50℃的温度、350r/min的搅拌速度反应1h。待其反应完全,再向锥形瓶中加入过量的摩尔浓度为0.3mol/L的氢氧化钠溶液,在相同条件下继续反应0.5h。反应完全后,将纸浆过滤。用自来水将过滤后的纸浆配成质量浓度为2%的纸浆悬浮液,在0℃的环境中,用气瓶向纸浆悬浮液中通入过量的二氧化碳气体。最后将反应完全的纸浆用自来水洗涤后再过滤,即得碳酸钙高加填量纤维。Mix pulp with a beating degree of 30°SR and a calcium chloride solution with a molar concentration of 0.4mol/L at a volume ratio of 1:80g/ml between the absolute dry mass of the slurry and the calcium chloride solution, and place on a magnetic stirrer React at a temperature of 50° C. and a stirring speed of 350 r/min for 1 h. After the reaction is complete, add excess sodium hydroxide solution with a molar concentration of 0.3 mol/L to the Erlenmeyer flask, and continue the reaction for 0.5 h under the same conditions. After the reaction is complete, the pulp is filtered. The filtered pulp was made into a pulp suspension with a mass concentration of 2% with tap water, and excessive carbon dioxide gas was passed into the pulp suspension with a gas cylinder in an environment of 0°C. Finally, the fully reacted pulp is washed with tap water and then filtered to obtain calcium carbonate high-filling fiber.

利用本实施例制备的碳酸钙高加填量纤维抄造定量为70g/m2的碳酸钙高加填量纸,利用标准方法测得的该纸张的裂断长为3.428km。然而,在相同定量及相同碳酸钙加填量的条件下,利用传统加填方法抄造的纸张的裂断长为2.71km。Utilize the calcium carbonate high-filling fiber prepared in this embodiment to make a calcium carbonate high-filling paper with a weight of 70 g/m 2 , and the fracture length of the paper measured by a standard method is 3.428 km. However, under the same quantitative and calcium carbonate filling conditions, the fracture length of the paper made by the traditional filling method is 2.71km.

实施例3:碳酸钙高加填量纤维的制备Embodiment 3: the preparation of calcium carbonate high filling fiber

将打浆度为40°SR的纸浆与摩尔浓度为0.5mol/L的氯化钙溶液按浆料的绝干质量与氯化钙溶液的体积比为1:70g/ml混合,在磁力搅拌器上以60℃的温度、500r/min的搅拌速度反应1.5h。待其反应完全,再向锥形瓶中加入过量的摩尔浓度为0.4mol/L的氢氧化钠溶液,在相同条件下继续反应1h。反应完全后,将纸浆过滤。用自来水将过滤后的纸浆配成质量浓度为3%的纸浆悬浮液,在10℃的环境中,用气瓶向纸浆悬浮液中通入过量的二氧化碳气体。最后将反应完全的纸浆用自来水洗涤后再过滤,即得碳酸钙高加填量纤维。Mix the pulp with a beating degree of 40°SR and the calcium chloride solution with a molar concentration of 0.5mol/L at a volume ratio of 1:70g/ml between the absolute dry mass of the slurry and the calcium chloride solution, and place on a magnetic stirrer React at a temperature of 60°C and a stirring speed of 500r/min for 1.5h. After the reaction was complete, an excess of sodium hydroxide solution with a molar concentration of 0.4 mol/L was added to the Erlenmeyer flask, and the reaction was continued for 1 h under the same conditions. After the reaction is complete, the pulp is filtered. The filtered pulp was made into a pulp suspension with a mass concentration of 3% with tap water, and excessive carbon dioxide gas was passed into the pulp suspension with a gas cylinder in an environment of 10°C. Finally, the fully reacted pulp is washed with tap water and then filtered to obtain calcium carbonate high-filling fiber.

利用本实施例制备的碳酸钙高加填量纤维抄造定量为70g/m2的碳酸钙高加填量纸,利用标准方法测得的该纸张的裂断长为4.280km。然而,在相同定量及相同碳酸钙加填量的条件下,利用传统加填方法抄造的纸张的裂断长为3.21km。Utilize the fiber with high calcium carbonate filling content prepared in this example to manufacture paper with a high calcium carbonate filling content of 70 g/m 2 , and the fracture length of the paper measured by the standard method is 4.280 km. However, under the same quantitative and calcium carbonate filling conditions, the fracture length of the paper made by the traditional filling method is 3.21km.

