CN107338564B - A kind of shoe upper knitted by hosiery machine and its knitting process - Google Patents

A kind of shoe upper knitted by hosiery machine and its knitting process Download PDF

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CN107338564B
CN107338564B CN201710670934.XA CN201710670934A CN107338564B CN 107338564 B CN107338564 B CN 107338564B CN 201710670934 A CN201710670934 A CN 201710670934A CN 107338564 B CN107338564 B CN 107338564B
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block
sock
knitting
weaving
edge
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CN107338564A (en
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蔡清来
周柏华
吴逸群
蔡少煌
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Sincetech Fujian Technology Co Ltd
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/22Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
    • D04B1/24Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B39/00Knitting processes, apparatus or machines not otherwise provided for
    • D04B39/08Sewing machines modified for knitting

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  • Textile Engineering (AREA)
  • Socks And Pantyhose (AREA)

Abstract

本发明涉及一种袜机一体编织的鞋面,包括由袜机一体编织的鞋面体,鞋面体呈具有一开口的筒体,鞋面体包括罗口部、袜筒部、袜跟部、袜身部以及袜头部,在袜头部设有缝头线,以鞋面体形成袜跟部的位置为后,以鞋面体形成袜头部的位置为前,所述缝头线沿前后设置。本发明的鞋面用于鞋子中,不会出现缝头线裸露在鞋底的左右两侧,能够保证鞋子的美观,制作鞋子使无需再另外通过贴片遮盖缝头线,能够提高鞋子的加工效率。本发明还提出袜机一体编织的鞋面的编织工艺,通过袜机一体编织袜头部并通过缝合形成沿前后方向的缝头线,其能够提高鞋面的制作效率,同时该鞋面用于鞋子制作中,能够提升鞋子的加工效率。

Figure 201710670934

The invention relates to an upper knitted by a hosiery machine, comprising an upper body integrally woven by a hosiery machine, the upper body is a cylinder with an opening, and the upper body includes a cuff, a sock tube, a sock heel, and a sock body For the toe and the toe, the toe is provided with a seam line, the position where the upper body forms the heel is the rear, and the position where the upper body forms the toe is the front, and the seam is arranged along the front and back. The vamp of the present invention is used in shoes, and the seam line will not be exposed on the left and right sides of the sole, which can ensure the beauty of the shoe, and it is not necessary to cover the seam line with a patch when making the shoe, which can improve the processing efficiency of the shoe . The present invention also proposes a knitting process for shoe uppers integrated with hosiery machines, which knits the head of socks with hosiery machines and forms seam lines along the front and rear directions through sewing, which can improve the production efficiency of shoe uppers, and at the same time, the shoe uppers are used for In the production of shoes, the processing efficiency of shoes can be improved.

Figure 201710670934

Description

一种袜机一体编织的鞋面及其编织工艺A kind of shoe upper knitted by hosiery machine and its knitting process

技术领域technical field

本发明涉及一种袜机一体编织的鞋面及其编织工艺。The invention relates to a vamp knitted by a hosiery machine and a knitting process thereof.

背景技术Background technique

采用袜机一体编织的袜子主要包括罗口、袜筒、袜跟、袜身以袜头(即袜前根)。如申请号201410167380.8,名称为“灯笼袜的生产方法”的中国发明专利申请中,公开了一种灯笼袜的织造方法,其特征在于具体的织造过程如下:按从罗口至袜尖的顺序进行,1)罗口圈按高度1.2cm、宽度6cm起线,由主梭中的一把梭子和橡筋梭子同时进线,按10圈同方向完成织造;2)袜筒全长13.5㎝,宽7.2㎝,共织77圈;其中先织的1.5㎝是由主梭中的一路中的一把梭子进线完成7圈同方向织造,接下灯笼部分10.0㎝长度是由主梭子中的4路8把梭子同时进8种颜色的线,每把梭子独立往复运动,织成宽度为2cm的条状灯笼组织,形成8种颜色的灯笼式样的主体,共织50圈,8种颜色线可根据个人喜好及客户要求变换,长条形状带组成灯笼结构的边,每一个宽度2cm,每相邻带状间距1.5cm,在罗口处连接,保证了接口处无线头;条状灯笼组织下部的2.0㎝是通过主梭的1路中的一把梭子同向转动形成的,共织20圈;3)袜跟采用主纱4路中的一路进线织造,颜色可根据不同要求设定;4)袜底与袜面采用主纱4路中的4把梭子同时进线织造,往复运动,形成4种颜色,190余圈的袜底,并在4路的交接点形成孔洞,分别在袜底处形成长2cm、宽0.5cm的镂空结构,袜面形成长0.7cm、宽度0.2cm镂空结构;5)袜尖采用主纱4路进线织造,缝头采用手工对目缝头方式,产品无漏针出现,平整舒适;并蒸汽定型机定型,参数为压力0.13MPa、温度120℃、保压时间5s。The socks knitted by the hosiery machine mainly include cuff, sock tube, sock heel, sock body and sock toe (ie the front root of the sock). For example, application number 201410167380.8, in the Chinese invention patent application titled "Production Method of Lantern Socks", discloses a weaving method of lantern socks, which is characterized in that the specific weaving process is as follows: from the cuff to the tip of the sock , 1) The cuff ring starts at a height of 1.2cm and a width of 6cm, and a shuttle in the main shuttle and an elastic shuttle enter the thread at the same time, and the weaving is completed in the same direction by 10 turns; 7.2㎝, 77 laps in total; the 1.5㎝ weaving first is woven by a shuttle in one of the main shuttles to complete 7 rounds of weaving in the same direction, and the 10.0㎝ length of the lantern part is woven by four of the main shuttles. 8 shuttles feed threads of 8 colors at the same time, and each shuttle reciprocates independently to weave strip-shaped lantern fabrics with a width of 2cm, forming the main body of lanterns in 8 colors, weaving 50 turns in total, and the 8 colors of threads can be Personal preferences and customer requirements are changed. The long strips form the sides of the lantern structure, each with a width of 2cm, and the distance between each adjacent strip is 1.5cm. It is connected at the rib to ensure the wireless head at the interface; the lower part of the strip lantern organization 2.0㎝ is formed by one of the 1 routes of the main shuttle rotating in the same direction, weaving 20 laps in total; 3) The sock heel is woven with one of the 4 routes of the main yarn, and the color can be set according to different requirements; 4 ) The sock bottom and the sock surface are woven with 4 shuttles in the main yarn 4-way at the same time, reciprocating, forming 4 colors, more than 190 turns of the sock bottom, and forming holes at the junction of the 4-way, respectively on the sock bottom A hollow structure with a length of 2cm and a width of 0.5cm is formed at the center of the sock, and a hollow structure with a length of 0.7cm and a width of 0.2cm is formed on the sock surface; Missing stitches appear, smooth and comfortable; steam setting machine is set, the parameters are pressure 0.13MPa, temperature 120°C, and pressure holding time 5s.

