CN106967871A - A kind of curved sheets quenching fixture - Google Patents

A kind of curved sheets quenching fixture Download PDF

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Publication number
CN106967871A
CN106967871A CN201610021537.5A CN201610021537A CN106967871A CN 106967871 A CN106967871 A CN 106967871A CN 201610021537 A CN201610021537 A CN 201610021537A CN 106967871 A CN106967871 A CN 106967871A
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quenching
steel band
fixture
supporting plate
shaped piece
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CN201610021537.5A
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CN106967871B (en
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李海滨
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Harbin Aircraft Industry Group Co Ltd
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Harbin Aircraft Industry Group Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/62Quenching devices
    • C21D1/63Quenching devices for bath quenching
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/46Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Heat Treatment Of Articles (AREA)
  • Heat Treatments In General, Especially Conveying And Cooling (AREA)
  • Clamps And Clips (AREA)

Abstract

The invention belongs to aircraft curved sheets quenching technology, and in particular to a kind of curved sheets quenching fixture.The curved sheets quenching fixture, including supporting plate 1, steel band 2, contiguous block 3, supporting plate 4, steel band 5, baffle plate 6, alignment pin 7, link 8, link 9, first U-shaped piece 10, second U-shaped piece 11, connection fastener etc. between alignment pin 12, and each part.Curved sheets quenching fixture of the present invention is using positioning finger setting, steel band, U-shaped piece of clamping, it is to avoid in Quenching Treatment quenching distortion occurs for product, steel band weight is extremely light, the bulky problem of clamp fixture is solved, while improving the labor intensity of quenching precision, rate of reducing the number of rejects and seconds and workman.

Description

一种曲面薄板淬火夹具A Quenching Fixture for Curved Thin Plate

技术领域technical field

本发明属于飞机曲面薄板淬火技术,具体涉及一种曲面薄板淬火夹具。The invention belongs to the quenching technology of aircraft curved thin plates, in particular to a curved thin plate quenching fixture.

背景技术Background technique

传统的淬火方法是在淬火处理前经过扎铁丝手续,然后浸入硝盐槽淬火。工件经过传统的淬火方法处理后,出现了严重的淬火变形,致使工件的废品率极高,而且,人工的消耗和铁丝的消耗是相当高的,耗时耗力,得不到合格的工件。The traditional quenching method is to go through the procedures of iron wire binding before quenching, and then immerse in a nitrate tank for quenching. After the workpiece is processed by the traditional quenching method, serious quenching deformation occurs, resulting in a high reject rate of the workpiece. Moreover, the consumption of labor and iron wire is quite high, which is time-consuming and labor-intensive, and no qualified workpiece can be obtained.

发明内容Contents of the invention

本发明的目的:Purpose of the present invention:

避免曲面薄板在淬火处理时发生淬火变形,提高曲面薄板淬火精度,同时减轻夹具工装的重量,降低废品率和工人的劳动强度。Avoid quenching deformation of the curved surface sheet during quenching treatment, improve the quenching accuracy of the curved surface sheet, reduce the weight of the fixture and tooling, reduce the scrap rate and labor intensity of workers.

本发明的技术方案:Technical scheme of the present invention:

一种曲面薄板淬火夹具,所述曲面薄板淬火夹具,包括第一支撑板(1),第一钢带(2),连接块(3),第二支撑板(4),第二钢带(5),挡板(6),第一定位销(7),连接架(8),连接架(9),第一U型块(10),第二U型块(11),第二定位销(12),其中,第一支撑板(1)和第二支撑板(4)用于支撑曲面薄板,支撑板之间通过两个连接架(9)连接,定位销(7)是用于夹具定位,第一U型块(10)和第二U型块(11)分别焊接在第一支撑板(1)和第二支撑板(4)上,两挡板(6)分别用圆柱销和螺钉固定在第一U型块(10)和第二U型块(11),第一钢带(2)和第二钢带(5)分别铆接上连接块(3),收紧结构是用与钢带铆接的连接块和与支撑板焊接的U型块收紧钢带,连接块带有螺纹,螺母与连接块配合使用,转动螺母,拉动连接块,钢带收紧。夹具材料选用耐热性能较高的2Cr25Ni20。A curved thin plate quenching fixture, the curved thin plate quenching fixture comprises a first support plate (1), a first steel strip (2), a connecting block (3), a second support plate (4), a second steel strip ( 5), baffle plate (6), first positioning pin (7), connecting frame (8), connecting frame (9), first U-shaped block (10), second U-shaped block (11), second positioning pin (12), wherein, the first support plate (1) and the second support plate (4) are used to support the curved surface sheet, and the support plates are connected by two connecting frames (9), and the positioning pin (7) is used for Fixture positioning, the first U-shaped block (10) and the second U-shaped block (11) are respectively welded on the first support plate (1) and the second support plate (4), and the two baffle plates (6) are respectively connected by cylindrical pins Be fixed on the first U-shaped block (10) and the second U-shaped block (11) with screws, the first steel strip (2) and the second steel strip (5) are riveted to the connecting block (3) respectively, and the tightening structure is Tighten the steel belt with the connecting block riveted with the steel belt and the U-shaped block welded with the support plate. The connecting block is threaded, and the nut is used in conjunction with the connecting block. Turn the nut and pull the connecting block to tighten the steel belt. The fixture material is 2Cr25Ni20 with high heat resistance.

