CN107571580A - One kind plus filamentary silver cut pile block carpet manufacturing process - Google Patents

One kind plus filamentary silver cut pile block carpet manufacturing process Download PDF

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Publication number
CN107571580A
CN107571580A CN201710629330.0A CN201710629330A CN107571580A CN 107571580 A CN107571580 A CN 107571580A CN 201710629330 A CN201710629330 A CN 201710629330A CN 107571580 A CN107571580 A CN 107571580A
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Prior art keywords
carpet
filamentary silver
cut pile
manufacturing process
plus
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CN201710629330.0A
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Chinese (zh)
Inventor
王建敏
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YANGXIN RUIXIN GROUP Co Ltd
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YANGXIN RUIXIN GROUP Co Ltd
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Priority to CN201710629330.0A priority Critical patent/CN107571580A/en
Publication of CN107571580A publication Critical patent/CN107571580A/en
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Abstract

One kind plus filamentary silver cut pile block carpet manufacturing process, comprise the following steps:S1, prepare yarn:By the use of terylene chips as raw material, with fine denier yarn spinning technique, terylene filamentary silver twisting process is mixed into, production is mixed into the specialty yarn of terylene filamentary silver;It is prepared by S2, carpet surface:Using specialty yarn as raw material, using cut pile tufting machine tufting into carpet surface;It is prepared by S3, carpet:The carpet surface obtained after tufting is bonded with waterproof mixing latex with base fabric, then carries out extrusion process with press bonding roller, is placed into baking oven progress drying and processing and is obtained preliminary carpet;S4, stamp processing:The preliminary carpet circulation that gum finishes carries out pattern and prints to obtain bulk carpet;S5, finished product make:Bulk carpet is cut by size, touch on only lightly processing after obtain final products.The present invention uses non-nylon material, reduces production cost, but by correcting technique, add the pliability of carpet carpet surface and have flash effect, improve the Consumer's Experience of user.

