CN106964660B - A kind of long core bar device subtracting wall for metal pipe material cold-drawn - Google Patents
A kind of long core bar device subtracting wall for metal pipe material cold-drawn Download PDFInfo
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- CN106964660B CN106964660B CN201710306963.8A CN201710306963A CN106964660B CN 106964660 B CN106964660 B CN 106964660B CN 201710306963 A CN201710306963 A CN 201710306963A CN 106964660 B CN106964660 B CN 106964660B
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- mandrel
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- right end
- metal pipe
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C3/00—Profiling tools for metal drawing; Combinations of dies and mandrels for metal drawing
- B21C3/16—Mandrels; Mounting or adjusting same
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, wire, rods, tubes or like semi-manufactured products by drawing
- B21C1/16—Metal drawing by machines or apparatus in which the drawing action is effected by means other than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, rods or tubes
- B21C1/22—Metal drawing by machines or apparatus in which the drawing action is effected by means other than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, rods or tubes specially adapted for making tubular articles
- B21C1/24—Metal drawing by machines or apparatus in which the drawing action is effected by means other than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, rods or tubes specially adapted for making tubular articles by means of mandrels
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Extraction Processes (AREA)
Abstract
一种用于金属管材拉拔减壁的长芯棒装置,属于金属管材冷拔技术领域。特征是:左、右两端分别制有加压孔和加油孔的芯轴套装在管状的芯棒外套内,制有中心孔的左、右端盖通过左、右螺钉组分别与芯棒外套左、右端连接,左、右端盖的中心孔分别与加压孔、加油孔连通,并与加压装置接口和加油装置接口连通,左端盖的外侧与拉拔头连接。优点是减少脱棒过程中对金属管材的端部和内、外表面的损伤;减轻大直径薄壁金属管减壁加工的芯棒重量;减少芯棒表面磨损,延长芯棒使用寿命;简化金属管内表面的润滑工艺,减少润滑剂消耗和环境污染。
The utility model relates to a long mandrel device for drawing and reducing walls of metal pipes, which belongs to the technical field of cold drawing of metal pipes. The feature is: the mandrels with pressure holes and oil filling holes at the left and right ends are set in the tubular mandrel jacket, and the left and right end caps with the central hole are respectively connected to the left and right sides of the mandrel jacket through the left and right screw groups. , The right end is connected, the central holes of the left and right end caps are respectively connected with the pressurization hole and the oil filling hole, and are connected with the pressure device interface and the refueling device interface, and the outside of the left end cover is connected with the drawing head. The advantage is to reduce the damage to the end and the inner and outer surfaces of the metal pipe during the stripping process; reduce the weight of the mandrel for large-diameter thin-walled metal pipe wall reduction; reduce the wear of the mandrel surface and prolong the service life of the mandrel; simplify the metal The lubrication process of the inner surface of the pipe reduces lubricant consumption and environmental pollution.
Description
技术领域technical field
本发明属于金属管材冷拔技术领域,具体涉及一种用于金属管材冷拔减壁的长芯棒装置。The invention belongs to the technical field of cold drawing of metal pipes, and in particular relates to a long mandrel device for cold drawing and wall reduction of metal pipes.
背景技术Background technique
目前,在金属管材减壁变形加工的生产过程中,采用的芯棒均为单层金属或多层金属构成的实心芯棒。主要形式有两种,一种是短芯棒,如图1所示,主要用于金属管材的冷轧与冷拔加工过程中。特征是:芯棒长度稍长于金属管材变形区的长度,在变形过程中,芯棒在变形区内有固定的位置,芯棒与金属管材之间存在相对运动。缺点是芯棒表面与金属管材接触表面润滑困难,会产生强烈的滑动摩擦,导致金属管材的内表面状态变坏,易于形成划伤、粘接等缺陷,使得变形加工过程的能量消耗增加,增大薄壁管拉拔减壁时的拉断率。另一种是长芯棒,主要用于金属管材热轧减壁延伸的加工过程中。特征是:芯棒长度大于或接近于金属管材的长度,在变形过程中,芯棒在变形区内是运动的,芯棒与金属管材之间可以存在、也可以不存在相对运动,即“浮动芯棒”和“限动芯棒”的生产方式。缺点是脱棒困难,长芯棒很少用于金属管材的冷拔减壁生产过程中,尤其是大直径薄壁金属管的减壁变形加工。At present, in the production process of metal pipe wall reduction and deformation processing, the mandrels used are all solid mandrels composed of single-layer metal or multi-layer metal. There are two main forms, one is a short mandrel, as shown in Figure 1, which is mainly used in the cold rolling and cold drawing process of metal pipes. The feature is that the length of the mandrel is slightly longer than the length of the deformation zone of the metal pipe. During the deformation process, the mandrel has a fixed position in the deformation zone, and there is relative movement between the mandrel and the metal pipe. The disadvantage is that it is difficult to lubricate the contact surface between the mandrel surface and the metal pipe, which will generate strong sliding friction, which will lead to the deterioration of the inner surface of the metal pipe, and it is easy to form defects such as scratches and bonding, which increases the energy consumption of the deformation process and increases the Breakage rate of large thin-walled tubes during drawing and wall reduction. The other is the long mandrel, which is mainly used in the process of hot rolling, wall reduction and extension of metal pipes. The feature is: the length of the mandrel is greater than or close to the length of the metal pipe. During the deformation process, the mandrel moves in the deformation zone. There may or may not be relative motion between the mandrel and the metal pipe, that is, "floating" Mandrel" and "limited mandrel" production methods. The disadvantage is that it is difficult to remove the rod, and the long mandrel is rarely used in the cold drawing and wall reduction production process of metal pipes, especially the wall reduction deformation processing of large diameter and thin wall metal pipes.
