CN106967294A - Polyamide compoiste material and preparation method thereof - Google Patents
Polyamide compoiste material and preparation method thereof Download PDFInfo
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- CN106967294A CN106967294A CN201710296595.3A CN201710296595A CN106967294A CN 106967294 A CN106967294 A CN 106967294A CN 201710296595 A CN201710296595 A CN 201710296595A CN 106967294 A CN106967294 A CN 106967294A
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- 239000000463 material Substances 0.000 title claims abstract description 127
- 239000004952 Polyamide Substances 0.000 title claims abstract description 105
- 229920002647 polyamide Polymers 0.000 title claims abstract description 105
- 238000002360 preparation method Methods 0.000 title claims abstract description 25
- 239000011521 glass Substances 0.000 claims abstract description 33
- 239000000314 lubricant Substances 0.000 claims abstract description 24
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 22
- 239000012744 reinforcing agent Substances 0.000 claims abstract description 22
- 239000003963 antioxidant agent Substances 0.000 claims abstract description 20
- 230000003078 antioxidant effect Effects 0.000 claims abstract description 20
- 238000000227 grinding Methods 0.000 claims abstract description 20
- 239000003607 modifier Substances 0.000 claims abstract description 19
- 238000001125 extrusion Methods 0.000 claims abstract description 13
- 238000002844 melting Methods 0.000 claims abstract description 11
- 230000008018 melting Effects 0.000 claims abstract description 11
- 238000012545 processing Methods 0.000 claims abstract description 6
- 239000000203 mixture Substances 0.000 claims description 36
- 239000004595 color masterbatch Substances 0.000 claims description 15
- 150000001412 amines Chemical class 0.000 claims description 5
- 239000003365 glass fiber Substances 0.000 claims description 5
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 4
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 claims description 4
- 239000000835 fiber Substances 0.000 claims description 4
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 claims description 4
- 239000004575 stone Substances 0.000 claims description 3
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 2
- 239000005977 Ethylene Substances 0.000 claims description 2
- TXQVDVNAKHFQPP-UHFFFAOYSA-N [3-hydroxy-2,2-bis(hydroxymethyl)propyl] octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(CO)(CO)CO TXQVDVNAKHFQPP-UHFFFAOYSA-N 0.000 claims description 2
- 229910052796 boron Inorganic materials 0.000 claims description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 2
- 239000000919 ceramic Substances 0.000 claims description 2
- 239000000194 fatty acid Substances 0.000 claims description 2
- 229920000049 Carbon (fiber) Polymers 0.000 claims 1
- 229920000742 Cotton Polymers 0.000 claims 1
- 239000004917 carbon fiber Substances 0.000 claims 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims 1
- 229920002521 macromolecule Polymers 0.000 abstract description 2
- 230000000052 comparative effect Effects 0.000 description 18
- 229920007019 PC/ABS Polymers 0.000 description 11
- 239000002994 raw material Substances 0.000 description 11
- 239000002131 composite material Substances 0.000 description 7
- 125000003003 spiro group Chemical group 0.000 description 7
- 238000003756 stirring Methods 0.000 description 7
- 238000012360 testing method Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 230000001965 increasing effect Effects 0.000 description 5
- 238000005452 bending Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 238000001746 injection moulding Methods 0.000 description 4
- 239000004417 polycarbonate Substances 0.000 description 4
- 230000032683 aging Effects 0.000 description 3
- 229920000515 polycarbonate Polymers 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 2
- 150000001408 amides Chemical group 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000000975 dye Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000002708 enhancing effect Effects 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- 239000011236 particulate material Substances 0.000 description 2
- 230000036314 physical performance Effects 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- OKOBUGCCXMIKDM-UHFFFAOYSA-N Irganox 1098 Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)NCCCCCCNC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 OKOBUGCCXMIKDM-UHFFFAOYSA-N 0.000 description 1
- 239000004425 Makrolon Substances 0.000 description 1
- 239000004594 Masterbatch (MB) Substances 0.000 description 1
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 description 1
- 229920003231 aliphatic polyamide Polymers 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- 125000006367 bivalent amino carbonyl group Chemical group [H]N([*:1])C([*:2])=O 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000000686 essence Substances 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000013100 final test Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
