CN107934412A - A kind of six station turnplate mechanisms - Google Patents

A kind of six station turnplate mechanisms Download PDF

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Publication number
CN107934412A
CN107934412A CN201711150837.4A CN201711150837A CN107934412A CN 107934412 A CN107934412 A CN 107934412A CN 201711150837 A CN201711150837 A CN 201711150837A CN 107934412 A CN107934412 A CN 107934412A
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CN
China
Prior art keywords
station
station turnplates
turntable
block
turnplates
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Pending
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CN201711150837.4A
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Chinese (zh)
Inventor
石照耀
董定雨
叶勇
张临涛
付瑛
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Beijing University of Technology
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Beijing University of Technology
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Priority to CN201711150837.4A priority Critical patent/CN107934412A/en
Publication of CN107934412A publication Critical patent/CN107934412A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G29/00Rotary conveyors, e.g. rotating discs, arms, star-wheels or cones
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting

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  • Feeding Of Workpieces (AREA)

Abstract

本发明公开了一种六工位转盘机构,属于机械传动技术领域。包括工作台和安装在工作台上的转盘组件,转盘组件包括六工位转盘、夹持套、挡块、近点开关、电机箱体、伺服电机和减速器。该机构采用了六工位转盘的结构,并在伺服电机的作用下,将轴类零件旋转至六工位转盘旁边的加工或检测设备中,大大缩短了每个工序之间的转换时间,减少了设备占地空间,有效提高了工作效率。

The invention discloses a six-station turntable mechanism, which belongs to the technical field of mechanical transmission. It includes a workbench and a turntable assembly installed on the workbench. The turntable assembly includes a six-station turntable, a clamping sleeve, a stopper, a proximity switch, a motor box, a servo motor and a reducer. The mechanism adopts the structure of the six-station turntable, and under the action of the servo motor, the shaft parts are rotated to the processing or testing equipment next to the six-station turntable, which greatly shortens the conversion time between each process and reduces the The space occupied by the equipment is reduced, and the work efficiency is effectively improved.

Description

一种六工位转盘机构A six-station turntable mechanism

技术领域technical field

本发明涉及一种转盘机构,特别涉及一种六工位转盘机构,属于机械传动技术领域。The invention relates to a turntable mechanism, in particular to a six-station turntable mechanism, which belongs to the technical field of mechanical transmission.

背景技术Background technique

轴类零件是机械工业中极为常见的零件之一,它主要用来支承传动零部件,传递扭矩和承受载荷,广泛应用于航空、汽车、船舶、体育场所、电力等多个行业。轴类零件的加工或检测一般需经过多道工序,并且对各工序的时间和动作顺序有着严格的要求,以期获得高精度、高性能的合格产品。Shaft parts are one of the most common parts in the machinery industry. They are mainly used to support transmission parts, transmit torque and bear loads. They are widely used in aviation, automobiles, ships, sports venues, electric power and other industries. The processing or testing of shaft parts generally needs to go through multiple processes, and there are strict requirements on the time and action sequence of each process, in order to obtain qualified products with high precision and high performance.

现有技术中,轴类零件的加工或检测通常采用链式流水线作业的方式,将加工或检测设备依次放置在流水线旁,对在传送带上的零件逐个进行操作。虽然上述方法操作简单,基本能完成规定的各个动作,但是耗费时间较长、加工或检测设备占用空间大、工作效率低,已经远远不能满足现代企业发展要求。In the prior art, the processing or testing of shaft parts usually adopts a chained assembly line operation, and the processing or testing equipment is placed next to the assembly line in sequence, and the parts on the conveyor belt are operated one by one. Although the above method is simple to operate and can basically complete the prescribed actions, it takes a long time, takes up a lot of space for processing or testing equipment, and has low work efficiency, which is far from meeting the development requirements of modern enterprises.

因此,在实际生产中很有必要提供一种六工位转盘机构来解决上述问题。Therefore, it is necessary to provide a six-station turntable mechanism to solve the above problems in actual production.