发明内容Contents of the invention
本发明的目的是提供一种用于金属管材冷拔减壁的长芯棒装置,可以有效地克服现有技术存在的缺点。The object of the present invention is to provide a long mandrel device for cold drawing and wall reduction of metal pipes, which can effectively overcome the shortcomings of the prior art.
本发明是这样实现的:如图2所示:其特征是:左、右两端分别制有加压孔9和加油孔10的芯轴6穿装在管状的芯棒外套7内,左、右端盖8、8/通过左、右螺钉组16、16/分别与芯棒外套7左、右端部相连接,左、右端盖8、8/分别与芯轴6左、右端部相抵触,左、右端盖8、8/的中心制有的中心孔分别与芯轴6左、右端的加压孔9、加油孔10相连通,并与左端加压装置接口11和右端加油装置接口12相连通,左端盖8的外侧与拉拔头13连接。The present invention is achieved like this: as shown in Figure 2: it is characterized in that: the mandrel 6 that left and right two ends are respectively shaped on pressure hole 9 and oil filling hole 10 is worn in the mandrel overcoat 7 of tubular shape, left, right The right end cap 8,8/ is respectively connected with the left and right ends of the mandrel outer cover 7 through the left and right screw groups 16,16/, and the left and right end caps 8,8/ conflict with the left and right ends of the mandrel 6 respectively, and the left , The central hole formed in the center of the right end cover 8, 8/ communicates with the pressure hole 9 and the oil filling hole 10 at the left and right ends of the mandrel 6 respectively, and communicates with the pressure device interface 11 at the left end and the oil device interface 12 at the right end , the outer side of the left end cap 8 is connected with the pulling head 13 .
本发明的优点及积极效果是:Advantage of the present invention and positive effect are:
(1)减少脱棒过程中对金属管材的端部和内、外表面的损伤;(1) Reduce the damage to the end of the metal pipe and the inner and outer surfaces during the stripping process;
(2)减轻大直径薄壁金属管减壁加工的芯棒重量;(2) Reduce the weight of mandrels for wall reduction processing of large-diameter thin-walled metal pipes;
(3)减少芯棒表面磨损,延长芯棒使用寿命;(3) Reduce the wear on the surface of the mandrel and prolong the service life of the mandrel;
(4)简化金属管内表面的润滑工艺,减少润滑剂消耗和环境污染。(4) Simplify the lubrication process of the inner surface of the metal pipe, reduce lubricant consumption and environmental pollution.
附图说明Description of drawings
图1为金属管材短芯棒拉拔变形加工过程图;Fig. 1 is the drawing deformation process drawing of short mandrel of metal pipe;
图2为本发明结构剖视图;Fig. 2 is a structural sectional view of the present invention;
图中:1—拉拔固定模;2—金属管坯;3—固定芯杆;4—短芯棒;5—供拉拔夹持的管头;6—芯轴;7—芯棒外套;8—左端盖;8/—右端盖;9—加压孔;10—加油孔;11—加压装置接口;12—加油装置接口;13—拉拔头;14—拉拔辊模;15—储油腔;16—左螺钉组;16/—右螺钉组。In the figure: 1—drawing fixed die; 2—metal tube blank; 3—fixed mandrel; 4—short mandrel; 5—pipe head for drawing and clamping; 6—mandrel; 7—mandrel jacket; 8—left end cover; 8 / —right end cover; 9—pressure hole; 10—oil hole; 11—pressurization device interface; 12—oiling device interface; 13—drawing head; 14—drawing roller die; 15— Oil storage chamber; 16—left screw group; 16 / —right screw group.
