CN108044575A - A kind of tipper of prefabricated panel - Google Patents

Abstract

The invention discloses a device related to plate transportation and installation, in particular to a turning machine for prefabricated wall panels, which includes a turning device, a door frame, and a clamping mechanism. The turning device is installed on the door frame, and the clamping mechanism Installed on the overturning device, the overturning device is provided with a overturning mechanism and a rotating mechanism, the clamping mechanism is installed on the overturning mechanism, the overturning mechanism is installed on the rotating mechanism, and the rotating mechanism is installed on the door on the shelf. This scheme proposes a turning machine for prefabricated wall panels, which has a simple structure, convenient operation, can realize turning and rotating, and can fully meet the needs of installation and transportation.

Description

Turning machine for prefabricated wall panels

technical field

The invention relates to the field of plate transportation and installation, in particular to a turning machine for prefabricated wall panels.

Background technique

At present, the general installation method of prefabricated wall panels: first use a forklift or crane to stack the prefabricated wall panels near the construction area, and then the workers use a trolley to transport the wall panels to the installation area; then turn the wall panels upside down and place the wall panels Lift to the installation position for splicing installation, and so on. Its disadvantages are high physical exertion, low installation efficiency, and easy to cause work-related accidents. There are also prefabricated wall panel installation equipment based on forklifts modified on the market, but they cannot clamp horizontal wall panels. For horizontal wall panels, they must be manually erected in advance to be clamped, and the operation is cumbersome; and its volume It is relatively large and is not suitable for construction in a small space, which limits its scope of use and cannot completely solve the installation problem of prefabricated wall panels.

Contents of the invention

The technical problem to be solved by the present invention is to propose a turning machine for prefabricated wall panels by combining the above existing technologies, which has a simple structure, convenient operation, can realize turning and rotating, and can fully meet the needs of installation and transportation.

The solution of the present invention to solve the technical problem is: a turning machine for prefabricated wall panels, which includes a turning device, a door frame, and a clamping mechanism. The turning device is installed on the door frame, and the clamping mechanism is installed on the turning device. Above, the overturning device is provided with an overturning mechanism and a rotating mechanism, the clamping mechanism is installed on the overturning mechanism, the overturning mechanism is installed on the rotating mechanism, and the rotating mechanism is installed on the door frame.

As a further improvement of the above technical solution, the overturning mechanism includes an overturning drive unit and an overturning shaft, the overturning drive unit is connected to the overturning shaft through transmission, and the rotating mechanism includes a rotating drive unit, a rotating shaft, and the rear of the rotating shaft The end is connected to the rotation drive unit, the front end of the rotation shaft is connected to the turning drive unit, the rotation driving unit is installed on the door frame, and the clamping mechanism is connected to the turning shaft.

As a further improvement of the above technical solution, the turning drive unit includes a turning motor, a worm gear, a worm and a turning seat, the turning motor is fixed on the turning seat, the rotating shaft is connected to the turning seat, and the worm It is connected with the turning motor, the turbine is installed on the turning shaft, the turbine is engaged with the turbine, and the turning shaft is arranged on the turning seat.

As a further improvement of the above technical solution, the rotating drive unit includes a rotating motor, a driving sprocket, a driven sprocket, a chain, and a rotating base, and the rotating motor is fixed on the rotating base, and the rotating motor and the driving The sprocket is connected, the driven sprocket is fixedly connected with the rear end of the rotating shaft, the driving sprocket and the driven sprocket are connected through a chain transmission, the rotating shaft is arranged on the rotating seat, and the The rotary drive unit is connected with the mast through the rotary seat.

As a further improvement of the above technical solution, the clamping mechanism includes a movable seat, a guide column, a fixed seat, and a clamping drive unit. The fixed seat is provided with a guide hole, and the front end of the guide column is fixedly connected with the movable seat. The rear end is connected with the clamping drive unit after passing through the guide hole.

