CN106984686A - A kind of aluminium alloy wheel hub shear spinning shapes method and mould emptier - Google Patents

A kind of aluminium alloy wheel hub shear spinning shapes method and mould emptier Download PDF

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Publication number
CN106984686A
CN106984686A CN201710398089.5A CN201710398089A CN106984686A CN 106984686 A CN106984686 A CN 106984686A CN 201710398089 A CN201710398089 A CN 201710398089A CN 106984686 A CN106984686 A CN 106984686A
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China
Prior art keywords
spinning
wheel hub
core
aluminium alloy
alloy wheel
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CN201710398089.5A
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Chinese (zh)
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CN106984686B (en
Inventor
吴建中
李成铭
朱琛琦
任世界
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Dacheng Automobile Group Co ltd
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Jintan Jiangsu Lake Lake Amperex Technology Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/14Spinning
    • B21D22/16Spinning over shaping mandrels or formers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/10Die sets; Pillar guides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D53/00Making other particular articles
    • B21D53/26Making other particular articles wheels or the like

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Forging (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)

Abstract

Method and mould emptier are shaped the invention discloses a kind of aluminium alloy wheel hub shear spinning; demoulding mechanism includes core mold structure; the core mold structure includes inner core film and the outer core being socketed on outside inner core film, limit telescopic mechanism of the mould emptier also including the confinement block for being locked with the outer core that stress is moved radially and for promoting core mold structure to move and drive outer core to depart from confinement block.Processing molding method includes plate top to core mold structure being fixed by tail top, is extruded inner core film, and outer core stress, which is moved radially to confining block, coordinates locking;Core mold structure is rotated, tail top and plate rotation is driven;Wheel hub is shaped by taking turns spinning process more.The present invention solves the problem of being stripped difficult after complex section wheel hub mould pressing, and demoulding principle is simple, highly versatile.