- 230000003179 granulation Effects 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920006124 polyolefin elastomer Polymers 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid Substances OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L77/00—Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
- C08L77/06—Polyamides derived from polyamines and polycarboxylic acids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/92—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92504—Controlled parameter
- B29C2948/92514—Pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92504—Controlled parameter
- B29C2948/92704—Temperature
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
- C08K3/26—Carbonates; Bicarbonates
- C08K2003/265—Calcium, strontium or barium carbonate
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/30—Sulfur-, selenium- or tellurium-containing compounds
- C08K2003/3045—Sulfates
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/011—Nanostructured additives
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
The invention belongs to technical field of macromolecules, and in particular to a kind of polyamide compoiste material and preparation method thereof.The polyamide compoiste material includes:Polyamide 43~70%;Reinforcing agent 27~40%;Antioxidant 0.1~1%;Grinding assistant modifier 0.1~1%;Lubricant 0.2~2%;Anti- glass emergence on the surface agent 1~3%;Compatilizer 1~10%.The preparation method includes:Weigh each component materials;Wherein polyamide, antioxidant, grinding assistant modifier, lubricant, anti-glass emergence on the surface agent and compatilizer mixed processing is obtained into mixed material;In the main feed hopper that mixed material is put into double screw extruder, in the side spout that reinforcing agent is put into double screw extruder, granulated through melting extrusion.The polyamide compoiste material has the advantages that high fluidity is poor, high gloss, and its good mechanical performance, glass are not easy exposed, can be widely applied to the electrical accessorie field of household electrical appliances accessory, electric accessory, especially high capacity high intensity.
Description
Technical field
The invention belongs to technical field of macromolecules, and in particular to a kind of polyamide compoiste material and preparation method thereof.
Background technology
Polyamide is commonly called as nylon (Nylon), and English name Polyamide (abbreviation PA) is containing repetition on molecular backbone
Amide group-[NHCO]-thermoplastic resin general name, including aliphatic PA, aliphatic-aromatic race PA and aromatic series PA.Wherein fat
Fat race PA is wide in variety, and yield is big, is widely used, and it is named depending on the specific carbon number of synthon.PA's is various in style,
There are PA6, PA66, PA46, PA610, PA612 etc..
Current China is largely exempting from sprayed on material in electric industry using bloom.Its used raw material can lead to
The direct injection molding of adjustment Shooting Technique is crossed, product surface light is clean and tidy, it is not necessary to sprays, not only reduces a procedure saving
Cost, and material also will not be because of being difficult to recycle after spraying, thus be widely applied.Currently the majority is used
Bloom to exempt from sprayed on material be PC/ABS alloys, its raw material PC (makrolon), (acrylonitrile-butadiene-styrene (ABS) is common by ABS
Polymers) because glossiness itself is higher, the effect of bloom can be directly reached, but as people are for larger sized electrical equipment
The requirement of product, due to the defect of PC/ABS (polycarbonate/acrylonitrile-SB) materials in itself, is present
Product surface hardness is not high enough, and surface is easily scratched, it is impossible to the problems such as providing support force, the contact engaging and separating force of higher intensity, causes PC/
The use of ABS material is absorbed in bottleneck.Then it is desirable to replace PC/ABS materials than higher polyamide material with efficiency/price
Material.Polyamide material is more resistant compared to PC/ABS materials, can provide support force, contact engaging and separating force of higher intensity etc., but polyamides
There is the not high enough easy glass emergence on the surface of mobility in amine Material reinforcement, and surface brightness is less than PC/ABS materials after being modified.
The content of the invention
It is an object of the invention to the above-mentioned deficiency for overcoming prior art, there is provided a kind of polyamide compoiste material and its preparation
Method, it is intended to solve that existing polyamide material poor fluidity, surface brightness be poor, the easy exposed technical problem of glass.
