CN106986143B - Hanging vibrating disk - Google Patents
Hanging vibrating disk Download PDFInfo
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- CN106986143B CN106986143B CN201710199347.7A CN201710199347A CN106986143B CN 106986143 B CN106986143 B CN 106986143B CN 201710199347 A CN201710199347 A CN 201710199347A CN 106986143 B CN106986143 B CN 106986143B
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- vibrating disk
- lateral pin
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- hanging
- led light
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- 238000007789 sealing Methods 0.000 claims abstract description 10
- 239000000463 material Substances 0.000 claims abstract description 7
- 239000000945 filler Substances 0.000 claims description 21
- 230000017525 heat dissipation Effects 0.000 claims description 13
- 239000000446 fuel Substances 0.000 claims description 9
- 238000011109 contamination Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims 6
- 230000004888 barrier function Effects 0.000 claims 5
- 238000010276 construction Methods 0.000 claims 2
- 230000005693 optoelectronics Effects 0.000 claims 2
- 238000009434 installation Methods 0.000 abstract description 8
- 238000003825 pressing Methods 0.000 description 25
- 230000000903 blocking effect Effects 0.000 description 13
- 238000004140 cleaning Methods 0.000 description 9
- 210000005069 ears Anatomy 0.000 description 7
- 238000000926 separation method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000005452 bending Methods 0.000 description 3
- 239000003921 oil Substances 0.000 description 3
- 238000005286 illumination Methods 0.000 description 2
- 230000001050 lubricating effect Effects 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G27/00—Jigging conveyors
- B65G27/08—Supports or mountings for load-carriers, e.g. framework, bases, spring arrangements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V33/00—Structural combinations of lighting devices with other articles, not otherwise provided for
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
- Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
Abstract
Description
技术领域technical field
本发明涉及给电表安装铅封的设备,尤其涉及一种挂式振动盘。The invention relates to equipment for installing lead seals on electric meters, in particular to a hanging vibrating plate.
背景技术Background technique
为了识别电表是否被开启,电表上会安装一个铅封进行封口,如果铅封被取下则表示该电表被开启。最初的铅封为通过人工进行安装的,为了解决人工安装铅封自动化程度低的问题,研发人员试图设计出安装铅封的机器(以下称为铅封机),铅封机实现对堆积在一起的铅封进行排队以便逐一输送到下一个机构最后为振动盘。在中国专利号为2016109235798的专利文件中即公开了一种现有的振动盘。但是现有的振动盘都是以支撑在地面或机架上的方式进行安装,不能够实现对车间上部空间的充分利用。In order to identify whether the meter is turned on, a lead seal will be installed on the meter to seal it. If the lead seal is removed, it means that the meter is turned on. The original seals were installed manually. In order to solve the problem of low automation of manual installation of seals, researchers tried to design a machine for installing seals (hereinafter referred to as seal machines). The lead seals are queued for delivery to the next mechanism one by one and finally the vibrating disc. An existing vibrating disc is disclosed in the patent document with the Chinese Patent No. 2016109235798. However, the existing vibrating discs are all installed in the manner of being supported on the ground or on the rack, which cannot fully utilize the upper space of the workshop.
发明内容SUMMARY OF THE INVENTION
本发明提供了一种挂式振动盘,解决了现有的振动盘安装在地面上占用车间平面空间的问题。The invention provides a hanging vibrating plate, which solves the problem that the existing vibrating plate is installed on the ground and occupies the plane space of the workshop.
以上技术问题是通过下列技术方案解决的:一种挂式振动盘,包括振动盘本体,所述振动盘本体设有物料出口,所述振动盘本体设有挂架,所述挂架包括一对挂耳、两端同一对挂耳连接在一起的横销和下端套设在横销上的挂杆,所述挂耳同所述振动盘本体连接在一起,所述挂杆的上端设有螺纹段,所述振动盘本体的底部设有照明灯。本发明安装时通过螺纹段穿过车间天花板上的横梁后同螺母连接在一起来实现悬挂式安装。悬挂式安装可能会产生干涉天花板对照明灯的安装,本发明通过将照明灯安装在振动盘的底部,从而有效地克服了该问题。The above technical problems are solved by the following technical solutions: a hanging vibrating disc, comprising a vibrating disc body, the vibrating disc body is provided with a material outlet, the vibrating disc body is provided with a hanger, and the hanger comprises a pair of A hanging ear, a horizontal pin whose two ends are connected with the same pair of hanging ears, and a hanging rod whose lower end is sleeved on the horizontal pin, the hanging ear is connected with the vibration plate body, and the upper end of the hanging rod is provided with a thread Section, the bottom of the vibration plate body is provided with a lighting lamp. During the installation of the present invention, the threaded section passes through the beam on the ceiling of the workshop and is connected with the nut to realize the suspended installation. Suspended installation may interfere with the installation of the lighting lamp on the ceiling, and the present invention effectively overcomes this problem by installing the lighting lamp at the bottom of the vibrating plate.