Description

A kind of aluminium alloy wheel hub shear spinning shapes method and mould emptier
Technical field
The invention belongs to spinning roller pressure processing technique field, and in particular to a kind of aluminium alloy wheel hub shear spinning is shaped Method and mould emptier.
Background technology
Increasingly strict with safety and environmental regulation, in auto manufacturing, the requirement of loss of weight energy-conservation is also improved constantly.Material The innovation of material and its process technology is the key of automobile lightweight.Automotive hub plays vehicle weight, association and turned To with driving, embody all multiactions such as vehicle appearance.The energy-saving and environmental protection and security performance of the structure and manufacture of wheel hub to automobile etc. There is important influence.The manufacturing process of the wheel hub of current aluminium alloy mainly has casting, forging method and spinning process etc..Spinning work Skill technology is under specific temperature and pressure, by lasting rotary motion and squeezing action, by the wheel rim position of wheel hub Structure constantly extends in rolling process.The technique is a kind of advanced forming technique, make wheel hub have metal streamline it is complete, The advantages of anti-fatigue life is by force and stock utilization is high, the consistency of metal and the dynamic balancing of whole wheel hub are maintained, makes wheel rim Become lighter more robust.The wheel hub being spun to can greatly reduce the thickness of material while enough rigidity is maintained, and common Low pressure cast aluminum hub is compared, and the hub weight reduction with size can reach 15%.Although aluminium alloy wheel hub rotary pressing processing into Shape method has many advantages, such as and put it in developed country, but still suffers from parameter complexity and be stripped difficult ask after shaping Topic.Therefore, aluminium alloy wheel hub spinning process is optimized, the mould emptier of design ideal is just particularly important.
The content of the invention
It is contemplated that at least solving one of technical problem present in prior art.Therefore, the present invention provides a kind of aluminium Alloy wheel hub shear spinning shapes method and mould emptier, it is therefore an objective to be easy to wheel hub to shape rear demoulding.
To achieve these goals, the technical scheme taken of the present invention is:
A kind of aluminium alloy wheel hub shear spinning mould emptier, including core mold structure, the core mold structure include inner core film and The outer core outside inner core film is socketed on, the mould emptier also includes being used to be locked with the outer core that stress is moved radially Confinement block and limit telescopic mechanism for promoting core mold structure to move and drive outer core to depart from confinement block.
The limit telescopic mechanism includes gag lever post and the spring in preceding mould guide channel, the promotion of the gag lever post End is connected by spring with preceding mould, and the promote-side of gag lever post can promote core mold structure to move by the elastic reset of spring.
The inner core film is inclined plane cylindrical structure, and outer core mould includes valve block structure, the introversion of the valve block structure Bread is overlying on the face that leans outward in week of inner core film.
The cone angle of the inner core film is 10 ° -12 °.
The valve block structure includes three the first valve block structures and three the second valve block structures, the first valve block structure and second Adjacent enclose is coated on the face that leans outward in inner core film week to valve block structure two-by-two.
The center of the first valve block structure and the second valve block structure is in axial direction equipped with coordinates positioning with confining block The square hole of confinement.
The anti-skid structure of male-female engagement is provided between outer core mould and inner core film.
A kind of aluminium alloy wheel hub shear spinning shapes method, and methods described comprises the following steps:
Step one, plate top to core mold structure is fixed by tail top, is extruded inner core film, outer core stress edge Move radially to confining block and coordinate locking;
Step 2, rotates core mold structure, drives tail top and plate rotation;
Step 3, wheel hub is shaped by taking turns spinning process more.
Many wheel spinning process are three spinning roller stepped spinning forming technologies, and the sagittal plane within angle of three spinning rollers is 120 °, rotary wheel working angle is acute angle, and spinning roller is wrong vertically away from arrangement, and mistake is away from less than spinning roller radius.
The forming parameter of the three spinning rollers stepped spinning forming technology is:
After a, the first spinning roller spinning of setting, plate reduction is 25%~30%;After second spinning roller spinning, reduction is 28%~33%;After 3rd spinning roller spinning, reduction is 100%;
B, the spinning roller radius of clean-up are 11~14mm;
C, feed ratio are 0.8~0.9mm/r;
D, mandrel rotary velocity are set as 2r/s.
Beneficial effects of the present invention:
(1) for aluminium alloy wheel hub shaping, there is provided the shear spinning technological parameter of optimization (reduction, spinning roller work circular arc half The parameters such as footpath, feed ratio and mandrel rotary velocity), reduce spinning pass, it is ensured that forming quality, it is to avoid spinning aluminium alloy wheel hub is easily torn The defect split, easily swelled.
(2) present invention solves the problem of being stripped difficult after complex section wheel hub mould pressing, and demoulding principle is simple, general Property is strong.
Brief description of the drawings
This specification includes the following drawings, and shown content is respectively:
Fig. 1 is demoulding mechanism of the present invention structural representation;
Fig. 2 is A-A sectional views in Fig. 1;
Fig. 3 is B-B sectional views in Fig. 1;
Fig. 4 is the structural representation of the first valve block structure;
Fig. 5 is the structural representation of the second valve block structure;
Fig. 6 spinning roller working forms structural representations;
Fig. 7 is spinning roller arrangement schematic diagram;
Fig. 8 is spinning roller mistake away from arrangement architecture schematic diagram;
Fig. 9 is aluminium alloy wheel hub structural representation.
Marked in figure:
1st, preceding mould, 2, gag lever post, 3, spring, 4, confine block, 5, plate, 6, inner core film, 7, tail top, 8, valve block structure, 8- 1, the first valve block structure, 8-2, the second valve block structure, 9, wheel hub.
Embodiment
Below against accompanying drawing, by the description to embodiment, the embodiment to the present invention makees further details of Explanation, it is therefore an objective to help those skilled in the art to have more complete, accurate and deep reason to design of the invention, technical scheme Solution, and contribute to it to implement.