For achieving the above object, the technical solution adopted by the present invention is as follows:
One aspect of the present invention provides a kind of polyamide compoiste material, using the gross mass of the polyamide compoiste material as
100% meter, the polyamide compoiste material includes the composition of following weight/mass percentage composition:
Another aspect of the present invention provides a kind of preparation method of polyamide compoiste material and is somebody's turn to do, and the preparation method includes following step
Suddenly:
Each component materials are weighed respectively according to the composition and its content contained by above-mentioned polyamide compoiste material;
By the polyamide, the antioxidant, the grinding assistant modifier, the lubricant, the anti-glass emergence on the surface agent and
Mixed material is obtained after the compatilizer mixed processing;
In the main feed hopper that the mixed material is put into double screw extruder, the reinforcing agent is put into described pair of spiral shell
In the side spout of bar extruder, granulated through melting extrusion.
In the polyamide compoiste material that the present invention is provided, reinforcing agent increases the mechanical strength of polyamide compoiste material, grinding aid
Modifying agent improves its surface gloss, and antioxidant improves the ability that the heat resistanceheat resistant in its process is decomposed, and lubricant improves material
Between mobility, anti-glass emergence on the surface agent further prevents glass emergence on the surface, and compatilizer improves the toughness of polyamide compoiste material, should
By synergy between the composition and content of polyamide compoiste material, polyamide compoiste material is set to have high fluidity poor, high
The advantage of glossiness, and its good mechanical performance, glass are not easy exposed, can be widely applied to household electrical appliances accessory, electric match somebody with somebody
The electrical accessorie field of part, especially high capacity high intensity.
The preparation method for the polyamide compoiste material that the present invention is provided, the brightness of the polyamide compoiste material of preparation is than increasing
The brightness of strong PC/ABS materials is high by 10%, and its tensile strength, bending strength ratio enhancing PC/ABS materials are high by more than 60%.And should
Extensively, cheap, processing technology is simple for the raw material sources that preparation method is used.
Embodiment
In order that technical problems, technical solutions and advantageous effects to be solved by the present invention are more clearly understood, below in conjunction with
Embodiment, the present invention will be described in further detail.It should be appreciated that specific embodiment described herein is only to explain
The present invention, is not intended to limit the present invention.
On the one hand, the embodiments of the invention provide a kind of compound, using the gross mass of the polyamide compoiste material as 100%
Meter, it includes the composition of following weight/mass percentage composition:
By synergy between the composition and content of above-mentioned polyamide compoiste material, make polyamide compoiste material that there is height
The advantage of poor fluidity, high gloss, and its good mechanical performance, glass be not easy it is exposed, can be widely applied to household electrical appliances accessory,
The electrical accessorie field of electric accessory, especially high capacity high intensity.
Specifically, in the polyamide compoiste material of the embodiment of the present invention, the content of polyamide is 43~70%;Specifically can be with
For 43%, 50%, 55%, 60%, 66%, 70%.Polyamide in the range of this, can make polyamide compoiste material keep it to have by oneself
High-tensile, high resistance to toughness, high-impact the characteristics of.Preferably, the polyamide include PA66, and PA66 relatively glue
Spend for 1.5-4.5 (test conditions:By PA66 dissolvings in concentrated sulfuric acid, then using determination of ubbelohde viscometer solution and neat solvent
Flowing time, by calculate both than worth relative viscosity).The preferred polyamide makes acid amides composite anti-tensile strong
Degree, impact resistance reach most preferably.In this implementation, PA66 produces for Zhejiang Hua Feng companies, trade names EP158.
Specifically, in the polyamide compoiste material of the embodiment of the present invention, the content of reinforcing agent is 27~40%, specifically can be with
For 27%, 30%, 33%, 35%, 38%, 40%;Reinforcing agent in the content range, is remarkably improved the polyamides of the present embodiment
The mechanical strength of amine composite, such as tensile strength.Preferably, the reinforcing agent is included as glass (glass fibre), asbestos, carbon are fine
At least one of dimension, boron fibre and ceramic fibre.It is preferred that reinforcing agent make the tensile strength of polyamide compoiste material optimal.This
Reinforcing agent is long glass fibres, the production of megalith company, trade names ER13-2000-988A in embodiment.