实施例4:碳酸钙高加填量纤维的制备Embodiment 4: the preparation of calcium carbonate high filling fiber

将打浆度为60°SR的纸浆与摩尔浓度为0.8mol/L的氯化钙溶液按浆料的绝干质量与氯化钙溶液的体积比为1:50g/ml混合,在磁力搅拌器上以80℃的温度、800r/min的搅拌速度反应2h。待其反应完全,再向锥形瓶中加入过量的摩尔浓度为0.6mol/L的氢氧化钠溶液,在相同条件下继续反应1h。反应完全后,将纸浆过滤。用自来水将过滤后的纸浆配成质量浓度为5%的纸浆悬浮液,在20℃的环境中,用气瓶向纸浆悬浮液中通入过量的二氧化碳气体。最后将反应完全的纸浆用自来水洗涤后再过滤,即得碳酸钙高加填量纤维。Mix the pulp with a beating degree of 60°SR and the calcium chloride solution with a molar concentration of 0.8mol/L according to the volume ratio of the absolute dry mass of the slurry to the calcium chloride solution at 1:50g/ml, and place on a magnetic stirrer React at a temperature of 80°C and a stirring speed of 800r/min for 2h. After the reaction was complete, an excess of sodium hydroxide solution with a molar concentration of 0.6 mol/L was added to the conical flask, and the reaction was continued for 1 h under the same conditions. After the reaction is complete, the pulp is filtered. The filtered pulp was made into a pulp suspension with a mass concentration of 5% with tap water, and excessive carbon dioxide gas was passed into the pulp suspension with a gas cylinder in an environment of 20°C. Finally, the fully reacted pulp is washed with tap water and then filtered to obtain calcium carbonate high-filling fiber.

利用本实施例制备的碳酸钙高加填量纤维抄造定量为70g/m2的碳酸钙高加填量纸,利用标准方法测得的该纸张的裂断长为4.820km。然而,在相同定量及相同碳酸钙加填量的条件下,利用传统加填方法抄造的纸张的裂断长为3.79km。Utilize the calcium carbonate high-filling fiber prepared in this embodiment to make paper with a weight of 70 g/m 2 , and the fracture length of the paper measured by the standard method is 4.820 km. However, under the same quantitative and calcium carbonate filling conditions, the fracture length of the paper made by the traditional filling method is 3.79km.

上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above-mentioned embodiment is a preferred embodiment of the present invention, but the embodiment of the present invention is not limited by the above-mentioned embodiment, and any other changes, modifications, substitutions, combinations, Simplifications should be equivalent replacement methods, and all are included in the protection scope of the present invention.

Claims (10)

1. a kind of preparation method of calcium carbonate high-filling amount fiber, it is characterised in that comprise the following steps:
(1) beating degree is mixed by a certain percentage for 20~60 ° of SR slurry with calcium chloride solution, stirring reaction;
(2) excessive sodium hydroxide solution is added in the complete paper pulp of reaction into step (1), continues stirring reaction;
(3) by the complete paper pulp filtering of reaction in step (2), new pulp suspension is then made into water, in certain temperature It is lower that excessive carbon dioxide is passed through into pulp suspension;After reaction completely, refilter, produce after paper pulp is washed with water The calcium carbonate high-filling amount fiber.
2. a kind of preparation method of calcium carbonate high-filling amount fiber according to claim 1, it is characterised in that step (1) Described in slurry absolute dry mass and calcium chloride solution volume ratio be 1:50~1:100g/ml.
3. a kind of preparation method of calcium carbonate high-filling amount fiber according to claim 1, it is characterised in that step (1) Described in calcium chloride solution molar concentration be 0.2~0.8mol/L.
4. a kind of preparation method of calcium carbonate high-filling amount fiber according to claim 1, it is characterised in that step (1) Described in stirring reaction refer under 40~80 DEG C of reaction temperature, 200~800r/min mixing speed react 1~2h.
5. a kind of preparation method of calcium carbonate high-filling amount fiber according to claim 1, it is characterised in that step (2) Described in sodium hydroxide solution molar concentration be 0.2~0.6mol/L.
6. a kind of preparation method of calcium carbonate high-filling amount fiber according to claim 1, it is characterised in that step (2) Described in stirring reaction refer under 40~80 DEG C of reaction temperature, 200~800r/min mixing speed reaction 0.5~ 1h。
7. a kind of preparation method of calcium carbonate high-filling amount fiber according to claim 1, it is characterised in that step (3) Described in pulp suspension mass concentration be 1~5%.
8. a kind of preparation method of calcium carbonate high-filling amount fiber according to claim 1, it is characterised in that step (3) Described in temperature be -10 DEG C~20 DEG C.
9. a kind of calcium carbonate high-filling amount fiber, it is characterised in that it is as a kind of carbonic acid described in any one of claim 1 to 8 The preparation method of calcium high-filling amount fiber is prepared, and the amount of being filled with of its calcium carbonate reaches more than 45%.
10. a kind of calcium carbonate high-filling amount fiber as claimed in claim 9 is in the application of field of papermaking.
CN201710076278.0A 2017-02-13 2017-02-13 A kind of calcium carbonate high-filling amount fiber and preparation method and application Pending CN106948213A (en)

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