作为优选,所述照明灯包括灯头、一端同灯头连接在一起的灯杯和连接在灯杯另一端的透镜,所述灯杯和透镜围成腔体,所述腔体内设有LED光源和散热器,所述LED光源包括设有若干LED的电路板和驱动LED发光的LED驱动器;所述散热器用于支撑所述电路板及将LED产生的热量散失掉,所述灯杯为透光结构,所述LED光源有两个,两个所述LED光源设置在所述散热器的两侧,一个LED光源朝向所述透镜照射、另一个LED光源朝远离透镜的方向照射,所述散热器同所述灯杯连接在一起。本技术方案中采用LED作为光源,节能。通过在散热器的两侧都设置光源进行发光,从而使得能够朝向两个方向进行照射且照明范围得以极大地扩大、尤其是灯头朝下进行使用时,照明效果之改善尤为明显。两个光源可以共用led驱动器也可以独立地使用led驱动器。Preferably, the lighting lamp includes a lamp cap, a lamp cup connected with the lamp cap at one end, and a lens connected at the other end of the lamp cup. The lamp cup and the lens enclose a cavity, and the cavity is provided with an LED light source and a heat sink. The LED light source includes a circuit board provided with a plurality of LEDs and an LED driver for driving the LEDs to emit light; the heat sink is used to support the circuit board and dissipate the heat generated by the LEDs, and the lamp cup is a light-transmitting structure, There are two LED light sources. The two LED light sources are arranged on both sides of the heat sink. One LED light source illuminates toward the lens, and the other LED light source illuminates away from the lens. The heat sink is the same as the The lamp cups are connected together. In this technical solution, LED is used as the light source, which saves energy. By arranging light sources on both sides of the radiator to emit light, it is possible to illuminate in two directions and the illumination range can be greatly expanded, especially when the lamp head is used downward, the illumination effect is particularly improved. The two light sources can share the LED driver or use the LED driver independently.
作为优选,两个所述LED光源各设有一个LED断电开关,所述散热器包括两片散热片、柔性密封环、分离弹簧和散热片合拢结构,两个所述LED光源的电路板一一对应地安装在所述两片散热片上;当所述LED光源在所述LED断电开关的控制下断电时,所述散热片合拢结构驱动两片散热片叠接在一起;当两个所述LED光源都没有在所述LED断电开关的控制下而断电时,在所述分离弹簧的作用下两片散热片和柔性密封环之间形成同所述腔体的断开的气流通道,所述气流通道设有连通腔体的外部空间的散热孔。每一个LED光源都设置LED断电开关,使得光源可以独立地进行控制,使得使用者可以根据需要选择射灯的照射方向。当自由一个光源发光时,则两片散热片都供该发光的光源散热用,但是如果两个光源都发光时、由于散热器的两侧都有热源,故现有的散热器结构不能够进行良好的散热,而该结构则在两侧都发光时在散热器内部形成同外部连通的散热通道,从而使得热量能够充分地散失掉。由于散热通道没有同腔体内部连通,则粉尘等不会经散热通道进入到腔体内而导致LED蒙尘而影响发光效果。Preferably, each of the two LED light sources is provided with an LED power-off switch, the heat sink includes two heat sinks, a flexible sealing ring, a separation spring and a heat sink closing structure, and the circuit boards of the two LED light sources are one Installed on the two heat sinks one by one; when the LED light source is powered off under the control of the LED power-off switch, the heat sink closing structure drives the two heat sinks to be stacked together; When the LED light source is not powered off under the control of the LED power off switch, under the action of the separation spring, a disconnected airflow from the cavity is formed between the two heat sinks and the flexible sealing ring. A channel, the airflow channel is provided with a heat dissipation hole communicating with the outer space of the cavity. Each LED light source is provided with an LED power-off switch, so that the light source can be independently controlled, so that the user can choose the irradiation direction of the spotlight according to their needs. When only one light source emits light, both heat sinks are used for heat dissipation of the light source. However, if both light sources emit light, since there are heat sources on both sides of the heat sink, the existing heat sink structure cannot be used for heat dissipation. Good heat dissipation, and the structure forms a heat dissipation channel inside the heat sink that communicates with the outside when both sides emit light, so that the heat can be fully dissipated. Since the heat dissipation channel is not communicated with the interior of the cavity, dust and the like will not enter the cavity through the heat dissipation channel, causing the LED to be dusted and affecting the luminous effect.
作为优选,所述灯杯包括一端同灯头连接在一起的连接段和一端转动连接在连接段另一端上的筒形段,所述透镜连接在所述筒形段的另一端上,所述散热器同所述连接段连接在一起,所述LED断电开关为按钮开关且位于所述腔体内,所述散热片合拢结构设置在筒形段的滑孔、插接在滑孔内的通过所述光源关闭开关的按钮而朝滑孔内滑动的第一按压杆、驱动第一按压杆伸出滑孔的复位弹簧和在第一按压杆收缩到滑孔内时被第一按压杆驱动而去驱动两片散热片合拢的第二按压杆。结构简单紧凑。Preferably, the lamp cup includes a connecting section with one end connected with the lamp cap and a cylindrical section rotatably connected with the other end of the connecting section, the lens is connected on the other end of the cylindrical section, the heat dissipation The device is connected with the connecting section, the LED power-off switch is a button switch and is located in the cavity, the heat sink folded structure is arranged in the sliding hole of the cylindrical section, and the passage through the hole is inserted in the sliding hole. The first pressing rod that slides toward the sliding hole by the button of the light source off switch, the return spring that drives the first pressing rod to extend out of the sliding hole, and is driven by the first pressing rod when the first pressing rod is retracted into the sliding hole. The second pressing rod that drives the two fins to close together. The structure is simple and compact.
作为优选,所述滑孔设有以筒形段的转动轴线为中心线的弧形避让孔,所述第二按压杆同所述两片散热片中的一片连接在一起,所述第二按压杆穿设在所述避让孔内且同所述第一按压杆抵接在一起。Preferably, the sliding hole is provided with an arc-shaped escape hole with the rotation axis of the cylindrical segment as the center line, the second pressing rod is connected with one of the two fins, the second pressing The rod passes through the escape hole and abuts with the first pressing rod.