再如,申请号为200320124552.0,名称为“一种织针袜”公开了一种针织袜,其包括上筒、下筒、袜底、袜头,袜头上设有缝头线。For another example, the application number is 200320124552.0, and the name is called "a kind of knitting needle sock" which discloses a kind of knitted sock, which comprises an upper tube, a lower tube, a sock bottom and a toe, and the toe is provided with a seam.

以袜子对应脚后跟的位置为后,对应脚趾的方向为前,传统的这类袜子的缝头线沿左右方向设置。当袜子需要制作成鞋子时,袜子需要定型、套楦并与鞋底粘接在一起。此时,缝头线被鞋楦拉伸裸露鞋底的左右两侧,影响了鞋子的美观,传统的做法是,另外通过贴片(如TPU块)将露出的缝头线遮住,此操作会增加整个鞋子的制造时间,降低鞋子的生产效率。The position corresponding to the heel of the sock is the back, and the direction corresponding to the toe is the front. The seam line of traditional socks of this type is arranged along the left and right directions. When a sock needs to be made into a shoe, it needs to be shaped, lasted and glued to the sole. At this time, the seam line is stretched by the shoe last to expose the left and right sides of the sole, which affects the appearance of the shoe. The traditional method is to cover the exposed seam line with a patch (such as a TPU block). This operation will Increase the manufacturing time of the whole shoe and reduce the production efficiency of the shoe.

鉴于此,本案发明人对上述问题进行深入研究,遂有本案产生。In view of this, the inventor of this case conducted in-depth research on the above-mentioned problem, and then this case was produced.

发明内容Contents of the invention

本发明的目的在于提供一种便于制作鞋子、能够提高鞋子加工效率、保证鞋子美观的袜机一体编织的鞋面。The object of the present invention is to provide a hosiery-machine-integrated vamp that is convenient for making shoes, can improve the processing efficiency of shoes, and can ensure the appearance of shoes.

本发明的另一目的在于提供一种袜机一体编织鞋面的编织工艺,其具有加工效率高的优点。Another object of the present invention is to provide a knitting process for hosiery machine-integrated knitting shoe uppers, which has the advantage of high processing efficiency.

为了达到上述目的,本发明采用这样的技术方案:In order to achieve the above object, the present invention adopts such technical scheme:

一种袜机一体编织的鞋面,包括由袜机一体编织的鞋面体,鞋面体呈具有一开口的筒体,鞋面体包括罗口部、袜筒部、袜跟部、袜身部以及袜头部,在袜头部设有缝头线,以鞋面体形成袜跟部的位置为后,以鞋面体形成袜头部的位置为前,所述缝头线沿前后设置。A sock machine-integrated vamp, comprising a vamp body integrally woven by a sock machine. The head is provided with a seam line on the head of the sock, with the position where the vamp body forms the sock heel as the rear and the position where the vamp body forms the sock head as the front, and the seam line is arranged along the front and rear.

作为本发明的一种优选方式,所述袜头部对应脚掌底部的位置设为底部,相对的位置设为面部,所述缝头线设置在所述袜头部的底部且位于中部。As a preferred form of the present invention, the position of the sock head corresponding to the bottom of the sole is set as the bottom, and the opposite position is set as the face, and the seam line is arranged at the bottom of the sock head and is located in the middle.

作为本发明的一种优选方式,所述袜头部由第一编织块、第二编织块、第三编织块、第四编织块以及第五编织块围成,以第一编织块靠近所述袜身部的一端为后端,相对的另一端为前端,第一编织块具有位于所述袜头部的面部的罩面部和位于所述袜头部的底部的第一连接块和第二连接块,第二编织块呈三角形,第二编织块的第一边缘连接于第一连接块,第二编织块的第二边缘连接于所述袜身部上,第三编织块呈三角形,第三编织块的第一边缘连接于第二连接块上,第三编织块的第二边缘连接于所述袜身部上,第四编织块和第五编织块均呈三角形,第四编织块的第一边缘和第二边缘均连接在第一编织块的前端,第五编织块的第一边缘和第二边缘均连接在第一编织块的前端,第二编织块的第三边缘和第三编织块的第三边缘连接在一起并构成所述缝头线的一部分,所述第四编织块的第三边缘与所述第五编织块的第三边缘连接在一起并构成所述缝头线的另一部分。As a preferred mode of the present invention, the sock head is surrounded by the first knitting block, the second knitting block, the third knitting block, the fourth knitting block and the fifth knitting block, and the first knitting block is close to the One end of the sock body is the rear end, and the opposite end is the front end. The first knitting block has a cover portion located on the face of the sock head and a first connecting block and a second connecting block located at the bottom of the sock head. block, the second weaving block is triangular, the first edge of the second weaving block is connected to the first connection block, the second edge of the second weaving block is connected to the sock body, the third weaving block is triangular, and the third The first edge of the braided block is connected to the second connecting block, the second edge of the third braided block is connected to the sock body, the fourth braided block and the fifth braided block are triangular, and the fourth braided block's second edge is connected to the sock body. Both the first edge and the second edge are connected to the front end of the first braiding block, the first edge and the second edge of the fifth braiding block are connected to the front end of the first braiding block, the third edge of the second braiding block and the third braiding block The third edge of the block is connected together and forms part of the seam thread, and the third edge of the fourth braided block is connected together with the third edge of the fifth braided block and forms the part of the seam thread. another part.