Description

One kind plus filamentary silver cut pile block carpet manufacturing process
Technical field:
The present invention relates to one kind plus filamentary silver cut pile block carpet manufacturing process.
Background technology:
The preparing raw material materials of carpet are extensive, can use natural fiber or the chemical synthetic fiber classes such as cotton, fiber crops, hair, silk, grass Raw material, worked out by craft or mechanical technology, the ground laying that the PROCESS FOR TREATMENT such as synthetic tuft or weaving obtains.Carpet is One of traditional workmanship with long history in world wide, commonly uses high-end residential, hotel, stadium, show room Or in the vehicles, have and reduce noise, heat-insulated, decorative effect and lay on the ground, there is the functions such as beautification household, insulation. Domestic market tufting stamp block blanket carpet is mainly that yarn is determined in the conjunction of common nylon 6, and cut pile carpet surface, tufting gum finishes to be stamped again Pattern.The yarn hole count 69F of nylon 6,200 twists/m of the twist, carpet is generally 8MM 1200G/M2.Obtained product tufted nylon Carpet surface price is higher, and carpet surface is harder, and market product homogeneity is serious, Identical style, no market competitiveness, has a moderate sale.It is existing Technology does not have the plan of solution to this.
The content of the invention:
The purpose of the present invention is aiming at disadvantages mentioned above existing for prior art, there is provided one kind plus filamentary silver cut pile block blanket system Make technique, using non-nylon material, reduce production cost, add the pliability of carpet carpet surface, solve in the prior art The problem of existing.
The present invention is that technical scheme is used by solving above-mentioned technical problem:
One kind plus filamentary silver cut pile block carpet manufacturing process, comprise the following steps:
S1, prepare yarn:By the use of terylene chips as raw material, with fine denier yarn spinning technique, terylene filamentary silver twisting work is mixed into Skill, production are mixed into the specialty yarn of terylene filamentary silver;
It is prepared by S2, carpet surface:Using specialty yarn as raw material, using cut pile tufting machine tufting into carpet surface;
It is prepared by S3, carpet:The carpet surface obtained after tufting is bonded with waterproof mixing latex with base fabric, then uses press bonding roller Extrusion process is carried out, baking oven progress drying and processing is placed into and obtains preliminary carpet;
S4, stamp processing:The preliminary carpet circulation that gum finishes carries out pattern and prints to obtain bulk carpet;
S5, finished product make:Bulk carpet is cut by size, touch on only lightly processing after obtain final products.
Preferably, in S2, the cut pile tufting machine is 1/8 gauge COBBLE cut pile tufting machines.
Preferably, the high 8mm of carpet tufting suede, 34 pins of needle tracking/10cm, suede weigh 700 grams/m.
Preferably, in S1, the terylene chips are polyester modified section.
Preferably, the base fabric is polypropylene fibre base fabric.
Preferably, the waterproof mixing latex includes the raw material of following quality component:Waterproof carboxylic styrene butadiene latex, 0.5- 1.5 part;Calcium powder, 1.6-2.6 parts;Water, 0.1-0.14 parts;Also include causing the viscous of waterproof mixing latex in waterproof mixes latex Thickener of the degree not less than 20000cps.
Preferably, the solid content of the waterproof carboxylic styrene butadiene latex is 45-55%, and the particle diameter of the calcium powder is not more than 380 Mesh, thickener solid content are 15-25%.
Preferably, in S4, pattern printing uses the Austrian color high definition ink-jet decorating machine of ZIMMER companies 12.
Preferably, in S1, during textile yarn, spinning fiber number is 1500DTEX, hole count:300F, one is added during plying Terylene filamentary silver;The plying twist is 120PTM, and twist direction is Z-direction, and yarn is determined in SUPERBAR forming machines progress steam after twisting Type.
Preferably, in S3, baking oven carpet surface temperature setting is 110-130 DEG C, and blanket back temperature is 150-170 DEG C.
Compared with prior art, it is an advantage of the invention that:Using raw material of the terylene as yarn, production cost is reduced; Spinning 300F yarns, obtained fiber are very thin so that the carpet surface finally given is more soft full;The addition of terylene filamentary silver increases The flash effect as carpet surface star is added, has increased bright spot, improve Consumer's Experience, and cost will not be increased substantially;Use 1/8 Gauge COBBLE cut pile tufting machines, 700G/ square metres obtained of suede weight, but 1200G/ square metres of nylon carpet surface can be reached Texture effect;The printing of pattern is customized after base blanket back glue, printed carpet is cut by size, is finally manually touched on only lightly Processing, such a processing method are easy to mass produce.
Embodiment:
For the technical characterstic for illustrating this programme can be understood, below by embodiment, the present invention is explained in detail State.
One kind plus filamentary silver cut pile block carpet manufacturing process, comprise the following steps:
S1, prepare yarn:By the use of terylene chips as raw material, with fine denier yarn spinning technique, terylene filamentary silver twisting work is mixed into Skill, production are mixed into the specialty yarn of terylene filamentary silver;
It is prepared by S2, carpet surface:Using specialty yarn as raw material, using cut pile tufting machine tufting into carpet surface;
It is prepared by S3, carpet:The carpet surface obtained after tufting is bonded with waterproof mixing latex with base fabric, then uses press bonding roller Extrusion process is carried out, baking oven progress drying and processing is placed into and obtains preliminary carpet;
S4, stamp processing:The preliminary carpet circulation that gum finishes carries out pattern and prints to obtain bulk carpet;
S5, finished product make:Bulk carpet is cut by size, touch on only lightly processing after obtain final products.
In S2, the cut pile tufting machine is 1/8 gauge COBBLE cut pile tufting machines.
The high 8mm of carpet tufting suede, 34 pins of needle tracking/10cm, suede weigh 700 grams/m.
In S1, the terylene chips are polyester modified section.Compared with nylon, obtained carpet surface more soft comfortable, fit Front yard uses of the whole family.
The base fabric is polypropylene fibre base fabric.Wearability more preferable with the compatibility of carpet surface, relatively good.
The mixing latex includes the raw material of following quality component:Waterproof carboxylic styrene butadiene latex, 0.5-1.5 parts;Calcium powder, 1.6-2.6 part;Water, 0.1-0.14 parts;The viscosity for also including causing mixing latex in latex is mixed is not less than 20000cps's Thickener.Bond effect is good, can form waterproof layer, and pollution-free, easy to use.
