CN107956400A - A kind of substation's light sound-insulation folding door - Google Patents

A kind of substation's light sound-insulation folding door Download PDF

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Publication number
CN107956400A
CN107956400A CN201711228361.1A CN201711228361A CN107956400A CN 107956400 A CN107956400 A CN 107956400A CN 201711228361 A CN201711228361 A CN 201711228361A CN 107956400 A CN107956400 A CN 107956400A
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Prior art keywords
parts
sound
door frame
guide rail
insulating
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CN107956400B (en
Inventor
胡胜
彭继文
吴晓文
卢铃
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Electric Power Research Institute of State Grid Hunan Electric Power Co Ltd
State Grid Hunan Electric Power Co Ltd
State Grid Corp of China SGCC
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Electric Power Research Institute of State Grid Hunan Electric Power Co Ltd
State Grid Hunan Electric Power Co Ltd
State Grid Corp of China SGCC
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    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B5/00Doors, windows, or like closures for special purposes; Border constructions therefor
    • E06B5/20Doors, windows, or like closures for special purposes; Border constructions therefor for insulation against noise
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/06Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of natural rubber or synthetic rubber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/14Layered products comprising a layer of metal next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/20Layered products comprising a layer of metal comprising aluminium or copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00Layered products comprising a layer of natural or synthetic rubber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00Layered products comprising a layer of natural or synthetic rubber
    • B32B25/10Layered products comprising a layer of natural or synthetic rubber next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00Layered products comprising a layer of natural or synthetic rubber
    • B32B25/14Layered products comprising a layer of natural or synthetic rubber comprising synthetic rubber copolymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00Layered products comprising a layer of natural or synthetic rubber
    • B32B25/16Layered products comprising a layer of natural or synthetic rubber comprising polydienes homopolymers or poly-halodienes homopolymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/16Ethylene-propylene or ethylene-propylene-diene copolymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L9/00Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L9/00Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
    • C08L9/02Copolymers with acrylonitrile
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/32Arrangements of wings characterised by the manner of movement; Arrangements of movable wings in openings; Features of wings or frames relating solely to the manner of movement of the wing
    • E06B3/48Wings connected at their edges, e.g. foldable wings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/101Glass fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/10Properties of the layers or laminate having particular acoustical properties
    • B32B2307/102Insulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/306Resistant to heat
    • B32B2307/3065Flame resistant or retardant, fire resistant or retardant
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/552Fatigue strength
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/718Weight, e.g. weight per square meter
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/726Permeability to liquids, absorption
    • B32B2307/7265Non-permeable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2311/00Metals, their alloys or their compounds
    • B32B2311/24Aluminium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2319/00Synthetic rubber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2419/00Buildings or parts thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/08Metals
    • C08K2003/0806Silver
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/08Metals
    • C08K2003/0856Iron
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2227Oxides; Hydroxides of metals of aluminium
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/38Boron-containing compounds
    • C08K2003/387Borates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/014Additives containing two or more different additives of the same subgroup in C08K
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Soundproofing, Sound Blocking, And Sound Damping (AREA)

Abstract

The invention discloses a kind of substation's light sound-insulation folding door, including upper rail, lower guideway and at least two door frames, light sound-insulation curtain face is embedded with each door frame, two neighboring door frame is connected through the hinge, upper rail and the lower guideway setting symmetrical above and below, along the direction of extension of door frame, the top of first door frame is equipped with upper shaft, bottom is correspondingly provided with lower rotary shaft, and the upper shaft and lower rotary shaft are installed in upper rail and lower guideway respectively;In remaining door frame, upper block and lower tumbler are respectively equipped with the top and bottom of each door frame, and the upper block and lower tumbler are corresponded to and be installed in upper rail and lower guideway.The present invention uses light sound-insulation curtain face, and folding door is light-weight, sound insulation property is good;It can realize fast quick-detach, equipment power off time is greatly decreased;It is of low cost, there are good economic benefits.

Description

一种变电站轻质隔声折叠门A Lightweight Soundproof Folding Door for a Substation

技术领域technical field

本发明涉及环境工程技术领域,尤其涉及一种变电站轻质隔声折叠门。The invention relates to the technical field of environmental engineering, in particular to a lightweight sound-insulating folding door for a substation.

背景技术Background technique

随着社会经济的发展和城市人口密度的增大,变电站噪声污染越来越受到公众的关注。声屏障、隔声罩等降噪设施是噪声污染治理中最常用、也是最有效的技术手段。但目前常用的声屏障、隔声门、吸声模块等降噪装置存在停电安装时间长、引起主设备检修不便等问题。因此需要开发出更轻质、拆卸更方便的隔吸声装置,从而大幅度减少停电作业时间,同时降低对主设备检修运维的影响。With the development of social economy and the increase of urban population density, the noise pollution of substations has attracted more and more public attention. Noise reduction facilities such as sound barriers and sound insulation enclosures are the most commonly used and most effective technical means in noise pollution control. However, currently commonly used noise reduction devices such as sound barriers, sound insulation doors, and sound-absorbing modules have problems such as long power outage installation time and inconvenience in main equipment maintenance. Therefore, it is necessary to develop a sound insulation and absorption device that is lighter and more convenient to disassemble, so as to greatly reduce the power outage operation time and reduce the impact on the maintenance and maintenance of the main equipment.

发明内容Contents of the invention

本发明要解决的技术问题是克服现有技术的不足,提供一种重量轻、隔声性能好、能实现快速拆卸、成本低廉、具有良好经济效益的变电站轻质隔声折叠门。The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a light-weight, sound-insulating folding door for a substation with light weight, good sound insulation performance, quick disassembly, low cost, and good economic benefits.

为解决上述技术问题,本发明采用以下技术方案:In order to solve the problems of the technologies described above, the present invention adopts the following technical solutions:

一种变电站轻质隔声折叠门,包括上导轨、下导轨和至少两个门框架,每个门框架内嵌设有轻质隔声帘面,相邻两个门框架通过铰链连接,所述上导轨和下导轨上下对称设置,沿着门框架的伸展方向,第一个门框架的顶部设有上转轴,底部对应设有下转轴,所述上转轴和下转轴分别装设于上导轨和下导轨内;剩余的门框架中,每个门框架的顶部和底部分别设有上导轮和下导轮,且所述上导轮和下导轮对应装设于上导轨和下导轨内。A lightweight sound-insulating folding door for a substation, comprising an upper guide rail, a lower guide rail and at least two door frames, each door frame is embedded with a light-weight sound-insulation curtain, and two adjacent door frames are connected by hinges. The upper guide rail and the lower guide rail are arranged symmetrically up and down. Along the extension direction of the door frame, the top of the first door frame is provided with an upper rotating shaft, and the bottom is correspondingly provided with a lower rotating shaft. The upper rotating shaft and the lower rotating shaft are respectively installed on the upper guide rail and the In the lower guide rail; in the remaining door frames, the top and bottom of each door frame are respectively provided with an upper guide wheel and a lower guide wheel, and the upper guide wheel and the lower guide wheel are correspondingly installed in the upper guide rail and the lower guide rail.

作为上述技术方案的进一步改进:As a further improvement of the above technical solution:

所述上导轨和下导轨固定设置,所述上导轨设有可供上转轴和上导轮穿过的上检修口,所述下导轨设有可供下转轴和下导轮穿过的下检修口。The upper guide rail and the lower guide rail are fixedly arranged, the upper guide rail is provided with an upper inspection port through which the upper rotating shaft and the upper guide wheel can pass, and the lower guide rail is provided with a lower inspection port through which the lower rotating shaft and the lower guide wheel can pass. mouth.