作为本发明的一种优选方式,所述袜身与所述第二编织块的第二边缘之间还设有第一矩形连接块,所述袜身与所述第三编织块的第二边缘之间还设有第二矩形连接块。As a preferred mode of the present invention, a first rectangular connecting block is further provided between the sock body and the second edge of the second braided block, and the sock body and the second edge of the third braided block There is also a second rectangular connection block between them.

本发明还提出一种袜机一体编织的鞋面的编织工艺,包括由袜机一体编织的鞋面体,鞋面体呈具有一开口的筒体,鞋面体包括罗口部、袜筒部、袜跟部、袜身部以及袜头部,在袜头部设有缝头线,以鞋面体形成袜跟部的位置为后,以鞋面体形成袜头部的位置为前,袜头部的编织工艺依次包括:A、编织罗口部;B、编织袜筒部;C、编织袜跟部;D、编织袜身部;E、编织袜头部;袜头部包括第一编织块、第二编织块、第三编织块、第四编织块以及第五编织块,采用至少具有三路进梭区、针筒可以正反转的袜机进行编织,三路进梭区分别设为第二路、第三路以及第四路,第三路下梭编织开始第一编织块,第二路下梭开始编织第二编织块,第四路下梭开始编织第三编织块,并使得第一编织块、第二编织块以及第三编织块与所述袜身部对应衔接,利用针筒的正反转完成第一编织块、第二编织块以及第三编织块的编织,第二路进梭开始编织第四编织块,第四路下梭开设编织第五编织块,并使得第四编织块和第五编织块与第一编织块的前端衔接,通过缝合的方式将第二编织块和第三编织块连接在一起和将第四编织块和第五编织块连接在一起并形成沿前后方向的缝头线。The present invention also proposes a knitting process for shoe uppers integrated with hosiery machines, including a shoe upper body integrally knitted with socks machines. The shoe upper body is a cylinder with an opening. The sock body, the sock body and the sock head are provided with a seam line on the sock head. The position where the upper body forms the sock heel is the back, and the position where the vamp body forms the sock head is the front. The knitting process of the sock head Include in turn: A, knitting cuff part; B, knitting sock tube part; C, knitting sock heel part; D, knitting sock body part; E, knitting sock head; block, the third knitting block, the fourth knitting block and the fifth knitting block, knitting by using at least three-way shuttle feeding area, the needle cylinder can be reversed for knitting, the three-way shuttle feeding area is respectively set as the second road, The third way and the fourth way, the shuttle of the third way starts to weave the first weaving block, the shuttle of the second way starts to weave the second weaving block, the shuttle of the fourth way starts to weave the third weaving block, and makes the first weaving block , the second knitting block and the third knitting block are correspondingly connected with the sock body, and the knitting of the first knitting block, the second knitting block and the third knitting block is completed by using the positive and negative rotation of the needle cylinder, and the second way into the shuttle starts Weave the fourth weaving block, open the fifth weaving block in the fourth shuttle, and make the fourth weaving block and the fifth weaving block connect with the front end of the first weaving block, and connect the second weaving block and the third weaving block by sewing. The knitting blocks are joined together and connect the fourth and fifth weaving blocks together and form a seam line in a front-to-back direction.

作为本发明的一种优选方式,所述袜机为高乐斯S1袜机,所述针筒配置120枚织针,所述袜机包括均匀配设在所述针筒的周沿的四路进梭区,四路进梭区设为第一路、第二路、第三路以及第四路,第一路和第三路配置5把梭子,第二路和第四路配置4把梭子。As a preferred mode of the present invention, the hosiery machine is a Golles S1 hosiery machine, the needle cylinder is equipped with 120 knitting needles, and the hosiery machine includes four-way knitting needles evenly arranged on the periphery of the needle cylinder. In the shuttle area, the four-way shuttle area is set as the first road, the second road, the third road and the fourth road. The first and third roads are equipped with 5 shuttles, and the second and fourth roads are equipped with 4 shuttles. .

本发明的鞋面用于鞋子中,不会出现缝头线裸露在鞋底的左右两侧,能够保证鞋子的美观,制作鞋子使无需再另外通过贴片遮盖缝头线,能够提高鞋子的加工效率。The vamp of the present invention is used in shoes, and the seam line will not be exposed on the left and right sides of the sole, which can ensure the beauty of the shoe, and it is not necessary to cover the seam line with a patch when making the shoe, which can improve the processing efficiency of the shoe .

采用本发明的技术方案后,通过袜机一体编织袜头部并通过缝合形成沿前后方向的缝头线,其能够提高鞋面的制作效率,同时该鞋面用于鞋子制作中,能够提升鞋子的加工效率。After adopting the technical solution of the present invention, the sock head is knitted integrally by the hosiery machine and the seam line along the front and rear direction is formed by sewing, which can improve the production efficiency of the vamp, and at the same time, the vamp is used in the production of shoes, which can improve the height of the shoe. processing efficiency.