本夹具的收紧结构是用与钢带铆接的连接块和与支撑板焊接升为U型块收紧钢带,连接块带有螺纹,螺母与连接块配合使用,转动螺母,拉动连接块,钢带收紧。The tightening structure of this fixture is to use the connecting block riveted with the steel strip and welded with the support plate to rise to a U-shaped block to tighten the steel strip. The connecting block has threads, and the nut is used in conjunction with the connecting block. Turn the nut and pull the connecting block. The steel belt tightens.

设计了挡板结构。工装会有侧向弹出的趋势,未避免侧弹,将U型块前段开槽,槽中放入挡块,U型槽和挡块用圆柱销和螺钉连接。The baffle structure is designed. The tooling has a tendency to pop out sideways. To avoid side bounce, slot the front section of the U-shaped block, put a stopper in the slot, and connect the U-shaped slot and the stopper with cylindrical pins and screws.

本发明的优点:Advantages of the present invention:

1)薄板淬火夹具压紧位置为产品余量,产品不易变形;1) The pressing position of the thin plate quenching fixture is the product margin, and the product is not easy to deform;

2)淬火精度高:用定位销定位,提高淬火精度,降低废品率。2) High quenching precision: positioning pins are used to improve quenching precision and reduce scrap rate.

3)夹紧方便控制:夹具用钢带夹紧,用与钢带铆接的连接块和与支撑板焊接的U型块收紧钢带,螺母与连接块配合使用,转动螺母,拉动连接块,钢带收紧。3) Clamping is easy to control: the clamp is clamped with a steel belt, and the steel belt is tightened with the connecting block riveted with the steel belt and the U-shaped block welded with the support plate. The nut is used in conjunction with the connecting block, and the nut is turned to pull the connecting block. The steel belt tightens.

4)材料选用耐热性能较高的2Cr25Ni20,避免由于工装变形而产生的产品变形。4) The material is 2Cr25Ni20 with high heat resistance to avoid product deformation due to tooling deformation.

5)附图说明5) Description of drawings

图1所示为本发明一种曲面薄板淬火夹具的结构示意图;Fig. 1 shows the structural representation of a kind of curved surface thin plate quenching fixture of the present invention;

图2所示为本发明一种曲面薄板淬火夹具夹紧的结构示意图;Fig. 2 shows the structural representation of a kind of curved surface thin plate quenching fixture clamping of the present invention;

图3所示为本发明一种曲面薄板淬火夹具一侧支撑架的结构示意图;Fig. 3 is a schematic structural view of a support frame on one side of a curved thin plate quenching fixture of the present invention;

其中,支撑板1,钢带2,连接块3,支撑板4,钢带5,挡板6,定位销7,连接架8,连接架9,U型块10,U型块11,定位销12。Among them, support plate 1, steel strip 2, connecting block 3, support plate 4, steel strip 5, baffle plate 6, positioning pin 7, connecting frame 8, connecting frame 9, U-shaped block 10, U-shaped block 11, positioning pin 12.