Specifically, in the polyamide compoiste material of the embodiment of the present invention, the content of antioxidant is 0.1~1%, concretely
0.1%th, 0.2%, 0.3%, 0.4%, 0.6%, 1%, the antioxidant in the content range can significantly prevent polyamide from being combined
The aging of material simultaneously extends its service life.Preferably, the antioxidant includes N, N- couples-[3- (3,5- di-t-butyl -4- hydroxyls
Phenyl) propiono] hexamethylene diamine (i.e. antioxidant 1098) preferred antioxidant reaches the ageing resistace of polyamide compoiste material
Most preferably.Antioxidant is CiBa Products, product designation 1098 in this implementation.
Specifically, in the polyamide compoiste material of the embodiment of the present invention, the content of grinding assistant modifier is 0.1~1%, specifically
It can be the grinding assistant modifier in 0.1%, 0.2%, 0.5%, 0.7%, 0.8%, 1%, the content range, polyamides can be significantly improved
The surface gloss of amine composite, makes product surface more smooth, and glass is not easy to expose, and surface is more wear-resisting, light
Brightness is not easy to decline.Preferably, the grinding assistant modifier includes at least one of nano barium sulfate and hilllock stone calcium carbonate.It is excellent
The grinding assistant modifier of choosing makes the surface gloss of polyamide compoiste material reach most preferably.In the present embodiment, grinding assistant modifier is Austria
Promise company produces, product designation ANA2058.
Specifically, in the polyamide compoiste material of the embodiment of the present invention, the content of lubricant is 0.2~2%, specifically can be with
For 0.2%, 0.5%, 0.6%, 1.2%, 1.5%, 1.8%, 2%, the lubricant in the content range is remarkably improved polyamides
The mobility of amine, it is final to improve product surface brightness, while lubricant can substantially reduce the sticking to mould situation of material, make injection
It is more prone to.Preferably, the lubricant includes at least one of ethylene bis-fatty acid amides and pentaerythritol stearate.It is excellent
The lubricant of choosing makes the mobility of composition in polyamide compoiste material reach most preferably.In the present embodiment, lubricant is Jining candle dragon
Company produces, product designation EBS-SF.
Specifically, in the polyamide compoiste material of the embodiment of the present invention, the content of anti-glass emergence on the surface agent is 1~3%, specifically
Can be 1%, 1.2%, 1.5%, 2%, 2.5%, 2.8%, 3%, the anti-glass emergence on the surface agent in the content range is by reinforcing agent
(such as glass) dyes required color, will not be faded in prolonged ageing process, such glass is consistent with Base color,
Glass would not be exposed.Preferably, the anti-glass emergence on the surface agent be organic dyestuff color masterbatch, and color masterbatch include PE color masterbatch, PP color masterbatch,
At least one of ABS color masterbatch, PVC color masterbatch and EVA color masterbatch.In the present embodiment, the black masterbatch of carrier is done using PE.The present embodiment
In, anti-glass emergence on the surface agent produces for Kai Jie companies.
Specifically, in the polyamide compoiste material of the embodiment of the present invention, the content of compatilizer is 1~10%, specifically can be with
For 1%, 2%, 5%, 6%, 8%, 9%, 10%, the compatilizer in the content range greatly improves polyamide and reinforcing agent
Compatibility, and significantly improve the toughness of polyamide compoiste material.Preferably, the compatilizer include PE-g-ST, PP-g-ST,
At least one of ABS-g-MAH, PE-g-MAH and POE-g-MAH.In the present embodiment, compatilizer is grafted for polyolefin elastomer
Maleic anhydride (POE-g-MAH), is the production of Shenzhen Ke Ju companies, product designation T55-MAH.
On the other hand, the embodiment of the present invention also provides a kind of preparation method of polyamide compoiste material.The preparation method bag
Include following steps:
S01:Each component materials are weighed respectively according to the composition and its content contained by above-mentioned polyamide compoiste material;
S02:At above-mentioned polyamide, antioxidant, grinding assistant modifier, lubricant, anti-glass emergence on the surface agent and compatilizer mixing
Mixed material is obtained after reason;
S03:In the main feed hopper that said mixture material is put into double screw extruder, reinforcing agent input twin-screw is squeezed
Go out in the side spout of machine, granulated through melting extrusion.