作为优选,构成所述LED驱动器的器件设置在电路板上。能够提高结构紧凑性。Preferably, the components constituting the LED driver are arranged on a circuit board. The compactness of the structure can be improved.
作为优选,灯杯具有两段,且一段通过另一段同灯头连接在一起;散热器固定在所述两段之间。固定散热器时方便,且能够使得散热器将热量更为高效地传递给灯杯而散失掉。Preferably, the lamp cup has two sections, and one section is connected with the lamp head through the other section; the heat sink is fixed between the two sections. It is convenient to fix the radiator, and can make the radiator transmit heat to the lamp cup more efficiently and dissipate it.
作为优选,所述灯头设有电源线,电源线为裸线、用于引出电源给所述LED光源;电源线套设有绝缘套,绝缘套为透光结构。能够降低电源线对反光效果的影响。Preferably, the lamp cap is provided with a power cord, which is a bare wire and is used to draw power to the LED light source; the power cord is covered with an insulating sleeve, and the insulating sleeve is a light-transmitting structure. It can reduce the influence of the power cord on the reflective effect.
作为优选,绝缘套的材质同灯杯的材质相同。能够方便地将绝缘套同灯杯连接在一起,从而使得固定灯杯时即完成绝缘套的固定,以提高制作时的方便性。还能够保证灯杯和绝缘套的相对位置不会因为装配而产生较大误差而影响电气性能。Preferably, the material of the insulating sleeve is the same as that of the lamp cup. The insulating sleeve and the lamp cup can be conveniently connected together, so that the fixing of the insulating sleeve is completed when the lamp cup is fixed, so as to improve the convenience of manufacture. It can also ensure that the relative position of the lamp cup and the insulating sleeve will not affect the electrical performance due to large errors caused by assembly.
作为优选,所述横销同所述挂耳和挂杆都转动连接在一起,所述挂架还包括驱动横销转动的横销驱动电机、对射式光电开关和电机控制单元,所述横销上设有沿横销周向均匀分布的挡光板,所述挡光板设有透光孔,所述对射式光电开关包括开关本体和反射镜,所述开关本体和反射镜沿横销轴向分布在挡光板的两侧且同所述一对挂耳而连接在一起,所述横销的直线度在设定范围内时所述开关本体发出的光穿进所述透光孔射向所述反射镜,所述横销的直线度超出设定范围内时所述开关本体发出的光被所述挡光板遮挡;所述开关本体发射的光线从能够通过所述透光孔到被挡光板遮挡住的变化时,所述电机控制单元控制所述横销驱动电机驱动所述横销转动180°。由于使用过程中横销由于受力可能产生弯曲变形过大而影响正常使用(振动盘的出口会同后续工序的进口对不齐、导致出料不正常),本技术方案当产生大于设定要求的弯曲时则能够使得横销转动180°、利用后续的受力力实现对横销进行较直。Preferably, the horizontal pin is rotatably connected to the hanging ear and the hanging rod, and the hanger further includes a horizontal pin driving motor for driving the horizontal pin to rotate, an opposite-beam photoelectric switch and a motor control unit. The pin is provided with a light-blocking plate uniformly distributed along the circumference of the horizontal pin, the light-blocking plate is provided with a light-transmitting hole, and the opposite-beam photoelectric switch includes a switch body and a reflector, and the switch body and the reflector are along the horizontal pin axis. It is distributed on both sides of the light blocking plate and is connected with the pair of hanging ears. When the straightness of the horizontal pin is within the set range, the light emitted by the switch body penetrates the light-transmitting hole and shoots toward the For the reflector, when the straightness of the horizontal pin exceeds the set range, the light emitted by the switch body is blocked by the light blocking plate; the light emitted by the switch body can pass through the light-transmitting hole to be blocked When the occlusion of the light plate changes, the motor control unit controls the horizontal pin driving motor to drive the horizontal pin to rotate 180°. Due to the excessive bending deformation of the horizontal pin during use, the normal use may be affected (the outlet of the vibrating plate will not be aligned with the inlet of the subsequent process, resulting in abnormal discharge). When bending, the horizontal pin can be rotated by 180°, and the subsequent force can be used to straighten the horizontal pin.
作为优选,所述横销驱动电机的动力输出轴同所述横销同轴连接在一起,所述横销驱动电机为步进电机。能够更为方便精准地控制横销的转动角度。Preferably, the power output shaft of the horizontal pin driving motor is coaxially connected to the horizontal pin, and the horizontal pin driving motor is a stepping motor. The rotation angle of the horizontal pin can be controlled more conveniently and accurately.
本发明还包括给所述挂杆和横销的连接处加油的加油嘴。能够使得转动横销时更为通畅。The present invention also includes a fuel filler for fueling the connection between the hanger rod and the cross pin. It can make the rotation of the horizontal pin more smooth.