具体实施方式detailed description

下面结合附图和实施例对本实用新型作进一步说明:Below in conjunction with accompanying drawing and embodiment the utility model is further described:

请参阅图1,其是本发明一种曲面薄板淬火夹具的结构示意图。所述曲面淬火薄板夹具包括支撑板1,钢带2,连接块3,支撑板4,钢带5,挡板6,定位销7,连接架8,连接架9,U型块10,U型块11,定位销12,以及各件间连接用紧固件等。其中,支撑板是用于支撑曲面薄板,两支撑板用两个连接架连接,定位销是用于夹具定位,钢带、连接块、U型块、挡板是用于夹紧,钢带压紧的位置是曲面薄板产品的余量位置。定位压紧完成后,曲面薄板淬火夹具即可放入硝盐槽中,进行淬火处理一段时间后拿出,冷却后即可取出产品。Please refer to FIG. 1 , which is a schematic structural diagram of a curved thin plate quenching fixture according to the present invention. The curved surface quenching thin plate fixture includes a support plate 1, a steel strip 2, a connecting block 3, a support plate 4, a steel strip 5, a baffle plate 6, a positioning pin 7, a connecting frame 8, a connecting frame 9, a U-shaped block 10, and a U-shaped Block 11, locating pin 12, and fasteners etc. for connecting between each piece. Among them, the support plate is used to support the curved surface thin plate, the two support plates are connected by two connecting frames, the positioning pin is used for fixture positioning, the steel belt, connecting block, U-shaped block and baffle are used for clamping The tight position is the margin position of the curved sheet product. After the positioning and pressing are completed, the curved surface thin plate quenching fixture can be put into the nitrate tank, and taken out after quenching treatment for a period of time, and the product can be taken out after cooling.

请参阅图2,本发明一种曲面薄板淬火夹具夹紧的结构示意图。所述曲面薄板淬火夹具用钢带夹紧,用与钢带铆接的连接块和U型块收紧钢带,螺母与连接块配合使用,转动螺母,拉动连接块,钢带收紧。Please refer to FIG. 2 , which is a schematic diagram of a clamping structure of a curved thin plate quenching fixture according to the present invention. The curved thin plate quenching fixture is clamped with a steel strip, and the steel strip is tightened by a connecting block riveted with the steel strip and a U-shaped block. The nut is used in conjunction with the connecting block, and the nut is rotated to pull the connecting block, and the steel strip is tightened.

请参阅图3,本发明一种曲面薄板淬火夹具一侧支撑架的结构示意图。所述支撑架支板产品余量,定位销与支撑板配合,定位产品,支撑板两侧是两个夹紧机构,钢带压紧产品余量。支撑板一侧装有吊环,吊住工装,产品与工装一起由大端浸入硝盐槽,减少产品的淬火变形。Please refer to FIG. 3 , which is a schematic structural diagram of a supporting frame on one side of a curved thin plate quenching fixture according to the present invention. The product margin of the support plate of the support frame, the positioning pin cooperates with the support plate to position the product, and there are two clamping mechanisms on both sides of the support plate, and the steel belt compresses the product margin. There is a lifting ring on one side of the support plate to hang the tooling, and the product and the tooling are immersed in the nitrate tank from the big end to reduce the quenching deformation of the product.

本发明曲面薄板淬火夹具工作时,其具体操作步骤如下:When the curved surface thin plate quenching fixture of the present invention works, its specific operation steps are as follows:

1)使用前检查吊环螺钉是否拧紧,连接件与支撑板连接的螺钉是否拧紧,夹具的挡板是否抬起。1) Before use, check whether the screws of the lifting ring are tightened, whether the screws connecting the connector and the support plate are tightened, and whether the baffle of the fixture is lifted.

2)将产品放在工装支撑板上,利用产品的基准孔找正确的安装位置。2) Put the product on the tooling support plate, and use the reference hole of the product to find the correct installation position.

3)使用定位销7和定位销12定位产品,并用钢带2和钢带5压紧产品,螺母转动收紧钢带。3) Use the positioning pin 7 and the positioning pin 12 to position the product, and use the steel belt 2 and the steel belt 5 to compress the product, and the nut rotates to tighten the steel belt.

4)将夹具的挡板放下,判断U型块与钢带间隙的大小,如果间隙较大可增加一块挡板,如果间隙不大即可将夹具和产品浸入硝盐槽中。4) Put down the baffle of the fixture and judge the size of the gap between the U-shaped block and the steel belt. If the gap is large, add a baffle. If the gap is not large, immerse the fixture and the product in the nitrate tank.