As shown in Figures 1 to 9, a kind of aluminium alloy wheel hub shear spinning mould emptier, including core mold structure, core mold structure bag Inner core film 6 and the outer core being socketed on outside inner core film 6 are included, the mould emptier also includes the outer core for being used to move radially with stress The confinement block 4 that mold lock is fastened and the limit telescopic machine for promoting core mold structure to move and drive outer core to depart from confinement block Structure.
Limit telescopic mechanism includes gag lever post 2 and the spring 3 in the preceding guide channel of mould 1, and the promote-side of gag lever post 2 leads to Spring 3 is crossed to be connected with preceding mould 1, and the promote-side of gag lever post 2 can promote core mold structure to move by the elastic reset of spring 3.When Outer core stress is moved radially, spring spring-compressed, after outer core, which is moved to, coordinates locking with confining block, core now For mould pressing, after wheel hub shaping, tail top 7 is moved to right, and gag lever post promotes inner core film to move to right under the force of a spring, when spacing Bar is moved to right contacted with outer core after, continue to press on inner core film and moved to right with outer core, outer core is departed from the effect of contraction for confining block. Confine block and be provided with screw thread, be easy to that fastening is mounted.
For the ease of demoulding, core mold structure includes the inner core die 6 with raised anti-sliding stop and outer core mold structure with groove. Inner core die 6 is inclined plane cylindrical structure, and cone angle is 10 °~12 °;The cylinder of inner core die 6 has three raised and outer core cooperations, three Projection is distributed in the periphery of inner core film so that inner core film can coordinate anti-skidding structure more to stablize with outer core.Outer core by The structure that six corresponding valve blocks are combined, valve block structure includes three the first valve block structure 8-1 and three the second valve block structures Adjacent enclose is coated on 6 weeks faces that lean outward of inner core film two-by-two by 8-2, the first valve block structure 8-1 and the second valve block structure 8-2;Outer core The introversion face of mold section block structure 8 matches with inner core die 6;Outer core has three valve blocks (the first valve block structure) inner surface to have groove Structure, mold-slide is prevented with the male cooperation of inner core die;Outer six valve block structure centers of core, respectively have one to rise and determine vertically Position and the square hole of confinement effect.Aluminium alloy wheel hub complex geometry, wheel rim is usually irregular bent bus, is stripped after shaping Difficulty, using the above-mentioned core mold structure for inlaying block structure, is easy to after shear spinning carry out demoulding, demoulding principle is simple, versatility By force.
The course of work of demoulding of the present invention:As shown in figure 1, the left top of plate to left side core is fixed on tail top 7, it is now, interior Core 6 is extruded to the left, and outer core stress is moved radially, and spring 3 is in compressive state, when outer core is moved to confining block After 4 coordinate, core mold structure is in the lock state, and now core mold structure can be used for mould pressing.When core mold structure rotation, it can drive Tail top and blank rotation.After wheel hub shaping, tail top 7 is moved to right, and gag lever post 2 promotes inner core die 6 to move to right under the active force of spring 3, when Gag lever post 2 is moved to right contacted with outer core after, continue to press on inner core die 6 and moved to right with outer core, outer core is departed from the pact for confining block 4 Shu Zuoyong.Core mold structure as shown in Figure 2 and Figure 3, confines the completion of the effect of contraction of block 4 when departing from, and core will disintegrate, from shaping trailing wheel Hub departs from.
For existing aluminium alloy wheel hub of vehicle spin forming technique, using thick aluminum plate stock as blank, many spinning roller techniques To reduce spinning pass.Aluminium alloy wheel hub shaping uses slab shear spinning forming technique, and spinning roller form is as shown in fig. 6, spinning roller Operating angle α is less than 90 °.As shown in fig. 7, arranging three spinning rollers 9 around core mold structure, sagittal plane within angle is 120 °;Along axle To mistake away from arrangement, mistake is away from less than spinning roller radius, to reduce spinning pass.
The aluminium alloy wheel hub shear spinning shapes method, comprises the following steps:
Step one, plate top to core mold structure is fixed by tail top 7, is extruded inner core film 6, outer core stress Move radially to confining block 4 and coordinate locking;
Step 2, rotates core mold structure, drives tail top 7 and plate rotation;
Step 3, wheel hub is shaped by taking turns spinning process more.
Many wheel spinning process realize that improvement of the invention is mainly reflected in its technique ginseng using existing spinning process technology Several improvement, many wheel spinning process are preferably three spinning roller stepped spinning forming technologies, can effectively reduce spinning pass, spinning road It is secondary to reduce than being 1:1.3~1.5, and any surface finish.The forming parameter of spinning roller stepped spinning forming technology is:
After a, the first spinning roller spinning of setting, plate reduction is 25%~30%;After second spinning roller spinning, reduction is 28%~33%;After 3rd spinning roller spinning, reduction is 100%, i.e. trimming, to ensure forming quality;Reduction is rotation One important technological parameter of pressing formation, the selection of wall thickness reduction directly influences the product quality and economy of spinning production Property, the selection of reduction is the primary factor for formulating reasonable spinning process, is set using the plate reduction after above-mentioned spinning roller spinning Setting formula, enables to finished product product quality and economy to reach preferable level;
B, spinning roller radius of clean-up ρ are 11~14mm;
C, feed ratio are 0.8~0.9mm/r;Feed ratio, which is entered, refers to that core often rotates a circle, and spinning roller is moved along core bus Distance, unit is mm/r.For the plastic deformation ability of aluminium alloy, repetition test, using 0.8~0.9mm/r feeding Than being optimal feed ratio setting range;
D, mandrel rotary velocity are set as 2r/s.
The parameters such as reduction, spinning roller work arc radius, feed ratio and mandrel rotary velocity by optimizing above-mentioned setting, can Effectively solve the defect that spinning aluminium alloy wheel hub easily tears, easily swelled.
The present invention is exemplarily described above in association with accompanying drawing.Obviously, the present invention is implemented not by above-mentioned side The limitation of formula.As long as employ the improvement of the various unsubstantialities of inventive concept and technical scheme of the present invention progress;Or not It is improved, the above-mentioned design of the present invention and technical scheme are directly applied into other occasions, in protection scope of the present invention Within.