沿着门框架的伸展方向,所述上转轴和下转轴设于第一个门框架远离下一个门框架的一端。Along the extending direction of the door frame, the upper rotating shaft and the lower rotating shaft are arranged at the end of the first door frame away from the next door frame.

沿着门框架的伸展方向,除第一个门框架外,前一个门框架上的上导轮靠近下一个门框架的上导轮,前一个门框架上的下导轮靠近下一个门框架的下导轮。Along the extension direction of the door frame, except for the first door frame, the upper guide wheel on the previous door frame is close to the upper guide wheel of the next door frame, and the lower guide wheel on the previous door frame is close to the Lower guide wheel.

所述门框架上设有用于加固轻质隔声帘面的加强条。The door frame is provided with reinforcement strips for reinforcing the lightweight sound insulation curtain.

所述轻质隔声帘面包括橡塑隔声芯层和设于橡塑隔声芯层外侧的防火防水面层。The lightweight sound-insulating curtain surface includes a rubber-plastic sound-insulation core layer and a fireproof and waterproof surface layer arranged outside the rubber-plastic sound-insulation core layer.

所述防火防水面层为玻璃纤维铝箔布面层。The fireproof and waterproof surface layer is a glass fiber aluminum foil cloth surface layer.

所述橡塑隔声芯层为柔性隔声材料,所述柔性隔声材料包括以下重量份的组分:橡胶25~40份,塑料15~25份,增强纤维5~10份,重质粉体5~15份,塑化剂10~20份,热稳定剂1~2份,促进剂1~2份,硫化剂1~2份,和偶联剂1~2份。The rubber-plastic sound-insulating core layer is a flexible sound-insulating material, and the flexible sound-insulating material includes the following components in parts by weight: 25-40 parts of rubber, 15-25 parts of plastic, 5-10 parts of reinforcing fiber, heavy powder 5-15 parts of body, 10-20 parts of plasticizer, 1-2 parts of heat stabilizer, 1-2 parts of accelerator, 1-2 parts of vulcanizing agent, and 1-2 parts of coupling agent.

所述的柔性隔声材料,优选的,所述增强纤维为铝纤维、碳纤维、聚酯纤维、硅酸盐纤维中的一种或多种。As for the flexible sound insulation material, preferably, the reinforcing fiber is one or more of aluminum fiber, carbon fiber, polyester fiber and silicate fiber.

所述的柔性隔声材料,优选的,所述重质粉体为超细石墨烯粉体、超细三氧化二铝粉体、超细金属粉体中的一种或多种;所述重质粉体的粒径为100nm~100μm。For the flexible sound insulation material, preferably, the heavy powder is one or more of ultrafine graphene powder, ultrafine aluminum oxide powder, and ultrafine metal powder; The particle size of the solid powder is 100nm-100μm.

所述的柔性隔声材料,优选的,还包括:杀菌剂1~2份。Preferably, the flexible sound insulation material further includes: 1-2 parts of bactericide.

所述的柔性隔声材料,优选的,所述橡胶为氟橡胶、丁腈橡胶、氯丁橡胶中的一种或多种;所述塑料为聚碳酸树酯、聚氯乙烯、聚乙烯、聚苯乙烯、聚丙烯、聚氨酯中的一种或多种。The flexible sound insulation material, preferably, the rubber is one or more of fluorine rubber, nitrile rubber, neoprene; the plastic is polycarbonate resin, polyvinyl chloride, polyethylene, polyvinyl chloride One or more of styrene, polypropylene, polyurethane.

所述的柔性隔声材料,优选的,所述塑化剂为邻苯二甲酸二丁酯、邻苯二甲酸二辛酯、己二酸二辛酯中一种;所述热稳定剂为钙锌粉、有机锡、有机锑中的一种;所述促进剂为二硫化二苯并噻唑、N-环已基-2-苯并噻唑次磺酰胺、四甲基二硫化秋兰姆中的一种;所述硫化剂选自升华硫、氧化锌、氧化镁中的一种或多种;所述偶联剂为铬络合物偶联剂、硅烷偶联剂、钛酸酯偶联剂中的一种。The flexible sound insulation material, preferably, the plasticizer is one of dibutyl phthalate, dioctyl phthalate, and dioctyl adipate; the heat stabilizer is calcium One of zinc powder, organic tin, and organic antimony; the accelerator is dibenzothiazole disulfide, N-cyclohexyl-2-benzothiazole sulfenamide, tetramethylthiuram disulfide One; the vulcanizing agent is selected from one or more of sublimated sulfur, zinc oxide, magnesium oxide; the coupling agent is a chromium complex coupling agent, a silane coupling agent, a titanate coupling agent One of.

所述的柔性隔声材料,优选的,所述抗菌剂为纳米银、载银磷酸盐、四氯苯二腈中的一种。For the flexible sound-insulating material, preferably, the antibacterial agent is one of nano-silver, silver-loaded phosphate, and tetrachlorophthalonitrile.

本发明还提供一种上述的柔性隔声材料的制备方法,包括以下步骤:The present invention also provides a method for preparing the above-mentioned flexible sound insulation material, comprising the following steps:

(1)先将橡胶、塑料、塑化剂和热稳定剂置于开炼机中温度为120℃~180℃,转速为10~30r/min下混炼1~5min,再加入增强纤维、重质粉体和偶联剂,维持温度和转速不变,混炼2~10min,冷却至室温,得到预混料;(1) Put the rubber, plastic, plasticizer and heat stabilizer in the open mixer at a temperature of 120°C to 180°C and a speed of 10 to 30r/min and mix for 1 to 5 minutes, then add reinforcing fibers, heavy quality powder and coupling agent, keep the temperature and rotation speed constant, knead for 2-10 minutes, cool to room temperature, and obtain the premix;

(2)在步骤(1)所得的预混料中加入促进剂和硫化剂,在30~90℃,转速为10~30r/min下混炼2~10min,室温放置12~36h后,在室温转速为10~30r/min下继续混炼2~10min,最后置于平板硫化机上模压成型,模压温度为120~180℃,压力为5~15MPa,时间为10~30min,室温冷却后得到柔性隔声材料。(2) Add accelerator and vulcanizing agent to the premix obtained in step (1), mix at 30-90°C for 2-10 minutes at a speed of 10-30r/min, leave it at room temperature for 12-36 hours, and Continue mixing for 2 to 10 minutes at a speed of 10 to 30 r/min, and finally put it on a flat vulcanizing machine for molding. The molding temperature is 120 to 180 ° C, the pressure is 5 to 15 MPa, and the time is 10 to 30 minutes. After cooling at room temperature, flexible insulation is obtained. sound material.

所述的柔性隔声材料的制备方法,优选的,所述步骤(2)中,还包括在预混料中加入抗菌剂。The preparation method of the flexible sound insulation material, preferably, in the step (2), further includes adding an antibacterial agent into the premix.