附图说明Description of drawings

图1为本发明鞋面的侧视图;Fig. 1 is the side view of vamp of the present invention;

图2为本发明中鞋面的仰视图;Fig. 2 is the bottom view of vamp among the present invention;

图3为本发明中四路进梭区配合生克片和生克罩的结构简图;Fig. 3 is a schematic structural diagram of four-way advance shuttle areas in cooperation with gram sheets and gram covers in the present invention;

图4为本发明中织针在全针位、半针位以及不起针三种状态的结构简图;Fig. 4 is a schematic diagram of the structure of the knitting needle in the three states of full needle position, half needle position and no needle in the present invention;

图5为本发明中编织示意图;Fig. 5 is a schematic diagram of weaving in the present invention;

图中:In the picture:

10-罗口部 20-袜筒部10-Roses 20-Socks

30-袜跟部 40-袜身部30-Sock Heel 40-Sock Body

41-面部 42-底部41-face 42-bottom

50-袜头部 51-第一编织块50-sock head 51-the first knitting block

510-罩面部 511-第一连接块510-cover part 511-first connection block

512-第二连接块 52-第二编织块512-the second connection block 52-the second weaving block

53-第三编织块 54-第四编织块53-Third weaving block 54-Fourth weaving block

55-第五编织块 56-缝头线55-fifth weaving block 56-stitch line

57-第一矩形编织块 58-第二矩形编织块57-First rectangular braiding block 58-Second rectangular braiding block

61-第一路挡梭板 62-第二路挡梭板61-The first way shuttle board 62-The second way shuttle board

63-第三路挡梭板 64-第四路挡梭板63-The third way shuttle board 64-The fourth way shuttle board

71-生克罩 72-生克片71-Sank hood 72-Sank sheet

80-织针 90-针筒80-Needle 90-Cylinder

具体实施方式detailed description

为了进一步解释本发明的技术方案,下面结合附图进行详细阐述。In order to further explain the technical solution of the present invention, it will be described in detail below in conjunction with the accompanying drawings.

参照图1至图5,一种袜机一体编织的鞋面,包括由袜机一体编织的鞋面体,鞋面体呈具有一开口的筒体,其形状与袜子相似,该鞋面体通过后续进一步加工(定型、套楦等工序)并固定在鞋底上,从而可以形成鞋子。鞋面体包括罗口部10、袜筒部20、袜跟部30、袜身部40以及袜头部50,在袜头部50设有缝头线56,以鞋面体形成袜跟部40的位置为后,以鞋面体形成袜头部50的位置为前,所述缝头线56沿前后设置。Referring to Figures 1 to 5, a sock machine-integrated vamp includes a vamp body integrally woven by a sock machine. The vamp body is a cylinder with an opening, and its shape is similar to that of a sock. (Sizing, lasting, etc.) and fixed on the sole, so that the shoe can be formed. The vamp body includes a cuff portion 10, a sock tube portion 20, a sock heel portion 30, a sock body portion 40, and a sock head portion 50. A seam line 56 is provided on the sock head portion 50 to form the position of the sock heel portion 40 with the vamp body. The back is the front, and the position where the vamp body forms the toe 50 is the front, and the seam line 56 is arranged along the front and rear.

作为本发明的一种优选方式,所述袜头部50对应脚掌底部的位置设为底部42,相对的位置设为面部41,所述缝头线56设置在所述袜头部50的底部42且位于中部。缝头线56从靠近袜身部40延伸至接近袜头部50的前端部。As a preferred form of the present invention, the position of the sock head 50 corresponding to the bottom of the sole is set as the bottom 42, and the opposite position is set as the face 41, and the seam line 56 is arranged on the bottom 42 of the sock head 50. and located in the middle. The seam line 56 extends from proximate the shaft portion 40 to proximate the front end portion of the toe portion 50 .

作为本发明的一种优选方式,所述袜头部50由第一编织块51、第二编织块52、第三编织块53、第四编织块54以及第五编织块55围成,以第一编织块51靠近所述袜身部40的一端为后端,相对的另一端为前端,第一编织块51具有位于所述袜头部50的面部41的罩面部511和位于所述袜头部50的底部42的第一连接块511和第二连接块512,罩面部511、第一连接块511和第二连接块512一体编织成型。第二编织块52呈三角形,第二编织块52的第一边缘连接于第一连接块511,第二编织块52的第二边缘连接于所述袜身部40上,第三编织块53呈三角形,第三编织块53的第一边缘连接于第二连接块512上,第三编织块53的第二边缘连接于所述袜身部40上。第四编织块54和第五编织块55均呈三角形,第四编织块54的第一边缘和第二边缘均连接在第一编织块51的前端,第五编织块55的第一边缘和第二边缘均连接在第一编织块51的前端,第二编织块52的第三边缘和第三编织块53的第三边缘连接在一起并构成所述缝头线56的一部分,所述第四编织块54的第三边缘与所述第五编织块55的第三边缘连接在一起并构成所述缝头线56的另一部分。作为本发明的一种优选方式,所述袜身与所述第二编织块52的第二边缘之间还设有第一矩形连接块57,所述袜身与所述第三编织块53的第二边缘之间还设有第二矩形连接块58。第一矩形连接块57和第二编织块52一体编织成型,第二矩形连接块58与第三编织块53一体编织成型。As a preferred mode of the present invention, the sock head 50 is surrounded by the first knitting block 51, the second knitting block 52, the third knitting block 53, the fourth knitting block 54 and the fifth knitting block 55, with the One end of a knitting block 51 close to the sock body portion 40 is the rear end, and the opposite end is the front end. The first knitting block 51 has a cover portion 511 located on the face 41 of the sock head 50 and a cover portion 511 located on the sock head 50 . The first connection block 511 and the second connection block 512 of the bottom 42 of the part 50 are integrally braided and formed. The second knitting block 52 is triangular, the first edge of the second knitting block 52 is connected to the first connecting block 511, the second edge of the second knitting block 52 is connected to the sock body 40, and the third knitting block 53 is Triangular, the first edge of the third braided block 53 is connected to the second connecting block 512 , and the second edge of the third braided block 53 is connected to the sock body 40 . The fourth weaving block 54 and the fifth weaving block 55 are all triangular, the first edge and the second edge of the fourth weaving block 54 are connected to the front end of the first weaving block 51, the first edge of the fifth weaving block 55 and the second edge Both edges are connected to the front end of the first weaving block 51, the third edge of the second weaving block 52 and the third edge of the third weaving block 53 are connected together and constitute a part of the seam thread 56, the fourth The third edge of the braided block 54 is connected with the third edge of the fifth braided block 55 and constitutes another part of the stitching thread 56 . As a preferred mode of the present invention, a first rectangular connection block 57 is also provided between the sock body and the second edge of the second braided block 52 , and the sock body and the third braided block 53 A second rectangular connection block 58 is also provided between the second edges. The first rectangular connecting block 57 and the second braiding block 52 are integrally braided and formed, and the second rectangular connecting block 58 is integrally braided and formed with the third braiding block 53 .