The solid content of the waterproof carboxylic styrene butadiene latex is 45-55%, and the particle diameter of the calcium powder is not more than 380 mesh, thickening Agent solid content is 15-25%.Convenience when can ensure to mix bond effect and the use of latex.
In S4, pattern printing uses the Austrian color high definition ink-jet decorating machine of ZIMMER companies 12.
In S1, during textile yarn, spinning fiber number is 1500DTEX, hole count:300F, a terylene silver is added during plying Silk;The plying twist is 120PTM, and twist direction is Z-direction, and yarn carries out steam shaping in SUPERBAR forming machines after twisting.Using This technique can obtain the yarn containing filamentary silver, can increase aesthetic property on the premise of mass intensity is not influenceed.
In S3, baking oven carpet surface temperature setting is 110-130 DEG C, and blanket back temperature is 150-170 DEG C.Not because high temperature influences In the case of carpet surface form, accelerate dry speed.
Specific embodiment 1:
S1, prepare yarn:By the use of polyester modified section as raw material, during textile yarn, spinning fiber number is 1500DTEX, hole Number:300F, a terylene filamentary silver is added during plying;The plying twist is 120PTM, and twist direction is Z-direction, and yarn exists after twisting SUPERBAR forming machines carry out steam shaping;
It is prepared by S2, carpet surface:Using specialty yarn as raw material, using 1/8 gauge COBBLE cut pile tufting machines tufting into carpet surface, institute The carpet surface high 8mm of tufting suede, 34 pins of needle tracking/10cm are stated, suede weighs 700 grams/m;
It is prepared by S3, carpet:The carpet surface obtained after tufting is bonded with waterproof mixing latex with polypropylene fibre base fabric, then with pressure To close roller and carry out extrusion process, place into baking oven progress drying and processing and obtain preliminary carpet, baking oven carpet surface temperature setting is 110 DEG C, Blanket back temperature is 150 DEG C;The waterproof mixing latex includes the raw material of following quality component:Waterproof carboxylic styrene butadiene latex, 0.55 Part;Calcium powder, 1.6 parts;Water, 0.1 part;Also include the increasing for make it that the viscosity of mixing latex is not less than 20000cps in latex is mixed Thick dose;The solid content of the waterproof carboxylic styrene butadiene latex is 45%, and the particle diameter of the calcium powder is not more than 380 mesh, and thickener contains admittedly Measure as 15%;
S4, stamp processing:The preliminary carpet circulation that gum finishes, is printed using the Austrian color high definition ink-jet of ZIMMER companies 12 Flower machine carries out pattern and prints to obtain bulk carpet;
S5, finished product make:Bulk carpet is cut by size, touch on only lightly processing after obtain No. 1 product.
Specific embodiment 2:
S1, prepare yarn:By the use of polyester modified section as raw material, during textile yarn, spinning fiber number is 1500DTEX, hole Number:300F, a terylene filamentary silver is added during plying;The plying twist is 120PTM, and twist direction is Z-direction, and yarn exists after twisting SUPERBAR forming machines carry out steam shaping;
It is prepared by S2, carpet surface:Using specialty yarn as raw material, using 1/8 gauge COBBLE cut pile tufting machines tufting into carpet surface, institute The carpet surface high 8mm of tufting suede, 34 pins of needle tracking/10cm are stated, suede weighs 700 grams/m;
It is prepared by S3, carpet:The carpet surface obtained after tufting is bonded with waterproof mixing latex with polypropylene fibre base fabric, then with pressure To close roller and carry out extrusion process, place into baking oven progress drying and processing and obtain preliminary carpet, baking oven carpet surface temperature setting is 130 DEG C, Blanket back temperature is 170 DEG C;The waterproof mixing latex includes the raw material of following quality component:Waterproof carboxylic styrene butadiene latex, 1.5 Part;Calcium powder, 2.6 parts;Water, 0.14 part;The viscosity for also including causing mixing latex in latex is mixed is not less than 20000cps's Thickener;The solid content of the waterproof carboxylic styrene butadiene latex is 55%, the mesh of particle diameter 400 of the calcium powder, and thickener solid content is 25%;
S4, stamp processing:The preliminary carpet circulation that gum finishes, is printed using the Austrian color high definition ink-jet of ZIMMER companies 12 Flower machine carries out pattern and prints to obtain bulk carpet;
S5, finished product make:Bulk carpet is cut by size, touch on only lightly processing after obtain No. 2 products.
Specific embodiment 3:
S1, prepare yarn:By the use of polyester modified section as raw material, during textile yarn, spinning fiber number is 1500DTEX, hole Number:300F, a terylene filamentary silver is added during plying;The plying twist is 120PTM, and twist direction is Z-direction, and yarn exists after twisting SUPERBAR forming machines carry out steam shaping;
It is prepared by S2, carpet surface:Using specialty yarn as raw material, using 1/8 gauge COBBLE cut pile tufting machines tufting into carpet surface, institute The carpet surface high 8mm of tufting suede, 34 pins of needle tracking/10cm are stated, suede weighs 700 grams/m;
It is prepared by S3, carpet:The carpet surface obtained after tufting is bonded with waterproof mixing latex with polypropylene fibre base fabric, then with pressure To close roller and carry out extrusion process, place into baking oven progress drying and processing and obtain preliminary carpet, baking oven carpet surface temperature setting is 120 DEG C, Blanket back temperature is 160 DEG C;The waterproof mixing latex includes the raw material of following quality component:Waterproof carboxylic styrene butadiene latex, 1 part; Calcium powder, 2.1 parts;Water, 0.12 part;Also include the thickening for make it that the viscosity of mixing latex is not less than 20000cps in latex is mixed Agent;The solid content of the waterproof carboxylic styrene butadiene latex is 50%, and the particle diameter of the calcium powder is 500 mesh, and thickener solid content is 20%;
S4, stamp processing:The preliminary carpet circulation that gum finishes, is printed using the Austrian color high definition ink-jet of ZIMMER companies 12 Flower machine carries out pattern and prints to obtain bulk carpet;
S5, finished product make:Bulk carpet is cut by size, touch on only lightly processing after obtain No. 3 products.
From the point of view of obtained 1-3 products, because the fiber in yarn production, obtained is very thin so that finally give 1-3 products compared with nylon carpet for, it is more soft full;The addition of terylene filamentary silver adds the flash of light effect as carpet surface star Fruit, increase bright spot, improve Consumer's Experience.
Above-mentioned embodiment cannot function as limiting the scope of the invention, for the technology people of the art For member, any alternate modification or conversion made to embodiment of the present invention are all fallen within protection scope of the present invention.
Part is not described in detail by the present invention, is the known technology of those skilled in the art of the present technique.