Claims (10)

1. a kind of aluminium alloy wheel hub shear spinning mould emptier, including core mold structure, it is characterised in that:The core mold structure includes Inner core film and the outer core being socketed on outside inner core film, the mould emptier also include the outer core for being used to move radially with stress The confinement block being locked and the limit telescopic mechanism for promoting core mold structure to move and drive outer core to depart from confinement block.
2. aluminium alloy wheel hub shear spinning mould emptier according to claim 1, it is characterised in that:The limit telescopic mechanism Spring including gag lever post and in preceding mould guide channel, the promote-side of the gag lever post is connected by spring with preceding mould, and The promote-side of gag lever post can promote core mold structure to move by the elastic reset of spring.
3. aluminium alloy wheel hub shear spinning mould emptier according to claim 1, it is characterised in that:The inner core film is inclination Face cylindrical structure, outer core mould includes valve block structure, and the introversion bread of the valve block structure is overlying on leaning outward in week for inner core film Face.
4. aluminium alloy wheel hub shear spinning mould emptier according to claim 3, it is characterised in that:The cone angle of the inner core film For 10 ° -12 °.
5. aluminium alloy wheel hub shear spinning mould emptier according to claim 3, it is characterised in that:The valve block structure includes Three the first valve block structures and three the second valve block structures, the first valve block structure and the second valve block structure is adjacent two-by-two encloses cladding Lean outward face in inner core film week.
6. aluminium alloy wheel hub shear spinning mould emptier according to claim 5, it is characterised in that:The first valve block structure In axial direction it is equipped with the center of the second valve block structure with confining the square hole that block coordinates positioning to confine.
7. aluminium alloy wheel hub shear spinning mould emptier according to claim 1, it is characterised in that:Outer core mould and inner core The anti-skid structure of male-female engagement is provided between film.
8. a kind of aluminium alloy wheel hub shear spinning shapes method, it is characterised in that methods described comprises the following steps:
Step one, plate top to core mold structure is fixed by tail top, is extruded inner core film, outer core stress is radially It is moved to and coordinates locking with confining block;
Step 2, rotates core mold structure, drives tail top and plate rotation;
Step 3, wheel hub is shaped by taking turns spinning process more.
9. aluminium alloy wheel hub shear spinning shapes method according to claim 8, it is characterised in that many wheel spinning Technique is three spinning roller stepped spinning forming technologies, and the sagittal plane within angle of three spinning rollers is 120 °, and rotary wheel working angle is acute angle, Spinning roller is wrong vertically away from arrangement, and mistake is away from less than spinning roller radius.
10. aluminium alloy wheel hub shear spinning shapes method according to claim 9, it is characterised in that three spinning roller The forming parameter of stepped spinning forming technology is:
After a, the first spinning roller spinning of setting, plate reduction is 25%~30%;After second spinning roller spinning, reduction be 28%~ 33%;After 3rd spinning roller spinning, reduction is 100%;
B, the spinning roller radius of clean-up are 11~14mm;
C, feed ratio are 0.8~0.9mm/r;
D, mandrel rotary velocity are set as 2r/s.
CN201710398089.5A 2017-05-31 2017-05-31 A kind of aluminium alloy wheel hub shear spinning shapes method and demoulding mechanism Active CN106984686B (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109079074A (en) * 2018-08-16 2018-12-25 湘潭大学 A kind of plate forging forming method and its mold that metalwork bottom thickens
CN109877243A (en) * 2019-03-28 2019-06-14 鲜道信息科技服务(广州)有限公司 Mold used in the production method of liner and the production method
CN112091044A (en) * 2020-09-08 2020-12-18 江苏青阳管业有限公司 Spinning processing composite device for bimetal composite pipe and use method thereof
CN112091067A (en) * 2020-08-17 2020-12-18 大连理工大学 Combined core mold for continuous lamination laying of foil strips
CN113523072A (en) * 2021-07-28 2021-10-22 上海威克迈龙川汽车发动机零件有限公司 Spinning tool and manufacturing method of inner spline clutch hub
CN117921381A (en) * 2024-02-26 2024-04-26 捷安特(中国)有限公司 Forming method of front pipe and lower pipe, pipe assembly, frame and spinning mechanism