作为优选,所述加油嘴包括柱形结构的加油嘴本体,所述加油嘴本体内设有流道,所述流道内设有过滤板,所述过滤板设有若干滤孔,所述过滤板朝向流道的进口端的一侧设有锥形凹坑、另一侧设有清污电机,所述滤孔设置在所述锥形凹坑内,所述清污电机的转轴伸入到所述锥形凹坑内且连接有若干毛刷固定杆,所述毛刷固定杆设有若干可伸入到所述滤孔内的弹性刷毛。本加油嘴设有过滤板,能够防止润滑油中的固体杂物输送到润滑部位而影响润滑效果。设置凹坑,能够对拦截的载物进行收集。设置电机驱动毛刷等机构,能够起到疏通滤孔而防止堵塞的作用。Preferably, the fuel filler includes a fuel filler body with a cylindrical structure, a flow channel is arranged in the fuel filler body, a filter plate is arranged in the flow channel, the filter plate is provided with a number of filter holes, and the filter One side of the plate facing the inlet end of the flow channel is provided with a conical pit, and the other side is provided with a cleaning motor, the filter hole is arranged in the conical pit, and the rotating shaft of the cleaning motor extends into the A plurality of brush fixing rods are connected in the conical recess, and the brush fixing rods are provided with a plurality of elastic bristles that can extend into the filter holes. The oil filler is provided with a filter plate, which can prevent the solid debris in the lubricating oil from being transported to the lubricating part and affecting the lubricating effect. Set up pits to collect intercepted loads. Mechanisms such as motor-driven brushes are provided to unclog the filter holes and prevent clogging.
作为优选,所述滤孔沿毛刷固定杆转动方向的前方设有泄污杆,所述泄污杆同所述锥形凹坑的壁之间形成拉环,所述弹性刷毛的末端设有钩头,所述弹性刷毛经过所述泄污杆时所述钩头钩到所述拉环。钩头的设置,使得滤孔内的污物能够更好地被钩出。设置拉环,起到将钩头勾出的污水在刷毛进入下一个滤孔前清理下的作用。清理效果好。。Preferably, the filter hole is provided with a fouling rod in front of the rotation direction of the brush fixing rod, a pull ring is formed between the fouling rod and the wall of the conical pit, and the end of the elastic bristles is provided with a hook head, the hook head hooks to the pull ring when the elastic bristles pass the dirt release lever. The arrangement of the hook head enables the dirt in the filter hole to be better hooked out. A pull ring is provided to clean up the sewage hooked by the hook head before the bristles enter the next filter hole. Good cleaning effect. .
本发明具有下述优点:实现了振动盘的悬挂式按照,且干涉天花板上的照明灯的照明。The present invention has the following advantages: the suspension type of the vibrating plate is realized, and the lighting of the lighting lamp on the ceiling is interfered.
附图说明Description of drawings
图1为实施例一的结构示意图。FIG. 1 is a schematic structural diagram of the first embodiment.
图2为实施例二中的挂件的结构示意图。FIG. 2 is a schematic structural diagram of the pendant in the second embodiment.
图3为加油嘴的剖视放大示意图。FIG. 3 is an enlarged schematic cross-sectional view of the filler nozzle.
图4过滤板的俯视示意图。Figure 4 is a schematic top view of the filter plate.
图5图3处的局部放大示意图。FIG. 5 is a partial enlarged schematic diagram at FIG. 3 .
图6为实施例二中的照明灯的示意图。FIG. 6 is a schematic diagram of the lighting lamp in the second embodiment.
图7为实施例三的照明灯的局部示意图。FIG. 7 is a partial schematic diagram of the lighting lamp of the third embodiment.
图8为图7的A处的局部放大示意图。FIG. 8 is a partial enlarged schematic view of the part A of FIG. 7 .
图9为图8的B处的局部放大示意图。FIG. 9 is a partial enlarged schematic view of B of FIG. 8 .
图中:振动盘本体1、物料出口11、挂架5、挂耳51、挂杆52、螺纹段521、悬挂螺母53、横销54、卡接孔541、挡光板542、透光孔543、横销驱动电机55、横销驱动电机的动力输出轴551、卡接头552、对射式光电开关56、开关本体561、反射镜562、电机控制单元57、照明灯7、散热器71、散热片713、气流通道714、柔性密封环715、散热片合拢结构716、滑孔7161、第一按压杆7162、复位弹簧7163、第二按压杆7164、弧形避让孔7165、内驱动斜面7166、散热孔717、分离弹簧718、灯杯72、连接段721、筒形段722、绝缘套723、腔体724、卡头725、环形卡槽726、LED光源74、电路板741、LED驱动器742、LED743、LED断电开关744、灯头77、电源线771、透镜79、加油嘴9、加油嘴本体91、流道911、流道的进口端912、流道的出口端913、过滤板92、锥形凹坑921、滤孔922、泄污杆924、拉环925、清污电机94、毛刷固定杆944、弹性刷毛945、清污电机的动力输出轴946、钩头947。In the figure: vibrating plate body 1, material outlet 11, hanger 5, hanging lug 51, hanging rod 52, threaded section 521, hanging nut 53, horizontal pin 54, snap hole 541, light blocking plate 542, light transmission hole 543, Horizontal pin drive motor 55, power output shaft 551 of the horizontal pin drive motor, card joint 552, through-beam photoelectric switch 56, switch body 561, reflector 562, motor control unit 57, lighting lamp 7, radiator 71, heat sink 713, airflow channel 714, flexible sealing ring 715, heat sink closing structure 716, sliding hole 7161, first pressing rod 7162, return spring 7163, second pressing rod 7164, arc avoidance hole 7165, inner drive slope 7166, heat dissipation hole 717, separation spring 718, lamp cup 72, connecting section 721, cylindrical section 722, insulating sleeve 723, cavity 724, clip 725, annular slot 726, LED light source 74, circuit board 741, LED driver 742, LED743, LED power-off switch 744, lamp head 77, power cord 771, lens 79, filler 9, filler body 91, flow channel 911, inlet end 912 of the flow channel, outlet end 913 of the flow channel, filter plate 92, conical concave The pit 921, the filter hole 922, the drain rod 924, the pull ring 925, the cleaning motor 94, the brush fixing rod 944, the elastic bristles 945, the power output shaft 946 of the cleaning motor, and the hook head 947.