Claims (10)

1. one kind plus filamentary silver cut pile block carpet manufacturing process, it is characterised in that:Comprise the following steps:
S1, prepare yarn:By the use of terylene chips as raw material, with fine denier yarn spinning technique, terylene filamentary silver twisting process is mixed into, life Production is mixed into the specialty yarn of terylene filamentary silver;
It is prepared by S2, carpet surface:Using specialty yarn as raw material, using cut pile tufting machine tufting into carpet surface;
It is prepared by S3, carpet:The carpet surface obtained after tufting is bonded with waterproof mixing latex with base fabric, is then carried out with press bonding roller Extrusion process, place into baking oven progress drying and processing and obtain preliminary carpet;
S4, stamp processing:The preliminary carpet circulation that gum finishes carries out pattern and prints to obtain bulk carpet;
S5, finished product make:Bulk carpet is cut by size, touch on only lightly processing after obtain final products.
A kind of 2. plus filamentary silver cut pile block carpet manufacturing process according to claim 1, it is characterised in that:In S2, the cluster Suede cutting machines are 1/8 gauge COBBLE cut pile tufting machines.
A kind of 3. plus filamentary silver cut pile block carpet manufacturing process according to claim 2, it is characterised in that:Carpet tufting suede High 8mm, 34 pins of needle tracking/10cm, suede weigh 700 grams/m.
A kind of 4. plus filamentary silver cut pile block carpet manufacturing process according to claim 1, it is characterised in that:It is described to wash in S1 Synthetic fibre section is polyester modified section.
A kind of 5. plus filamentary silver cut pile block carpet manufacturing process according to claim 1, it is characterised in that:The base fabric is polypropylene fibre Base fabric.
A kind of 6. plus filamentary silver cut pile block carpet manufacturing process according to claim 1, it is characterised in that:The waterproof epoxy glue Breast includes the raw material of following quality component:Waterproof carboxylic styrene butadiene latex, 0.5-1.5 parts;Calcium powder, 1.6-2.6 parts;Water, 0.1- 0.14 part;Also include the thickener for make it that the viscosity of waterproof mixing latex is not less than 20000cps in waterproof mixes latex.
A kind of 7. plus filamentary silver cut pile block carpet manufacturing process according to claim 6, it is characterised in that:The waterproof carboxyl fourth The solid content of benzene latex is 45-55%, and the particle diameter of the calcium powder is not more than 380 mesh, and thickener solid content is 15-25%.
A kind of 8. plus filamentary silver cut pile block carpet manufacturing process according to claim 1, it is characterised in that:In S4, pattern is beaten Print uses the Austrian color high definition ink-jet decorating machine of ZIMMER companies 12.
A kind of 9. plus filamentary silver cut pile block carpet manufacturing process according to claim 4, it is characterised in that:In S1, textile strand During line, spinning fiber number is 1500DTEX, hole count:300F, a terylene filamentary silver is added during plying;The plying twist is 120PTM, is twisted with the fingers To for Z-direction, yarn carries out steam shaping in SUPERBAR forming machines after twisting.
A kind of 10. plus filamentary silver cut pile block carpet manufacturing process according to claim 1, it is characterised in that:In S3, baking oven blanket Face temperature setting is 110-130 DEG C, and blanket back temperature is 150-170 DEG C.
CN201710629330.0A 2017-07-28 2017-07-28 One kind plus filamentary silver cut pile block carpet manufacturing process Pending CN107571580A (en)