As a further improvement of the above technical solution, there are two guide columns, and a fixed plate is provided at the rear end of the guide column, and the fixed plate is connected with the two guide columns, and the fixed plate is connected with the clamping drive unit. The clamping mechanism is provided with a return spring, and the return spring is sleeved on the guide column between the movable seat and the fixed seat.

As a further improvement of the above technical solution, the clamping drive unit includes a manual oil pump and a jack, the manual oil pump is installed on a fixed seat, the manual oil pump is connected to the jack, and the jack is provided with a piston rod, The main body of the jack is fixed in the fixing seat, and the piston rod of the jack is connected with the fixing plate.

As a further improvement of the above technical solution, non-slip rubber is provided on the rear end surface of the movable seat and the front end surface of the fixed seat, and reinforcing ribs are provided on the front end surface of the movable seat and the rear end surface of the fixed seat.

As a further improvement of the above technical solution, there are two clamping mechanisms, the two clamping mechanisms are respectively provided at both ends of the turning shaft, and the turning driving unit is connected to the middle of the turning shaft.

As a further improvement of the above technical solution, the door frame is provided with a slide rail, a base, and a pulley, the bottom of the slide rail is fixedly connected to the base, the pulley is installed at the bottom of the base, and the rotation mechanism is provided with a rotation seat. The rear end surface of the above-mentioned swivel seat is connected with the slide rail.

The beneficial effects of the present invention are: the present invention satisfies various installation and transportation requirements by setting a turning mechanism and a rotating mechanism on the turning machine, and when the clamping mechanism clamps the wallboard, the turning mechanism can drive the clamping mechanism and the wallboard Turn over together, so that the plane of the wallboard can be horizontal or vertical; the rotating mechanism can drive the turning mechanism, the clamping mechanism and the wallboard to rotate together, so that the wallboard can be placed vertically or horizontally. Further mechanization of loading and unloading operations saves labor, effort and safety.

The invention is used in the transportation and installation of prefabricated wallboards, meeting different installation requirements and being convenient for transportation.

Description of drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly describe the drawings that need to be used in the description of the embodiments. Apparently, the described drawings are only some embodiments of the present invention, not all embodiments, and those skilled in the art can obtain other designs and drawings based on these drawings without creative work.

Fig. 1 is a structural representation of the present invention;

Fig. 2 is a side view of the present invention;

Fig. 3 is a structural schematic diagram of a turning device and a clamping mechanism according to an embodiment of the present invention;

Fig. 4 is an internal enlarged view of the flip driving unit of the present invention;

Fig. 5 is the rear view of the turning device, the clamping mechanism and the door frame of the embodiment of the present invention;

Fig. 6 is a top view of the turning device and the clamping mechanism according to the embodiment of the present invention.

Detailed ways

The idea, specific structure and technical effects of the present invention will be clearly and completely described below in conjunction with the embodiments and accompanying drawings, so as to fully understand the purpose, features and effects of the present invention. Apparently, the described embodiments are only some of the embodiments of the present invention, rather than all of them. Based on the embodiments of the present invention, other embodiments obtained by those skilled in the art without creative efforts belong to The protection scope of the present invention. In addition, all the connection/connection relationships mentioned in this article do not refer to the direct connection of components, but mean that a better connection structure can be formed by adding or reducing connection accessories according to specific implementation conditions. The various technical features in the invention can be combined interactively on the premise of not conflicting with each other.