作为上述技术方案的进一步改进:As a further improvement of the above technical solution:

所述橡塑隔声芯层为阻燃柔性隔声材料,所述阻燃柔性隔声材料包括以下重量份的组分:无卤素橡胶25~40份,无卤素塑料15~25份,增强纤维2~10份,重质粉体5~15份,塑化剂10~20份,阻燃剂5~10份,稳定剂1~2份,促进剂1~2份,硫化剂1~2份,和偶联剂1~2份。The rubber-plastic sound-insulating core layer is a flame-retardant flexible sound-insulating material, and the flame-retardant flexible sound-insulating material includes the following components in parts by weight: 25-40 parts of halogen-free rubber, 15-25 parts of halogen-free plastic, reinforcing fiber 2-10 parts, heavy powder 5-15 parts, plasticizer 10-20 parts, flame retardant 5-10 parts, stabilizer 1-2 parts, accelerator 1-2 parts, vulcanizing agent 1-2 parts , and 1 to 2 parts of coupling agent.

所述的阻燃柔性隔声材料,优选的,所述增强纤维为铝纤维、碳纤维、聚酯纤维、硅酸盐纤维中的一种或多种。In the flame-retardant flexible sound-insulating material, preferably, the reinforcing fibers are one or more of aluminum fibers, carbon fibers, polyester fibers, and silicate fibers.

所述的阻燃柔性隔声材料,优选的,所述重质粉体为超细石墨烯粉体、超细三氧化二铝粉体、超细铁粉体中的一种或多种;所述重质粉体的粒径100nm~100μm。The flame-retardant flexible sound-insulating material, preferably, the heavy powder is one or more of ultrafine graphene powder, ultrafine aluminum oxide powder, and ultrafine iron powder; The particle size of the heavy powder is 100nm-100μm.

所述的阻燃柔性隔声材料,优选的,还包括:杀菌剂1~2份。The flame-retardant flexible sound-insulating material preferably further includes: 1-2 parts of bactericide.

所述的阻燃柔性隔声材料,优选的,所述无卤素橡胶为硅橡胶、顺丁橡胶、三元乙丙橡胶的一种或多种;所述无卤素塑料为聚碳酸树酯、聚丙烯、聚乙烯、聚氨酯的一种或多种。For the flame-retardant flexible sound-insulating material, preferably, the halogen-free rubber is one or more of silicone rubber, butadiene rubber, and ethylene-propylene-diene rubber; the halogen-free plastic is polycarbonate, polyester One or more of propylene, polyethylene, polyurethane.

所述的阻燃柔性隔声材料,优选的,所述塑化剂为邻苯二甲酸二丁酯、邻苯二甲酸二辛酯、己二酸二辛酯中的一种;所述阻燃剂为氢氧化铝、氢氧化镁、硼酸锌中的一种或多种;所述稳定剂为钙锌粉、有机锡、有机锑中的一种;所述促进剂为二硫化二苯并噻唑、N-环已基-2-苯并噻唑次磺酰胺、四甲基二硫化秋兰姆中的一种;所述硫化剂为升华硫、氧化锌、氧化镁中的一种或多种;所述偶联剂为铬络合物偶联剂、硅烷偶联剂、钛酸酯偶联剂中的一种。The flame-retardant flexible sound-insulating material, preferably, the plasticizer is one of dibutyl phthalate, dioctyl phthalate, and dioctyl adipate; the flame-retardant The stabilizer is one or more of aluminum hydroxide, magnesium hydroxide, and zinc borate; the stabilizer is one of calcium zinc powder, organic tin, and organic antimony; the accelerator is dibenzothiazole disulfide , one of N-cyclohexyl-2-benzothiazole sulfenamide, and tetramethylthiuram disulfide; the vulcanizing agent is one or more of sublimated sulfur, zinc oxide, and magnesium oxide; The coupling agent is one of chromium complex coupling agent, silane coupling agent and titanate coupling agent.

所述的阻燃柔性隔声材料,优选的,所述抗菌剂为纳米银、载银磷酸盐、四氯苯二腈中的一种。In the flame-retardant flexible sound-insulating material, preferably, the antibacterial agent is one of nano-silver, silver-loaded phosphate, and tetrachlorophthalonitrile.

本发明还提供一种上述的阻燃柔性隔声材料的制备方法,包括以下步骤:The present invention also provides a method for preparing the above-mentioned flame-retardant flexible sound-insulating material, comprising the following steps:

(1)先将无卤素橡胶、无卤素塑料、塑化剂、稳定剂置于开炼机中在温度为120℃~180℃,转速为10~30r/min下混炼1~5min,再加入增强纤维、重质粉体、阻燃剂和偶联剂,维持温度和转速不变,混炼2~10min,冷却至室温,得到预混料;(1) Put the halogen-free rubber, halogen-free plastic, plasticizer and stabilizer in the open mixer at a temperature of 120°C to 180°C and a speed of 10 to 30r/min and mix for 1 to 5 minutes, then add Reinforcing fiber, heavy powder, flame retardant and coupling agent, keep the temperature and rotation speed constant, knead for 2-10 minutes, cool to room temperature, and get the premix;

(2)在步骤(1)所得的预混料中加入促进剂和硫化剂,在30~90℃,转速为10~30r/min下混炼2~10min,室温放置12~36h后,在室温转速为10~30r/min下继续混炼2~10min,最后置于平板硫化机上模压成型,模压温度为120~180℃,压力为5~15MPa,时间为10~30min,室温冷却后得到柔性隔声材料。(2) Add accelerator and vulcanizing agent to the premix obtained in step (1), mix at 30-90°C for 2-10 minutes at a speed of 10-30r/min, leave it at room temperature for 12-36 hours, and Continue mixing for 2 to 10 minutes at a speed of 10 to 30 r/min, and finally put it on a flat vulcanizing machine for molding. The molding temperature is 120 to 180 ° C, the pressure is 5 to 15 MPa, and the time is 10 to 30 minutes. After cooling at room temperature, flexible insulation is obtained. sound material.

所述的阻燃柔性隔声材料的制备方法,优选的,所述步骤(2)中,还包括在预混料中加入抗菌剂。The preparation method of the flame-retardant flexible sound-insulating material, preferably, in the step (2), further includes adding an antibacterial agent into the premix.

本发明的创新性在于:The innovation of the present invention is:

均质材料的隔声量遵守“质量定律”,即密度越大隔声量越大。本发明在丁腈橡胶和聚氯乙烯混料的基础上,通过添加增强纤维(如为铝纤维、碳纤维、聚酯纤维、硅酸盐纤维等)和重质粉体(如石墨烯、三氧化二铝、铁粉等),既能增加材料的密度,同时分散在混料中的增强纤维和超细粉体能形成多层不同界面的声反射,增加了声能量的消耗,因此能有效提高材料的隔声量,突破“质量定律”。同时因为增强纤维的添加,通过增强纤维形成的交联网状结构,提升了材料的抗压和抗拉性能好。The sound insulation of homogeneous materials obeys the "mass law", that is, the greater the density, the greater the sound insulation. The present invention is on the basis of nitrile rubber and polyvinyl chloride mixture, by adding reinforcing fiber (such as being aluminum fiber, carbon fiber, polyester fiber, silicate fiber etc.) and heavy powder (such as graphene, trioxide Two aluminum, iron powder, etc.), can not only increase the density of the material, but at the same time, the reinforcing fiber and ultrafine powder dispersed in the mixture can form multiple layers of acoustic reflection at different interfaces, which increases the consumption of acoustic energy, so it can effectively improve The sound insulation of the material breaks through the "mass law". At the same time, due to the addition of reinforcing fibers, the cross-linked network structure formed by the reinforcing fibers improves the compressive and tensile properties of the material.