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Cited By (11)

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Publication number Priority date Publication date Assignee Title
CN108859381A (en) * 2018-06-28 2018-11-23 阳信瑞鑫毛制品有限公司 A kind of piece of blanket preparation process
CN108978018A (en) * 2018-07-13 2018-12-11 桐乡市龙翔纺织有限责任公司 A kind of novel warp knit imitates the production technology of cut pile fabric
CN109016743A (en) * 2018-06-28 2018-12-18 阳信诺瑞织品有限公司 A kind of manual terylene great circle drugget manufacture craft of substitution
CN109504316A (en) * 2018-11-08 2019-03-22 阳信诺瑞织品有限公司 A kind of flame retardant type biology base fiber drugget manufacture craft
CN109648961A (en) * 2019-01-14 2019-04-19 河南凯辉实业有限公司 A kind of grinding tempered glass functional carpet and preparation method thereof
CN109943994A (en) * 2019-04-09 2019-06-28 龙福环能科技股份有限公司 A kind of production method of polylactic acid carpet
CN110450470A (en) * 2019-08-15 2019-11-15 上海声望声学科技股份有限公司 Noise reduction felt and processing method and application thereof
CN111705523A (en) * 2020-06-12 2020-09-25 于长德 Carpet manufacturing method
TWI710679B (en) * 2019-02-26 2020-11-21 聖州企業股份有限公司 Production method of continuous carpet mat
CN112215793A (en) * 2020-08-28 2021-01-12 阳信瑞鑫集团有限公司 Method for drawing hand-embroidered carpet pattern detection texture and applying hand-embroidered carpet pattern detection texture to carpet weaving
CN113263823A (en) * 2021-05-31 2021-08-17 阳信思踏奇实业有限责任公司 Composite manufacturing process of woven tufted carpet

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Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109016743A (en) * 2018-06-28 2018-12-18 阳信诺瑞织品有限公司 A kind of manual terylene great circle drugget manufacture craft of substitution
CN108859381A (en) * 2018-06-28 2018-11-23 阳信瑞鑫毛制品有限公司 A kind of piece of blanket preparation process
CN108978018A (en) * 2018-07-13 2018-12-11 桐乡市龙翔纺织有限责任公司 A kind of novel warp knit imitates the production technology of cut pile fabric
CN109504316A (en) * 2018-11-08 2019-03-22 阳信诺瑞织品有限公司 A kind of flame retardant type biology base fiber drugget manufacture craft
CN109648961A (en) * 2019-01-14 2019-04-19 河南凯辉实业有限公司 A kind of grinding tempered glass functional carpet and preparation method thereof
TWI710679B (en) * 2019-02-26 2020-11-21 聖州企業股份有限公司 Production method of continuous carpet mat
CN109943994A (en) * 2019-04-09 2019-06-28 龙福环能科技股份有限公司 A kind of production method of polylactic acid carpet
CN110450470A (en) * 2019-08-15 2019-11-15 上海声望声学科技股份有限公司 Noise reduction felt and processing method and application thereof
CN111705523A (en) * 2020-06-12 2020-09-25 于长德 Carpet manufacturing method
CN112215793A (en) * 2020-08-28 2021-01-12 阳信瑞鑫集团有限公司 Method for drawing hand-embroidered carpet pattern detection texture and applying hand-embroidered carpet pattern detection texture to carpet weaving
CN112215793B (en) * 2020-08-28 2022-10-14 阳信瑞鑫集团有限公司 Method for drawing hand-embroidered carpet pattern detection texture and applying hand-embroidered carpet pattern detection texture to carpet weaving
CN113263823A (en) * 2021-05-31 2021-08-17 阳信思踏奇实业有限责任公司 Composite manufacturing process of woven tufted carpet
CN113263823B (en) * 2021-05-31 2022-12-16 阳信思踏奇实业有限责任公司 Composite manufacturing process of woven tufted carpet

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