具体实施方式Detailed ways
下面结合附图与实施例对本发明作进一步的说明。The present invention will be further described below with reference to the accompanying drawings and embodiments.
实施例一,参见图1,一种挂式振动盘,包括振动盘本体1和挂架5。振动盘本体1设有物料出口11。振动盘本体1的底部连接有照明灯7。Embodiment 1, referring to FIG. 1 , a hanging vibrating plate includes a vibrating plate body 1 and a hanger 5 . The vibrating disc body 1 is provided with a material outlet 11 . A lighting lamp 7 is connected to the bottom of the vibration plate body 1 .
挂架5包括挂耳51、横销54和、挂杆52。挂耳51有一对。一对挂耳51的下端同振动盘本体1焊接在一起、上端分别同横销54的两端焊接在一起。挂杆52套设在横销54上。挂杆52的上端设有螺纹段521。螺纹段521螺纹连接有悬挂螺母53。The hanger 5 includes hanging ears 51 , a horizontal pin 54 and a hanging rod 52 . There is a pair of mounting ears 51 . The lower ends of the pair of hanging ears 51 are welded together with the vibration plate body 1 , and the upper ends are welded together with the two ends of the horizontal pins 54 respectively. The hanging rod 52 is sleeved on the horizontal pin 54 . The upper end of the hanging rod 52 is provided with a threaded section 521 . The threaded section 521 is threadedly connected with the suspension nut 53 .
使用时,通过在天花板的横梁上开设悬挂孔,然后将螺纹段521自下而上穿过悬挂孔后同悬挂螺母53螺纹在一起实现本发明的悬挂式安装。车间的照明电源同照明灯7连接在一起实现对车间的照明的。In use, the hanging installation of the present invention is realized by opening a hanging hole on the beam of the ceiling, and then threading the threaded section 521 through the hanging hole from bottom to top and then screwing together with the hanging nut 53 . The lighting power supply of the workshop is connected with the lighting lamp 7 to realize the lighting of the workshop.
实施例二,同实施例一的不同之处为:Embodiment two, the difference with embodiment one is:
参见图2,挂架5还包括横销驱动电机55、对射式光电开关56和电机控制单元57。横销54为圆柱销。横销54同挂杆52转动连接在一起。横销54同挂耳51转动连接在一起。横销驱动电机55固定在两个挂耳51中的一个挂耳上。横销驱动电机55为步进电机。横销驱动电机的动力输出轴551设有卡接头552。卡接头552为正棱柱形。卡接头552和横销驱动电机的动力输出轴551同轴。横销54的端面上设有卡接孔541。卡接孔541为正方形孔,卡接孔541和横销54同轴。卡接头552插接在卡接孔541内将横销驱动电机的动力输出轴551和横销54同轴连接在一起来实现传递动力。横销54上还设有沿横销周向均匀分布的挡光板542。挡光板542有两块。两块挡光板542沿横销54的周向均匀分布。挡光板542设有透光孔543。对射式光电开关56包括开关本体561和反射镜562。开关本体561和反射镜562分别固定在两个挂耳51上。横销54的直线度在设定范围以内时,当调整横销到挡光板542位于开关本体561和反射镜562之间时,开关本体561发出的光能够穿过透光孔543而射向反射镜562。电机控制单元57同对射式光电开关56和横销驱动电机55电连接在一起。初始状态时,使挡光板542中的一块位于开关本体561和反射镜562之间,此时开关本体561发出的光经透光孔543穿过而射向反射镜562。Referring to FIG. 2 , the hanger 5 further includes a horizontal pin driving motor 55 , a through-beam photoelectric switch 56 and a motor control unit 57 . The horizontal pin 54 is a cylindrical pin. The horizontal pin 54 is rotatably connected with the hanging rod 52 . The horizontal pin 54 is rotatably connected with the hanging lug 51 . The horizontal pin driving motor 55 is fixed on one of the two mounting ears 51 . The horizontal pin drive motor 55 is a stepping motor. The power output shaft 551 of the horizontal pin drive motor is provided with a snap joint 552 . The snap joint 552 is in the shape of a right prism. The snap joint 552 is coaxial with the power output shaft 551 of the horizontal pin drive motor. A snap hole 541 is provided on the end surface of the horizontal pin 54 . The clamping hole 541 is a square hole, and the clamping hole 541 and the horizontal pin 54 are coaxial. The snap joint 552 is inserted into the snap hole 541 to coaxially connect the power output shaft 551 of the horizontal pin drive motor and the horizontal pin 54 to realize power transmission. The transverse pin 54 is also provided with light blocking plates 542 uniformly distributed along the circumferential direction of the transverse pin. The light blocking plate 542 has two pieces. The two light blocking plates 542 are evenly distributed along the circumferential direction of the transverse pin 54 . The light blocking plate 542 is provided with a light transmission hole 543 . The through-beam photoelectric switch 56 includes a switch body 561 and a reflector 562 . The switch body 561 and the reflector 562 are respectively fixed on the two mounting ears 51 . When the straightness of the horizontal pin 54 is within the set range, when the horizontal pin is adjusted until the light blocking plate 542 is located between the switch body 561 and the reflector 562, the light emitted by the switch body 561 can pass through the light-transmitting hole 543 and be reflected toward Mirror 562. The motor control unit 57 is electrically connected with the through-beam photoelectric switch 56 and the horizontal pin driving motor 55 . In the initial state, one of the light blocking plates 542 is positioned between the switch body 561 and the reflector 562 . At this time, the light emitted by the switch body 561 passes through the light transmission hole 543 and is directed to the reflector 562 .