Referring to Figures 1 to 2, a turning machine for prefabricated wall panels includes a turning device 1, a door frame 2, and a clamping mechanism 3. The turning device 1 is installed on the door frame 2, and the clamping mechanism 3 is installed on the On the overturning device 1, the overturning device 1 is provided with an overturning mechanism 11 and a rotating mechanism 12, the clamping mechanism 3 is installed on the overturning mechanism 11, and the overturning mechanism 11 is installed on the rotating mechanism 12. The rotating mechanism 12 is installed on the door frame 2. After the clamping mechanism 3 clamps the plate, the turning mechanism 11 can drive the clamping mechanism 3 and the wallboard to turn over together, so that the plane of the wallboard can be horizontal or vertical; at the same time, the rotating mechanism 12 can drive the turning mechanism 11 and the clamping mechanism 3 , The wall panels rotate together, so that the wall panels can be placed vertically or horizontally, which can meet the installation requirements of different directions, realize mechanization, avoid manual handling, and greatly improve the efficiency and safety of transportation and installation.

Further as a preferred embodiment, with reference to Figures 2 to 3, the turning mechanism 11 includes a turning drive unit 111 and a turning shaft 112, the turning drive unit 111 is connected to the turning shaft 112, and the turning mechanism 12 It includes a rotary drive unit 121 and a rotary shaft 122. The rear end of the rotary shaft 122 is connected to the rotary drive unit 121. The front end of the rotary shaft 122 is connected to the flip drive unit 111. The rotary drive unit 121 is installed on the door frame 2, the clamping mechanism 3 is connected to the turning shaft 112. By setting the turning shaft 112 and the rotating shaft 122 to realize the turning and rotating of the wallboard, the structure of the device can be made more compact and simple, and it is convenient for maintenance and use.

Further as a preferred embodiment, with reference to Figures 1 to 4, the overturning drive unit 111 includes an overturning motor 1111, a worm gear 1112, a worm 1113 and an overturning seat 1114, and the overturning motor 1111 is fixed on the overturning seat 1114. The rotating shaft 122 is connected to the turning seat 1114, the worm 1113 is connected to the turning motor 1111, the worm gear 1112 is installed on the turning shaft 112, the worm gear 1112 is meshed with the worm gear 1113, and the turning shaft 112 Set on the turning seat 1114. Using the transmission structure of the worm gear 1112 and the worm 1113, the transmission of power is more stable, and the phenomenon of falling of the wall panel is avoided due to looseness.

Further as a preferred embodiment, with reference to Fig. 5, the rotary drive unit 121 includes a rotary motor 1211, a driving sprocket 1212, a driven sprocket 1213, a chain, and a rotating base 1214, and the rotating motor 1211 is fixed on the rotating base 1214, the rotating motor 1211 is connected to the driving sprocket 1212, the driven sprocket 1213 is fixedly connected to the rear end of the rotating shaft 122, and the driving sprocket 1212 and the driven sprocket 1213 are driven by a chain The rotating shaft 122 is arranged on the rotating seat 1214, and the rotating driving unit 121 is connected with the door frame 2 through the rotating seat 1214. The driving sprocket 1212 and the driven sprocket 1213 are connected by a chain, so that the rotating motor 1211 is more stable in power output, and the manufacturing process is relatively simple. Only the length of the chain needs to be adjusted to realize the driving sprocket 1212 and the driven sprocket. The sprockets 1213 are engaged with each other.

Further as a preferred embodiment, with reference to Fig. 3, the clamping mechanism 3 includes a movable seat 31, a guide post 32, a fixed seat 33, a clamping drive unit 34, the fixed seat 33 is provided with a guide hole 35, and the guide post 32 The front end of the front end is fixedly connected with the movable seat 31, and the rear end of the guide post 32 passes through the guide hole 35 and is connected with the clamping drive unit 34. Setting the guide post 32 makes the clamping of the wallboard more fixed, not easy to loosen, and prevents the danger of the board from falling.