本发明还提出一种袜机一体编织的鞋面的编织工艺,包括由袜机一体编织的鞋面体,鞋面体呈具有一开口的筒体,鞋面体包括罗口部10、袜筒部20、袜跟部30、袜身部40以及袜头部50,在袜头部50设有缝头线56,以鞋面体形成袜跟部的位置为后,以鞋面体形成袜头部50的位置为前,袜头部50的编织工艺依次包括:A、编织罗口部10;B、编织袜筒部20;C、编织袜跟部30;D、编织袜身部40;E、编织袜头部50;其中,罗口部10、袜筒部20、袜跟部30以及袜身部40均可以采用常规的编织工艺,袜头部50包括第一编织块51、第二编织块52、第三编织块53、第四编织块54以及第五编织块55,采用至少具有三路进梭区、针筒90可以正反转的袜机进行编织,三路进梭区分别设为第二路、第三路以及第四路,第三路下梭编织开始第一编织块51,第二路下梭开始编织第二编织块52,第四路下梭开始编织第三编织块53,并使得第一编织块51、第二编织块52以及第三编织块53与所述袜身部40对应衔接,第二编织块52的一边缘连接在第一编织块51上,第三编织块53的一边缘连接至第一编织块51上,利用针筒的正反转完成第一编织块51、第二编织块52以及第三编织块53的编织,第二路进梭开始编织第四编织块54,第四路下梭开设编织第五编织块55,第四编织块54和第五编织块55结构呈等腰三角形,并使得第四编织块54两个边缘分别与第一编织块51的前端和第二编织块52的一边缘衔接,第五编织块55的两个边缘与第一编织块51的前端和第三编织块53的前端衔接,通过缝合的方式将第二编织块52和第三编织块53连接在一起和将第四编织块54和第五编织块55连接在一起并形成沿前后方向的缝头线56。在实施例中,第一编织块51采用较硬的纱线进行编织,保证鞋面体的稳定性,第二编织块52、第三编织块53、第四编织块54和第五编织块55采用较柔软的纱线,保证鞋面体的底部平整性和舒适性。The present invention also proposes a weaving process for a shoe upper knitted by a hosiery machine, which includes an upper body woven by a hosiery machine, the upper body is a cylinder with an opening, and the upper body includes a cuff portion 10, a sock tube portion 20, The sock heel portion 30, the sock body portion 40 and the sock head portion 50 are provided with a seam line 56 at the sock head portion 50, after the position where the sock body forms the heel portion, and where the sock head portion 50 is formed by the vamp body. Before, the knitting process of the sock head 50 includes in turn: A, knitting the cuff portion 10; B, knitting the sock tube portion 20; C, knitting the sock heel portion 30; D, knitting the sock body portion 40; E, knitting the sock head 50; Wherein, cuff portion 10, sock tube portion 20, sock heel portion 30 and sock body portion 40 can all adopt conventional knitting process, and sock head portion 50 includes first knitting block 51, second knitting block 52, third knitting block Knitting block 53, the 4th knitting block 54 and the 5th knitting block 55, adopt the hosiery machine that at least has three-way into the shuttle area, needle cylinder 90 can forward and reverse to knit, three-way into the shuttle area is respectively set as the second road, The 3rd road and the 4th road, the shuttle of the 3rd road starts to weave the first weaving block 51, the shuttle of the 2nd road starts to weave the second weaving block 52, the shuttle of the 4th road starts to weave the 3rd weaving block 53, and makes the 3rd weaving block 53 A braided block 51, a second braided block 52 and a third braided block 53 are connected to the sock body portion 40 correspondingly, an edge of the second braided block 52 is connected to the first braided block 51, and an edge of the third braided block 53 is The edge is connected to the first knitting block 51, and the knitting of the first knitting block 51, the second knitting block 52 and the third knitting block 53 is completed by using the forward and reverse rotation of the needle cylinder, and the second way feeds the shuttle to start weaving the fourth knitting block 54 , the shuttle of the fourth road is opened to weave the fifth weaving block 55, the structure of the fourth weaving block 54 and the fifth weaving block 55 is an isosceles triangle, and the two edges of the fourth weaving block 54 are respectively connected to the front end of the first weaving block 51. Joining with an edge of the second braiding block 52, the two edges of the fifth braiding block 55 are connected with the front end of the first braiding block 51 and the front end of the third braiding block 53, and the second braiding block 52 and the third braiding block 53 are connected by sewing. Three knitting blocks 53 join together and connect the fourth knitting block 54 and the fifth knitting block 55 together and form a seam line 56 in the front-to-back direction. In the embodiment, the first weaving block 51 is woven with harder yarns to ensure the stability of the upper body, and the second weaving block 52, the third weaving block 53, the fourth weaving block 54 and the fifth weaving block 55 use The softer yarn ensures the flatness and comfort of the bottom of the upper body.

作为本发明的一种优选方式,所述袜机为高乐斯S1袜机,所述针筒80配置120枚织针80,所述袜机包括均匀配设在所述针筒80的周沿的四路进梭区,四路进梭区设为第一路、第二路、第三路以及第四路,第一路和第三路配置5把梭子,第二路和第四路配置4把梭子。参照图3,其显示生克罩71、生克片72以及挡梭板的相对位置,挡梭板与梭子的位置对应,生克片72的作用在于成圈,生克罩71的作用在于控制生克片72,第一路挡梭板61、第二路挡梭板62、第三路挡梭板63以及第四路挡梭板64即对应四路进梭区。图4,织针在全针位、半针位以及不起针三种状态织针80的位置图,半针织状态进行集圈编织,全针位进行成圈编织,不起针不编织。As a preferred mode of the present invention, the hosiery machine is a Goles S1 hosiery machine, the needle cylinder 80 is equipped with 120 knitting needles 80, and the hosiery machine includes The four-way shuttle area, the four-way shuttle area is set as the first road, the second road, the third road and the fourth road, the first road and the third road are equipped with 5 shuttles, the second road and the fourth road are configured 4 shuttles. With reference to Fig. 3, it shows the relative position of raw gram cover 71, raw gram sheet 72 and shuttle stop plate, and the position of shuttle stop board and shuttle is corresponding, and the effect of raw gram sheet 72 is to form loop, and the effect of raw gram cover 71 is to control The raw gram sheet 72, the first road shuttle board 61, the second road shuttle board 62, the third road shuttle board 63 and the fourth road shuttle board 64 correspond to four routes into the shuttle area. Fig. 4 shows the position diagram of the knitting needle 80 in three states of full needle position, half needle position and no needle position. Tuck knitting is performed in the half knitting state, loop knitting is performed at the full needle position, and no knitting is performed when the needle is lifted.