与现有技术相比,本发明的优点在于:Compared with the prior art, the present invention has the advantages of:

本发明的变电站轻质隔声折叠门,采用轻质隔声帘面,折叠门重量轻、隔声性能好;能实现快速拆卸,大幅减少设备停电时间;成本低廉,具有良好经济效益。The lightweight sound-insulating folding door of the substation of the present invention adopts a light-weight sound-insulating curtain surface, the folding door is light in weight and has good sound insulation performance; it can realize quick disassembly and greatly reduce the power failure time of equipment; it is low in cost and has good economic benefits.

进一步的,本发明隔声帘面采用柔性隔声材料,以橡胶和塑料共混物为复合基体,以纤维增强剂和重质粉体为辅助填料以提高声能消耗,以塑化剂、热稳定剂、促进剂、硫化剂、偶联剂、杀菌剂为主要助剂,所成型的柔性隔声材料具有重量轻、隔声性能好,且能方便进行折叠和收卷等优点,尤其适用于需要快速安装和拆卸的使用环境;同时还具有阻燃、抗老化性能好、抗压和抗拉性能好等优点。Further, the sound insulation curtain surface of the present invention adopts flexible sound insulation materials, uses rubber and plastic blends as composite matrix, uses fiber reinforcing agent and heavy powder as auxiliary fillers to improve sound energy consumption, and uses plasticizer, heat Stabilizers, accelerators, vulcanizing agents, coupling agents, and fungicides are the main additives. The formed flexible sound insulation material has the advantages of light weight, good sound insulation performance, and can be easily folded and rolled, especially suitable for The use environment that requires quick installation and disassembly; it also has the advantages of flame retardancy, good anti-aging performance, good compression and tensile performance.

进一步地,本发明隔声帘面采用阻燃柔性隔声材料,以无卤素橡胶和塑料共混物为复合基体,以纤维增强剂和改性剂为辅助填料,以阻燃剂、塑化剂、稳定剂、促进剂、硫化剂、偶联剂、杀菌剂为主要助剂,所成型的阻燃柔性隔声材料具有重量轻、隔声性能好,且能方便进行折叠和收卷等优点,燃烧后无有毒黑烟,适用于需要快速安装和拆卸的使用环境,同时还具有阻燃、抗老化性能好、抗压和抗拉性能好等优点。Further, the sound insulation curtain surface of the present invention adopts flame retardant flexible sound insulation material, uses halogen-free rubber and plastic blend as composite matrix, uses fiber reinforcing agent and modifier as auxiliary filler, uses flame retardant, plasticizer , stabilizer, accelerator, vulcanizing agent, coupling agent, and fungicide are the main additives. The flame-retardant flexible sound-insulation material formed has the advantages of light weight, good sound insulation performance, and can be easily folded and rolled. There is no toxic black smoke after burning, and it is suitable for use environments that require quick installation and disassembly. It also has the advantages of flame retardancy, good anti-aging performance, good compression and tensile performance, etc.

附图说明Description of drawings

图1是本发明实施例1的结构示意图。Fig. 1 is a schematic structural diagram of Embodiment 1 of the present invention.

图中各标号表示:Each label in the figure means:

1、上导轨;11、上检修口;2、下导轨;21、下检修口;3、门框架;4、轻质隔声帘面;5、铰链;61、上转轴;62、下转轴;71、上导轮;72、下导轮;8、加强条。1. Upper guide rail; 11. Upper inspection port; 2. Lower guide rail; 21. Lower inspection port; 3. Door frame; 4. Lightweight soundproof curtain; 5. Hinge; 61. Upper shaft; 62. Lower shaft; 71, upper guide wheel; 72, lower guide wheel; 8, reinforcing bar.

具体实施方式Detailed ways

以下结合说明书附图和具体实施例对本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.

实施例1Example 1

如图1所示,本实施例的变电站轻质隔声折叠门,包括上导轨1、下导轨2和至少两个门框架3,每个门框架3内嵌设有轻质隔声帘面4,相邻两个门框架3通过铰链5连接,上导轨1和下导轨2上下对称设置,沿着门框架3的伸展方向,第一个门框架3的顶部设有上转轴61,底部对应设有下转轴62,上转轴61和下转轴62分别装设于上导轨1和下导轨2内;剩余的门框架3中,每个门框架3的顶部和底部分别设有上导轮71和下导轮72,且上导轮71和下导轮72对应装设于上导轨1和下导轨2内。As shown in Figure 1, the lightweight sound-insulating folding door of the substation in this embodiment includes an upper guide rail 1, a lower guide rail 2 and at least two door frames 3, and each door frame 3 is embedded with a light-weight sound-insulating curtain surface 4 , two adjacent door frames 3 are connected by hinges 5, the upper guide rail 1 and the lower guide rail 2 are symmetrically arranged up and down, along the extension direction of the door frame 3, the top of the first door frame 3 is provided with an upper shaft 61, and the bottom is correspondingly provided with There is a lower rotating shaft 62, and the upper rotating shaft 61 and the lower rotating shaft 62 are installed in the upper guide rail 1 and the lower guide rail 2 respectively; in the remaining door frames 3, the top and bottom of each door frame 3 are respectively provided with upper guide wheels 71 and lower guide wheels. The guide wheel 72, and the upper guide wheel 71 and the lower guide wheel 72 are installed in the upper guide rail 1 and the lower guide rail 2 correspondingly.

在具体应用实例中,门框架3可以设置多个。本实施例以两个为例。采用轻质隔声帘面4,封装在镶嵌在门框架3内时,隔声门的重量也比较轻,可很容易的安装在导轨上。通过镶嵌了轻质隔声帘面4的门架框3、上导轨1和下导轨2形成密封的隔声面,安装时只需先将上导轨1和下导轨2安装好,然后各个门框架3装入上导轨1和下导轨2,最后再安装铰链5,从而实现了隔声折叠门快速安装;而拆卸时,也只需将各个门框架3铰链5拆除,逐个移出导轨,再将上导轨1和下导轨2拆除,从而实现了隔声折叠门快速拆卸。In specific application examples, multiple door frames 3 can be provided. This embodiment takes two examples. When adopting light-weight sound insulation curtain surface 4, being encapsulated in inlaying in door frame 3, the weight of sound insulation door is also relatively light, can be easily installed on the guide rail. A sealed sound insulation surface is formed by the door frame frame 3, the upper guide rail 1 and the lower guide rail 2 inlaid with the lightweight sound insulation curtain surface 4. When installing, it is only necessary to install the upper guide rail 1 and the lower guide rail 2 first, and then each door frame 3, install the upper guide rail 1 and the lower guide rail 2, and finally install the hinge 5, so as to realize the quick installation of the soundproof folding door; and when disassembling, it is only necessary to remove the hinges 5 of each door frame 3, move out the guide rails one by one, and then install the upper The guide rail 1 and the lower guide rail 2 are removed, so that the sound insulation folding door can be quickly disassembled.

本实施例中,门框架3上设有用于加固轻质隔声帘面4的加强条8。In this embodiment, the door frame 3 is provided with reinforcing strips 8 for reinforcing the lightweight sound insulation curtain 4 .