Further as a preferred embodiment, with reference to Fig. 3, described guide column 32 is provided with two, and the rear end of guide column 32 is provided with fixed plate 36, and fixed plate 36 is connected with two guide columns 32, and described fixed plate 36 Connected with the clamping drive unit 34 , the clamping mechanism 3 is provided with a return spring 37 , and the return spring 37 is sleeved on the guide column 32 between the movable seat 31 and the fixed seat 33 . Set the number of guide columns 32, according to the weight of the wallboard, because this equipment can be applied to the transportation and installation of general wall panels and can also be applied to the installation and transportation of steel plates or glass plates, multiple guide columns 32 can be set, but considering The manufacturing cost of the equipment is set to two in this embodiment; the facility return spring 37 can simplify the structure of the equipment, reduce the manufacturing cost, and the driving device does not need to increase an additional driving force to reset.

Further as a preferred embodiment, referring to FIG. 3 , the clamping drive unit 34 includes a manual oil pump 341 and a jack 342, the manual oil pump 341 is installed on the fixing seat 33, and the manual oil pump 341 is connected to the jack 342 , the jack 342 is provided with a piston rod 343 , the main body of the jack 342 is fixed in the fixing seat 33 , and the piston rod 343 of the jack 342 is connected with the fixing plate 36 . Setting the jack 342 greatly improves the clamping force. The jack 342 can further amplify the driving force of the manual oil pump 341, making the clamping of the wallboard more stable. At the same time, the manual oil pump 341 can also choose a small oil pump in the selection, which reduces the manufacturing cost; The operation of pressurization and pressure release is convenient, and the structure of the equipment is relatively simple.

Further as a preferred embodiment, with reference to Fig. 2, Fig. 3 and Fig. 5, the rear end face of described movable seat 31 and the front end face of fixed seat 33 are provided with anti-slip rubber 38, and the front end face of described movable seat 31 And the rear end surface of the fixing seat 33 is provided with a reinforcing rib plate 39 . Setting the anti-slip rubber 38 can effectively prevent the wallboard from slipping and improve the stability of the clamping mechanism 3; setting the rib plate 39 can reduce the material cost while meeting the clamping requirements of the wallboard, and can also make the device more portable and easy to move.

Further as a preferred embodiment, with reference to Fig. 6, two clamping mechanisms 3 are provided, and the two clamping mechanisms 3 are respectively arranged on the two ends of the turning shaft 112, and the turning drive unit 111 It is connected with the middle part of the turning shaft 112 . This makes the force applied to the wallboard more uniform and the clamping of the wallboard more stable and firm; this embodiment uses a manual oil pump 341 to drive the two clamping mechanisms 3 .

Further as a preferred embodiment, with reference to Fig. 1, described door frame 2 is provided with slide rail 21, base 22, pulley 23, the bottom of slide rail 21 is fixedly connected with base 22, and pulley 23 is installed in the bottom of base 22, so The rotating mechanism 12 is provided with a rotating seat 1214, and the rear end surface of the rotating seat 1214 is connected with the slide rail. The door frame 2 is provided with a pulley 21 for easy movement, and the swivel seat 1214 is provided on the slide rail 21 to realize the lifting function, thereby meeting the requirements of installation at different heights.

The preferred embodiments of the present invention have been described in detail above, but the invention is not limited to the described embodiments, and those skilled in the art can also make various equivalent modifications or replacements without violating the spirit of the present invention. These equivalent modifications or replacements are all within the scope defined by the claims of the present application.

Claims (10)