本发明的袜头部50具体可以采用如下方式进行编织:The sock head 50 of the present invention can specifically be knitted in the following manner:

整个鞋面体全长22cm,宽11.2,共织546圈,第413到第546圈进行袜头部50的编织,共编织了134圈。在第413圈的时候,第三路的第3把梭子下梭,第78针的时候起针吃第三路第3把梭子的纱线。第413圈的时候,第三路的针数编织范围是第78针到第120针和第1枚针到第43枚针。第413圈的时候,同时第二路的第3把梭子与第四路的第3把梭子与第三路的第3把梭子几乎同时下梭。第二路的编织区域为第42枚针到第61枚针,第四路的编织区域为第60枚针到第79枚针,第三路的编织区域如上第78枚针到第120枚针到第1枚针继续转到第43枚针。按此工作区域分布,全部做正反转往复运动6圈。在第419圈的时候开始,第三路工作区域保持不变,第二路与第四路的起针工作区域,与第三路连接的部分保持不变,相对的另一侧针数区域呈递减趋势,呈现一个倒V型的形状。此递减趋势文字详细文字描述如下:在第419圈时,第三路针数区域不变,第二路针数区域从42-60,变成42-59,第四路针数区域从60-79,变成61-79其中第60枚针不起针不吃线。第420圈时,第三路不变,第二路区域42-61,第四路63-79,其中第62针不起针。第421圈时同第419圈。第422圈同420圈。第423圈第二路42-60,第四路61-79。第424圈第二路42-59,第四路62-79。第425圈,第二路42-60,第四路61-79。每四圈相当于一个循环,如上,每一个四圈的循环里,有一个奇数行偶数行的小循环。第425圈-第428圈,第429-432圈,...如此递减,第二路的区域向左边递减,每四圈向左递减一针的区域,在这四圈里,奇数行最右边不起针,偶数行即反转行时最右边比奇数行最右边多起了一针半位针,起连接加固的作用。第四路的区域则向右边的方向递减,每四圈向右边递减一针的区域,在这四圈里,偶数行最左边比奇数行最左边多起了一针半位针,起连接加固的作用。第二路和第四路的编织区域,是从第413圈-476圈,共织了64圈。第476圈的时候,第二路和第四路编织结束退梭。此时,第476圈时,第二路的编织区域为第42-45针,第四路的编织区域为第76-79针。The whole vamp body is 22cm in total length and 11.2 in width, woven 546 circles in total, and the 413th to 546th circles carry out the knitting of the sock head 50, and weaved 134 circles in total. At the time of the 413th lap, the third shuttle of the third way goes down, and at the 78th stitch, the needle starts to eat the yarn of the third shuttle of the third way. At the 413th round, the knitting range of the third stitch is from the 78th stitch to the 120th stitch and from the 1st stitch to the 43rd stitch. At the 413th lap, the third shuttle of the second road, the third shuttle of the fourth road, and the third shuttle of the third road were dropped almost at the same time. The knitting area of the second road is from the 42nd needle to the 61st needle, the knitting area of the fourth road is from the 60th needle to the 79th needle, and the knitting area of the third road is the same as the 78th needle to the 120th needle Go to the 1st needle and continue to the 43rd needle. According to the distribution of this work area, all do forward and reverse reciprocating motions for 6 circles. Starting from the 419th lap, the working area of the third road remains unchanged, the stitching work area of the second road and the fourth road, and the part connected to the third road remain unchanged, and the needle number area on the opposite side is in the shape of Decreasing trend, showing an inverted V shape. The detailed description of this decreasing trend text is as follows: At the 419th circle, the stitch number area of the third way remains unchanged, the stitch number area of the second way changes from 42-60 to 42-59, and the stitch number area of the fourth way changes from 60- 79, becomes 61-79, wherein the 60th needle cannot afford the needle or thread. On the 420th lap, the third road remained unchanged, the second road area was 42-61, and the fourth road was 63-79, of which the 62nd needle could not be needled. The 421st lap is the same as the 419th lap. The 422nd lap is the same as the 420th lap. On the 423rd lap, the second road was 42-60, and the fourth road was 61-79. On the 424th lap, the second road was 42-59, and the fourth road was 62-79. On the 425th lap, the second road was 42-60, and the fourth road was 61-79. Every four circles is equivalent to a cycle. As above, in every four circles, there is a small cycle with odd and even lines. The 425th circle - the 428th circle, the 429th - 432nd circle, ... In this way, the area of the second road decreases to the left, and the area of one stitch decreases to the left every four circles. In these four circles, the odd-numbered rows are farthest to the right No stitches are needed, and the rightmost side of the even-numbered rows is one and a half stitches more than the rightmost side of the odd-numbered rows, which plays the role of connection reinforcement. The area of the fourth road decreases to the right direction, and the area of one stitch decreases to the right every four circles. In these four circles, there is one and a half more stitches on the leftmost side of the even-numbered rows than the leftmost side of the odd-numbered rows, which can strengthen the connection. role. The knitting area of the second and fourth roads is from the 413th circle to the 476th circle, and a total of 64 circles are knitted. At the 476th lap, the second and fourth weaving ends and the shuttle is withdrawn. At this time, during the 476th circle, the knitting area of the second road is the 42nd-45th stitches, and the knitting area of the fourth road is the 76th-79th stitches.