发明内容Contents of the invention

本发明旨在提供一种六工位转盘机构,以解决现有技术中设备占用空间大、工作效率低、工序转换速度慢等问题。The present invention aims to provide a six-station turntable mechanism to solve the problems in the prior art that the equipment occupies a large space, the work efficiency is low, and the process conversion speed is slow.

为达到上述目的,本发明的技术方案如下:To achieve the above object, the technical scheme of the present invention is as follows:

一种六工位转盘机构,包括工作台1和安装在工作台1上的转盘组件,转盘组件包括六工位转盘8、夹持套2、挡块3、近点开关4、电机箱体5、伺服电机6和减速器7。A six-station turntable mechanism, including a worktable 1 and a turntable assembly installed on the worktable 1, the turntable assembly includes a six-station turntable 8, a clamping sleeve 2, a stopper 3, a proximity switch 4, and a motor box 5 , servo motor 6 and reducer 7.

六工位转盘8用于旋转轴类零件;夹持套2通过一组螺钉固定在六工位转盘8上,用于套住轴类零件,在六工位转盘8的转动下,将轴类零件旋转至各加工工位或检测工位;The six-station turntable 8 is used to rotate the shaft parts; the clamping sleeve 2 is fixed on the six-station turntable 8 by a set of screws, and is used to trap the shaft parts. Under the rotation of the six-station turntable 8, the shaft The parts are rotated to each processing station or inspection station;

挡块3和近点开关4的位置相对应,通过挡块3和近点开关4的交互以确定六工位转盘8的零点位置,挡块3设置在六工位转盘8上,近点开关4安装在电机箱体5边侧,当挡块3感应到近点开关4时,标定此位置为六工位转盘8的零点位置。The stopper 3 corresponds to the position of the proximity switch 4, and the zero position of the six-station turntable 8 is determined through the interaction between the stopper 3 and the proximity switch 4. The stopper 3 is set on the six-station turntable 8, and the proximity switch 4 is installed on the side of the motor box 5, and when the stopper 3 senses the proximity switch 4, this position is marked as the zero position of the six-station turntable 8.

电机箱体5固定在工作台1上,电机箱体5对称结构,伺服电机6安装在电机箱体5上;伺服电机6为整个机构的动力输出部分,伺服电机6与六工位转盘8通过减速器7连接;The motor box 5 is fixed on the workbench 1, the motor box 5 has a symmetrical structure, and the servo motor 6 is installed on the motor box 5; the servo motor 6 is the power output part of the whole mechanism, and the servo motor 6 and the six-station turntable 8 pass through reducer 7 connection;

减速器7设置在伺服电机6的转子与六工位转盘8之间,用于降低六工位转盘8的速度和转动惯量。The reducer 7 is arranged between the rotor of the servo motor 6 and the six-station turntable 8 for reducing the speed and moment of inertia of the six-station turntable 8 .

在六工位转盘8的旁边还安装有轴类零件的加工设备或检测设备,以满足各个工序连续操作的要求。Next to the six-station turntable 8, processing equipment or testing equipment for shaft parts is also installed to meet the requirements of continuous operation of each process.

本发明的有益效果在于:The beneficial effects of the present invention are:

1)在本发明的六工位转盘机构中,通过采用六工位转盘的机械结构,可以大大缩短每个工序之间的转换时间,以及减少加工或检测设备占地空间,有效提高了工作效率。1) In the six-station turntable mechanism of the present invention, by adopting the mechanical structure of the six-station turntable, the transition time between each process can be greatly shortened, and the space occupied by processing or testing equipment can be reduced, effectively improving work efficiency .

2)在本发明的六工位转盘机构中,近点开关和挡块能帮助六工位转盘准确找到零点位置,保证了转盘的定位精度。2) In the six-station turntable mechanism of the present invention, the proximity switch and the stopper can help the six-station turntable to accurately find the zero position, ensuring the positioning accuracy of the turntable.

附图说明Description of drawings

图1为一种六工位转盘机构总图。Figure 1 is a general diagram of a six-station turntable mechanism.

1、工作台,2、夹持套,3、近点开关,4、挡块,5、电机箱体,6、伺服电机,7、减速器,8、六工位转盘。1. Worktable, 2. Clamping sleeve, 3. Proximity switch, 4. Block, 5. Motor box, 6. Servo motor, 7. Reducer, 8. Six-station turntable.