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040139610A1 (en) * 2001-10-22 2004-07-22 Noriyuki Suzuki Method for manufacturing aluminum alloy wheel
CN202606739U (en) * 2012-06-29 2012-12-19 宁波宝通轮业有限公司 Easy-separating type aluminum alloy hub spinning mould
CN203817185U (en) * 2014-05-09 2014-09-10 新乡学院 Telescopic automobile hub difficult-demolding spinning mold
CN204135151U (en) * 2014-09-03 2015-02-04 泉州巨能机械有限公司 A kind of spoke spinning machine

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040139610A1 (en) * 2001-10-22 2004-07-22 Noriyuki Suzuki Method for manufacturing aluminum alloy wheel
CN202606739U (en) * 2012-06-29 2012-12-19 宁波宝通轮业有限公司 Easy-separating type aluminum alloy hub spinning mould
CN203817185U (en) * 2014-05-09 2014-09-10 新乡学院 Telescopic automobile hub difficult-demolding spinning mold
CN204135151U (en) * 2014-09-03 2015-02-04 泉州巨能机械有限公司 A kind of spoke spinning machine

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109079074A (en) * 2018-08-16 2018-12-25 湘潭大学 A kind of plate forging forming method and its mold that metalwork bottom thickens
CN109877243A (en) * 2019-03-28 2019-06-14 鲜道信息科技服务(广州)有限公司 Mold used in the production method of liner and the production method
CN112091067A (en) * 2020-08-17 2020-12-18 大连理工大学 Combined core mold for continuous lamination laying of foil strips
CN112091044A (en) * 2020-09-08 2020-12-18 江苏青阳管业有限公司 Spinning processing composite device for bimetal composite pipe and use method thereof
CN112091044B (en) * 2020-09-08 2022-04-08 江苏青阳管业有限公司 Spinning processing composite device for bimetal composite pipe and use method thereof
CN113523072A (en) * 2021-07-28 2021-10-22 上海威克迈龙川汽车发动机零件有限公司 Spinning tool and manufacturing method of inner spline clutch hub
CN117921381A (en) * 2024-02-26 2024-04-26 捷安特(中国)有限公司 Forming method of front pipe and lower pipe, pipe assembly, frame and spinning mechanism

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Address after: 213200 No. 168 Huacheng Middle Road, Jintan City, Changzhou City, Jiangsu Province

Patentee after: Dacheng Automobile Group Co.,Ltd.

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Patentee before: JIANGSU JINTAN CHANGDANG LAKE NEW ENERGY TECHNOLOGY Co.,Ltd.

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