第477圈的时候,第三路继续编织,左边1-44针,右边78-120针,每两圈即每两行递减两针的针数。第三路的左边区域向左边递减,第三路的右边区域向右边递减。如第477圈第三路左边1-44,右边78-120,左边偶数行最右边最后一针是第三路的半位针,右边奇数行最左边最后一针是第三路的半位针。每两圈一个循环,各自向左右递减两针。第477圈左边1-44,右边78-120,第478圈左边1-45,右边77-120.第479圈左边1-43,右边79-120,第480圈左边1-41,右边81-120针。以此类推,第三路的区域编织到第516圈的时候结束退梭。此时第516圈的时候,第三路的左边区域针数区域是1-7,右边区域针数是114-120针,其他区域的针数都不起针不吃线。第517圈的时候,第二路的第3把梭子,和第四路的第3把梭子,下梭工作。第二路到第28枚针的时候开始起针吃线,28-32枚针,第四路从第88枚针到第93枚针,第518圈,第二路27-34,第四路87-94,第519圈,第二路26-34,第四路86-94,第520圈,第二路25-36,第四路85-96,第521圈,第二路24-36,第四路84-96,第522圈时,第二路23-38,第四路83-98,第523圈时,第二路22-38,第四路82-98,第524圈时,第二路21-40,第四路81-100,第525圈时,第二路20-40,第四路80-100,第526圈时,第二路19-42,第四路79-102,....依次类推。到542圈时,第二路与第四路工作结束退梭,此时,第二路区域第8枚针-第56枚针,第四路区域第76枚针-113枚针。第543圈-整个袜头结束第546圈,为缝头线,至于废纱机头线则不在此图中显示,在链条程序文件中。At the 477th round, continue knitting in the third way, with 1-44 stitches on the left and 78-120 stitches on the right, and the number of stitches decreases by two stitches every two rows. The left area of the third way decreases to the left, and the right area of the third way decreases to the right. For example, in the 477th circle, the leftmost stitch of the third road is 1-44, and the right is 78-120. The last stitch on the far right of the even-numbered row on the left is the half-position needle of the third road, and the last stitch on the leftmost of the odd-numbered row on the right is the half-position needle of the third road. . For every two rounds of a loop, decrease two stitches to the left and right respectively. Lap 477 left 1-44, right 78-120, lap 478 left 1-45, right 77-120. Lap 479 left 1-43, right 79-120, lap 480 left 1-41, right 81- 120 stitches. By analogy, the area weaving of the third road ends when the 516th lap is completed. At this time, on the 516th lap, the number of stitches in the left area of the third road is 1-7, the number of stitches in the right area is 114-120 stitches, and the number of stitches in other areas does not afford needles or threads. At the 517th lap, the 3rd shuttle of the 2nd road and the 3rd shuttle of the 4th road were under shuttle work. From the 28th needle to the 28th needle, the needle starts to eat the thread, 28-32 needles, the fourth road is from the 88th needle to the 93rd needle, the 518th circle, the second road is 27-34, the fourth road 87-94, lap 519, second road 26-34, fourth road 86-94, lap 520, second road 25-36, fourth road 85-96, lap 521, second road 24-36 , the fourth road 84-96, the 522nd lap, the second road 23-38, the fourth road 83-98, the 523rd lap, the second road 22-38, the fourth road 82-98, the 524th lap , the second road 21-40, the fourth road 81-100, on the 525th lap, the second road 20-40, the fourth road 80-100, on the 526th lap, the second road 19-42, the fourth road 79 -102, .... and so on. At 542 laps, the work of the second and fourth routes is completed and the shuttle is withdrawn. At this time, the 8th needle in the area of the second road - the 56th needle, and the 76th needle - 113 needles in the area of the fourth road. Round 543 - the end of the entire sock toe is round 546, which is the seam thread. As for the waste yarn machine head thread, it is not shown in this picture, and it is in the chain program file.

本发明的产品形式并非限于本案图示和实施例,任何人对其进行类似思路的适当变化或修饰,皆应视为不脱离本发明的专利范畴。The product form of the present invention is not limited to the illustrations and examples of this case, and anyone who makes appropriate changes or modifications of similar ideas to it shall be deemed not to depart from the scope of the patent of the present invention.

Claims (4)