具体实施方式Detailed ways

下面结合附图和具体实施方式对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.

如图1所示,本实施例的六工位转盘机构包括工作台1和安装在工作台1上的转盘组件,转盘组件包括:As shown in Figure 1, the six-station turntable mechanism of the present embodiment includes a workbench 1 and a turntable assembly installed on the workbench 1, and the turntable assembly includes:

用于旋转轴类零件的六工位转盘8,以及安装在六工位转盘8上的夹持套2,夹持套2用于套住轴类零件,并在六工位转盘8的转动下,将轴类零件旋转至各加工或检测工位;The six-station turntable 8 for rotating shaft parts, and the clamping sleeve 2 installed on the six-station turntable 8, the clamping sleeve 2 is used to cover the shaft parts, and under the rotation of the six-station turntable 8 , to rotate the shaft parts to each processing or testing station;

电机箱体5,固定在工作台1上,具有左右对称结构,用于安装伺服电机6;伺服电机6,作为整个机构的动力源,用于转动六工位转盘8;减速器7连接在伺服电机6的转子和六工位转盘8中间,用于降低六工位转盘8的速度和惯量。The motor box 5 is fixed on the workbench 1 and has a left-right symmetrical structure for installing the servo motor 6; the servo motor 6 is used as the power source of the whole mechanism to rotate the six-station turntable 8; the reducer 7 is connected to the servo Between the rotor of the motor 6 and the six-station turntable 8, it is used to reduce the speed and inertia of the six-station turntable 8.

工作前,先将轴类零件的加工或检测设备安装在六工位转盘8的旁边,夹持套2中的轴类零件在六工位转盘8的转动作用下进入到各加工或检测设备中,完成相应的操作;同时,操作人员也可设定任意角度使轴类零件进入到相应的工位;加工或检测设备的放置相对链式流水线而言,一方面所有的设备没有列成一排,减少设备的占用面积,另一方面采用六工位转盘8的这种结构,可随时调节转盘的转动速度,大大缩短了每个工序的转换时间,提高了工作效率。Before work, the processing or testing equipment for shaft parts is installed next to the six-station turntable 8, and the shaft parts in the clamping sleeve 2 enter each processing or testing equipment under the rotation of the six-station turntable 8 , to complete the corresponding operation; at the same time, the operator can also set any angle to make the shaft parts enter the corresponding station; compared with the chain assembly line, the placement of processing or testing equipment, on the one hand, all the equipment is not in a row, Reduce the occupied area of the equipment. On the other hand, the structure of the six-station turntable 8 can be used to adjust the rotation speed of the turntable at any time, which greatly shortens the conversion time of each process and improves work efficiency.

优选地,本实施例的转盘组件还包括近点开关3和挡块4,近点开关3安装在电机箱体5边侧,挡块4设置在六工位转盘8上;当挡块4感应了近点开关3,则标定此时的位置为零点位置;若六工位转盘8旋转至任意位置,近点开关3和挡块4能帮助六工位转盘8再次准确找到零点位置,以提高转盘的定位精度。Preferably, the turntable assembly of this embodiment also includes a proximity switch 3 and a stopper 4, the proximity switch 3 is installed on the side of the motor case 5, and the stopper 4 is arranged on the six-station turntable 8; when the stopper 4 senses If the proximity switch 3 is turned on, the position at this time is calibrated as the zero position; if the six-station turntable 8 rotates to any position, the proximity switch 3 and the stopper 4 can help the six-station turntable 8 to find the zero position accurately again, so as to improve The positioning accuracy of the turntable.