使用过程中,当横销54产生弯曲到直线度超出设定范围时,挡光板542挡住开关本体561发出的光而被对射式光电开关56检测到并反馈给电机控制单元57,电机控制单元57使横销驱动电机55转动180°。振动盘等的重力迫使横销54进行较直,当较直到符合要求时,挡光板542又失去对对射式光电开关56发出的光的遮挡作用(即发出的关系有能够从透光孔穿过),继续的受力又会使得横销产生弯曲,当直线度又不符合要求时,挡光板542又挡住对射式光电开关56发出的光被对射式光电开关56检测到,电机控制单元57又使横销驱动电机55转动180°,如此进行循环,防止横销一直朝一个方向弯曲而影响使用。During use, when the horizontal pin 54 is bent so that the straightness exceeds the set range, the light blocking plate 542 blocks the light emitted by the switch body 561 and is detected by the beam photoelectric switch 56 and fed back to the motor control unit 57. The motor control unit 57 rotates the horizontal pin drive motor 55 by 180°. The gravity of the vibrating plate and the like forces the horizontal pin 54 to be relatively straight. When the alignment meets the requirements, the light blocking plate 542 loses its blocking effect on the light emitted by the through-beam photoelectric switch 56 (that is, the emitted relationship has the ability to penetrate through the light-transmitting hole. When the straightness does not meet the requirements, the light blocking plate 542 blocks the light emitted by the through-beam photoelectric switch 56 and is detected by the through-beam photoelectric switch 56, and the motor controls The unit 57 rotates the horizontal pin driving motor 55 by 180°, and this cycle is performed to prevent the horizontal pin from bending in one direction and affecting the use.
本实施例中还包括给挂杆和横销的连接处加油的加油嘴9。This embodiment also includes a fuel filler 9 for fueling the connection between the hanging rod and the cross pin.
参见图3,加油嘴9包括加油嘴本体91和过滤板92。加油嘴本体91为沿上下方向延伸的柱形结构。加油嘴本体91内设有流道911。流道911沿加油嘴本体91从加油嘴本体91的上端面贯通到下端面。流道的进口端912(使用时油经进口端加入)位于加油嘴本体91的上端面上、流道的出口端913(使用时油经出口端流出到丝杆上)位于加油嘴本体91的下端面上。过滤板92设置在流道911内。过滤板92同流道911固接在一起。过滤板92朝向进口端的一端即图中上端设有锥形凹坑921。锥形凹坑921内设有若干沿锥形凹坑921周向分布的滤孔922。滤孔922将流道911位于过滤板两侧的部分连通。过滤板92朝向流道出口端的一端设有清污电机94。清污电机的动力输出轴946穿到锥形凹坑921内。清污电机的动力输出轴上连接有若干毛刷固定杆944。毛刷固定杆944设有若干可伸入到滤孔922内的弹性刷毛945。滤孔922沿锥形凹坑的周向的一端设有泄污杆924。Referring to FIG. 3 , the filler 9 includes a filler body 91 and a filter plate 92 . The filler body 91 is a columnar structure extending in the up-down direction. A flow channel 911 is provided in the filler body 91 . The flow channel 911 penetrates along the filler body 91 from the upper end surface to the lower end surface of the filler body 91 . The inlet end 912 of the flow channel (the oil is added through the inlet end during use) is located on the upper end surface of the filler body 91, and the outlet end 913 of the flow channel (the oil flows out to the screw rod through the outlet end during use) is located on the upper end of the filler body 91. on the lower end surface. The filter plate 92 is provided in the flow channel 911 . The filter plate 92 is fixedly connected with the flow channel 911 . One end of the filter plate 92 facing the inlet end, that is, the upper end in the figure, is provided with a conical recess 921 . A plurality of filter holes 922 distributed along the circumference of the conical cavity 921 are provided in the conical cavity 921 . The filter holes 922 communicate with the portions of the flow channel 911 located on both sides of the filter plate. One end of the filter plate 92 facing the outlet end of the flow channel is provided with a cleaning motor 94 . The power output shaft 946 of the cleaning motor penetrates into the conical recess 921 . A plurality of brush fixing rods 944 are connected to the power output shaft of the cleaning motor. The brush fixing rod 944 is provided with a plurality of elastic bristles 945 which can extend into the filter hole 922 . A drain rod 924 is provided at one end of the filter hole 922 along the circumferential direction of the conical pit.
参见图4,泄污杆924位于滤孔922沿毛刷固定杆转动方向的前方(使用时,毛刷固定杆944安装顺时针方向转动)。弹性刷毛945的末端设有钩头947。弹性刷毛945经过滤孔922时能够伸入到滤孔922内。Referring to FIG. 4 , the drain rod 924 is located in front of the filter hole 922 along the rotation direction of the brush fixing rod (when in use, the brush fixing rod 944 is installed and rotated clockwise). The ends of the elastic bristles 945 are provided with hooks 947 . The elastic bristles 945 can extend into the filter holes 922 when passing through the filter holes 922 .
参见图5,泄污杆924同锥形凹坑921的壁之间形成拉环925。弹性刷毛945经过泄污杆924时其上的钩头能够钩到拉环925。Referring to FIG. 5 , a pull ring 925 is formed between the drain rod 924 and the wall of the conical recess 921 . The hook head on the elastic bristles 945 can be hooked to the pull ring 925 when they pass the dirt leakage rod 924 .