The preparation method for the polyamide compoiste material that the present invention is provided, the brightness of the polyamide compoiste material of preparation is than increasing
The brightness of strong PC/ABS materials (polycarbonate/acrylonitrile-SB) is high by 10%, its tensile strength, curved
Bent strength ratio enhancing PC/ABS materials are high by more than 60%.It is cheap and the raw material sources that the preparation method is used are extensively,
Processing technology is convenient and simple.
Preferably, in above-mentioned steps, the technological parameter of double screw extruder is:One 220 DEG C -260 DEG C of area's temperature, two area's temperature
250 DEG C -280 DEG C of degree, three 250 DEG C -280 DEG C of area's temperature, four 240 DEG C -270 DEG C of area's temperature, 260 DEG C -280 DEG C of head temperature stops
It is 1min-2min to stay the time, and pressure is 12MPa-18MPa.The polyamide compoiste material prepared in the process parameters range
Performance is optimal.
It is of the invention successively to carry out test of many times, now lift A partial experiment result further detailed as reference pair invention progress
Thin description, is described in detail with reference to specific embodiment.
Embodiment 1
A kind of polyamide compoiste material, it is formulated the embodiment 1 being shown in Table in 1.The preparation method of the polyamide compoiste material
Comprise the following steps:
S11:Each composition is weighed respectively according to the composition and its content contained by the polyamide compoiste material of embodiment 1 in table 1
Raw material.
S12:By above-mentioned polyamide, antioxidant, grinding assistant modifier, lubricant, anti-glass emergence on the surface agent and compatilizer in stirring
Carry out being sufficiently mixed after 15 minutes in bucket obtaining mixed material.
S13:In the main feed hopper that said mixture material is put into double screw extruder, reinforcing agent input twin-screw is squeezed
Go out in the side spout of machine, granulated through melting extrusion.Wherein, the technological parameter of double screw extruder is:Screw diameter is 35mm,
The ratio of spiro rod length and diameter is set as 36,260 DEG C of area's temperature, two 270 DEG C of area's temperature, three 260 DEG C of area's temperature, four area's temperature
250 DEG C of degree, 275 DEG C of head temperature, residence time 1-2min, pressure is 13MPa.
Embodiment 2
A kind of polyamide compoiste material, it is formulated the embodiment 2 being shown in Table in 1.The preparation method of the polyamide compoiste material
Comprise the following steps:
S21:Each composition is weighed respectively according to the composition and its content contained by the polyamide compoiste material of embodiment 2 in table 1
Raw material.
S22:By above-mentioned polyamide, antioxidant, grinding assistant modifier, lubricant, anti-glass emergence on the surface agent and compatilizer in stirring
Carry out being sufficiently mixed after 15 minutes in bucket obtaining mixed material.
S23:In the main feed hopper that said mixture material is put into double screw extruder, reinforcing agent input twin-screw is squeezed
Go out in the side spout of machine, granulated through melting extrusion.Wherein, the technological parameter of double screw extruder is:Screw diameter is 50mm,
The ratio of spiro rod length and diameter is set as 42,250 DEG C of area's temperature, two 265 DEG C of area's temperature, three 260 DEG C of area's temperature, four area's temperature
250 DEG C of degree, 265 DEG C of head temperature, residence time 1-2min, pressure is 16MPa.
Embodiment 3
A kind of polyamide compoiste material, it is formulated the embodiment 3 being shown in Table in 1.The preparation method of the polyamide compoiste material
Comprise the following steps:
S31:Each composition is weighed respectively according to the composition and its content contained by the polyamide compoiste material of embodiment 3 in table 1
Raw material.
S32:By above-mentioned polyamide, antioxidant, grinding assistant modifier, lubricant, anti-glass emergence on the surface agent and compatilizer in stirring
Carry out being sufficiently mixed after 15 minutes in bucket obtaining mixed material.
S33:In the main feed hopper that said mixture material is put into double screw extruder, reinforcing agent input twin-screw is squeezed
Go out in the side spout of machine, granulated through melting extrusion.Wherein, the technological parameter of double screw extruder is:Screw diameter is 58mm,
The ratio of spiro rod length and diameter is set as 36,260 DEG C of area's temperature, two 280 DEG C of area's temperature, three 270 DEG C of area's temperature, four area's temperature
250 DEG C of degree, 280 DEG C of head temperature, residence time 1-2min, pressure is 15MPa.
Embodiment 4
A kind of polyamide compoiste material, it is formulated the embodiment 4 being shown in Table in 1.The preparation method of the polyamide compoiste material
Comprise the following steps:
S41:Each composition is weighed respectively according to the composition and its content contained by the polyamide compoiste material of embodiment 4 in table 1
Raw material.