5)查看计时器,达到一定时间时即可取夹具和产品,曲面薄板完成淬火处理。5) Check the timer. When a certain time is reached, the fixture and the product can be taken out, and the curved surface sheet is quenched.

注意事项:Precautions:

1)工装不使用时,将工装竖直放置,避免工装变形。1) When the tooling is not in use, place the tooling vertically to avoid deformation of the tooling.

2)按照实际曲面薄板情况,确定淬火时间。2) Determine the quenching time according to the actual situation of the curved thin plate.

3)工装在使用前,必须进行检查,保证工装使用的安全。3) The tooling must be inspected before use to ensure the safety of the tooling.

Claims (2)

1. a kind of curved sheets quenching fixture, the curved sheets quenching fixture, including the first supporting plate (1), the One steel band (2), contiguous block (3), the second supporting plate (4), the second steel band (5), baffle plate (6), the first alignment pin (7), link (8), link (9), first U-shaped piece (10), second U-shaped piece (11), the second positioning Sell (12), wherein, the first supporting plate (1) and the second supporting plate (4) for supporting curved sheets, supporting plate it Between connected by two links (9), alignment pin (7) is to be used for fixture positioning, first U-shaped piece (10) and the Two U-shaped pieces (11) are respectively welded in the first supporting plate (1) and the second supporting plate (4), two baffle plates (6) point Be not fixed on first U-shaped piece (10) and second U-shaped piece (11) with straight pin and screw, the first steel band (2) and Second steel band (5) rivets contiguous block (3) respectively, tightening structure be with the contiguous block riveted with steel band and with support U-shaped piece of plate weld tightens up steel band, and contiguous block is threaded, and nut is used cooperatively with contiguous block, rotating nut, Contiguous block is pulled, steel band is tightened up.
2. the curved sheets quenching fixture according to right wants 1, it is characterised in that material selection heat resistance compared with High 2Cr25Ni20.
CN201610021537.5A 2016-01-13 2016-01-13 A kind of curved sheets quenching fixture Active CN106967871B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109055678A (en) * 2018-09-30 2018-12-21 天津天鑫旺达金属热处理有限公司 A kind of fixture for the quenching of coal machine toothholder
CN109837373A (en) * 2017-11-24 2019-06-04 核工业西南物理研究院 A kind of solution treatment tooling of large size tokamak vacuum room housing curved surface
CN110699521A (en) * 2019-11-15 2020-01-17 贵州航天精工制造有限公司 Quenching tool and quenching method for 2A12 thin plate products
CN115747463A (en) * 2022-11-16 2023-03-07 中航沈飞民用飞机有限责任公司 Combined flexible heat treatment charging basket for large-curvature sheet skin

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03180428A (en) * 1989-12-08 1991-08-06 Denki Kogyo Co Ltd Method for quench hardening sheet metal member
CN105543737A (en) * 2015-12-10 2016-05-04 中国航天科技集团公司长征机械厂 Quenching rack suitable for controlling heat treatment quenching deformation of seal head

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03180428A (en) * 1989-12-08 1991-08-06 Denki Kogyo Co Ltd Method for quench hardening sheet metal member
CN105543737A (en) * 2015-12-10 2016-05-04 中国航天科技集团公司长征机械厂 Quenching rack suitable for controlling heat treatment quenching deformation of seal head

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109837373A (en) * 2017-11-24 2019-06-04 核工业西南物理研究院 A kind of solution treatment tooling of large size tokamak vacuum room housing curved surface
CN109055678A (en) * 2018-09-30 2018-12-21 天津天鑫旺达金属热处理有限公司 A kind of fixture for the quenching of coal machine toothholder
CN110699521A (en) * 2019-11-15 2020-01-17 贵州航天精工制造有限公司 Quenching tool and quenching method for 2A12 thin plate products
CN115747463A (en) * 2022-11-16 2023-03-07 中航沈飞民用飞机有限责任公司 Combined flexible heat treatment charging basket for large-curvature sheet skin
CN115747463B (en) * 2022-11-16 2024-06-18 中航沈飞民用飞机有限责任公司 Large-curvature sheet skin combined type flexible heat treatment charging basket

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