1.一种袜机一体编织的鞋面,包括由袜机一体编织的鞋面体,鞋面体呈具有一开口的筒体,鞋面体包括罗口部、袜筒部、袜跟部、袜身部以及袜头部,在袜头部设有缝头线,以鞋面体形成袜跟部的位置为后,以鞋面体形成袜头部的位置为前,其特征在于,所述缝头线沿前后设置,所述袜头部对应脚掌底部的位置设为底部,相对的位置设为面部,所述缝头线设置在所述袜头部的底部且位于中部,所述袜头部由第一编织块、第二编织块、第三编织块、第四编织块以及第五编织块围成,以第一编织块靠近所述袜身部的一端为后端,相对的另一端为前端,第一编织块具有位于所述袜头部的面部的罩面部和位于所述袜头部的底部的第一连接块和第二连接块,第二编织块呈三角形,第二编织块的第一边缘连接于第一连接块,第二编织块的第二边缘连接于所述袜身部上,第三编织块呈三角形,第三编织块的第一边缘连接于第二连接块上,第三编织块的第二边缘连接于所述袜身部上,第四编织块和第五编织块均呈三角形,第四编织块的第一边缘和第二边缘均连接在第一编织块的前端,第五编织块的第一边缘和第二边缘均连接在第一编织块的前端,第二编织块的第三边缘和第三编织块的第三边缘连接在一起并构成所述缝头线的一部分,所述第四编织块的第三边缘与所述第五编织块的第三边缘连接在一起并构成所述缝头线的另一部分。1. A shoe upper woven by a hosiery machine, comprising an upper body integrally woven by a hosiery machine, the upper body is a cylindrical body with an opening, and the upper body includes a cuff portion, a sock tube portion, a sock heel portion, and a sock body portion And the sock head, the sock head is provided with a seam line, with the position where the vamp body forms the sock heel as the rear, and the position where the vamp body forms the sock head as the front, it is characterized in that the seam line is along the front and rear Set, the position of the sock head corresponding to the bottom of the sole is set as the bottom, the opposite position is set as the face, the seam line is arranged at the bottom of the sock head and is located in the middle, and the sock head is knitted by the first Block, the second braided block, the third braided block, the fourth braided block and the fifth braided block, with the end of the first braided block close to the sock body as the rear end, the opposite end as the front end, and the first braided block as the front end. The braided block has a cover portion located on the face of the sock head and a first connecting block and a second connecting block located at the bottom of the sock head, the second braided block is triangular in shape, and the first edge of the second braided block is connected In the first connecting block, the second edge of the second braiding block is connected to the sock body, the third braiding block is triangular in shape, the first edge of the third braiding block is connected to the second connecting block, and the third braiding block The second edge of the sock body is connected to the sock body, the fourth weaving block and the fifth weaving block are triangular, the first edge and the second edge of the fourth weaving block are connected to the front end of the first weaving block, the fifth weaving block The first edge and the second edge of the braided block are connected to the front end of the first braided block, the third edge of the second braided block and the third edge of the third braided block are connected together and constitute a part of the seam line, The third edge of the fourth braided block is connected with the third edge of the fifth braided block to form another part of the seam. 2.如权利要求1所述的一种袜机一体编织的鞋面,其特征在于,所述袜身与所述第二编织块的第二边缘之间还设有第一矩形连接块,所述袜身与所述第三编织块的第二边缘之间还设有第二矩形连接块。2. A sock-machine-integrated vamp as claimed in claim 1, wherein a first rectangular connecting block is provided between the sock body and the second edge of the second knitting block, so that A second rectangular connection block is also provided between the sock body and the second edge of the third braided block. 3.袜机一体编织的鞋面的编织工艺,包括由袜机一体编织的鞋面体,鞋面体呈具有一开口的筒体,鞋面体包括罗口部、袜筒部、袜跟部、袜身部以及袜头部,在袜头部设有缝头线,以鞋面体形成袜跟部的位置为后,以鞋面体形成袜头部的位置为前,袜头部的编织工艺依次包括:A、编织罗口部;B、编织袜筒部;C、编织袜跟部;D、编织袜身部;E、编织袜头部;其特征在于,袜头部包括第一编织块、第二编织块、第三编织块、第四编织块以及第五编织块,采用至少具有三路进梭区、针筒可以正反转的袜机进行编织,三路进梭区分别设为第二路、第三路以及第四路,第三路下梭编织开始第一编织块,第二路下梭开始编织第二编织块,第四路下梭开始编织第三编织块,并使得第一编织块、第二编织块以及第三编织块与所述袜身部对应衔接,利用针筒的正反转完成第一编织块、第二编织块以及第三编织块的编织,第二路进梭开始编织第四编织块,第四路下梭开设编织第五编织块,并使得第四编织块和第五编织块与第一编织块的前端衔接,通过缝合的方式将第二编织块和第三编织块连接在一起和将第四编织块和第五编织块连接在一起并形成沿前后方向的缝头线。3. The knitting process of the shoe upper woven by the sock machine, including the shoe body knitted by the sock machine, the shoe body is a cylinder with an opening, and the shoe body includes the cuff part, the sock tube part, the sock heel part, and the sock body The upper part and the head of the sock are provided with a seam line on the head of the sock. The position where the upper body forms the heel is the rear, and the position where the upper body forms the sock head is the front. The knitting process of the sock head includes: A , knitting cuff part; B, knitting sock tube part; C, knitting sock heel part; D, knitting sock body part; E, knitting sock head; block, the third knitting block, the fourth knitting block and the fifth knitting block, knitting by using at least three-way shuttle feeding area, the needle cylinder can be reversed for knitting, the three-way shuttle feeding area is respectively set as the second road, The third way and the fourth way, the shuttle of the third way starts to weave the first weaving block, the shuttle of the second way starts to weave the second weaving block, the shuttle of the fourth way starts to weave the third weaving block, and makes the first weaving block , the second knitting block and the third knitting block are correspondingly connected with the sock body, and the knitting of the first knitting block, the second knitting block and the third knitting block is completed by using the positive and negative rotation of the needle cylinder, and the second way into the shuttle starts Weave the fourth weaving block, open the fifth weaving block in the fourth shuttle, and make the fourth weaving block and the fifth weaving block connect with the front end of the first weaving block, and connect the second weaving block and the third weaving block by sewing. The knitting blocks are joined together and connect the fourth and fifth weaving blocks together and form a seam line in a front-to-back direction. 4.如权利要求3所述的袜机一体编织的鞋面的编织工艺,其特征在于,所述袜机为高乐斯S1袜机,所述针筒配置120枚织针,所述袜机包括均匀配设在所述针筒的周沿的四路进梭区,四路进梭区设为第一路、第二路、第三路以及第四路,第一路和第三路配置5把梭子,第二路和第四路配置4把梭子。4. The knitting process of shoe uppers integrated with hosiery machines as claimed in claim 3, wherein said hosiery machine is a Goles S1 hosiery machine, said needle cylinder is equipped with 120 knitting needles, said hosiery machine It includes a four-way shuttle feeding area evenly arranged on the periphery of the syringe, the four-way shuttle feeding area is set as the first road, the second road, the third road and the fourth road, and the first road and the third road are configured 5 shuttles, 4 shuttles in the second and fourth routes.
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CN110685062A (en) * 2018-04-08 2020-01-14 鹤山精丰织造有限公司 Single-layer type sock shoe and production method thereof
CN109736001B (en) * 2019-03-20 2020-08-28 信泰(福建)科技有限公司 Rib top of integrated knitted shoe and knitting process thereof
CN111621912B (en) * 2020-05-27 2022-03-25 华尔科技集团股份有限公司 Knitting method for knitted vamp

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