本实施例中,上导轨1和下导轨2固定设置,上导轨1设有可供上转轴61和上导轮71穿过的上检修口11,下导轨2设有可供下转轴62和下导轮72穿过的下检修口21。通过上检修口11、下检修口21装入和拆卸门框架3。In this embodiment, the upper guide rail 1 and the lower guide rail 2 are fixedly arranged. The upper guide rail 1 is provided with an upper inspection port 11 for the upper shaft 61 and the upper guide wheel 71 to pass through. The lower inspection port 21 through which the guide wheel 72 passes. The door frame 3 is loaded and disassembled through the upper inspection port 11 and the lower inspection port 21 .

本实施例中,沿着门框架3的伸展方向,上转轴61和下转轴62设于第一个门框架3远离下一个门框架3的一端。除第一个门框架3外,前一个门框架3上的上导轮71靠近下一个门框架3的上导轮71,前一个门框架3上的下导轮72靠近下一个门框架3的下导轮72。从而保证铰接后的门框架3可以折叠和伸展。In this embodiment, along the extending direction of the door frame 3 , the upper rotating shaft 61 and the lower rotating shaft 62 are arranged at the end of the first door frame 3 away from the next door frame 3 . Except the first door frame 3, the upper guide wheel 71 on the previous door frame 3 is close to the upper guide wheel 71 of the next door frame 3, and the lower guide wheel 72 on the previous door frame 3 is close to the next door frame 3. Lower guide wheel 72. This ensures that the hinged door frame 3 can be folded and extended.

本实施例中,轻质隔声帘面4包括橡塑隔声芯层和设于橡塑隔声芯层外侧的防火防水面层。防火防水面层为玻璃纤维铝箔布面层。橡塑隔声芯层为柔性隔声材料。本实施例给出了柔性隔声材料的一种制备方法,包括以下步骤:In this embodiment, the lightweight sound-insulating curtain surface 4 includes a rubber-plastic sound-insulating core layer and a fireproof and waterproof surface layer arranged outside the rubber-plastic sound-insulating core layer. The fireproof and waterproof surface layer is the surface layer of glass fiber aluminum foil cloth. The rubber and plastic sound insulation core layer is a flexible sound insulation material. This embodiment provides a kind of preparation method of flexible sound insulation material, comprises the following steps:

(1)按照如下重量配比称取原料:丁腈橡胶30份,聚氯乙烯20份,碳纤维10份,纳米石墨烯粉体(200nm)15份,己二酸二辛酯15份,钙锌粉2份,二硫化二苯并噻唑2份,升华硫2份,硅烷偶联剂(KH570)2份,纳米银2份。(1) Weigh raw materials according to the following weight ratio: 30 parts of nitrile rubber, 20 parts of polyvinyl chloride, 10 parts of carbon fiber, 15 parts of nano graphene powder (200nm), 15 parts of dioctyl adipate, calcium zinc 2 parts powder, 2 parts dibenzothiazole disulfide, 2 parts sublimated sulfur, 2 parts silane coupling agent (KH570), 2 parts nano silver.

(2)硫化前处理:先将丁腈橡胶、聚氯乙烯、己二酸二辛酯、钙锌粉放入开炼机(温度为160℃,速度为20r/min)中捏合2min后,加入碳纤维、纳米石墨烯和硅烷偶联剂,继续捏合5min。(2) Pre-vulcanization treatment: Put nitrile rubber, polyvinyl chloride, dioctyl adipate, and calcium zinc powder into an open mill (at a temperature of 160°C and at a speed of 20r/min) and knead for 2 minutes, then add Carbon fiber, graphene nanometer and silane coupling agent, continue kneading 5min.

(3)硫化处理:待混料冷却至室温后,在开炼机(温度为60℃,速度为20r/min)中按相应配比添加升华硫、二硫化二苯并噻唑和纳米银,捏合5min;在室温放置24h后,在开炼机(室温,速度为20r/min)捏合5min,然后置于平板硫化机(温度为160℃,压力为10MPa)上模压成型,时间为15min。(3) Vulcanization treatment: After the mixture is cooled to room temperature, add sublimated sulfur, dibenzothiazole disulfide and nano-silver in the open mill (temperature 60°C, speed 20r/min) according to the corresponding proportion, and knead 5min; After standing at room temperature for 24h, knead in an open mill (room temperature, speed 20r/min) for 5min, and then place it on a flat vulcanizer (temperature 160°C, pressure 10MPa) for 15min.

(4)硫化后处理:取出试样,室温冷却24h,最后将所得的柔性隔声片材裁成所需尺寸供使用。(4) Post-vulcanization treatment: Take out the sample, cool it at room temperature for 24 hours, and finally cut the obtained flexible sound insulation sheet into required size for use.

样品厚度为1.5mm时性能参数如表1所示。The performance parameters are shown in Table 1 when the sample thickness is 1.5mm.

表1实施例1制备的柔性隔声材料的性能表Table 1 The performance table of the flexible sound insulation material prepared in Example 1

实施例2:Example 2:

本实施例与实施例1基本相同,不同之处仅仅在于:This embodiment is basically the same as Embodiment 1, the difference only lies in:

本实施例给出了柔性隔声材料的另一种制备方法,包括以下步骤:This embodiment provides another preparation method of flexible sound insulation material, including the following steps:

(1)按照如下重量配比称取原料:丁腈橡胶35份,聚氯乙烯20份,铝纤维5份,超细金属铁粉(2um)15份,邻苯二甲酸二辛酯15份,有机锑2份,二硫化二苯并噻唑2份,升华硫2份,硅烷偶联剂(KH570)2份,纳米银2份。(1) Take raw materials according to the following weight ratio: 35 parts of nitrile rubber, 20 parts of polyvinyl chloride, 5 parts of aluminum fiber, 15 parts of ultrafine metal iron powder (2um), 15 parts of dioctyl phthalate, 2 parts of organic antimony, 2 parts of dibenzothiazole disulfide, 2 parts of sublimed sulfur, 2 parts of silane coupling agent (KH570), 2 parts of nano silver.

(2)硫化前处理:先将丁腈橡胶、聚氯乙烯、邻苯二甲酸二辛酯、有机锑放入开炼机(温度为160℃,速度为20r/min)中捏合2min后,加入铝纤维、超细金属铁粉和硅烷偶联剂,继续捏合5min。(2) Pre-vulcanization treatment: first put nitrile rubber, polyvinyl chloride, dioctyl phthalate, and organic antimony into an open mixer (at a temperature of 160°C, at a speed of 20r/min) and knead for 2 minutes, then add Aluminum fiber, ultrafine metal iron powder and silane coupling agent, continue to knead for 5min.

(3)硫化处理:待混料冷却至室温后,在开炼机(温度为60℃,速度为20r/min)中按相应配比添加升华硫、二硫化二苯并噻唑和纳米银,捏合5min;在室温放置24h后,在开炼机(室温,速度为20r/min)捏合5min,然后置于平板硫化机(温度为160℃,压力为10MPa)上模压成型,时间为15min。(3) Vulcanization treatment: After the mixture is cooled to room temperature, add sublimated sulfur, dibenzothiazole disulfide and nano-silver in the open mill (temperature 60°C, speed 20r/min) according to the corresponding proportion, and knead 5min; After standing at room temperature for 24h, knead in an open mill (room temperature, speed 20r/min) for 5min, and then place it on a flat vulcanizer (temperature 160°C, pressure 10MPa) for 15min.