S42:By above-mentioned polyamide, antioxidant, grinding assistant modifier, lubricant, anti-glass emergence on the surface agent and compatilizer in stirring
Carry out being sufficiently mixed after 15 minutes in bucket obtaining mixed material.
S43:In the main feed hopper that said mixture material is put into double screw extruder, reinforcing agent input twin-screw is squeezed
Go out in the side spout of machine, granulated through melting extrusion.Wherein, the technological parameter of double screw extruder is:Screw diameter is 65mm,
The ratio of spiro rod length and diameter is set as 32,260 DEG C of area's temperature, two 270 DEG C of area's temperature, three 260 DEG C of area's temperature, four area's temperature
250 DEG C of degree, 275 DEG C of head temperature, residence time 1-2min, pressure is 14MPa.
Comparative example 1
A kind of polyamide compoiste material, it is formulated the comparative example 1 being shown in Table in 1.The preparation method of the polyamide compoiste material
Comprise the following steps:
S51:Each composition is weighed respectively according to the composition and its content contained by the polyamide compoiste material of comparative example 1 in table 1
Raw material.
S52:By above-mentioned polyamide, antioxidant, grinding assistant modifier, lubricant, anti-glass emergence on the surface agent and compatilizer in stirring
Carry out being sufficiently mixed after 15 minutes in bucket obtaining mixed material.
S53:In the main feed hopper that said mixture material is put into double screw extruder, reinforcing agent input twin-screw is squeezed
Go out in the side spout of machine, granulated through melting extrusion.Wherein, the technological parameter of double screw extruder is:Screw diameter is 58mm,
The ratio of spiro rod length and diameter is set as 36,260 DEG C of area's temperature, two 280 DEG C of area's temperature, three 270 DEG C of area's temperature, four area's temperature
250 DEG C of degree, 280 DEG C of head temperature, residence time 1-2min, pressure is 15MPa.
Comparative example 2
A kind of polyamide compoiste material, it is formulated the comparative example 2 being shown in Table in 1.The preparation method of the polyamide compoiste material
Comprise the following steps:
S61:Each composition is weighed respectively according to the composition and its content contained by the polyamide compoiste material of comparative example 2 in table 1
Raw material.
S62:By above-mentioned polyamide, antioxidant, grinding assistant modifier, lubricant, anti-glass emergence on the surface agent and compatilizer in stirring
Carry out being sufficiently mixed after 15 minutes in bucket obtaining mixed material.
S63:In the main feed hopper that said mixture material is put into double screw extruder, reinforcing agent input twin-screw is squeezed
Go out in the side spout of machine, granulated through melting extrusion.Wherein, the technological parameter of double screw extruder is:Screw diameter is 58mm,
The ratio of spiro rod length and diameter is set as 36, and extrusion temperature is respectively 260 DEG C of area's temperature, two 280 DEG C of area's temperature, three area's temperature
270 DEG C of degree, four 250 DEG C of area's temperature, 280 DEG C of head temperature, residence time 1-2min, pressure is 15MPa.
Comparative example 3
A kind of polyamide compoiste material, it is formulated the comparative example 3 being shown in Table in 1.The preparation method of the polyamide compoiste material
Comprise the following steps:
S71:Each composition is weighed respectively according to the composition and its content contained by the polyamide compoiste material of comparative example 3 in table 1
Raw material.
S72:By above-mentioned polyamide, antioxidant, grinding assistant modifier, lubricant, anti-glass emergence on the surface agent and compatilizer in stirring
Carry out being sufficiently mixed after 15 minutes in bucket obtaining mixed material.