参见图4和图5,使用时清污电机94驱动毛刷固定杆944转动,弹性刷毛945伸入到滤孔922时将堵塞在滤孔内的污染钩出,钩头经过泄污杆924时钩住拉环925,泄污杆924使得钩头产生弹性伸直而将钩头上的污物取下防止带入下一个滤孔中,钩头移开泄污杆924上在弹性作用下重新弯曲形成钩头。Referring to FIGS. 4 and 5 , the cleaning motor 94 drives the brush fixing rod 944 to rotate during use. When the elastic bristles 945 extend into the filter hole 922 , they hook out the contamination blocked in the filter hole. When the hook head passes through the drain rod 924 Hook the pull ring 925, the drain rod 924 makes the hook head elastically straighten and remove the dirt on the hook head to prevent it from being brought into the next filter hole, the hook head is removed from the drain rod 924 and re-opened under the action of elasticity. Bend to form hooks.
参见图6,照明灯7包括灯头77、灯杯72、散热器71和LED光源74。Referring to FIG. 6 , the lighting lamp 7 includes a lamp base 77 , a lamp cup 72 , a heat sink 71 and an LED light source 74 .
灯头77设有电源线771。电源线771有两根。电源线771裸露结构、即没有绝缘皮的裸线。The lamp cap 77 is provided with a power cord 771 . There are two power cords 771. The power supply wire 771 is a bare structure, that is, a bare wire without an insulating sheath.
灯杯72为透光结构。灯杯72为玻璃制品。灯杯72的一端同灯头77连接在一起,另一端同透镜79连接在一起。灯杯72所围成的空间内设有绝缘套723。绝缘套723的材质同灯杯72的材质相同。绝缘套723的一端同灯杯72的一端连接在一起,优选焊接或一体成型进行连接。灯杯72和透镜79构成腔体724。The lamp cup 72 is a light-transmitting structure. The lamp cup 72 is a glass product. One end of the lamp cup 72 is connected with the lamp cap 77 , and the other end is connected with the lens 79 . An insulating sleeve 723 is provided in the space enclosed by the lamp cup 72 . The material of the insulating sleeve 723 is the same as that of the lamp cup 72 . One end of the insulating sleeve 723 is connected with one end of the lamp cup 72, preferably by welding or integral molding. The lamp cup 72 and the lens 79 constitute the cavity 724 .
散热器71通过导热胶粘接在灯杯72内。The heat sink 71 is bonded in the lamp cup 72 by means of thermal conductive glue.
LED光源74有两个。两个LED光源74固定在散热器71的两侧。一个LED光源朝向所述透镜照射、另一个LED光源朝远离透镜的方向照射。LED光源74包括电路板741。电路板741上设有LED驱动器742和若干LED743。LED驱动器742为采用现有的构成LED驱动器的IC芯片和分离原件构成。There are two LED light sources 74 . Two LED light sources 74 are fixed on both sides of the heat sink 71 . One LED light source illuminates toward the lens, and the other LED light source illuminates away from the lens. The LED light source 74 includes a circuit board 741 . The circuit board 741 is provided with an LED driver 742 and several LEDs 743 . The LED driver 742 is constituted by using an existing IC chip and a separate component constituting an LED driver.
电源线771穿过绝缘套723后同两个LED驱动器742电连接在一起。The power line 771 is electrically connected with the two LED drivers 742 after passing through the insulating sleeve 723 .
使用时,灯头77同灯座连接在一起实现固定照明灯和引入电。LED驱动器742接收电后驱动LED743发光。由于散热器71两侧都设有LED光源74、所以两面都会发给,发出的光从灯杯的两段同时射出。LED743产生的热量经散热器71传递给灯杯和灯头等散失掉。When in use, the lamp cap 77 is connected with the lamp socket to fix the lighting lamp and introduce electricity. The LED driver 742 drives the LED 743 to emit light after receiving the power. Since the LED light sources 74 are provided on both sides of the heat sink 71, both sides will emit light, and the emitted light will be emitted from the two sections of the lamp cup at the same time. The heat generated by the LED 743 is transferred to the lamp cup and the lamp holder through the radiator 71 and dissipated.
实施例三,同实施例二的不同之处为:Embodiment three, the difference with embodiment two is:
参见图7,灯杯具有两段、具体为连接段721和筒形段722。连接段721和筒形段722外表面上都包裹有导热膜层78。连接段721的一端同灯头连接在一起。筒形段722转动连接在连接段721上。散热器71包括两片散热片713。两片散热片713之间形成气流通道714。气流通道714同腔体724断开。两个LED光源74的电路板741一一对应地安装在两片散热片713上。Referring to FIG. 7 , the lamp cup has two sections, specifically a connecting section 721 and a cylindrical section 722 . The outer surfaces of the connecting segment 721 and the cylindrical segment 722 are covered with a thermally conductive film layer 78 . One end of the connecting section 721 is connected with the lamp cap. The cylindrical section 722 is rotatably connected to the connecting section 721 . The heat sink 71 includes two fins 713 . An airflow channel 714 is formed between the two fins 713 . The airflow channel 714 is disconnected from the cavity 724 . The circuit boards 741 of the two LED light sources 74 are mounted on the two heat sinks 713 in a one-to-one correspondence.
参见图8,连接段721设有若干沿筒形段722轴向分布的卡头725。筒形段722设有沿筒形段周向延伸的环形卡槽726。卡头725卡接在环形卡槽726内将连接段721和筒形段722连接在一起,使得二者能够相对转动。Referring to FIG. 8 , the connecting section 721 is provided with a plurality of clamping heads 725 distributed along the axial direction of the cylindrical section 722 . The cylindrical section 722 is provided with an annular retaining groove 726 extending along the circumferential direction of the cylindrical section. The clamping head 725 is clamped in the annular clamping groove 726 to connect the connecting section 721 and the cylindrical section 722 together, so that the two can rotate relative to each other.