(4)硫化后处理:取出试样,室温冷却24h,最后将所得的柔性隔声片材裁成所需尺寸供使用。(4) Post-vulcanization treatment: Take out the sample, cool it at room temperature for 24 hours, and finally cut the obtained flexible sound insulation sheet into required size for use.

样品厚度为1.0mm时的性能参数如表2所示。The performance parameters when the sample thickness is 1.0 mm are shown in Table 2.

表2实施例2制备的柔性隔声材料的性能表Table 2 The performance table of the flexible sound insulation material prepared in Example 2

实施例3:Example 3:

本实施例与实施例1基本相同,不同之处仅仅在于:This embodiment is basically the same as Embodiment 1, the difference only lies in:

本实施例给出了柔性隔声材料的第三种制备方法,包括以下步骤:This embodiment provides the third preparation method of the flexible sound insulation material, including the following steps:

(1)按照如下重量配比称取原料:丁腈橡胶35份,聚氨酯15份,铝纤维10份,纳米石墨烯粉体(200nm)15份,己二酸二辛酯15份,钙锌粉2份,二硫化二苯并噻唑2份,升华硫2份,硅烷偶联剂(KH570)2份,纳米银2份。(1) Weigh raw materials according to the following weight ratio: 35 parts of nitrile rubber, 15 parts of polyurethane, 10 parts of aluminum fiber, 15 parts of nano graphene powder (200nm), 15 parts of dioctyl adipate, calcium zinc powder 2 parts, 2 parts of dibenzothiazole disulfide, 2 parts of sublimed sulfur, 2 parts of silane coupling agent (KH570), 2 parts of nano silver.

(2)硫化前处理:先将丁腈橡胶、聚氨酯、己二酸二辛酯、钙锌粉放入开炼机(温度为160℃,速度为20r/min)中捏合2min后,加入铝纤维、纳米石墨烯粉体和硅烷偶联剂,继续捏合5min。(2) Pre-vulcanization treatment: Put nitrile rubber, polyurethane, dioctyl adipate, and calcium-zinc powder into an open mill (at a temperature of 160°C and at a speed of 20r/min) and knead for 2 minutes, then add aluminum fiber , nano-graphene powder and silane coupling agent, continue to knead for 5min.

(3)硫化处理:待混料冷却至室温后,在开炼机(温度为60℃,速度为20r/min)中按相应配比添加升华硫、二硫化二苯并噻唑和纳米银,捏合5min;在室温放置24h后,在开炼机(室温,速度为20r/min)捏合5min,然后置于平板硫化机(温度为160℃,压力为10MPa)上模压成型,时间为15min。(3) Vulcanization treatment: After the mixture is cooled to room temperature, add sublimated sulfur, dibenzothiazole disulfide and nano-silver in the open mill (temperature 60°C, speed 20r/min) according to the corresponding proportion, and knead 5min; After standing at room temperature for 24h, knead in an open mill (room temperature, speed 20r/min) for 5min, and then place it on a flat vulcanizer (temperature 160°C, pressure 10MPa) for 15min.

(4)硫化后处理:取出试样,室温冷却24h,最后将所得的柔性隔声片材裁成所需尺寸供使用。(4) Post-vulcanization treatment: Take out the sample, cool it at room temperature for 24 hours, and finally cut the obtained flexible sound insulation sheet into required size for use.

样品为1.0mm时性能参数如下表所示。When the sample size is 1.0mm, the performance parameters are shown in the table below.

表3实施例3制备的柔性隔声材料的性能表Table 3 The performance table of the flexible sound insulation material prepared in Example 3

实施例4:Example 4:

本实施例与实施例1基本相同,不同之处仅仅在于:This embodiment is basically the same as Embodiment 1, the difference only lies in:

本实施例中,橡塑隔声芯层为阻燃柔性隔声材料,本实施例给出了阻燃柔性隔声材料的一种制备方法,包括以下步骤:In this example, the rubber-plastic sound-insulating core layer is a flame-retardant flexible sound-insulating material. This example provides a preparation method of a flame-retardant flexible sound-insulating material, including the following steps:

(1)按照如下重量配比称取原料:三元乙丙30份,聚丙烯20份,碳纤维5份,超细金属铁粉(2μm)15份,己二酸二辛酯15份,氢氧化铝5份,钙锌粉2份,二硫化二苯并噻唑2份,升华硫2份,硅烷偶联剂(KH570)2份,纳米银2份。(1) Weigh raw materials according to the following weight ratio: 30 parts of EPDM, 20 parts of polypropylene, 5 parts of carbon fiber, 15 parts of ultrafine metal iron powder (2 μm), 15 parts of dioctyl adipate, hydrogenated 5 parts of aluminum, 2 parts of calcium zinc powder, 2 parts of dibenzothiazole disulfide, 2 parts of sublimed sulfur, 2 parts of silane coupling agent (KH570), 2 parts of nano silver.

(2)硫化前处理:先将三元乙丙橡、聚丙烯、己二酸二辛酯、钙锌粉放入开炼机(温度为160℃,速度为20r/min)中捏合2min后,加入碳纤维、超细金属铁粉、氢氧化铝和硅烷偶联剂(KH570),继续捏合5min。(2) Pre-vulcanization treatment: Put EPDM, polypropylene, dioctyl adipate, and calcium-zinc powder into an open mill (at a temperature of 160°C and at a speed of 20r/min) and knead for 2 minutes. Add carbon fiber, superfine metal iron powder, aluminum hydroxide and silane coupling agent (KH570), and continue kneading for 5 minutes.

(3)硫化处理:待混料冷却至室温后,在开炼机(温度为60℃,速度为20r/min)中按相应配比添加升华硫、二硫化二苯并噻唑和纳米银,捏合5min;在室温放置24h后,在开炼机(室温,速度为20r/min)捏合5min,然后置于平板硫化机(温度为160℃,压力为10MPa)上模压成型,时间为15min。(3) Vulcanization treatment: After the mixture is cooled to room temperature, add sublimated sulfur, dibenzothiazole disulfide and nano-silver in the open mill (temperature 60°C, speed 20r/min) according to the corresponding proportion, and knead 5min; After standing at room temperature for 24h, knead in an open mill (room temperature, speed 20r/min) for 5min, and then place it on a flat vulcanizer (temperature 160°C, pressure 10MPa) for 15min.

(4)硫化后处理:取出试样,室温冷却24h,最后将所得的片材裁成所需尺寸供使用。(4) Post-vulcanization treatment: take out the sample, cool it at room temperature for 24 hours, and finally cut the obtained sheet into the required size for use.

样品厚度为1.5mm时的性能参数如表4所示。The performance parameters when the sample thickness is 1.5 mm are shown in Table 4.