S73:In the main feed hopper that said mixture material is put into double screw extruder, reinforcing agent input twin-screw is squeezed
Go out in the side spout of machine, granulated through melting extrusion.Wherein, the technological parameter of double screw extruder is:Screw diameter is 58mm,
The ratio of spiro rod length and diameter is set as 36, and extrusion temperature is respectively 260 DEG C of area's temperature, two 280 DEG C of area's temperature, three area's temperature
270 DEG C of degree, four 250 DEG C of area's temperature, 280 DEG C of head temperature, residence time 1-2min, pressure is 15MPa.
Table 1
| Composition | Embodiment 1 | Embodiment 2 | Embodiment 3 | Embodiment 4 | Comparative example 1 | Comparative example 2 | Comparative example 3 |
| Polyamide:PA66 (%) | 66 | 60.2 | 55 | 50.5 | 59.4 | 59.9 | 60.6 |
| Reinforcing agent:Glass (%) | 27 | 30 | 33 | 39 | 30 | 30 | 30 |
| Antioxidant (%) | 0.2 | 0.2 | 0.4 | 0.3 | 0.4 | 0.4 | 0.4 |
| Grinding assistant modifier (%) | 0.1 | 1 | 0.4 | 0.7 | 0.5 | 0.5 | 0.5 |
| Lubricant (%) | 0.5 | 0.6 | 1.2 | 1 | 0.5 | -- | 0.5 |
| Anti- glass emergence on the surface agent (%) | 1.2 | 3 | 2 | 2.5 | 1.2 | 1.2 | -- |
| Compatilizer (%) | 5 | 5 | 8 | 6 | 8 | 8 | 8 |
Performance test:
The formula of embodiment 1~4 in above-mentioned table 1 and comparative example 1~3 is completed into the particulate material of granulation in advance at 100 DEG C
Convection oven in dry 3-6 hours, dried particulate material is then subjected to injection moulding system on injection machine again
Sample, injection moulding die temperance control is at 100 DEG C or so.Tested by the following method, the result of final test is as shown in table 2.
Melt index is carried out by ISO1133-97, and testing standard is 275 DEG C/5KG;Tensile strength test is entered by ISO527-2
OK, specimen size is 150 × 10 × 4mm, and draw speed is 50mm/min;Bending property test is carried out by ISO178, sample chi
Very little is 80 × 10 × 4, and rate of bending is 2mm/min, and span is 64mm;Simple beam impact strength is carried out by ISO179, sample chi
Very little is 55 × 6 × 4mm, and notch size is 1/3rd of sample thickness;Glossiness test is carried out according to GB 8807-1988.It is comprehensive
The numerical value for closing tensile strength of the mechanical property as obtained by test, elongation at break, bending modulus and impact strength is commented
Sentence;The glossiness of material is judged with gloss value.
Table 2
It was found from the data of table 2:Embodiment 1~4, with the increase of glass fibre, lubricant suitably increases, composite wood
The brightness of material gets a promotion, while melt index is also gradually stepped up, the notch impact strength of composite with compatilizer increasing
Plus and increased.From comparative example 1 and comparative example 2, in 30% glass-fiber-reinforced polyamide, compared to being not added with lubricant
System, the lubricant of addition 05% can greatly improve fluidity of molten, and brightness is also increased dramatically, and also effectively improve multiple
The comprehensive physical performance of condensation material;From comparative example 1 and comparative example 3, compared to being not added with anti-glass emergence on the surface agent system, anti-glass emergence on the surface
The addition of agent (color masterbatch), can reduce the physical and mechanical property of composite, so its addition can not be too high;Generally from implementation
Example 3 sees that glass fibre can obtain comprehensive physical performance optimal material when 33%, be provided simultaneously with comparative example 1~3
High fluidity, it is easy to injection molding, brightness can also reach the degree brighter than PC/ABS material.
High fluidity bloom prepared by the present invention is exempted to spray reinforced polyamide composite, than traditional PC/ABS materials
With more excellent physical property and surface gloss, it is entirely capable of reaching that electric industry, particularly bloom exempt from spraying electrically
To the high demand of the performance of plastic material in industry, and it is with low cost, and processing technology is simple, has broad application prospects.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
Any modifications, equivalent substitutions and improvements made within refreshing and principle etc., should be included in the scope of the protection.