1. A turning machine of prefabricated wall panels, which comprises turning device (1), door frame (2), clamping mechanism (3), described turning device (1) is installed on the door frame (2), clamps The tightening mechanism (3) is installed on the overturning device (1), and it is characterized in that: the overturning device (1) is provided with an overturning mechanism (11) and a rotating mechanism (12), and the described clamping mechanism (3) is installed On the turning mechanism (11), the turning mechanism (11) is installed on the rotating mechanism (12), and the turning mechanism (12) is installed on the door frame (2). 2. A turning machine for prefabricated wall panels according to claim 1, characterized in that: said turning mechanism (11) comprises a turning drive unit (111), a turning shaft (112), and said turning drive unit (111) is connected with the turning shaft (112) transmission, and the described rotating mechanism (12) comprises a rotating drive unit (121), a rotating shaft (122), and the rear end of the rotating shaft (122) is driven by the rotating driving unit (121). connection, the front end of the rotating shaft (122) is connected with the turning drive unit (111), the turning driving unit (121) is installed on the door frame (2), and the clamping mechanism (3) is connected with the turning The shaft (112) is connected. 3. A turning machine for prefabricated wall panels according to claim 2, characterized in that: said turning drive unit (111) includes turning motor (1111), turbine (1112), worm (1113) and turning seat (1114), the turning motor (1111) is fixed on the turning seat (1114), the rotating shaft (122) is connected to the turning seat (1114), and the worm (1113) is connected to the turning motor (1111) Connect, described turbine (1112) is installed on the turning shaft (112), and described turbine (1112) meshes with turbine (1113), and described turning shaft (112) is arranged on the turning seat (1114). 4. The turning machine of a prefabricated wall panel according to claim 2, characterized in that: the rotary drive unit (121) comprises a rotary motor (1211), a driving sprocket (1212), a driven sprocket ( 1213), chain, rotating seat (1214), described rotating motor (1211) is fixed on the rotating seat (1214), described rotating motor (1211) is connected with driving sprocket (1212), and described driven The sprocket (1213) is fixedly connected to the rear end of the rotating shaft (122), the driving sprocket (1212) and the driven sprocket (1213) are connected by a chain transmission, and the rotating shaft (122) is arranged at the rotating On the seat (1214), the rotary drive unit (121) is connected with the door frame (2) through the rotary seat (1214). 5. A turning machine for prefabricated wall panels according to claim 2, characterized in that: the clamping mechanism (3) includes a movable seat (31), a guide post (32), a fixed seat (33), Clamp the drive unit (34), the fixed seat (33) is provided with a guide hole (35), the front end of the guide column (32) is fixedly connected with the movable seat (31), and the rear end of the guide column (32) passes through the guide hole (35) is connected with clamping driving unit (34) behind. 6. The overturning machine of a kind of prefabricated wallboard according to claim 5, characterized in that: said guide column (32) is provided with two, and the rear end of guide column (32) is provided with fixing plate (36), The fixed plate (36) is connected with the two guide columns (32), the fixed plate (36) is connected with the clamping drive unit (34), and the clamping mechanism (3) is provided with a return spring (37), The return spring (37) is sleeved on the guide column (32) between the movable seat (31) and the fixed seat (33). 7. A turning machine for prefabricated wall panels according to claim 6, characterized in that: the clamping drive unit (34) includes a manual oil pump (341), a jack (342), and the manual oil pump ( 341) is installed on the fixed seat (33), the manual oil pump (341) is connected with the jack (342), and the jack (342) is provided with a piston rod (343), and the main body of the jack (342) Be fixed in the fixed seat (33), the piston rod (343) of the jack (342) is connected with the fixed plate (36). 8. The turning machine of a prefabricated wall panel according to claim 7, characterized in that: the rear end surface of the movable seat (31) and the front end surface of the fixed seat (33) are provided with anti-skid rubber (38 ), the front end face of the movable seat (31) and the rear end face of the fixed seat (33) are provided with stiffeners (39). 9. A turning machine for prefabricated wall panels according to claim 8, characterized in that: two clamping mechanisms (3) are provided, and the two clamping mechanisms (3) are respectively arranged on On both ends of the turning shaft (112), the turning driving unit (111) is connected with the middle part of the turning shaft (112). 10. A turning machine for prefabricated wall panels according to claim 1, characterized in that: said door frame (2) is provided with slide rails (21), base (22), pulleys (23), slide rails The bottom of (21) is fixedly connected with the base (22), and the pulley (23) is installed on the bottom of the base (22). The rotating mechanism (12) is provided with a rotating seat (1214), and the rotating seat (1214 ) The rear end face is connected with slide rail (21).