以上仅为本发明的实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only examples of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims (3)

  1. A kind of 1. six station turnplate mechanisms, it is characterised in that:Turntable group including workbench (1) and on workbench (1) Part, rotary disc assembly include six station turnplates (8), retaining sleeve (2), block (3), near point switch (4), motor case body (5), servo electricity Machine (6) and retarder (7);
    Six station turnplates (8) are used to rotate axial workpiece;Retaining sleeve (2) is fixed on six station turnplates (8) by one group of screw, For entangling rotation axial workpiece, under the rotation of six station turnplates (8), will rotation axial workpiece rotate to each processing stations or Detection station;
    Block (3) is installed on retaining sleeve (2), and block (3) is corresponding with the position of near point switch (4), by block (3) and closely The interaction of point switch (4) is to determine the dead-center position of six station turnplates (8), and block (3) is arranged on six station turnplates (8), closely Point switch (4) is installed on motor case body (5) avris, and when block (3) senses near point switch (4), it is six works to demarcate this position The dead-center position of position turntable (8);
    Motor case body (5) is fixed on workbench (1), and motor case body (5) symmetrical structure, servomotor (6) is installed on motor housing On body (5);Servomotor (6) is the power delivery section of whole mechanism, and servomotor (6) is with six station turnplates (8) by subtracting Fast device (7) connection.
  2. A kind of 2. six station turnplates mechanism according to claim 1, it is characterised in that:Retarder (7) is arranged on servo electricity Between the rotor and six station turnplates (8) of machine (6), for reducing by the speed and rotary inertia of six station turnplates (8).
  3. A kind of 3. six station turnplates mechanism according to claim 1, it is characterised in that:On the side of six station turnplates (8) The process equipment or detection device of axial workpiece are also equipped with, to meet the requirement of each process continuous operation.
CN201711150837.4A 2017-11-18 2017-11-18 A kind of six station turnplate mechanisms Pending CN107934412A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711150837.4A CN107934412A (en) 2017-11-18 2017-11-18 A kind of six station turnplate mechanisms

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Application Number Priority Date Filing Date Title
CN201711150837.4A CN107934412A (en) 2017-11-18 2017-11-18 A kind of six station turnplate mechanisms

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1714738A2 (en) * 2005-04-18 2006-10-25 Tecnologies Aplicades a Muntatges Electro-Mecanica, S.L.L. Transfer machine with rotary table for the surface treatment of workpieces
KR20110054536A (en) * 2009-11-18 2011-05-25 (주)진양오일씰 Device for installing oil ring backup ring
CN204524429U (en) * 2015-01-16 2015-08-05 舟山市普陀宝弘精密机械有限公司 The facing attachment that a kind of razor blade is special
CN104942775A (en) * 2015-06-01 2015-09-30 东南大学 Servo-type multi-station rotary table and precision property testing device thereof
CN106271647A (en) * 2016-09-27 2017-01-04 东莞市星河精密压铸模具有限公司 A kind of automatic drilling and tapping equipment and technology
CN206047181U (en) * 2016-07-15 2017-03-29 中山市德优达自动化设备有限公司 A six-station key milling machine
CN206140109U (en) * 2016-08-31 2017-05-03 董勇 Six station handle multigraph presses
CN106624034A (en) * 2016-12-26 2017-05-10 东莞市蓉工自动化科技有限公司 A PIN needle automatic drilling machine

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1714738A2 (en) * 2005-04-18 2006-10-25 Tecnologies Aplicades a Muntatges Electro-Mecanica, S.L.L. Transfer machine with rotary table for the surface treatment of workpieces
KR20110054536A (en) * 2009-11-18 2011-05-25 (주)진양오일씰 Device for installing oil ring backup ring
CN204524429U (en) * 2015-01-16 2015-08-05 舟山市普陀宝弘精密机械有限公司 The facing attachment that a kind of razor blade is special
CN104942775A (en) * 2015-06-01 2015-09-30 东南大学 Servo-type multi-station rotary table and precision property testing device thereof
CN206047181U (en) * 2016-07-15 2017-03-29 中山市德优达自动化设备有限公司 A six-station key milling machine
CN206140109U (en) * 2016-08-31 2017-05-03 董勇 Six station handle multigraph presses
CN106271647A (en) * 2016-09-27 2017-01-04 东莞市星河精密压铸模具有限公司 A kind of automatic drilling and tapping equipment and technology
CN106624034A (en) * 2016-12-26 2017-05-10 东莞市蓉工自动化科技有限公司 A PIN needle automatic drilling machine

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Application publication date: 20180420