Claims (10)
1. a kind of polyamide compoiste material, it is characterised in that counted using the gross mass of the polyamide compoiste material as 100%, institute
Stating polyamide compoiste material includes the composition of following weight/mass percentage composition:
2. polyamide compoiste material as claimed in claim 1, it is characterised in that the polyamide includes PA66, and described
PA66 relative viscosity is 1.5-4.5.
3. polyamide compoiste material as claimed in claim 1, it is characterised in that the reinforcing agent includes such as glass fibre, stone
At least one of cotton, carbon fiber, boron fibre and ceramic fibre.
4. polyamide compoiste material as claimed in claim 1, it is characterised in that the antioxidant includes N, N- is double-[3- (3,
5- di-tert-butyl-hydroxy phenyls) propiono] hexamethylene diamine.
5. polyamide compoiste material as claimed in claim 1, it is characterised in that the grinding assistant modifier includes nano barium sulfate
At least one of with hilllock stone calcium carbonate.
6. polyamide compoiste material as claimed in claim 1, it is characterised in that the lubricant includes ethylene bis-fatty acid acyl
At least one of amine and pentaerythritol stearate.
7. polyamide compoiste material as claimed in claim 1, it is characterised in that the anti-glass emergence on the surface agent is color masterbatch, and institute
Stating color masterbatch includes at least one of PE color masterbatch, PP color masterbatch, ABS color masterbatch, PVC color masterbatch and EVA color masterbatch.
8. polyamide compoiste material as claimed in claim 1, it is characterised in that the compatilizer includes PE-g-ST, PP-g-
At least one of ST, ABS-g-MAH, PE-g-MAH and POE-g-MAH.
9. a kind of preparation method of polyamide compoiste material, it is characterised in that comprise the following steps:
It is former that each composition is weighed respectively according to the composition and its content contained by any described polyamide compoiste materials of claim 1-8
Material;
By the polyamide, the antioxidant, the grinding assistant modifier, the lubricant, the anti-glass emergence on the surface agent and described
Mixed material is obtained after compatilizer mixed processing;
In the main feed hopper that the mixed material is put into double screw extruder, the reinforcing agent is put into the twin-screw and squeezed
Go out in the side spout of machine, granulated through melting extrusion.
10. the preparation method of polyamide compoiste material as claimed in claim 9, it is characterised in that the double screw extruder
Technological parameter be:One 220 DEG C -260 DEG C of area's temperature, two 250 DEG C -280 DEG C of area's temperature, three 250 DEG C -280 DEG C of area's temperature, 4th area
240 DEG C -270 DEG C of temperature, 260 DEG C -280 DEG C of head temperature, the residence time is 1min-2min, and pressure is 12MPa-18MPa.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109181299A (en) * | 2018-09-26 | 2019-01-11 | 广州华新科智造技术有限公司 | A kind of high fluidity bloom is exempted to spray reinforced polyamide composite material and preparation method |
| CN111234521A (en) * | 2020-03-16 | 2020-06-05 | 深圳市高科塑化有限公司 | High-gloss mirror glass fiber reinforced PA66 composite material and preparation method thereof |
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| CN104031384A (en) * | 2014-06-09 | 2014-09-10 | 温州科力塑业有限公司 | High-gloss low-warpage nylon 66 material and preparation method thereof |
| CN105111731A (en) * | 2015-09-02 | 2015-12-02 | 连云港海水化工有限公司 | Reinforced polyamide resin material for aluminum alloy building profiles and preparation method of reinforced polyamide resin material |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104031384A (en) * | 2014-06-09 | 2014-09-10 | 温州科力塑业有限公司 | High-gloss low-warpage nylon 66 material and preparation method thereof |
| CN105111731A (en) * | 2015-09-02 | 2015-12-02 | 连云港海水化工有限公司 | Reinforced polyamide resin material for aluminum alloy building profiles and preparation method of reinforced polyamide resin material |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109181299A (en) * | 2018-09-26 | 2019-01-11 | 广州华新科智造技术有限公司 | A kind of high fluidity bloom is exempted to spray reinforced polyamide composite material and preparation method |
| CN111234521A (en) * | 2020-03-16 | 2020-06-05 | 深圳市高科塑化有限公司 | High-gloss mirror glass fiber reinforced PA66 composite material and preparation method thereof |
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Application publication date: 20170721 |