两个所述LED光源74各设有一个LED断电开关744。LED断电开关744为按压开关。两个LED光源的LED断电开关744沿筒形段722的周向分布并固定在散热器71上。Each of the two LED light sources 74 is provided with an LED power-off switch 744 . The LED power-off switch 744 is a push switch. The LED power-off switches 744 of the two LED light sources are distributed along the circumferential direction of the cylindrical section 722 and fixed on the heat sink 71 .
散热器71同连接段721固接在一起。散热器71还包括柔性密封环715和散热片合拢结构716。气流通道714由柔性密封环715和两片散热片713围成。气流通道714设有连通腔体724的外部空间的散热孔717。散热孔717经连接段721延伸到灯杯72外部。散热孔717有至少6个且沿筒形段722的周向均匀分布。The radiator 71 is fixedly connected with the connecting section 721 . The heat sink 71 also includes a flexible sealing ring 715 and a heat sink closure structure 716 . The airflow channel 714 is surrounded by a flexible sealing ring 715 and two fins 713 . The airflow channel 714 is provided with a heat dissipation hole 717 communicating with the outer space of the cavity 724 . The heat dissipation hole 717 extends to the outside of the lamp cup 72 through the connecting section 721 . There are at least six heat dissipation holes 717 and they are evenly distributed along the circumferential direction of the cylindrical section 722 .
散热片合拢结构716包括滑孔7161、第一按压杆7162、复位弹簧7163和第二按压杆7164。滑孔7161设置在筒形段722上。滑孔7161设有以筒形段的转动轴线为中心线的弧形避让孔7165。第一按压杆7162插接在滑孔7161内。第一按压杆7162的内段设有内驱动斜面7166。第一按压杆7162的外端设有导向面以便同LED断电开关的按钮之间不会卡住。复位弹簧7163位于滑孔7161内。复位弹簧7163的一端同滑孔7161的底壁连接在一起、另一端同第一按压杆7162的内端连接在一起。第二按压杆7164的一端同两片导热片713中一片固接在一起、另一端穿过弧形避让孔7165后同内驱动斜面7166抵接在一起。The heat sink closing structure 716 includes a sliding hole 7161 , a first pressing rod 7162 , a return spring 7163 and a second pressing rod 7164 . The sliding hole 7161 is provided on the cylindrical section 722 . The sliding hole 7161 is provided with an arc-shaped escape hole 7165 with the rotation axis of the cylindrical segment as the center line. The first pressing rod 7162 is inserted into the sliding hole 7161 . The inner section of the first pressing rod 7162 is provided with an inner driving slope 7166 . The outer end of the first pressing rod 7162 is provided with a guide surface so as not to be stuck with the button of the LED power-off switch. The return spring 7163 is located in the sliding hole 7161 . One end of the return spring 7163 is connected with the bottom wall of the sliding hole 7161 , and the other end is connected with the inner end of the first pressing rod 7162 . One end of the second pressing rod 7164 is fixedly connected with one of the two heat-conducting sheets 713 , and the other end passes through the arc-shaped escape hole 7165 and abuts against the inner driving slope 7166 .
参见图9,柔性密封环715为中空结构。柔性密封环715内设有分离弹簧718。Referring to FIG. 9 , the flexible sealing ring 715 is a hollow structure. A separation spring 718 is provided within the flexible sealing ring 715 .
参见图7、图8和图9,当不需要哪一个LED光源74不亮即不使用时,转动筒形段722到第一按压杆7162同对应的LED断电开关744的按钮抵接在一起,此时第一按压杆7162驱动LED断电开关使得对应的LED光源断电的同时、LED断电开关744的按钮驱动第一按压杆7162朝向滑孔7161内收缩,第一按压杆7162收缩时驱动复位弹簧7163收缩储能且通过内驱动斜面7166驱动第二按压杆7164伸出弧形避让孔7165,第二按压杆7164驱动两片导热片723叠接在一起和驱动分离弹簧718收缩储能。Referring to FIGS. 7 , 8 and 9 , when the LED light source 74 is not required to be off or not in use, rotate the cylindrical segment 722 to the first pressing rod 7162 to abut with the button of the corresponding LED power-off switch 744 At this time, the first pressing rod 7162 drives the LED power-off switch so that the corresponding LED light source is powered off, and the button of the LED power-off switch 744 drives the first pressing rod 7162 to shrink toward the sliding hole 7161. When the first pressing rod 7162 shrinks The return spring 7163 is driven to contract and store energy, and the second pressing rod 7164 is driven out of the arc-shaped escape hole 7165 through the inner driving slope 7166. The second pressing rod 7164 drives the two pieces of heat-conducting sheets 723 to be stacked together and drives the separation spring 718 to contract and store the energy. .
当转动到第一按压杆7162同LED断电开关744都错开时,LED断电开关744复位使得不对LED光源进行断电,此时在分离弹簧718的作用下两片散热片713分开而使得气流通道714重新产生;在复位弹簧7163的作用下第一按压杆7162重新伸出滑孔716。When the first pressing lever 7162 and the LED power-off switch 744 are both staggered, the LED power-off switch 744 is reset so that the LED light source is not powered off. At this time, under the action of the separation spring 718, the two heat sinks 713 are separated to make airflow The channel 714 is regenerated; under the action of the return spring 7163, the first pressing rod 7162 protrudes out of the sliding hole 716 again.
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