表4实施例4制备的厚度为1.5mm的阻燃柔性隔声材料的性能表Table 4 The performance table of the flame-retardant flexible sound-insulating material with a thickness of 1.5 mm prepared in Example 4

实施例5:Example 5:

本实施例与实施例4基本相同,不同之处仅仅在于:This embodiment is basically the same as Embodiment 4, the difference only lies in:

本实施例给出了阻燃柔性隔声材料的第二种制备方法,包括以下步骤:This embodiment provides the second preparation method of the flame-retardant flexible sound-insulating material, including the following steps:

(1)按照如下重量配比称取原料:三元乙丙35份,聚丙烯20份,铝纤维5份,超细金属铁粉(2μm)10份,邻苯二甲酸二辛酯15份,氢氧化铝5份,有机锑2份,二硫化二苯并噻唑2份,升华硫2份,硅烷偶联剂(KH570)2份,纳米银2份。(1) Weigh raw materials according to the following weight ratio: 35 parts of EPDM, 20 parts of polypropylene, 5 parts of aluminum fiber, 10 parts of ultrafine metal iron powder (2 μm), 15 parts of dioctyl phthalate, 5 parts of aluminum hydroxide, 2 parts of organic antimony, 2 parts of dibenzothiazole disulfide, 2 parts of sublimed sulfur, 2 parts of silane coupling agent (KH570), 2 parts of nano silver.

(2)硫化前处理:先将三元乙丙、聚丙烯、邻苯二甲酸二辛酯、有机锑放入开炼机(温度为160℃,速度为20r/min)中捏合2min后,加入铝纤维、超细金属铁粉、氢氧化铝和硅烷偶联剂(KH570),继续捏合5min。(2) Pre-vulcanization treatment: Put EPDM, polypropylene, dioctyl phthalate, and organic antimony into an open mixer (at a temperature of 160°C and at a speed of 20 r/min) and knead for 2 minutes, then add Aluminum fiber, superfine metal iron powder, aluminum hydroxide and silane coupling agent (KH570), continue kneading for 5 minutes.

(3)硫化处理:待混料冷却至室温后,在开炼机(温度为60℃,速度为20r/min)中按相应配比添加升华硫、二硫化二苯并噻唑和纳米银,捏合5min;在室温放置24h后,在开炼机(室温,速度为20r/min)捏合5min,然后置于平板硫化机(温度为160℃,压力为10MPa)上模压成型,时间为15min。(3) Vulcanization treatment: After the mixture is cooled to room temperature, add sublimated sulfur, dibenzothiazole disulfide and nano-silver in the open mill (temperature 60°C, speed 20r/min) according to the corresponding proportion, and knead 5min; After standing at room temperature for 24h, knead in an open mill (room temperature, speed 20r/min) for 5min, and then place it on a flat vulcanizer (temperature 160°C, pressure 10MPa) for 15min.

(4)硫化后处理:取出试样,室温冷却24h,最后将所得的柔性隔声片材裁成所需尺寸供使用。(4) Post-vulcanization treatment: Take out the sample, cool it at room temperature for 24 hours, and finally cut the obtained flexible sound insulation sheet into required size for use.

样品厚度为1.0mm时的性能参数如表5所示。The performance parameters when the sample thickness is 1.0 mm are shown in Table 5.

表5实施例5制备的厚度为1.0mm的阻燃柔性隔声材料的性能表Table 5 The performance table of the flame-retardant flexible sound-insulating material with a thickness of 1.0mm prepared in Example 5

实施例6:Embodiment 6:

本实施例与实施例4基本相同,不同之处仅仅在于:This embodiment is basically the same as Embodiment 4, the difference only lies in:

本实施例给出了阻燃柔性隔声材料的第三种制备方法,包括以下步骤:This example provides the third preparation method of the flame-retardant flexible sound-insulating material, which includes the following steps:

(1)按照如下重量配比称取原料:顺丁橡胶35份,聚氨酯15份,铝纤维5份,超细石墨烯粉体(200nm)15份,己二酸二辛酯15份,硼酸锌5份,钙锌粉2份,二硫化二苯并噻唑2份,升华硫2份,硅烷偶联剂(KH570)2份,纳米银2份。(1) Weigh raw materials according to the following weight ratio: 35 parts of butadiene rubber, 15 parts of polyurethane, 5 parts of aluminum fiber, 15 parts of ultrafine graphene powder (200nm), 15 parts of dioctyl adipate, zinc borate 5 parts, calcium zinc powder 2 parts, dibenzothiazole disulfide 2 parts, sublimated sulfur 2 parts, silane coupling agent (KH570) 2 parts, nano silver 2 parts.

(2)硫化前处理:先将顺丁橡胶、聚氨酯、己二酸二辛酯、钙锌粉放入开炼机(温度为160℃,速度为20r/min)中捏合2min后,加入铝纤维、超细石墨烯粉体和铬络合物偶联剂,继续捏合5min。(2) Pre-vulcanization treatment: Put butadiene rubber, polyurethane, dioctyl adipate, and calcium-zinc powder into an open mill (at a temperature of 160°C and at a speed of 20r/min) and knead for 2 minutes, then add aluminum fiber , ultrafine graphene powder and chromium complex coupling agent, continue to knead for 5min.

(3)硫化处理:待混料冷却至室温后,在开炼机(温度为60℃,速度为20r/min)中按相应配比添加升华硫、二硫化二苯并噻唑和纳米银,捏合5min;在室温放置24h后,在开炼机(室温,速度为20r/min)捏合5min,然后置于平板硫化机(温度为160℃,压力为10MPa)上模压成型,时间为15min。(3) Vulcanization treatment: After the mixture is cooled to room temperature, add sublimated sulfur, dibenzothiazole disulfide and nano-silver in the open mill (temperature 60°C, speed 20r/min) according to the corresponding proportion, and knead 5min; After standing at room temperature for 24h, knead in an open mill (room temperature, speed 20r/min) for 5min, and then place it on a flat vulcanizer (temperature 160°C, pressure 10MPa) for 15min.

(4)硫化后处理:取出试样,室温冷却24h,最后将所得的柔性隔声片材裁成所需尺寸供使用。(4) Post-vulcanization treatment: Take out the sample, cool it at room temperature for 24 hours, and finally cut the obtained flexible sound insulation sheet into required size for use.

样品厚度为1.0mm时的性能参数如表6所示。The performance parameters when the sample thickness is 1.0 mm are shown in Table 6.

表6实施例6制备的厚度为1.0mm的阻燃柔性隔声材料的性能表Table 6 The performance table of the flame-retardant flexible sound-insulating material with a thickness of 1.0 mm prepared in Example 6

虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明。任何熟悉本领域的技术人员,在不脱离本发明技术方案范围的情况下,都可利用上述揭示的技术内容对本发明技术方案做出许多可能的变动和修饰,或修改为等同变化的等效实施例。因此,凡是未脱离本发明技术方案的内容,依据本发明技术实质对以上实施例所做的任何简单修改、等同变化及修饰,均应落在本发明技术方案保护的范围内。Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Any person familiar with the art, without departing from the scope of the technical solution of the present invention, can use the technical content disclosed above to make many possible changes and modifications to the technical solution of the present invention, or modify it into an equivalent implementation of equivalent changes example. Therefore, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention shall fall within the protection scope of the technical solution of the present invention.