具体实施方式Detailed ways
本发明实施例为:Embodiments of the invention are:
如图2所示:当要进行实施拉拔钢管时,首先将金属管坯2套装在芯棒外套7的外面,再将长芯棒装置放置在拉拔辊模14内,再由加油装置接口12通过加油孔10向储油腔15内加油,再由加压装置接口11通过加压孔9向储油腔15内加压,使储油腔15内压力达到0.63-40Mpa之间,再通过拉拔头13对长芯棒装置施加拉力,使金属管坯2经过拉拔辊模14减壁,达到设计尺寸要求。减壁加工完成后,通过加压装置接口11进行减压,芯棒外套7处于回缩状态,使芯棒外套7和金属管坯2之间压力松弛、消失,产生间隙,将金属毛管退出,完成金属管冷拔加工过程。As shown in Figure 2: when drawing a steel pipe, first put the metal tube blank 2 on the outside of the mandrel jacket 7, then place the long mandrel device in the drawing roller die 14, and then connect it with the oiling device 12 Add oil to the oil storage chamber 15 through the oil filling hole 10, and then pressurize the oil storage chamber 15 through the pressurization hole 9 through the pressure device interface 11, so that the pressure in the oil storage chamber 15 reaches between 0.63-40Mpa, and then pass The drawing head 13 exerts a pulling force on the long mandrel device, so that the metal tube blank 2 passes through the drawing roller die 14 to reduce the wall to meet the design size requirement. After the wall reduction process is completed, decompression is carried out through the interface 11 of the pressurizing device, and the mandrel jacket 7 is in a retracted state, so that the pressure between the mandrel jacket 7 and the metal tube blank 2 is relaxed and disappeared, and a gap is generated, and the metal capillary is withdrawn. Complete the metal pipe cold drawing process.
Claims (1)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710306963.8A CN106964660B (en) | 2017-05-04 | 2017-05-04 | A kind of long core bar device subtracting wall for metal pipe material cold-drawn |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710306963.8A CN106964660B (en) | 2017-05-04 | 2017-05-04 | A kind of long core bar device subtracting wall for metal pipe material cold-drawn |
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| Publication Number | Publication Date |
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| CN106964660A CN106964660A (en) | 2017-07-21 |
| CN106964660B true CN106964660B (en) | 2018-09-18 |
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| CN201710306963.8A Expired - Fee Related CN106964660B (en) | 2017-05-04 | 2017-05-04 | A kind of long core bar device subtracting wall for metal pipe material cold-drawn |
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| CN110449476A (en) * | 2019-07-26 | 2019-11-15 | 安徽鑫旭新材料有限公司 | It is a kind of hollow from cooling big load transmission of electricity copper bar processing technology |
| CN114603312B (en) * | 2020-12-09 | 2024-04-30 | 常州市联谊特种不锈钢管有限公司 | Production process of high-precision magnetism isolating sleeve |
| CN115740011A (en) * | 2022-12-08 | 2023-03-07 | 达力普石油专用管有限公司 | Rolling method of seamless steel pipe |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB104117A (en) * | 1916-08-29 | 1917-02-22 | John Thomas Knowles | Improvements relating to the Manufacture of Pipes or Tubing, particularly the Removal of Interior Burrs or similar Irregularities of Surface. |
| US2173099A (en) * | 1937-01-28 | 1939-09-19 | Vascoloy Ramet Corp | Means and method of tube drawing |
| US2943729A (en) * | 1956-05-18 | 1960-07-05 | Boeing Co | Contractable ram mandrels |
| US4195390A (en) * | 1977-01-03 | 1980-04-01 | Scientific Technologies, Inc. | Apparatus and method for manipulation and sleeving of tubular members |
| US4697447A (en) * | 1985-01-22 | 1987-10-06 | National Research Development Corporation | Plug drawing of tubes and other hollow items |
| DE102012107375A1 (en) * | 2011-08-12 | 2013-02-14 | GFM - GmbH | Device for forging hollow component e.g. pipe, has control unit that controls rotary drive element in dependence on rotational position of forging mandrel with respect to forging tools that are arranged symmetrically about forging axis |
| CN106391713A (en) * | 2016-10-31 | 2017-02-15 | 太原科技大学 | Mandrel rolling method for metal tubular product |
-
2017
- 2017-05-04 CN CN201710306963.8A patent/CN106964660B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB104117A (en) * | 1916-08-29 | 1917-02-22 | John Thomas Knowles | Improvements relating to the Manufacture of Pipes or Tubing, particularly the Removal of Interior Burrs or similar Irregularities of Surface. |
| US2173099A (en) * | 1937-01-28 | 1939-09-19 | Vascoloy Ramet Corp | Means and method of tube drawing |
| US2943729A (en) * | 1956-05-18 | 1960-07-05 | Boeing Co | Contractable ram mandrels |
| US4195390A (en) * | 1977-01-03 | 1980-04-01 | Scientific Technologies, Inc. | Apparatus and method for manipulation and sleeving of tubular members |
| US4697447A (en) * | 1985-01-22 | 1987-10-06 | National Research Development Corporation | Plug drawing of tubes and other hollow items |
| DE102012107375A1 (en) * | 2011-08-12 | 2013-02-14 | GFM - GmbH | Device for forging hollow component e.g. pipe, has control unit that controls rotary drive element in dependence on rotational position of forging mandrel with respect to forging tools that are arranged symmetrically about forging axis |
| CN106391713A (en) * | 2016-10-31 | 2017-02-15 | 太原科技大学 | Mandrel rolling method for metal tubular product |
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| CN106964660A (en) | 2017-07-21 |
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