Claims (10)

1.一种变电站轻质隔声折叠门,包括上导轨(1)、下导轨(2)和至少两个门框架(3),每个门框架(3)内嵌设有轻质隔声帘面(4),相邻两个门框架(3)通过铰链(5)连接,所述上导轨(1)和下导轨(2)上下对称设置,沿着门框架(3)的伸展方向,第一个门框架(3)的顶部设有上转轴(61),底部对应设有下转轴(62),所述上转轴(61)和下转轴(62)分别装设于上导轨(1)和下导轨(2)内;剩余的门框架(3)中,每个门框架(3)的顶部和底部分别设有上导轮(71)和下导轮(72),且所述上导轮(71)和下导轮(72)对应装设于上导轨(1)和下导轨(2)内。1. A lightweight sound-insulating folding door for a substation, comprising an upper guide rail (1), a lower guide rail (2) and at least two door frames (3), each door frame (3) is embedded with a lightweight sound-insulation curtain surface (4), two adjacent door frames (3) are connected by hinges (5), the upper guide rail (1) and the lower guide rail (2) are symmetrically arranged up and down, along the extension direction of the door frame (3), the first The top of a door frame (3) is provided with an upper rotating shaft (61), and the bottom is correspondingly provided with a lower rotating shaft (62). The upper rotating shaft (61) and the lower rotating shaft (62) are respectively installed on the upper guide rail (1) and In the lower guide rail (2); in the remaining door frames (3), the top and bottom of each door frame (3) are respectively provided with an upper guide wheel (71) and a lower guide wheel (72), and the upper guide wheel (71) and lower guide wheel (72) are correspondingly installed in upper guide rail (1) and lower guide rail (2). 2.根据权利要求1所述的变电站轻质隔声折叠门,其特征在于:所述上导轨(1)和下导轨(2)固定设置,所述上导轨(1)设有可供上转轴(61)和上导轮(71)穿过的上检修口(11),所述下导轨(2)设有可供下转轴(62)和下导轮(72)穿过的下检修口(21)。2. The light-weight sound-insulating folding door of a substation according to claim 1, characterized in that: the upper guide rail (1) and the lower guide rail (2) are fixedly arranged, and the upper guide rail (1) is provided with an upper rotating shaft (61) and the upper inspection port (11) that the upper guide wheel (71) passes through, and the lower guide rail (2) is provided with the lower inspection port (11) that can pass through the lower rotating shaft (62) and the lower guide wheel (72). twenty one). 3.根据权利要求2所述的变电站轻质隔声折叠门,其特征在于:沿着门框架(3)的伸展方向,所述上转轴(61)和下转轴(62)设于第一个门框架(3)远离下一个门框架(3)的一端。3. The lightweight sound-insulating folding door of a substation according to claim 2, characterized in that: along the extension direction of the door frame (3), the upper rotating shaft (61) and the lower rotating shaft (62) are arranged on the first The door frame (3) is away from an end of the next door frame (3). 4.根据权利要求1至3任意一项所述的变电站轻质隔声折叠门,其特征在于:沿着门框架(3)的伸展方向,除第一个门框架(3)外,前一个门框架(3)上的上导轮(71)靠近下一个门框架(3)的上导轮(71),前一个门框架(3)上的下导轮(72)靠近下一个门框架(3)的下导轮(72)。4. The lightweight sound-insulating folding door of a substation according to any one of claims 1 to 3, characterized in that: along the extension direction of the door frame (3), except for the first door frame (3), the previous one The upper guide wheel (71) on the door frame (3) is close to the upper guide wheel (71) of the next door frame (3), and the lower guide wheel (72) on the previous door frame (3) is close to the next door frame ( 3) the lower guide wheel (72). 5.根据权利要求1至3任意一项所述的变电站轻质隔声折叠门,其特征在于:所述门框架(3)上设有用于加固轻质隔声帘面(4)的加强条(8)。5. The lightweight sound-insulating folding door of a substation according to any one of claims 1 to 3, characterized in that: the door frame (3) is provided with reinforcing strips for reinforcing the light-weight sound-insulating curtain surface (4) (8). 6.根据权利要求1至3任意一项所述的变电站轻质隔声折叠门,其特征在于:所述轻质隔声帘面(4)包括橡塑隔声芯层和设于橡塑隔声芯层外侧的防火防水面层。6. The light-weight sound-insulation folding door of a substation according to any one of claims 1-3, characterized in that: the light-weight sound-insulation curtain (4) comprises a rubber-plastic sound-insulation core layer and a rubber-plastic insulation layer A fire and waterproof finish on the outside of the acoustic core. 7.根据权利要求6所述的变电站轻质隔声折叠门,其特征在于:所述橡塑隔声芯层为柔性隔声材料,所述柔性隔声材料包括以下重量份的组分:橡胶25~40份,塑料15~25份,增强纤维5~10份,重质粉体5~15份,塑化剂10~20份,热稳定剂1~2份,促进剂1~2份,硫化剂1~2份,和偶联剂1~2份。7. The lightweight sound-insulating folding door of a substation according to claim 6, wherein the rubber-plastic sound-insulating core layer is a flexible sound-insulating material, and the flexible sound-insulating material includes the following components by weight: rubber 25-40 parts, 15-25 parts of plastic, 5-10 parts of reinforcing fiber, 5-15 parts of heavy powder, 10-20 parts of plasticizer, 1-2 parts of heat stabilizer, 1-2 parts of accelerator, 1-2 parts of vulcanizing agent, and 1-2 parts of coupling agent. 8.根据权利要求7所述的变电站轻质隔声折叠门,其特征在于:所述增强纤维为铝纤维、碳纤维、聚酯纤维、硅酸盐纤维中的一种或多种;所述重质粉体为超细石墨烯粉体、超细三氧化二铝粉体、超细金属粉体中的一种或多种;所述重质粉体的粒径为100nm~100μm。8. The lightweight sound-insulating folding door of a substation according to claim 7, characterized in that: the reinforcing fiber is one or more of aluminum fiber, carbon fiber, polyester fiber, silicate fiber; the heavy The heavy powder is one or more of ultrafine graphene powder, ultrafine aluminum oxide powder, and ultrafine metal powder; the particle size of the heavy powder is 100nm-100μm. 9.根据权利要求6所述的变电站轻质隔声折叠门,其特征在于:所述橡塑隔声芯层为阻燃柔性隔声材料,所述阻燃柔性隔声材料包括以下重量份的组分:无卤素橡胶25~40份,无卤素塑料15~25份,增强纤维2~10份,重质粉体5~15份,塑化剂10~20份,阻燃剂5~10份,稳定剂1~2份,促进剂1~2份,硫化剂1~2份,和偶联剂1~2份。9. The lightweight sound-insulating folding door of a substation according to claim 6, characterized in that: the rubber-plastic sound-insulating core layer is a flame-retardant flexible sound-insulating material, and the flame-retardant flexible sound-insulating material includes the following parts by weight Components: 25-40 parts of halogen-free rubber, 15-25 parts of halogen-free plastic, 2-10 parts of reinforcing fiber, 5-15 parts of heavy powder, 10-20 parts of plasticizer, 5-10 parts of flame retardant , 1-2 parts of stabilizer, 1-2 parts of accelerator, 1-2 parts of vulcanizing agent, and 1-2 parts of coupling agent. 10.根据权利要求9所述的变电站轻质隔声折叠门,其特征在于:所述增强纤维为铝纤维、碳纤维、聚酯纤维、硅酸盐纤维中的一种或多种;所述重质粉体为超细石墨烯粉体、超细三氧化二铝粉体、超细铁粉体中的一种或多种;所述重质粉体的粒径为100nm~100μm。10. The lightweight sound-insulating folding door of a substation according to claim 9, characterized in that: the reinforcing fibers are one or more of aluminum fibers, carbon fibers, polyester fibers, and silicate fibers; The heavy powder is one or more of ultrafine graphene powder, ultrafine aluminum oxide powder, and ultrafine iron powder; the particle size of the heavy powder is 100nm-100μm.
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